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MACHINERY UPDATE - ISSUE 5, VOLUME XXIX, SEPTEMBER/OCTOBER 2018<br />
Issue 5, Volume XXIX, <strong>Sept</strong>ember/<strong>Oct</strong>ober 2018<br />
The machinery only journal for processing & packaging | www.machineryupdate.co.uk<br />
INSIDE<br />
NEWS<br />
Former Lorem ipsum Minister dolor of State sit<br />
Lord amet, Mark consectetuer Price and adipiscing<br />
elit, sed chairman diam nonum-<br />
the<br />
Warburtons<br />
Jonathan my nibh euismod Warburton tincidunt will<br />
deliver ut laoreet keynote dolore speeches magna<br />
at the PPMA Show 2018<br />
NEW MACHINERY<br />
A denester of closely stacked<br />
plastics trays, including<br />
minimal stacking distance<br />
variants, has been developed<br />
to deliver reliable operation<br />
at high speed by a Danish fi rm<br />
Find out more on page 14<br />
INSTALLATIONS<br />
REGISTER<br />
FREE<br />
WWW.PPMASHOW.CO.UK<br />
PPMA Show<br />
visit gave<br />
the<br />
means<br />
to meet<br />
customer<br />
needs<br />
PLUS<br />
PPMA Show Preview<br />
This year’s PPMA Show in <strong>Sept</strong>ember will see over 1500 companies<br />
demonstrate equipment from every part of the production line and<br />
in this issue, you will fi nd a 74 page Preview to help plan your visit<br />
Registration is open for<br />
the PPMA Show 2018,<br />
25 – 27 <strong>Sept</strong>ember at<br />
the NEC, Birmingham<br />
www.ppmashow.co.uk
SOMIC advert 2018 1 FINAL_Layout 1 18/07/2018 16:41 Page 1<br />
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Flexible, unique solutions for end-of-line<br />
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SOMIC are represented and<br />
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The portfolio comprises a wide<br />
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SOMIC also offers handling and<br />
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Specialist industries include<br />
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foods, consumer goods, pet<br />
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Why not visit our new website:<br />
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or call 01256 467177.<br />
ALPMA GB Limited<br />
1 Devonshire Business Park<br />
Knights Park Road<br />
Basingstoke<br />
Hampshire RG21 6XN<br />
Telephone: 01256 467177<br />
Fax: 01256 842917<br />
Email: info@alpma.co.uk<br />
www.alpma.co.uk
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 3<br />
<strong>Sept</strong>ember/<strong>Oct</strong>ober<br />
Sollas MU M-A 2018.qxp_HR 27/03/2018 09:56 Pa<br />
Contents<br />
7 NEWS<br />
14 NEW MACHINERY<br />
26 INSTALLATIONS<br />
40 SPECIAL FEATURE<br />
PPMA SHOW PREVIEW<br />
This year’s PPMA Show will be<br />
the largest ever event, as well as<br />
the 30th anniversary exhibition,<br />
and our major 74 page preview<br />
will help you plan your NEC visit<br />
114 SPECIAL FEATURE<br />
MEAT, FISH AND<br />
OTHER PROTEINS<br />
As the plastics debate rages, the<br />
meat, fish and other proteins<br />
sectors are working hard to find<br />
alternative pack materials that<br />
still deliver necessary shelf life<br />
114<br />
REGULAR FEATURES<br />
124 COMPONENTS<br />
A range of equipment is covered<br />
this issue including a new range<br />
of variable frequency drives that<br />
are designed to meet customer<br />
demand for motor and motion<br />
control solutions. Also included<br />
is a new servo drive range that<br />
has been developed to provide<br />
fast commissioning, high output<br />
and operational reliability<br />
26<br />
128 REGULATIONS<br />
With less than six months to go<br />
until new instruction handbook<br />
rules are published, it is vital<br />
that machine builders take note<br />
130 WHO WHAT WHERE<br />
People, events and diary dates<br />
131 BUYERS’ GUIDES<br />
Machinery and services<br />
EDITOR:<br />
Gail Hunt<br />
PUBLISHING MANAGER:<br />
Bill Lake<br />
BUYERS GUIDE CO-ORDINATOR:<br />
Chris Valdes<br />
ARTWORK CONTRIBUTOR:<br />
Barry Heath<br />
HEAD OF PUBLISHING:<br />
David Chadd<br />
A PPMA PUBLICATION<br />
PPMA Ltd<br />
New Progress House,<br />
34 Stafford Road,<br />
Wallington,<br />
Surrey<br />
SM6 9AA<br />
TEL: +44 (0) 20 8773 8111<br />
FAX: +44 (0) 20 8773 0022<br />
E-MAIL ADDRESSES:<br />
publishing@ppma.co.uk<br />
show@ppma.co.uk<br />
technical@ppma.co.uk<br />
WEBSITE:<br />
www.machineryupdate.co.uk<br />
APPLICATIONS FOR FREE COPIES<br />
of Machinery Update are<br />
considered from specifiers,<br />
managers and purchasers of<br />
processing and packaging<br />
machinery in the UK.<br />
ANNUAL SUBSCRIPTION:<br />
£35 (UK), £50 (Continental<br />
Europe), £65 (rest of world).<br />
ISSN 0969-4145<br />
PRINTED BY:<br />
Brown Knight and Truscott<br />
North Farm Road, Tunbridge Wells<br />
Kent TN2 3BW<br />
Tel: 01892 511678<br />
The Processing and Packaging Machinery<br />
Association assumes no responsibility for the<br />
statements or opinions, whether attributed<br />
or otherwise, in Machinery Update.<br />
This publication is copyright under the Berne<br />
convention and the International copyright<br />
convention. Apart from any fair dealing for<br />
the purposes of research or private study, as<br />
permitted under the Copyright, Designs and<br />
Patents Act 1988, no part of this publication<br />
may be reproduced, stored in a retrieval<br />
system or transmitted in any form or by any<br />
means in any form <strong>with</strong>out prior written<br />
permission of the publishers.<br />
Publishers: PPMA Ltd
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210x297_RC10_UK FLEXLINK.indd 1 2018-05-30 15:36:29
www.machineryupdate.co.uk MACHINERY UPDATE 5<br />
PPMA matters<br />
Invitation to<br />
see and hear<br />
‘best in class’<br />
Andrew Mint<br />
CEO, PPMA GROUP OF ASSOCIATIONS<br />
(INCORPORATING PPMA, BARA AND UKIVA)<br />
Welcome to our bumper PPMA Show Preview issue.<br />
There’s always plenty to talk about and celebrate at<br />
this time of year; not least of which is that this year’s<br />
PPMA Show stands to be the biggest three-day (25-27 <strong>Sept</strong>ember)<br />
exhibition at the NEC, Birmingham since records began.<br />
As always, a lot of planning has gone into making our 30th<br />
anniversary show what it is and, importantly, the value it<br />
offers for both exhibitors and visitors alike. We believe our<br />
new streamlined approach has enabled us to deliver an event<br />
that resonates across a wider stakeholder group, and over<br />
1500 companies will be represented this time.<br />
So, whether you’re interested in processing equipment or<br />
packaging machinery, or wanting to keep abreast of the latest<br />
robotics and vision technology, there really is something for<br />
everyone to help optimise your business and bring about<br />
efficiency savings for your production lines.<br />
Free to DownloaD<br />
Brought to you by PPMA, the UK’s<br />
leading trade association for suppliers<br />
of processing and packaging machinery<br />
• Packaging Machinery<br />
• Processing Equipment<br />
• Robotics<br />
• Vision Systems<br />
• 1000s of machines<br />
• 100s of suppliers<br />
• 1 directory<br />
All At your<br />
fingertips<br />
The PPMA is always looking<br />
to provide an informative and<br />
collaborative forum that works<br />
With Brexit continuing to occupy both the political and<br />
business debate, we are pleased to have two keynote speakers<br />
this year – Lord Mark Price and Jonathan Warburton – whose<br />
speeches will look at how UK businesses can prepare for life<br />
post-Brexit, coupled <strong>with</strong> how to build a sustainable business.<br />
They need little introduction. Lord Price was of course the<br />
former Conservative party Minister of State for Trade and<br />
Investment and former managing director and deputy chairman<br />
of the John Lewis Partnership. Jonathan, meanwhile, is the<br />
current chairman of Warburtons family bakers, and another<br />
highly-esteemed industry figurehead.<br />
As <strong>with</strong> every business operation, innovation is key, and along<br />
<strong>with</strong> our seminar programme (more details on page 42), I am<br />
really looking forward to this year’s Enterprise Zone, among<br />
other new show initiatives. How many events can you attend<br />
where you can receive free industry advice from a range of<br />
experts in their field to help you grow your business?<br />
I am also really encouraged that we will have 60 or so students<br />
present at this year’s event, all of whom have a passion for<br />
engineering. This has been borne out of our PPMA BEST initiative,<br />
which helps to bridge the current skills gap in the processing<br />
and packaging industry.<br />
It’s an exciting time for the industry: #strongertogether. ■
ETPack Sprinter MU S-O 2018.qxp_MU 06/07/2018 16:27 Page 1<br />
See us at PPMA Stand G54<br />
ETPACK SPRINTER UK<br />
Suite 16, Unit 4B, Kingfisher Court Business Centre,<br />
Hambridge Road, Newbury, Berkshire RG14 5SJ<br />
+44 (0) 1635 905 090<br />
dianne@et-pack.com
News<br />
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 7<br />
PPMA Show celebrates<br />
30th anniversary <strong>with</strong><br />
its largest ever outing<br />
Reducing packaging<br />
waste in-house event<br />
examines technology<br />
Multivac UK’s next in-house<br />
event on Wednesday 17 <strong>Oct</strong>ober<br />
will focus on the reduction of<br />
plastics packaging waste and how<br />
this can be achieved through both<br />
materials and machine technology.<br />
Taking place at its showroom<br />
in Swindon, visitors to the event<br />
can discover new packaging<br />
concepts including the company’s<br />
own PaperBoard solutions<br />
(more details on page 114).<br />
Delegates can also hear<br />
from a range of industry<br />
speakers discussing packaging<br />
topics ranging from design,<br />
manufacture and retail through to<br />
disposal and recycling.<br />
E events@multivac.co.uk<br />
W www.multivac.co.uk<br />
The PPMA Show 2018 is<br />
shaping up to be the<br />
biggest and best show in<br />
its history which is a perfect<br />
way to celebrate its 30th<br />
anniversary this year.<br />
One of the most anticipated<br />
and respected events in the<br />
processing and packaging<br />
sector calendar, this year’s<br />
show will run from Tuesday 25<br />
to Thursday 27 <strong>Sept</strong>ember at<br />
the NEC, Birmingham.<br />
With over 350 exhibitor<br />
stands across 11,000sq metres,<br />
this year’s show will once<br />
again provide visitors <strong>with</strong><br />
an unrivalled opportunity<br />
to see the latest processing<br />
equipment and packaging<br />
machinery spanning the entire<br />
modern-day production line.<br />
Add to this the free to attend<br />
keynotes, seminars and panel<br />
discussion sessions, and<br />
this year’s event in the new<br />
Enterprise Zone looks set to<br />
offer a practical, informative and<br />
value-added visitor experience.<br />
CELEBRATING FOUR DECADES OF MANUFACTURING<br />
Special event rewards staff<br />
Domino Printing Sciences has hosted a special event at its UK HQ<br />
in Cambridge at which staff were thanked and awarded for their<br />
contribution to the company’s development over its 40 years.<br />
Speaking at the event, Domino ceo Nigel Bond said he was delighted<br />
to be celebrating the anniversary <strong>with</strong> a special event for staff.<br />
The show is a free-to-attend event<br />
“Our show has always<br />
delivered innovative, practical<br />
demonstrations and thoughtprovoking<br />
solutions, and<br />
this year is no exception,”<br />
says Andrew Mint, ceo of<br />
the PPMA Group. “We are<br />
delighted that so many of our<br />
members continue to develop<br />
ground-breaking equipment<br />
and machinery and have<br />
announced plans to unveil<br />
their latest this year.”<br />
• Our 74 page PPMA Show<br />
Preview starts on page 40<br />
W www.ppmashow.co.uk<br />
Name change brings<br />
synergy benefits<br />
for machine buyers<br />
BW Flexible Systems UK<br />
is the name that has been<br />
adopted by some of the Barry-<br />
Wehmiller businesses to<br />
best combine the flexible<br />
packaging expertise of brands<br />
including Hayssen Flexible<br />
Systems, Thiele Technologies,<br />
Hudson Sharp, Rose Forgrove,<br />
Schib, Simionato and Symach.<br />
The company specialises in<br />
flexible packaging equipment<br />
including horizontal and<br />
vertical FFS solutions, bag<br />
converting and filling and<br />
sealing of pre-made bags.<br />
The company is exhibiting<br />
at the PPMA Show and details<br />
about the technology it will be<br />
demonstrating are on page 44.<br />
Last year’s awards was a sell-out<br />
Awards will<br />
deliver a<br />
fun evening<br />
The PPMA Group Industry<br />
Awards, which recognise<br />
manufacturing excellence, technical<br />
innovation, entrepreneurship as<br />
well as outstanding achievement<br />
and contribution to the industry,<br />
will this year take place at a new<br />
venue – the <strong>Hi</strong>lton Birmingham<br />
Metropole Hotel at the NEC –<br />
on the first evening of the PPMA<br />
Show: Tuesday 25 <strong>Sept</strong>ember.<br />
This year, there are twelve<br />
categories ranging from awards<br />
for most innovative technologies<br />
in processing, packaging, robotics,<br />
vision systems and ancillary<br />
equipment, to achievements in<br />
sales, export and the environment<br />
as well as outstanding customer<br />
service and the PPMA BEST prize.<br />
The gala evening is hosted by<br />
TV personality and comedian<br />
Brian Conley, and tickets for the<br />
three course meal, the awards,<br />
a disco and casino, are £90 each<br />
or £990 for a table of twelve.<br />
You can find a full list of<br />
the awards finalists on page 10.<br />
W www.ppmashow.co.uk/awards<br />
Brian Conley is hosting the evening
8 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
News<br />
Packaging technology giant is<br />
now looking for a new owner<br />
UK MANUFACTURED PACKAGING MACHINERY EXCELLENCE<br />
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Diagnostics – Industrial – Ecig – Adhesives<br />
Fully modular machinery<br />
Clean room ready<br />
Latest interface technology<br />
Full after-care service<br />
To discover more about the machines that could transform your company<br />
please visit:<br />
www.capcoder.com<br />
Tel: 01865 891466 Email: sales@capcoder.com<br />
Bosch has decided to<br />
look for a buyer for its<br />
packaging machinery<br />
business, more specifically<br />
the pharmaceuticals and<br />
food units of the Packaging<br />
Technology division.<br />
Bosch now says that<br />
packaging technology is<br />
not part of the group’s core<br />
business, especially as<br />
the company operates in a<br />
competitive environment in<br />
which the players are SMEs<br />
and therefore are at a structural<br />
advantage. It is certain that<br />
its packaging technology<br />
operations need to be put on a<br />
different footing that will allow<br />
them to react more flexibly to<br />
the specific requirements of the<br />
packaging machinery market.<br />
The company’s specialpurpose<br />
machinery<br />
manufacturer Robert Bosch<br />
Manufacturing Solutions GmbH<br />
is a separate entity, and will<br />
remain part of the Bosch Group.<br />
A NARROWING OF FOCUS<br />
“This decision will allow Bosch<br />
to narrow its focus on issues<br />
of importance for its future,<br />
such as the transformation<br />
of the Bosch Group and its<br />
future digitalisation strategy,<br />
including the internet<br />
of things, and to pool its<br />
resources accordingly,”<br />
says Dr Stefan Hartung, the<br />
Bosch board of management<br />
member responsible for<br />
the Energy and Building<br />
Technology and Industrial<br />
Technology business sectors.<br />
“Both the packaging<br />
machinery business and<br />
Bosch will benefit from this<br />
decision,” he continues.<br />
The packaging group<br />
currently employs some<br />
6,100 associates in its global<br />
packaging technology<br />
operations and Bosch’s aim<br />
is for all its associates and<br />
locations to be retained by the<br />
eventual buyer.
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 9<br />
Flexibility is offered by equipment<br />
German manufacturer<br />
launches new offer<br />
for Chinese market<br />
Gerhard Schubert launched<br />
its new subsidiary in China at<br />
ProPak in Shanghai in July by<br />
demonstrating its robot-based<br />
packaging machines in China for<br />
the first time. It also launched its<br />
own Chinese website before the<br />
exhibition opened its doors.<br />
The plan is for a Schubert<br />
service and distribution site to be<br />
founded in the greater Shanghai<br />
area by the end of this year.<br />
“Automation in secondary<br />
packaging is becoming<br />
increasingly important for Chinese<br />
producers of food, pharmaceutical<br />
products and cosmetics,” says<br />
Marcel Kiessling, managing<br />
director of Schubert. “We want<br />
to take an active part in shaping<br />
the Chinese market <strong>with</strong> the<br />
constantly growing need for<br />
automation,” he says.<br />
The company believes<br />
its technology can offer<br />
manufacturers in every industry,<br />
excellent productivity gains.<br />
Industrial automation<br />
company Festo has<br />
developed an online tool<br />
to help companies assess<br />
their readiness for Industry<br />
4.0 adoption. Called Industry<br />
4.0 Quick Check, it enables<br />
companies to identify their<br />
current Industry 4.0 maturity<br />
level and what their next<br />
training and development<br />
priorities should be.<br />
“As digital transformation<br />
gathers pace, more and more<br />
companies are making the<br />
transition to Industry 4.0<br />
working,” says Neil Lewin,<br />
Festo Learning & Development<br />
Consultant, “However,<br />
assessing just where you are in<br />
the process and what support<br />
you need along the way can be<br />
very difficult.<br />
“Do you really know how<br />
well your production and<br />
processes are prepared for<br />
digital transformation and<br />
how do you empower your<br />
employees through training<br />
and qualifications?” he asks.<br />
Supported by Festo Didactic<br />
Cyber-Physical factory training<br />
hardware, custom courses are<br />
offered to support the spectrum<br />
of technical, organisation and<br />
people development needs<br />
for many manufacturing<br />
organisations.<br />
In practice, this new online<br />
tool makes it much easier to<br />
find answers by guiding the<br />
user through a set of questions<br />
about their business priorities.<br />
It then immediately delivers<br />
a report by email containing<br />
recommendations on how they<br />
can move forward on their<br />
Industry 4.0 journey.<br />
To gain a free Industry 4.0<br />
preparedness assessment, visit.<br />
W www.festo-didactic.<br />
co.uk/14check<br />
Bespoke customer service is expanded by<br />
a Smart Packaging Centre at company HQ<br />
Continuing on its mission<br />
to help customers perfect<br />
their packaging materials<br />
and procedures, Antalis<br />
has opened a new flagship<br />
Smart Packaging Centre at<br />
the company’s head office in<br />
Coalville, as part of ongoing<br />
expansion plans.<br />
This new Centre includes<br />
a design lab and solutions<br />
centre where Antalis’<br />
designers will now be able to<br />
respond much quicker to the<br />
rising logistical challenges<br />
facing customers by<br />
New Quick Check tool<br />
is designed to prepare<br />
firms for Industry 4.0<br />
Antalis senior management seen here at the Centre’s opening ceremony<br />
conducting a comprehensive<br />
review of their needs on-site.<br />
As an operational<br />
innovation hub, the centre<br />
essentially allows clients to<br />
bring their products and sit<br />
down <strong>with</strong> designers to create<br />
new bespoke pack designs.<br />
The PPMA Group ceo Andrew Mint<br />
Setting out<br />
plans for the<br />
PPMA Show<br />
With this year’s PPMA Show<br />
nearly upon us (<strong>Sept</strong> 25 - 27,<br />
NEC, Birmingham), Machinery<br />
Update asked Andrew Mint, ceo<br />
of organisers the PPMA Group of<br />
Associations, what his aspirations<br />
and goals for the 2018 event were.<br />
“First and foremost, it’s the<br />
biggest PPMA in history, which is<br />
is a great achievement,” he says.<br />
“Thereafter, it’s about achieving<br />
the highest number of quality<br />
visitors as possible, which deliver<br />
tangible le<strong>ads</strong> for our members.<br />
“We’re achieving this through<br />
a series of new initiatives;<br />
particularly around digital /social<br />
media, which we believe will bring<br />
in fresh people to the show who<br />
have not previously attended.”<br />
He is also looking forward to<br />
seeing new developments on site.<br />
“There are always innovations<br />
at the PPMA Show; it’s very<br />
exciting to see the number of<br />
different members who are<br />
developing innovative machinery<br />
options,” he says. “I am also really<br />
pleased that we have taken a very<br />
very topical issue-based subject,<br />
such as plastics, and surmounted<br />
that connection to try and make<br />
people see the importance of using<br />
new materials and developing<br />
machinery in conjunction <strong>with</strong><br />
those materials.”<br />
Finally, Mint says he has seen<br />
a significant drive from members<br />
to promote innovative machinery<br />
in new and exciting ways since his<br />
first show visit in 2015, and this<br />
year should be no exception.<br />
W www.ppmashow.co.uk
10 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
PPMA Group Industry Awards<br />
Finalists are named<br />
in the PPMA Group<br />
Industry Awards…<br />
Initial judging has taken place<br />
in the prestigious PPMA Group<br />
Industry Awards and the<br />
following list of companies<br />
have been named as finalists.<br />
Winners will be named at a gala<br />
dinner to be held at the <strong>Hi</strong>lton<br />
Birmingham Metropole Hotel at<br />
the NEC on the NEC on Tuesday<br />
25 <strong>Sept</strong>ember. The Outstanding<br />
Achievement award and<br />
Apprentice of the Year will also be<br />
named on the night.<br />
Innovative Processing System<br />
Farleygreene<br />
Ishida Europe<br />
Mettler Toledo Safeline<br />
Packaging Automation<br />
Russell Finex<br />
Winkworth Machinery<br />
Innovative Packaging Machinery<br />
Adelphi Masterfil<br />
Agrimech<br />
Brillopak<br />
Endoline Machinery<br />
iXAPACK GLOBAL<br />
Line Equipment<br />
Partners in Packaging<br />
Rovema<br />
Shawpak<br />
Innovative Robotics Solution<br />
Agrimech<br />
CNC Robotics<br />
Gebo Cermex<br />
OAL<br />
SCHUNK Intec<br />
Innovative Vision Solution<br />
Acrovision<br />
<strong>Hi</strong>kvision<br />
OAL<br />
Scorpion Vision<br />
Innovative Ancillary Equipment<br />
Flexco<br />
Gebo Cermex<br />
Industrial Washing Machine<br />
JEROS<br />
Robatech Gluing Technology<br />
Simmatic Automation<br />
Exporter of the Year<br />
Herma UK<br />
Awards are<br />
up for grabs<br />
Tickets for the<br />
gala evening are<br />
£90 each or for<br />
a table of 12, the<br />
price is £990.<br />
Contact the PPMA<br />
for information on:<br />
020 8773 8111<br />
www.ppmashow.co.uk<br />
Linx Printing Technologies<br />
Russell Finex<br />
Winkworth Machinery<br />
Exceptional Sales Performance<br />
Gordian Strapping<br />
Herma<br />
Interactive Coding Equipment (ICE)<br />
Minebea Intec<br />
Riggs Autopack<br />
Ta p fl oU K<br />
Yorkshire Packaging Systems<br />
PPMA BEST<br />
4Matic Design and Manufacture<br />
Evolution Bottling<br />
and Packaging Solutions<br />
Herma UK<br />
Lenze<br />
Shawpak<br />
With thanks to our sponsors<br />
Winkworth Machinery<br />
Outstanding Customer Service<br />
Agrimech<br />
Interactive Coding Solutions (ICE)<br />
Projex Solutions<br />
Riggs Autopack<br />
RotaCare<br />
Yamato Scale Dataweigh UK<br />
Yorkshire Packaging Systems<br />
Ytron-Quadro (UK)<br />
Environmental Initiative<br />
of the Year<br />
The Adelphi Group of Companies<br />
Garçon Wines<br />
Russell Finex<br />
Ta p fl oU K<br />
Yorkshire Packaging Systems
25-27 <strong>Sept</strong> 2018<br />
NEC, Birmingham<br />
Free<br />
to ATTEND<br />
Register<br />
now!<br />
THE UK’S LEADING<br />
PRODUCTION LINE EVENT<br />
See the latest processing<br />
and packaging machinery<br />
in action<br />
NEW FOR 2018<br />
Join an influential line-up of keynote<br />
speakers at our must attend seminars<br />
Network <strong>with</strong> industry peers<br />
processing & Packaging Machinery<br />
Materials I Robots I Industrial Vision<br />
ppmashow.co.uk<br />
organised by<br />
PPMA Enterprise Advert A4 v7.indd 1 11/06/2018 10:34
12 MACHINERY UPDATE september/october 2018 www.machineryupdate.co.uk<br />
News<br />
Soapbox car designs were judged<br />
Local youngsters<br />
get up-close and<br />
personal <strong>with</strong> robots<br />
Local children from two primary<br />
schools in Coventry and Southam<br />
were given the chance to meet<br />
industrial robots for the first time<br />
as part of an event organised by<br />
national awareness programme<br />
Primary Engineer which was<br />
hosted by Fanuc UK.<br />
About 20 pupils, aged between<br />
eight and ten were invited to the<br />
company’s purpose-built facility in<br />
Ansty Park, Coventry, in July to see<br />
first-hand what future careers in<br />
engineering could involve.<br />
The children also used Fanuc’s<br />
showroom to race soapbox cars<br />
that they had constructed <strong>with</strong> the<br />
help of their teachers and advisors<br />
at Primary Engineer which is a<br />
national programme that aims to<br />
bridge the gap between industry<br />
and education through events,<br />
competitions and training.<br />
W www.primaryengineer.com<br />
Seminar programme for<br />
Future Robotics conference<br />
spells out available options<br />
Seminars at Future<br />
Robotics, the UK’s only<br />
industrial robotics<br />
conference, have been<br />
announced.<br />
The one-day conference,<br />
being held at The Slate,<br />
Warwick University on<br />
Tuesday 13 November,<br />
provides delegates <strong>with</strong> a<br />
platform to see the latest<br />
products and solutions in<br />
action and delve further into<br />
the topic at seminars led by<br />
industry experts.<br />
In addition to keynotes<br />
presented by president of<br />
the British Automation and<br />
Robot Association (BARA)<br />
Mike Wilson and chairman<br />
of the UK Industrial Vision<br />
Association (UKIVA) Paul<br />
Wilson, the conference will<br />
feature presentations from<br />
Reply, Universal Robots,<br />
RARUK Automation,<br />
TM Robotics, Warwick<br />
Manufacturing Group,<br />
Pilz Automation and Shadow<br />
Robot Company.<br />
With a table-top exhibition<br />
featuring leading suppliers<br />
of intelligent automation<br />
solutions, the conference is<br />
designed as a one-stop shop<br />
for individual components<br />
all the way through to fully<br />
automated systems to optimise<br />
processes while ensuring<br />
increased safety and reduced<br />
energy consumption and<br />
manufacturing costs.<br />
Confirmed exhibitors so far<br />
include: ifm electronic, igus,<br />
Kuka, Piab, Pilz, Scorpion<br />
Vision UK, Sensopart, Servo<br />
Components & Systems,<br />
Shadow Robot Company,<br />
Sick UK, SMC and also<br />
Universal Robots.<br />
A limited number of<br />
delegate tickets are available<br />
which can be purchased via<br />
a secure online form for just<br />
£55.00 (which includes lunch<br />
and refreshments throughout<br />
the conference).<br />
W www.futurerobotics.co.uk<br />
Apprenticeship<br />
scheme is rewarded<br />
after its expansion<br />
PATS delivers engineering skills<br />
Tray sealing specialist Proseal UK<br />
has been named ‘Large Business<br />
Apprenticeship Employer of the<br />
Year’ by Macclesfield College,<br />
underlining the company’s<br />
commitment to developing the<br />
next generation of engineers.<br />
The honour comes after<br />
Proseal opened a new dedicated<br />
training centre at its global<br />
headquarters in Adlington<br />
and significantly expanded its<br />
apprenticeship scheme, increasing<br />
its capacity to provide training.<br />
The awards ceremony at Mottram<br />
Hall, Macclesfield also saw<br />
Proseal second-year apprentice<br />
Louis Wright receive an individual<br />
award for ‘Engineering Apprentice<br />
of the Year’.<br />
The company’s new Apprentice<br />
Training System (PATS) enables<br />
aspiring engineers to gain<br />
experience of Proseal’s business.<br />
A South Wales-based company is celebrating 50 years of<br />
manufacturing its expanding range of products in Europe<br />
Eriez Magnetics Europe<br />
marks its 50th anniversary<br />
this year having expanded<br />
its products, manufacturing<br />
facilities and staffing levels<br />
in this time.<br />
The company was<br />
established when Bob<br />
Merwin, ceo of Eriez in the<br />
US recognised the opportunity<br />
for a European manufacturing<br />
site. Today, the company<br />
employs over 120 staff at its<br />
European HQ in Caerphilly,<br />
South Wales where it designs,<br />
develops and manufactures<br />
50 years of Eriez Europe is commemorated in this special staff photograph<br />
magnetic separation, metal<br />
detection, fluid filtration and<br />
vibratory equipment.<br />
Over the last fifty years,<br />
the company has secured key<br />
strategic acquisitions that<br />
have expanded its product<br />
offering, including the<br />
purchase of metal detection<br />
specialists Pulse Technology.<br />
“Eriez Europe has<br />
demonstrated remarkable<br />
growth since 1968 and we<br />
are immensely proud of what<br />
has been achieved,” says<br />
managing director at Eriez<br />
John Curwen.<br />
“The root of all our<br />
achievements stems from<br />
our employees,” he explains.
SAFE. ROBUST. ULTRA-COMPACT.<br />
Cobotic Palletizing<br />
to transform<br />
working<br />
conditions<br />
Come and visit us<br />
at All4Pack<br />
Stand 7A-223<br />
November 26 th – 29 th<br />
Much more than a cobot, CoboAccess_Pal is an advanced<br />
INDUSTRIAL fenceless cobotic palletizing solution, meeting<br />
perfectly the needs of low speed lines!<br />
Easy to use and affordable, this mobile cell will improve<br />
the working conditions of your operators while keeping<br />
your high safety standards thanks to a third-party<br />
certification and the compliance <strong>with</strong> the European<br />
Machinery Directive 2006/42/EC.<br />
gebocermex.com/CoboAccess_Pal<br />
Unbenannt-2.indd 1 30.07.18 11:04
14 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
New Machinery<br />
Clever denester separates<br />
new trays at high speeds<br />
East Jutland machine<br />
manufacturer JKT has<br />
developed a denester<br />
of closely stacked plastics<br />
trays that delivers reliable<br />
operation, at high speed.<br />
The new unit can also handle<br />
trays designed <strong>with</strong> minimal<br />
stacking distances.<br />
Labelled the intelligent<br />
and tolerance-compensating<br />
A2 tray denesting system,<br />
the machine separates<br />
trays and places them on a<br />
conveyor belt for European<br />
food manufacturers of ready<br />
meals and convenience<br />
foods. Rising demand<br />
and increased production<br />
rates at these companies<br />
has seen more focus on<br />
operational reliability, as<br />
JKT co-owner Flemming<br />
Aarslev Christensen explains:<br />
“Reliability and uptime are<br />
customers’ eternal mantra,<br />
which is why the construction<br />
of the A2 is designed to be<br />
almost maintenance-free.”<br />
The company already<br />
supplies its Speed-Disp A1<br />
model denesting machine<br />
which has proven to be reliable<br />
over the years. However, <strong>with</strong><br />
the new unit, trays <strong>with</strong> a<br />
stacking distance of as little<br />
as 1.3 mm can be handled.<br />
“This small distance meant<br />
that a wide range of challenges<br />
had to be met if fast and reliable<br />
denesting is to be delivered<br />
at more than 400 trays a<br />
minute,” says Christensen.<br />
Three years of development<br />
work has resulted in the new<br />
The Speed-Disp A2 tray denester is reliable and fast in operation for foods<br />
denesting tool which is based<br />
on the A1 technology that<br />
works by means of passive<br />
mechanical components.<br />
The new A2, however, is<br />
more advanced, and the final<br />
solution is a unique sandwich<br />
construction of 20 different<br />
specially manufactured parts<br />
made of several materials<br />
approved for food contact.<br />
Depending on customer<br />
demands, the Speed-Disp A2<br />
system can be supplied <strong>with</strong><br />
either pneumatic control or<br />
servo motor.<br />
At the same time, this<br />
machine can offer plastics tray<br />
manufacturers savings in their<br />
supply chains, if they can<br />
adjust their tray construction.<br />
“Several of the types of trays<br />
used by the food industry<br />
today have a stacking distance<br />
of more than 8 mm which is<br />
a waste of space and causes<br />
extra costs in transport,<br />
packaging and storage space,”<br />
Flemming tells Machinery<br />
Update. “We’re already talking<br />
to several tray manufacturers<br />
who see great potential in<br />
optimising their plastic trays<br />
to include closer stacking<br />
distances.”<br />
In fact, Flemming believes<br />
that tray manufacturers could<br />
reduce their transport costs<br />
dramatically if this new<br />
design was adopted.<br />
The company also believes<br />
its new technology will offer<br />
benefits to users of thinner<br />
and cheaper trays used for<br />
fruit and vegetables which<br />
can often present operational<br />
challenges to some denesting.<br />
T 00 45 8640 7890<br />
W www.jkt.dk<br />
Danish manufacturer JKT says by adjusting the design of their trays, manufacturers could make major logistics savings<br />
New ManyMix brings R&D gains<br />
All-in-one<br />
mixer for<br />
R&D labs<br />
Winkworth has introduced the<br />
latest version of its ManyMix<br />
machine, a research, development<br />
and pre-production laboratory<br />
mixer for companies wishing to<br />
control their R&D in-house and<br />
reduce time to market.<br />
The multi-purpose ManyMix<br />
replaces four machines, as users<br />
can choose between the options of<br />
a laboratory scale ribbon blender,<br />
plough share, double cone blender<br />
and now a Z Blade, all in one unit.<br />
With a host of benefits including<br />
an easy to clean, hygienic design<br />
and the ability to prove mixing<br />
performance before upscaling/full<br />
capital investment, the ManyMix<br />
gives companies the option to<br />
conduct wide range mixing R&D<br />
in-house, resulting in reduced time<br />
to market on new developments<br />
and optimum mixing understanding<br />
for their products.<br />
The 4-in-1 ManyMix machine<br />
offers users:<br />
• Compact lightweight mixing<br />
chamber for ease of handling<br />
• Variable speed, timers<br />
and intuitive controls for<br />
simplicity and familiarity<br />
• Minimal cleaning time due to<br />
hygienic design, and<br />
• Quick chamber changeover<br />
by design.<br />
“With the introduction of the<br />
Z blade, companies have even more<br />
choice of exploring characteristics<br />
achieved in mixing and it allows<br />
for a mixer type versus mixer type<br />
comparison <strong>with</strong>out changing<br />
machines,” says Grant Jamieson,<br />
Winkworth’s managing director.<br />
“Customers can explore their<br />
own innovations in the privacy of<br />
their laboratories <strong>with</strong>out the risk<br />
of revealing them to the outside<br />
world,” he says.<br />
T 01256 305600<br />
W www.mixer.co.uk
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 15<br />
Linear weigher reduces any fresh<br />
produce damage by being gentle<br />
Ilapak has designed a linear<br />
weigher featuring ‘softer’<br />
handling technology and<br />
vibration channels to help<br />
eliminate produce damage<br />
and promote best practice.<br />
Offering an alternative<br />
weighing option to rival<br />
vibratory systems, which<br />
are usually dedicated to<br />
a particular product, the new<br />
Weightronic 1200 SF weigher<br />
can switch easily between<br />
fruit and vegetable items like<br />
small potatoes, apples, citrus<br />
fruits and onions.<br />
“Many retailers are<br />
removing loose fruit and veg<br />
due to shoppers rummaging<br />
through trays to select the<br />
‘best’ looking produce,<br />
leading<br />
to higher<br />
spoilage<br />
and waste,”<br />
notes Tony<br />
McDonald,<br />
director of sales<br />
and marketing<br />
at Ilapak.<br />
“Consequently,<br />
fresh produce<br />
packers are<br />
Packers can switch between<br />
products and configurations<br />
Ceetak MU M-A 2018.qxp_MU 28/02/2018 15:57 Page 1<br />
seeking systems that integrate<br />
gentler weighing and a filling<br />
line that can accommodate<br />
different retail tray<br />
configurations,<br />
for example,<br />
four apples,<br />
six jacket<br />
potatoes<br />
or a twin<br />
pack of kiwi<br />
fruits.”<br />
For seasonal<br />
packers that<br />
With 12 linear weighing<br />
he<strong>ads</strong>, the system weighs<br />
up to 28 portions of product<br />
a minute, <strong>with</strong> accuracy<br />
switch regularly between<br />
different types and sizes of<br />
products this flexibility is<br />
a real benefit. “Rather than<br />
being limited to one product<br />
type, the Weightronic 1200 SF<br />
enables manufacturers<br />
to widen their packing<br />
operations and flex to<br />
seasonal fresh produce<br />
demands,” he says.<br />
Quick changes can be<br />
performed on the vibratory<br />
channels and distribution<br />
plates in just a matter of<br />
minutes, to accommodate<br />
different product shapes,<br />
sizes and weights.<br />
Gentle handling and<br />
product integrity is assured<br />
thanks to special ‘Soft Fill’<br />
design features like<br />
minimised drops, adapted<br />
collector bins and vibratory<br />
channels. Additionally,<br />
weighing buckets are<br />
arranged in a linear manner<br />
for low drop heights.<br />
NO PRODUCT GIVEAWAY<br />
Accurate weighing also<br />
helps to eliminate another<br />
waste source – product<br />
giveaway, which in turn<br />
helps to maximise profits<br />
for fresh produce packers.<br />
“Packing regulations for prepacked<br />
fresh produce can<br />
be somewhat confusing,<br />
especially for exporters to<br />
Europe,” says McDonald.<br />
“Many today pack to the<br />
average weight system rather<br />
than minimum weight in order<br />
to avoid hefty fines.”<br />
T 020 8797 2000<br />
W www.ilapak.co.uk<br />
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n Strong hermetic sealing capability n Bespoke Heat Sealing Machines designed and manufactured<br />
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16 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
New Machinery<br />
Mark & Read<br />
technology<br />
is evolving<br />
A joint engineering and<br />
commercial initiative from<br />
Markem-Imaje and Cognex is<br />
designed to develop an even more<br />
advanced and integrated solution<br />
for manufacturers to ensure the<br />
accuracy of coding on their packs.<br />
Since 2015, Mark & Read,<br />
an automated Cognex camera<br />
and Markem-Imaje printer<br />
verification solution, has helped<br />
companies confirm the right code<br />
is correctly printed every time,<br />
reducing unnecessary waste<br />
and helping ensure non-coding<br />
related recalls run more smoothly.<br />
Today, the two companies<br />
are deepening their existing<br />
partnership to develop the next<br />
generation of Mark & Read<br />
applications for global fmcg<br />
companies. Both companies’<br />
research and development and<br />
commercial teams will be working<br />
more closely together to integrate<br />
their printing and reading solutions,<br />
collaborating at regional and<br />
global levels on opportunities and<br />
projects in the packaging market.<br />
FASTER VERIFICATION<br />
It is thought that by working<br />
together earlier in the<br />
engineering design process, they<br />
will ensure their products work<br />
seamlessly together to provide<br />
even quicker and more accurate<br />
code verification. Manufacturers<br />
will also benefit from a more<br />
intuitive user experience – from<br />
setup through to full-production.<br />
Manufacturers can expect to<br />
see the first of a new generation<br />
of Mark & Read solutions by<br />
the end of this year, <strong>with</strong> a range<br />
of additional improvements<br />
available in 2019.<br />
“Together <strong>with</strong> Markem-Imaje,<br />
we are building new capabilities<br />
for printing product quality and<br />
eliminating production errors,”<br />
says Robert Willett, ceo of the<br />
Cognex Corporation.<br />
T 01327 856040<br />
W www.cognex.com<br />
T 0161 864 8111<br />
W www.markem-imaje.co.uk<br />
Agile and compact co-bot<br />
integrates easily into lines<br />
ABB says its new singlearm<br />
YuMi is its most<br />
agile and compact<br />
collaborative robot (co-bot) yet<br />
and can easily integrate into<br />
existing production lines.<br />
The company expanded<br />
its collaborative automation<br />
offering <strong>with</strong> the launch of<br />
a new single-arm YuMi robot<br />
earlier this year at Automatica<br />
2018 in Munich. The IRB 14050<br />
single-arm YuMi is designed<br />
to easily fit into existing<br />
production lines to increase<br />
flexibility while working safely<br />
alongside people.<br />
This new co-bot is one of<br />
the first of a new generation<br />
of robots from ABB to be built<br />
on a flexible new modular<br />
design platform that will allow<br />
a greater variety of robots and<br />
sizes, and also more<br />
tailored solutions.<br />
Weighing less than 10 kg,<br />
and capable of being mounted<br />
from a ceiling, table and<br />
wall, this new addition to the<br />
YuMi family offers increased<br />
flexibility to help meet highmix,<br />
low volume production<br />
in short cycles. Easy to install,<br />
Starchless depositing covers the complete<br />
range of jellies and also gummies sweets<br />
Jellies and gummies of any<br />
texture, from soft pectin jellies<br />
to chewy gelatin gummies, can<br />
now be made economically by<br />
the Baker Perkins starchless<br />
depositing process.<br />
Gelatin gummies can<br />
now be removed from the<br />
moulds in a few minutes,<br />
rather than 24 hours, through<br />
a combination of gelatin<br />
producer Rousselot’s new<br />
SiMoGel solution, and Baker<br />
Perkins ServoForm depositors<br />
and cooking systems.<br />
The second innovation,<br />
The new<br />
single-arm<br />
YuMi is part<br />
of the range<br />
of collaborative<br />
offerings<br />
from ABB<br />
Robotics<br />
the single-arm YuMi allows<br />
manufacturers to quickly<br />
and easily add collaborative<br />
applications to their<br />
production lines <strong>with</strong> minimal<br />
interruption to any existing<br />
operations.<br />
The launch of the singlearm<br />
YuMi expands ABB’s<br />
collaborative robot offering<br />
The latest processes are much quicker<br />
from ingredient supplier<br />
CEAMSA, creates two<br />
opportunities. Depositing<br />
jellies combining pectin and<br />
gelatin reduces demoulding<br />
time; and a combination<br />
started in<br />
2015 <strong>with</strong><br />
the dual-arm<br />
YuMi. “The<br />
new singlearm<br />
YuMi<br />
continues our innovation in<br />
collaborative automation,<br />
helping make our already<br />
leading portfolio even more<br />
flexible,” says Per Vegard<br />
Nerseth, managing director<br />
of robotics at ABB.<br />
“It offers added flexibility and<br />
scalability to manufacturers<br />
of all sizes, helping to meet<br />
their current challenges and<br />
anticipating future ones.”<br />
The single-arm YuMi also<br />
features the same intuitive,<br />
easy-to-use lead through<br />
programming as the dualarm<br />
YuMi, that allows<br />
workers <strong>with</strong>out specialised<br />
training to setup and operate<br />
the co-bot. Combining this<br />
simplicity <strong>with</strong> the co-bot’s<br />
deployment flexibility can<br />
help manufacturers in many<br />
industries offset shortages of<br />
skilled workers, says ABB.<br />
T 01908 350300<br />
W www.abb.com<br />
of pectin and carrageenan<br />
achieves gelatin-like textures<br />
which are vegetarian –<br />
opening up major markets<br />
such as India and the<br />
Middle East where gelatin is<br />
unacceptable.<br />
Starchless depositing<br />
of jellies and gummies<br />
is especially relevant for<br />
functional and medicated<br />
jellies and gummies, where<br />
the starch process cannot be<br />
considered, says the company.<br />
T 01733 283000<br />
W www.bakerperkins.com
COME EXPERIENCE<br />
THE FUTURE WITH US.<br />
Intelligent, modular and highly efficient:<br />
Digital packaging systems from Schubert<br />
Complex challenges are best met <strong>with</strong> simple solutions. Like Schubert’s TLM technology <strong>with</strong>out an electrical<br />
cabinet, which delivers greater efficiency <strong>with</strong> less electronics. Or the many digital innovations Schubert has<br />
been driving forward for over 30 years. These milestones all arise from the open dialogue we enjoy <strong>with</strong> our<br />
customers. It allows us to understand their specific requirements and develop fully customised solutions – for<br />
food, beverages, cosmetics, pharmaceuticals and technical products.<br />
Find out more: www.schubert-magazine.com<br />
FOOD CONFECTIONERY COSMETICS BEVERAGES PHARMACEUTICALS<br />
TECHNICAL PRODUCTS<br />
180215_Schubert_Anuga_AZ_210x297_3mmBS_ENG_RZ.indd 1 16.02.18 09:37
18 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
New Machinery<br />
Track & trace solution is ideal<br />
for handling small batch work<br />
For CMOs, pharmaceutical<br />
manufacturers, and<br />
packaging service<br />
providers needing to serialise<br />
relatively small quantities of<br />
product in a wide range<br />
of formats, Atlantic Zeiser has<br />
developed the Mediline track<br />
& trace single item (called<br />
Mediline T&T SI for short).<br />
The system allows users<br />
to encode very different<br />
packaging sizes <strong>with</strong>out<br />
requiring any significant<br />
format changes. In operation,<br />
it delivers economic<br />
serialisation of small batches<br />
and different formats on<br />
a very small footprint.<br />
And if required, the height<br />
of the printer and inspection<br />
camera can be adjusted to<br />
make the position of the<br />
code variable.<br />
Many serialisation<br />
solutions are complex<br />
systems that process a<br />
multitude of packs in a very<br />
short time, but this new<br />
system is much simpler.<br />
Indeed, the Mediline T&T SI<br />
is fully equipped <strong>with</strong><br />
software, a printer, and<br />
The new Mediline T&T SI allows for economic serialisation of small batches<br />
a camera system for 100%<br />
verification.<br />
This manual solution<br />
features the same printing<br />
and inspection technology<br />
as the ‘big’ automatic<br />
Mediline T&T systems that<br />
are already established on<br />
the market. The new table<br />
top system now allows<br />
for especially economic<br />
serialisation of small<br />
product batches.<br />
It can be positioned very<br />
flexibly: if required, it can<br />
even be operated offline in<br />
batch-mode. The system<br />
is very easy to operate,<br />
requiring minimal training.<br />
“Thereby, the new T&T SI<br />
enables users to comfortably<br />
serialise 10 to 20 cartons<br />
per minute,” says Stefan<br />
Rowinski, product manager<br />
at Atlantic Zeiser.<br />
no adjustments<br />
As long as the printing can<br />
be done at the same height,<br />
no more specific adjustments<br />
are needed except for a<br />
possible change of the<br />
stopping point – regardless<br />
of the packaging size which<br />
can range from very small<br />
cartons to shoebox-sized<br />
packs. With an optional<br />
barcode scanner and a<br />
label printer, the Mediline<br />
T&T SI can be extended<br />
for handling manual<br />
aggregation tasks.<br />
The integrated Line<br />
Manager ensures auditproof<br />
serialisation, while<br />
HP cartridge technology<br />
delivers the print quality.<br />
The standard print width of<br />
one inch allows for up to four<br />
lines to be printed, according<br />
to GS1, while all components<br />
are controlled via a central<br />
graphic user interface.<br />
Any changeover to new<br />
recipes is quick and easy via<br />
drag & drop. As the printer<br />
layout and inspection camera<br />
are linked via the system, no<br />
further camera settings need<br />
to be adjusted. To ensure<br />
maximum process security,<br />
a barcode scanner can be used<br />
for order selection.<br />
T 01264 324222<br />
W www.atlanticzeiseruk.com<br />
• All new erector pick up frame<br />
• Ergonomic magazine for easy filling of case blanks<br />
• Small footprint<br />
• Easy size change from one format to another<br />
• Supplied as a hot melt glue option or adhesive tape<br />
• Colour operator touch screen panel<br />
• Can be a stand-alone machine or integrated into other machinery<br />
• Installed and commissioned <strong>with</strong> after sales support<br />
• Linear style case erector<br />
Lantech modular<br />
case erector capable<br />
of up to 25 erected<br />
cases per minute<br />
CI 1000/CI 2000<br />
case erector<br />
from Lantech<br />
17 Elizabeth Court, St Neots, Cambridgeshire, PE19 8PF<br />
T: 01480 382739 M: 07764 772965 E: andrew@maters.co.uk www.maters.co.uk
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 19<br />
Pulsed x-ray technology provides<br />
reliable inspection at exhibition<br />
Intamac MU S-O 2018.qxp_MU 13/08/2018 13:38 Page 1<br />
Anew stand-alone device<br />
for sidewall inspection<br />
in a confined space,<br />
a new generation pipeline<br />
inspector and a further<br />
developed top-down inspector<br />
are the pulsed x-ray technology<br />
to be exhibited at FachPack<br />
2018 (25-27 <strong>Sept</strong>ember in<br />
Nuremberg) by Heuft.<br />
Three systems from the<br />
Heuft eXaminer II series<br />
will demonstrate how<br />
carefully and precisely the<br />
integrity of products and its<br />
packaging can be checked.<br />
In addition, the company<br />
will show new and further<br />
developments for the exact fill<br />
level detection and leakage<br />
checker of aerosol cans and<br />
plastics containers along <strong>with</strong><br />
code verification.<br />
reliable inspection<br />
The eXaminer II XS detects<br />
foreign objects reliably<br />
in freshly filled stand-up<br />
pouches, squeezy bottles<br />
or food cans. The x-ray<br />
strobes can be positioned<br />
and adjusted in accordance<br />
<strong>with</strong> the product in order to<br />
inspect it from the side while<br />
providing complete coverage<br />
of the total container volume.<br />
Furthermore, the machine<br />
offers maximum detection<br />
and reliable rejects <strong>with</strong><br />
minimum radiation exposure.<br />
The same applies to the<br />
optimised eXaminer II XB topdown<br />
inspector which now<br />
examines even larger products<br />
and packaging materials<br />
specifically for foreign objects,<br />
defects and incompleteness.<br />
The new Spectrum II Atex<br />
will also debut. It is designed<br />
for the non-contact fill level<br />
detection and leakage check<br />
of aerosol containers while<br />
the squeezer II QS removes<br />
filled plastics containers <strong>with</strong><br />
microleaks or closure faults.<br />
T 01827 255800<br />
W www.heuft.com<br />
Accessible Packaging Solutions<br />
Specialised packaging machinery including pre-made pouch machines,<br />
stickpack machines, vertical form-fill-seal and multi-lane form-fill-seal<br />
machines for food, medical, pharmaceutical, cosmetic and technical<br />
products, all fully backed by a team of UK based engineers.<br />
• Great value • Small footprint • Fast changeover times • Robust<br />
Side Spout<br />
Pouch<br />
Centre Spout<br />
Pouch<br />
Zip-Doy<br />
Pouch<br />
Side Gusset<br />
Tel 01420 593682 sales@intamacmachinery.com<br />
www.intamacmachinery.com<br />
PPMA<br />
B66<br />
Paper Pouch<br />
Small Doy<br />
Stand Up<br />
Doy
20 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
New Machinery<br />
Benchtop paper bander<br />
added to Bandit range<br />
The smart camera offers benefits<br />
Jenton’s range of Bandit<br />
banding machines has a<br />
new member – the 180-30<br />
benchtop paper banding unit.<br />
With a footprint<br />
approximately the size of a<br />
sheet of A4 paper, there can<br />
be few packing / finishing<br />
areas <strong>with</strong>out space for the<br />
new Bandit unit, reckons<br />
Jenton. The new machines<br />
are designed to simply bundle<br />
stacks of printed materials,<br />
cash, small cartons and<br />
multipacks together <strong>with</strong><br />
securely sealed paper bands.<br />
Paper is 30mm wide and<br />
can be supplied in brown,<br />
white or custom printed.<br />
Packs up to 180mm wide can<br />
be accommodated.<br />
Improvements for this<br />
year include electronically<br />
adjustable heater temperature<br />
(<strong>with</strong> display) and sealing<br />
dwell time which allows<br />
the Bandit to be set up to be<br />
used <strong>with</strong> a variety of paper<br />
sources and materials.<br />
“We’re pleased <strong>with</strong> this new<br />
machine” says Richard Little,<br />
managing director of Jenton,<br />
“users will be familiar <strong>with</strong> the<br />
Jenton holds a stock of these<br />
entry level units as well as more<br />
automated machines, many of<br />
which can be hired<br />
archless method<br />
of operation,<br />
thus avoiding the<br />
possibility of paper<br />
jams in guides and<br />
runners but the<br />
extra flexibility of<br />
stable temperature<br />
and dwell control<br />
is a significant<br />
improvement in<br />
this entry level<br />
machine”.<br />
In addition to<br />
bundling, Bandit<br />
machines are<br />
used for tamper<br />
evidence, labelling<br />
and multipack/BOGOF<br />
applications as well.<br />
Jenton holds a stock of these<br />
and other larger and more<br />
automated machines, many<br />
of which are available for hire.<br />
As machine manufacturers,<br />
Jenton can add value to<br />
Adpak MU S-O 2018.qxp_Layout 1 10/07/2018 11:33 Page 1<br />
banders <strong>with</strong> various forms<br />
of stands, benches and other<br />
automation.<br />
The machines can be<br />
demonstrated at its Whitchurch<br />
showroom for anyone<br />
interested in the range.<br />
T 01256 892194<br />
W www.jenton.co.uk<br />
Latest smart camera<br />
can be incorporated<br />
into vision software<br />
The new <strong>Hi</strong>kVision smart camera<br />
can now be fully integrated <strong>with</strong><br />
Scorpion Vision’s machine vision<br />
software which creates a high<br />
quality solution for anything<br />
from vision guided robots to<br />
barcode reading.<br />
As the sole distributor for<br />
the <strong>Hi</strong>kVision product range in<br />
the UK and Ireland, Scorpion<br />
Vision understands first-hand<br />
the capabilities of the high<br />
performance smart camera and<br />
saw an opportunity to integrate it<br />
<strong>with</strong> its existing vision software.<br />
“We have been hugely<br />
impressed <strong>with</strong> the performance<br />
of these high quality <strong>Hi</strong>kVision<br />
cameras and saw a fantastic<br />
opportunity to integrate <strong>with</strong>in<br />
our vision systems solutions,”<br />
says Julian Parfitt, sales director<br />
at Scorpion Vision. “From food to<br />
foundry, we offer our customers<br />
advanced 2D and 3D technology<br />
to solve any application,” he says.<br />
T 01590 679333<br />
W www.scorpionvision.co.uk<br />
www.adpak.co.uk<br />
Let Adpak Provide your<br />
Perfect Packaging Solution<br />
• Suitable for food and non-food products • Designed and built to European machinery standards<br />
• Manufactured in stainless steel • Competitively priced • Reliable bespoke solutions • Space saving design<br />
See us at PPMA stands C10/H82<br />
3 Pendleside, Lomeshaye Ind Estate, Nelson, Lancs, BB9 6RY Tel: 01282 601444 Fax: 01282 612201 info@adpak.co.uk
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 21<br />
Oxygen transmission rates are<br />
analysed <strong>with</strong> automatic unit<br />
Anritsu MU S-O 2018 ARTWORK FINAL<br />
Systech Illinois has<br />
launched the fully<br />
automatic OxySense<br />
Model 8100e oxygen<br />
transmission rate analyser.<br />
The all-new unit is fully<br />
automatic and has been<br />
engineered <strong>with</strong> Systech<br />
Illinois’ proprietary highsensitivity,<br />
wide-range<br />
eMetricTM coulometric sensor<br />
to provide full compliance <strong>with</strong><br />
ASTM D3985. It accurately<br />
measures the oxygen<br />
transmission rate (OTR) for a<br />
wide range of barrier materials<br />
and packs. It is ideal for food,<br />
pharmaceutical and medical<br />
device companies, plastics film<br />
converters and resin producers<br />
who are looking to accurately<br />
measure barrier materials at<br />
a lower cost.<br />
More than just an X-ray company<br />
The new OxySense analyser<br />
Systech Illinois’ technology<br />
and design offers fully<br />
automatic testing at the touch<br />
of a button <strong>with</strong> a full-size<br />
touchscreen providing easy<br />
operation of the instrument as<br />
well as test result display.<br />
And the OTR system can<br />
expand to a total of thirtytwo<br />
cells. Each satellite can<br />
be configured to meet the<br />
testing lab’s precise testing<br />
needs, allowing them to costeffectively<br />
add capacity<br />
while at the same time<br />
lowering their cost per test.<br />
T 01844 216838<br />
W www.systechillinois.com<br />
Discover what you have been missing.<br />
https://www.anritsu.com/en-GB/infivis
22 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
New Machinery<br />
New track & trace<br />
system is compact<br />
option for tobacco<br />
Sewtec is launching compact<br />
versions of its existing large-scale<br />
track & trace (T&T) systems to<br />
ensure all tobacco manufacturers<br />
can comply <strong>with</strong> the EU Tobacco<br />
Products Directive which comes<br />
into full force next May.<br />
The company plans to launch<br />
this compact system by the end<br />
of this year, <strong>with</strong> manufacturers<br />
able to install the systems before<br />
the regulations come into effect.<br />
These systems are designed to<br />
deliver operational efficiencies<br />
to help manufacturers realise the<br />
commercial benefits of enhanced<br />
supply chain management and<br />
richer data.<br />
OPERATIONS GAINS<br />
“Although this is spurred on<br />
by the requirements of the<br />
Directive, all tobacco companies<br />
will benefit from T&T systems<br />
as it will improve operations and<br />
logistics while avoiding costly<br />
penalties,” says Mark Cook,<br />
managing director at Sewtec.<br />
Sewtec already builds<br />
machines for large scale<br />
manufacturers, so says this<br />
development was the next<br />
logical step.<br />
T 01924 494047<br />
W www.sewtec.co.uk<br />
Vacuum gripper design is<br />
easy to do <strong>with</strong> new tool<br />
The new 3D printed<br />
customisable bag<br />
gripper (CBG) design<br />
tool from Piab is a special<br />
software program that allows<br />
customers to design/configure<br />
world-class and lightweight<br />
vacuum grippers for the<br />
perfect handling of bags and<br />
pouches weighing up to 2 kg<br />
<strong>with</strong>in minutes. The company<br />
says it provides optimally<br />
designed vacuum gripper<br />
tools for best-in-class grip on<br />
specific bags or pouches.<br />
“Our customers can now<br />
design their own unique<br />
gripper tools for even the most<br />
challenging of applications<br />
<strong>with</strong> bags or pouches that are<br />
really very tricky to get a grip<br />
on,” explains Josef Karbassi,<br />
vice president of Piab’s<br />
Automation Division. “And it<br />
is just a two minute job.”<br />
The easy-to-use ‘2 minutesto-design’<br />
CBG tool saves<br />
days, or even up to a week of<br />
engineering work, resulting<br />
in huge cost savings for robot/<br />
system integrators or end<br />
users needing new vacuum<br />
gripper tools for their bag or<br />
pouch handling robots.<br />
The customised grippers<br />
are designed to include<br />
everything required for<br />
gripping bags or pouches<br />
reliably, even at high speed.<br />
It comes <strong>with</strong> fully<br />
decentralised (one per cup)<br />
dust proof SX12 coax vacuum<br />
generators, piGRIP ‘bag-lip’<br />
suction cups, stabilisers around<br />
the cup, and an automatic<br />
The ‘2-minutesto-design’<br />
CBG<br />
tool saves days<br />
of engineering<br />
quick-release<br />
function.<br />
When<br />
finished <strong>with</strong><br />
their designs,<br />
users of the<br />
program click<br />
on the ‘send<br />
for a request’<br />
button alerting<br />
Piab’s 3D<br />
print gripper<br />
team who will<br />
then get in<br />
touch to confirm the design<br />
before starting production.<br />
This is completed by using the<br />
automatically generated and<br />
protected 3D print file.<br />
As an additional service,<br />
a 3D download is available<br />
to customers as well as a<br />
unique code for the configured<br />
gripper.<br />
T 01509 857010<br />
W www.piab.com<br />
Magnetic separator range has been extended to give more<br />
efficiency for high volume applications in various sectors<br />
Eclipse Magnetics has<br />
expanded its range of Auto-<br />
Shuttle magnetic separators to<br />
ensure increased efficiency for<br />
high volume applications.<br />
Depending on product<br />
density, the unit can now<br />
provide separation for<br />
processes <strong>with</strong> flow rates up to<br />
and above 100sq m per hour,<br />
and contains an ultra-high<br />
intensity rare earth magnet<br />
which enables it to remove<br />
the finest magnetic and<br />
para-magnetic particles from<br />
food, pharmaceuticals or<br />
chemical processing lines.<br />
The Auto-Shuttle enables<br />
screening of processing<br />
products 24/7 <strong>with</strong>out any<br />
requirement for manual<br />
intervention. It can also carry<br />
out a full clean <strong>with</strong>out the<br />
need to stop the process to<br />
enable continuous production.<br />
Suitable for use <strong>with</strong> dry<br />
powders and granulates,<br />
including flour, sugar, herbs<br />
and salt, the device can be<br />
used on any vertical process<br />
line. It is supplied <strong>with</strong> a<br />
pre-programmed PLC that can<br />
either work<br />
independently<br />
or connected<br />
to the central<br />
control room<br />
for remote<br />
activation or<br />
monitoring.<br />
The<br />
company<br />
also offers<br />
bespoke units<br />
that can include added rows of<br />
magnetic rods for applications<br />
where the contamination has<br />
lower magnetic permeability<br />
Increased efficiency is delivered for high volume users<br />
or, where more frequent<br />
cleaning is required.<br />
T 0114 225 0600<br />
W www.eclipsemagnetics.com
Lasnek.<br />
Because<br />
Quality Matters<br />
Stainless Steel Cable Management Systems<br />
• The stainless steel containment specialist<br />
• Choice of containment types & finishes<br />
• Bespoke manufacturing service<br />
• Large stock availability<br />
www.lasnek.com • sales@lasnek.com<br />
Lasnek Ltd, 1 President Way, Luton, Bedfordshire LU2 9NR<br />
Tel: +44 (0) 1582 425 777<br />
MACHINERY UPDATE - FEB 2017 210 X 143 - CMYK.indd 1 16/02/2017 14:41<br />
Meech Cabinet Cooler Systems<br />
... for enhanced, efficient cooling<br />
• Low cost replacement for traditional<br />
systems used to cool cabinets and<br />
panels<br />
• Running solely on compressed air, <strong>with</strong><br />
no moving parts, the Meech Cabinet<br />
Cooler requires no electricity and is<br />
virtually maintenance free<br />
• Innovative design and compact<br />
dimensions allow for installation into<br />
applications <strong>with</strong> limited space<br />
• EX Cabinet Cooler is also available<br />
<strong>with</strong> ATEX and IECEX certification for<br />
hazardous locations<br />
sales@meech.com<br />
+44(0)1993 706 700<br />
www.meech.com<br />
Untitled-1 1 05/01/2018 15:34:08
24 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
New Machinery<br />
Screw conveyor is good<br />
for low-headroom areas<br />
The automated palletiser is safer<br />
Robotic<br />
palletiser is<br />
flexible<br />
Active8 Robots is offering the<br />
Attollo series palletiser, designed<br />
as a compact and also mobile<br />
machine that reduces labour<br />
costs while lowering health and<br />
safety risks associated <strong>with</strong><br />
manual handling.<br />
With a footprint of just 2 x 2.2<br />
metres, the Attollo takes up very<br />
little space on the factory floor.<br />
The ease of relocation means it<br />
offers speed and flexibility when<br />
setting up a production line which,<br />
says the company, makes it ideal<br />
for long or short production runs.<br />
The Attollo is safe to use as it<br />
is fully guarded, <strong>with</strong> pallet entry<br />
and box infeed light guarded for<br />
ease of access.<br />
In operation, complex pallet<br />
layers can be easily configured<br />
<strong>with</strong>out any specialist<br />
programming knowledge. Just<br />
rotate and nudge individual boxes<br />
to create complex layer patterns.<br />
In terms of tooling, the<br />
standard head can handle<br />
multiple case types and sizes,<br />
including shrink wrapped and riptop<br />
packaging. Custom tooling is<br />
also available for any nonstandard<br />
packaging applications.<br />
As for the infeed, the 1.5 metre<br />
buffer conveyor has adjustable<br />
infeed height to make it easy to<br />
interface <strong>with</strong> existing equipment<br />
and therefore minimising any<br />
setup time.<br />
The company works in many<br />
industry sectors including food<br />
and beverage, pharmaceuticals,<br />
plastics, automotive,<br />
manufacturing and co-packing.<br />
T 01761 234376<br />
W www.active8robots.com<br />
Anew low profile flexible<br />
screw conveyor <strong>with</strong><br />
integral bin and castormounted<br />
frame is now<br />
available from Flexicon.<br />
It can roll below mezzanines<br />
and other low-headroom<br />
areas, receive material from<br />
overhead equipment, and<br />
discharge the material into<br />
process equipment and<br />
vessels throughout the plant.<br />
Ready to plug-in and<br />
run, the self-contained unit<br />
features a ‘push type’ drive<br />
system positioned at the<br />
lower intake end of the<br />
conveyor, versus a standard<br />
‘pull-type’ drive positioned<br />
at the upper discharge end<br />
of the conveyor, reducing<br />
overall height by<br />
approximately 610 mm.<br />
INTEGRAL BIN IS LARGE<br />
At 250 litres, the integral bin<br />
accommodates the contents of<br />
approximately one-third<br />
of a bulk bag measuring<br />
1 x 1 x 1 metres, or several<br />
typical 25 kg bags, depending<br />
on bulk density.<br />
A specialised Bev-Con screw<br />
tna has introduced the tna<br />
intelli-sys iPS 3, a fully<br />
integrated data collection<br />
and reporting tool to<br />
provide manufacturers <strong>with</strong><br />
unprecedented insights into all<br />
of their production processes.<br />
With the new tna intellisys<br />
iPS 3 software, food<br />
manufacturers will be able<br />
to use a single standardised<br />
platform to collate, visualise<br />
and evaluate live and historical<br />
information from every part<br />
of the production chain and<br />
across multiple locations.<br />
The unit is designed to move a range of difficult-to-convey bulk materials<br />
<strong>with</strong>in the straight conveyor<br />
tube is engineered to move<br />
a range of difficult-to-convey<br />
bulk materials that tend to<br />
cake, pack, smear or plug,<br />
as well as fragile products<br />
prone to breakage, <strong>with</strong> no<br />
separation of blends.<br />
With the exception of the<br />
Data management tool offers manufacturers<br />
visibility over all their production processes<br />
By integrating data from every<br />
process and at every site in<br />
a single-plant management<br />
system, visibility increases,<br />
administrative tasks reduce,<br />
processes are optimised and<br />
traceability is improved.<br />
Compatible <strong>with</strong> both PLC<br />
and PC-based technology,<br />
tna’s integrated production<br />
system (iPS) easily integrates<br />
<strong>with</strong> all existing tna and<br />
third party equipment.<br />
It is a scalable, transparent<br />
and cost-effective software<br />
that provides users <strong>with</strong><br />
polymer tube, all material<br />
contact surfaces are of<br />
stainless steel finished to<br />
food, pharmaceutical, dairy<br />
or industrial standards for<br />
rapid wash down and/or<br />
corrosion resistance.<br />
T 01227 374710<br />
W www.flexicon.co.uk<br />
the ultimate visibility over<br />
every step of the production<br />
line, either locally or<br />
remotely through a simple,<br />
user-friendly web-capable<br />
interface, says the company.<br />
The collation of detailed<br />
historical data, such as batch<br />
scheduling, tracking and<br />
tracing can be used for both<br />
internal communication<br />
purposes, but also as an<br />
external tool to prove<br />
regulatory compliance.<br />
T 0121 628 8900<br />
W www.tnasolutions.com
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 25<br />
Simple inspection unit<br />
is meeting liquid need<br />
Following a revamp of<br />
one of its most popular<br />
product ranges, namely<br />
the Apollo liquid viewers,<br />
Adelphi Manufacturing is<br />
dispatching product daily<br />
to meet increased demand.<br />
These simple liquid<br />
inspection units are popular<br />
in the laboratory, hospital,<br />
research and development<br />
and also pharmaceutical<br />
environments, and provide<br />
a simple method of detecting<br />
any visible particulate<br />
contamination present<br />
in clear liquids contained in<br />
ampoules, vials, and bottles.<br />
Although the company has<br />
sold thousands of these units<br />
to production facilities around<br />
the world, its engineering<br />
department has developed<br />
redesigns to both of them.<br />
The Apollo I liquid viewer<br />
now has a hygienic stainless<br />
steel frame adjustable to suit<br />
an individuals preferred<br />
working height, uses an LED<br />
light source for a 25-year bulb<br />
life, and is now supplied <strong>with</strong><br />
a convenient storage bag.<br />
Meanwhile, the Apollo II<br />
DC Norris MU S-O 2018.qxp_MU 17/08/2018 12:51 Page 1<br />
has seen an unprecedented<br />
increase in demand since its<br />
reworking, and its simple new<br />
features now include:<br />
• An adjustable lamp unit for<br />
comfortable working height<br />
• Two low energy LED lamps<br />
<strong>with</strong> 25-year bulb life<br />
• A fold up frame for space<br />
saving and easy storage/<br />
transportation<br />
• A removable diffuser for use<br />
<strong>with</strong> coloured glass<br />
• Intuitive assembly <strong>with</strong> no<br />
tools required, and<br />
• Multi-voltage (100 – 240v)<br />
for worldwide use.<br />
The unit is operated<br />
by simply swirling each<br />
individual container in front<br />
New features are<br />
added to the liquid<br />
viewers from Adelphi<br />
Manufacturing<br />
of both panels,<br />
and watching for<br />
any particulate<br />
contamination<br />
unintentionally<br />
present in the<br />
solution. In front of the<br />
black panel, light coloured<br />
particulates will be visible,<br />
and in front of the white<br />
panel, dark coloured<br />
particulates will be visible.<br />
The Apollo II also conforms<br />
to European Pharmacopoeia<br />
Specification 2.9.20, which<br />
assures clients of a high<br />
quality standard.<br />
“The simplicity of the<br />
design is what makes the<br />
Apollo range such a success;<br />
client feedback has been<br />
100% positive, and the orders<br />
are flying in,” says Adelphi<br />
technical director Jeremy Hart.<br />
T 01444 472300<br />
W www.adelphi.uk.com<br />
Totally detectable<br />
ink refills make<br />
pens safe for food<br />
In its drive for total detectability,<br />
Detectamet has introduced a<br />
new specification for Detectamet<br />
ink refills which is now available<br />
<strong>with</strong> all new pens, but are also<br />
available to customers as refills.<br />
The standard ball point<br />
ink cartridge used by pen<br />
manufacturers around the world is<br />
made of detectable metal.<br />
The small end stop has, until now,<br />
been made of undetectable plastics<br />
but to resolve this challenge, the<br />
company has developed its own<br />
standard ink refill which is being<br />
fitted only to Detectamet pens.<br />
“The whole cartridge, both the<br />
body and the end stop, are now<br />
made from our proven metal and<br />
x-ray detectable plastics,” explains<br />
company chairman Sean Smith.<br />
The first batch of pens <strong>with</strong><br />
these new refills is now being<br />
fitted <strong>with</strong> black or blue ink and<br />
each cartridge will be fitted <strong>with</strong><br />
a black or blue detectable end<br />
stop ink indicator.<br />
T 01759 304200<br />
W www.detectamet.co.uk<br />
Cutting-edge technology<br />
Cook Chill Systems<br />
Jet Cook Steam Infusion<br />
Recipe Management<br />
Cook Quench Chill<br />
Cooking Kettles<br />
Cooling Systems<br />
Sous Vide<br />
PPMA<br />
Show Hall 5,<br />
Stand A59<br />
Continuous Systems<br />
Can Opening & Crushing<br />
www.dcnorris.com<br />
Phone: +44 (0) 1767 677515 Email: mail@dcnorris.com<br />
WORLD LEADERS IN INDUSTRIAL<br />
FOOD PROCESSING EQUIPMENT<br />
“DCN have been great partners to work <strong>with</strong> as we look<br />
at expanding our cooking capacity.” Charlie Bigham<br />
Soups &<br />
Sauces<br />
Rice, Pasta &<br />
Vegetables<br />
Desserts &<br />
Preserves<br />
Dressings,<br />
Relishes &<br />
Dips<br />
Meat, Poultry &<br />
Fish<br />
Beverages
26 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation News<br />
Reliability and efficiency has<br />
been achieved for beer bottles<br />
Maximum uptime and<br />
increased reliability<br />
of the lines at German<br />
brewery Rothaus has resulted<br />
from the engineering and<br />
conveying capabilities of its<br />
longstanding business partner<br />
Gebo Cermex.<br />
The brewery wanted to<br />
replace an ageing bottling line<br />
– which in the medium term<br />
could no longer guarantee<br />
the high hygiene and quality<br />
standards of the company.<br />
Additionally, it was receiving<br />
many returnable glass<br />
bottles from other producers<br />
that it could not process<br />
effectively. And this was<br />
proving particularly harsh<br />
in the summer season, when<br />
the infeed of bottles typically<br />
increases, while the number<br />
of operators at the brewery<br />
is reduced.<br />
The Gebo Cermex team<br />
supplied the integration<br />
services for setting up a new<br />
sorting and a new bottling<br />
line. Working closely <strong>with</strong><br />
the customer, the company<br />
managed to fully integrate<br />
30 different machines from<br />
more than a dozen<br />
different suppliers,<br />
creating a new line<br />
that can sort 3,200<br />
crates per hour and<br />
bottle up to 76,800<br />
bottles an hour.<br />
Crown feeders<br />
and the conveying<br />
components,<br />
including pallets<br />
management <strong>with</strong>in<br />
the brewery were<br />
also supplied.<br />
“Both for the<br />
sorting and<br />
bottling lines,<br />
we successfully<br />
answered the<br />
request from the<br />
customer to limit the<br />
number of operators to three<br />
per line, thanks to an ‘arena’<br />
layout, giving quick and easy<br />
access to all the machines,”<br />
says Louis Merienne, sales<br />
director Europe, beverage<br />
markets at Gebo Cermex.<br />
“The big challenge for us<br />
was actually the sorting line<br />
because this is not a standard<br />
line in the classic sense,”<br />
explains Roger Jäger, director<br />
Gebo Cermex supplied the integration services for setting up the bottle sorting line<br />
of the filling department at the<br />
Rothaus brewery.<br />
The Gebo Cermex solution<br />
is able to deliver reliability<br />
and efficiency no matter<br />
the percentage of irregular<br />
returnable bottles. This means<br />
the crates can contain, on<br />
average, 40% and in peak<br />
times up to 80% of bottles<br />
from other producers <strong>with</strong>out<br />
causing issues.<br />
In addition, the sorting line<br />
can run at 85% efficiency in<br />
twelve different modes to sort<br />
bottles and crates, fill used or<br />
new crates – <strong>with</strong> used or new<br />
bottles – and create stocks of<br />
empty crates.<br />
All of that contributes to a<br />
performance increase of<br />
the brewery bottling lines.<br />
T 01480 455919<br />
W www.gebocermex.com<br />
Packaging line for bakery products is using robotics and<br />
a refined system for conveyor handling to provide speed<br />
A complete packaging line that<br />
makes full use of robotics and<br />
a refined system of conveyor<br />
handling to provide speed,<br />
flexibility and gentle handling<br />
for soft, fragile leavened<br />
bakery products has been<br />
built by Italian manufacturer<br />
PFM for one of the country’s<br />
leading confectionery<br />
groups. It handles tartlets,<br />
doughnuts and blueberry<br />
muffins, creating a primary<br />
wrap at speeds of 250 items<br />
a minute which is followed by<br />
secondary tray packing and<br />
In operation, the wrapped cakes are arranged in rows by the race track collator<br />
overwrapping in a variety<br />
of pack formats.<br />
Two PFM Falcon flow<br />
wrappers are employed for<br />
the primary wrap, each fed<br />
by a robotic system that picks<br />
product from the recesses of<br />
baking trays. A vertical buffer<br />
immediately upstream of<br />
the robots provides storage<br />
for the trays in the event of<br />
a stoppage.<br />
“The use of robots to lift<br />
fragile bakery products from<br />
the trays avoids loss of control<br />
and random positioning that<br />
slows lines based on manual<br />
tray emptying,” explains<br />
PFM sales and operations<br />
director Chris Bolton.<br />
“Robotic handling also avoids<br />
pressure on the product.”<br />
T 0113 239 3401<br />
W www.pfmuk.com
Printing and labelling<br />
across your production line<br />
Product identification Brand protection Industry 4.0<br />
CONTINUOUS<br />
INK JET<br />
THERMAL<br />
TRANSFER<br />
OVERPRINTER<br />
THERMAL INK JET<br />
PRINT & APPLY<br />
LABELLING<br />
LASER<br />
Domino understands that integrating innovative, new<br />
equipment into the toughest production lines requires<br />
reliable, compliant products, simple integration and a<br />
consistent global support infrastructure. We have already<br />
launched products that offer in-built future-proofing to<br />
keep pace <strong>with</strong> customers’ increasingly intelligent factories.<br />
Domino are trusted by a wide range of food, beverage,<br />
life sciences and industrial manufacturers, as well<br />
as global packaging machinery manufacturers who<br />
partner <strong>with</strong> us to offer fully-integrated solutions <strong>with</strong><br />
customisable options.<br />
www.domino-printing.com<br />
Domino Family Advert 210x297mm_dec2017.indd 2 04/12/2017 12:34
28 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation News<br />
Steam infusion processer is<br />
delivering fast drinks results<br />
Take 5, South Africa’s<br />
leading producer of<br />
Maheu and Mabele, has<br />
taken full ownership of its new<br />
18,000 litre per hour Jet Cook<br />
steam infusion Maheu system.<br />
The total system has been<br />
designed, manufactured and<br />
installed by DC Norris in less<br />
than 6 months, to the delight<br />
of the customer.<br />
“A new dawn has emerged<br />
in the processing of Maheu,<br />
the speed and quality of the<br />
finished product is world<br />
class,” says operations<br />
director/owner Mark du Preez.<br />
“We are delighted <strong>with</strong><br />
the design and the simple<br />
operation of the system,<br />
the product and process<br />
knowledge from the Jet Cook<br />
team has been invaluable<br />
in getting our new system<br />
commissioned and producing<br />
sellable product <strong>with</strong>in a week.”<br />
THE WORLD’S FASTEST<br />
DC Norris believes this is the<br />
world’s fastest producing<br />
Maheu and Mabele system<br />
as it is capable of producing<br />
6,000 litres of product in only<br />
20 minutes <strong>with</strong> a single vessel<br />
and operated by a single<br />
person. The system has a<br />
footprint of only 4 x 7 metres<br />
and consists of the patented<br />
multi in-line Jet Cook steam<br />
infusion system.<br />
The soft drink brand is distributed throughout Africa<br />
DC Norris’ new Jet Cook steam infusion system runs <strong>with</strong> just one operator<br />
In operation, it is capable<br />
of cooking and hydrating the<br />
maize and sorghum flour in<br />
single figure minutes, while<br />
a specially designed 1000<br />
litre powder induction system<br />
which entrains 600 kgs of<br />
maize flour, completes this<br />
task in 2 minutes.<br />
The processes are all<br />
controlled by the DC Norris<br />
patented Recipe<br />
Manager<br />
software.<br />
The total<br />
system has<br />
been designed,<br />
manufactured<br />
and installed by<br />
DC Norris in less<br />
than 6 months.<br />
Take 5 started<br />
business 25<br />
years ago as<br />
a mom ‘n pop<br />
café by Bill and<br />
Grace du Preez<br />
and has since<br />
evolved over the years into<br />
one of South Africa’s top shortlife<br />
fruit juice and Maheu<br />
producers. The company is a<br />
leader in chilled Maheu and<br />
Mabele, and now produces<br />
approximately 70,000<br />
bottles of Maheu per day and<br />
distributes it through its own<br />
supply chain to millions of<br />
customers in Africa.<br />
This new, single system<br />
will replace 14 existing steam<br />
vessels and as many as 12<br />
operators, as it will be operated<br />
by a single person. The new Jet<br />
Cook will use approximately<br />
50% less energy than the<br />
company’s existing systems<br />
and will have zero burn-on,<br />
dramatically reducing the use<br />
of water for cleaning.<br />
This is a huge benefit in a<br />
country where water is both<br />
expensive and in short supply<br />
in many states, says DC Norris.<br />
T 01767 677515<br />
W www.dcnorris.com<br />
Sleeves are now coded quickly<br />
PPMA Show<br />
visit delivers<br />
coding gains<br />
Rotech’s RF Lite TIJ (thermal<br />
inkjet) has become an “invaluable<br />
part of the process” at P.K.Foods<br />
Glasgow, having transformed<br />
the efficiency of the pakora<br />
producer’s coding operation.<br />
The unit was purchased following<br />
a visit to the PPMA Show last year.<br />
The user-friendly coder has<br />
won over staff on the factory floor<br />
and enabled the fast-growing<br />
business to meet the lead time<br />
expectations of its expanding<br />
supermarket customer base.<br />
“This machine has been<br />
fantastic,” says Jason Stevenson,<br />
sales director and partner<br />
at P.K.Foods Glasgow.<br />
“Coding used to be slow,<br />
painful and labour intensive<br />
and now a single operator can run<br />
off 5000 sleeves in just two or<br />
three hours.”<br />
Previously, the company<br />
was employing staff who just<br />
hand-stamped all day. “When<br />
we started to win more and<br />
more business <strong>with</strong> national<br />
supermarkets, this became too<br />
inefficient and time-consuming,”<br />
explains Stevenson.<br />
The RF Lite takes flat<br />
cardboard sleeves from a hopper,<br />
feeds them through an inkjet<br />
printer so they can be date-coded<br />
and stacks them again ready for<br />
use. It can handle a variety of<br />
sleeve shapes and sizes and only<br />
takes seconds to swap between<br />
sizes <strong>with</strong>out special tools or<br />
training. Its linear speed is<br />
60 metres a second.<br />
T 01707 393700<br />
W www.rotechmachines.com
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 29<br />
Record breaking order will sort<br />
out logistics at Korean company<br />
Interroll has received a<br />
large order from a Korean<br />
e-Commerce company for<br />
a large-scale delivery of its<br />
modular conveyor platform<br />
as well as its spiral lifts.<br />
The company will deliver<br />
and install a record number<br />
of conveyor modules covering<br />
a total length of 12 kilometres<br />
as well as eight spiral lifts<br />
destined for the customer’s<br />
distribution centre located<br />
in South Korea. Timings are<br />
critical as the e-Commerce<br />
company needs to strengthen<br />
its infrastructure capacities<br />
to cope <strong>with</strong> the upcoming<br />
sales peaks during the Korean<br />
mid-autumn festival and also<br />
the Christmas period.<br />
THE E-COMMERCE FIRM<br />
WILL INSTALL A RECORD<br />
12 kilometres<br />
of new conveyor modules as<br />
well as eight spiral lifts<br />
Completion of all the<br />
installations is scheduled this<br />
year. The order represents<br />
repeat business as it follows<br />
the successful completion of<br />
a redesign at another site<br />
for the company last year.<br />
“Interroll Korea did an<br />
excellent job in building up an<br />
extremely successful business<br />
relationship which has moved<br />
this project forward,” says<br />
Dr Ben Xia, executive vice<br />
president and member of the<br />
group management head of<br />
operations Asia at the Interroll<br />
Group. “For this large-scale<br />
project, the full support of our<br />
Centre of Excellence in China<br />
will be available,” he says.<br />
“We are looking forward<br />
to our solutions ensuring an<br />
improved materials flow for<br />
our customer.”<br />
T 01536 312770<br />
W www.interroll.co.uk<br />
Safety and Savings<br />
Protect your operators – reduce your costs<br />
Retrofit your hot melt unit <strong>with</strong> an automatic<br />
filling system now and benefit from a 20 %<br />
discount !<br />
RobaFeed 3 <strong>with</strong> a granulate container GlueFill<br />
not only ensures a safe filling. It also guarantees<br />
an increased line efficiency through maximum<br />
system availability and reduces costs.<br />
Benefit now: robatech.com/safe-filling<br />
Promotional conditions according to website<br />
20%<br />
DISCOUNT<br />
Booth E60<br />
<strong>Sept</strong> 25 – 27
30 MACHINERY UPDATE september/october 2018 www.machineryupdate.co.uk<br />
Installation News<br />
Adaptable line delivers fast<br />
results for Mexican cement<br />
The Beumer Group has<br />
supplied an adaptable<br />
line to Mexican cement<br />
manufacturer Cruz Azul<br />
for the flexible and fully<br />
automated filling, palletising<br />
and packaging of different<br />
types of a new tile mortar.<br />
This line includes the fillpac R<br />
filling system that was<br />
adapted for filling different<br />
materials, along <strong>with</strong> the<br />
Beumer bag placer to ensure<br />
efficient filling of the highquality<br />
materials.<br />
“The quality of the building<br />
materials is paramount in<br />
order to remain competitive,”<br />
explains Victor Luna,<br />
managing director at Cruz<br />
Azul in <strong>Hi</strong>dalgo. At the same<br />
time, distributors and end user<br />
customers also want the<br />
products to arrive by the<br />
required date and in the<br />
correct quantity. A small<br />
amount of the mortar is sold<br />
in big bags but the majority is<br />
supplied in 20- and 25 kg bags.<br />
This is why the cement<br />
manufacturer needed an<br />
The stretch hood packs the bag stacks <strong>with</strong> a stretch<br />
film hood to protect the product against any damage<br />
The packaging line operates around the clock to deliver the cement manufacturer’s projected production capacity<br />
entire packaging line that<br />
could meet very specific<br />
requirements, says Beumer.<br />
Due to varying material<br />
densities, and consequently<br />
the differing flow properties<br />
of the different new products,<br />
the filling system had to be<br />
adjustable. Not<br />
only adjusting<br />
to the different<br />
materials, but<br />
also to the<br />
smaller bag<br />
sizes <strong>with</strong>out<br />
involving<br />
operator time.<br />
The line<br />
then palletises<br />
precise and<br />
stable bag stacks<br />
before packing<br />
them to protect<br />
the contents<br />
against any<br />
transit damage<br />
or atmospheric<br />
influences.<br />
Cruz Azul<br />
turned to Beumer<br />
as it has a 30<br />
year relationship<br />
which saw<br />
another major<br />
installation at the plant in<br />
the state of Puebla, in 2008.<br />
This involved five bucket<br />
elevators and two palletising<br />
and packaging lines being<br />
supplied in only 26 months.<br />
The new line has been<br />
integrated into the existing<br />
building structure and bulk<br />
storage technology which<br />
involved reworking the<br />
suspension for the fillpac R<br />
machine.<br />
EIGHT FILLING SPOUTS<br />
Now, it operates <strong>with</strong> eight<br />
rotating filling spouts<br />
according to the impeller<br />
filling principle. This way<br />
it can safely handle even<br />
fine-grained tile mortar.<br />
“The bags are weighed<br />
during the filling process,”<br />
explains Ralph Buchholz of<br />
Beumer Mexico. The fillpac is<br />
equipped <strong>with</strong> an electronic<br />
calibration-capable weighing<br />
unit. It ensures that the bags<br />
are always filled <strong>with</strong> the<br />
same amount of material.<br />
Special software enables<br />
filling spouts and scale to<br />
constantly compare the<br />
weight. If the determined<br />
weight is incorrect, the bags<br />
are automatically removed,<br />
discharged on a chute and<br />
then opened.<br />
The collected material is<br />
fed back into the process via<br />
a spillage screw conveyor<br />
and a bucket elevator.<br />
The system supplied is<br />
modular in design.<br />
“We equipped the system<br />
<strong>with</strong> the new bag placer because<br />
the material is so fine and<br />
volatile,” explains Buchholz.<br />
In operation, the system can<br />
pack 1,800 25 kg bags or<br />
2,250 20 kg bags per hour.<br />
Further down the line is<br />
a paletpac layer palletiser<br />
which gently stacks 2,200 bags<br />
per hour in ten bag patterns<br />
or in eight bag patterns on<br />
pallets of 1,220 x 1,020 x 245<br />
millimetres in size.<br />
Finished bag stacks are<br />
transported over roller<br />
conveyors to the stretch hood<br />
packaging system where<br />
110 pallet stacks per hour<br />
are handled <strong>with</strong> various<br />
thicknesses of packaging<br />
materials.<br />
T 01530 441297<br />
W www.beumer.com
Kensal will be exhibiting<br />
a working conveyor system<br />
of a typical bottling line,<br />
demonstrating...<br />
Mass Flow Handling<br />
Pressured & Pressureless<br />
Combining<br />
Accumulation<br />
Pack Diverting & Merging<br />
Visit us on<br />
stand G70<br />
Scan to see<br />
virtual model<br />
www.kensal.com<br />
sales@kensal.com | tel: +44 (0) 1 582 425 777<br />
Kensal Handling Systems Ltd, Kensal House, President Way, Luton, LU2 9NR
32 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation News<br />
A compressed air and nitrogen<br />
generation system for brewery<br />
Anewly installed<br />
compressed air and<br />
on-site nitrogen<br />
generation system from Atlas<br />
Copco is providing a key<br />
driver in the Outstanding<br />
Brewing Company’s on-going<br />
commitment to enhance its<br />
product quality, productivity<br />
and also sales growth.<br />
Proven to be the<br />
most advanced print<br />
& apply systems<br />
Why go anywhere else?<br />
Contact Industrial Labelling Systems<br />
for a complete labelling solution<br />
Print & Apply outer-case<br />
barcode labelling<br />
Pallet labelling<br />
Self-adhesive labels & thermal ribbons<br />
Lowest cost of ownership<br />
Tel: 0161 655 4846<br />
Email: sales@ilsystems.co.uk<br />
Visit our website: www.ilsystems.co.uk<br />
Industrial Labelling Systems Ltd,<br />
Units D4 & D5 Brookside Business Park, Greengate,<br />
Middleton, Manchester, M24 1GS<br />
www.facebook.com<br />
/ILSystems.Ltd<br />
@ILS_Print_Apply<br />
Units provided cost savings all round<br />
at the brewer’s new Salford premises<br />
Moving to larger premises<br />
in Salford has allowed the<br />
company to fulfil its sales<br />
expansion targets through<br />
investment in plant equipment<br />
upgrades. In keeping <strong>with</strong><br />
the brewery industry at<br />
large, the Outstanding<br />
Brewing Company has to rely<br />
on a continuous supply of<br />
compressed air and nitrogen as<br />
a critical element at every stage<br />
of the production process: right<br />
from purging kegs and tanks,<br />
oxygenating beer to promote<br />
fermentation, right through to<br />
filling, bottling, labelling and<br />
packaging the final product.<br />
The brewer turned to<br />
Atlas Copco to install units<br />
that would not only meet its<br />
process needs but also provide<br />
opportunities to realise<br />
operational cost savings, in<br />
terms of energy requirement,<br />
and a comparatively shortterm<br />
payback on capital costs.<br />
T 0800 181085<br />
W www.atlascopco.co.uk
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 33<br />
New static generator delivers<br />
production gains for IML kit<br />
Turkish automation<br />
company Enelkon has<br />
seen improvements in<br />
production and a reduction<br />
in wastage since using<br />
Meech’s static generation<br />
technologies for its in-mould<br />
labelling (IML) robotics.<br />
For the IML solutions that<br />
attach to the robots, the<br />
business relies on Meech’s<br />
static generation technologies<br />
which include the 994CG<br />
generator, 994CG remote<br />
setpoint controller and<br />
994 Hydra pinning system.<br />
Indeed, Meech’s technology<br />
took the place of Enelkon’s<br />
previous IML supplier, which<br />
did not reach the Istanbulbased<br />
company’s high standard<br />
of operation. “We decided to<br />
look for a new and more reliable<br />
IML solution and that’s when<br />
Meech’s representative in<br />
Turkey contacted us,” says<br />
Neslihan Özercan, operations<br />
manager at Enelkon . Following<br />
a meeting to learn about<br />
Meech’s product offering<br />
the company didn’t hesitate<br />
to undertake a trial <strong>with</strong><br />
its 994 IML technology.<br />
Simmatic MU S-O 2018.qxp_MU 19/07/2018 16:41 Page 1<br />
Enelkon has redesigned its equipment to accommodate the IML system<br />
“After seeing some of<br />
the impressive results, we<br />
were keen to implement the<br />
technology into our automation<br />
equipment,” he says.<br />
“In fact, we also changed the<br />
design of our robots, mandrels<br />
and our static components to<br />
fully accommodate the Meech<br />
IML system.”<br />
Özercan believes Meech’s<br />
994 IML solution befits an<br />
evolving industry. “The latest<br />
trends in packaging are seeing<br />
more compact and flexible<br />
components making ground<br />
in the market and Meech’s<br />
994 IML equipment, which<br />
is beyond any other static<br />
technology we’ve seen, goes<br />
hand in hand <strong>with</strong> these<br />
developments,” he says.<br />
Since its investment in<br />
the 994 IML equipment, the<br />
company has not experienced<br />
any product failures and, says<br />
Özercan, we’ve noticed that<br />
our overall cycle time has<br />
decreased, total production<br />
has increased and wastage<br />
has dropped dramatically due<br />
to static failures being reduced<br />
to a minimum.<br />
Furthermore, Enelkon’s<br />
customers have been just as<br />
impressed. The company has<br />
even received requests from<br />
some existing clients to have<br />
their current static systems<br />
changed over to Meech’s<br />
solutions and those that have<br />
made the change have already<br />
seen improvements in their<br />
own production.<br />
“It’s been a successful year<br />
working alongside Enelkon<br />
and we at Meech are excited<br />
to see what the future will<br />
bring as we continue to<br />
work together,” says Stewart<br />
Gordon-Smith, business<br />
development manager at<br />
Meech Static Eliminators.<br />
T 01993 706700<br />
W www.meech.com<br />
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The complete gripper solution.<br />
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T: +44 (0) 1299 877770 www.simmatic.co.uk E: sales@simmatic.co.uk
PHS MU J-A 2018.qxp_MU 19/06/2018 15:34 Page 1<br />
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www.machineryupdate.co.uk september/october 2018 MACHINERY UPDATE 35<br />
Installation News<br />
Filling and handling baked<br />
goods <strong>with</strong> care and at speed<br />
When Italian, familyowned<br />
company<br />
San Giorgio Dolce &<br />
Salato introduced pre-baked,<br />
filled and frozen croissants<br />
to the gastronomic market it<br />
needed an automatic system<br />
to allow it to supply its<br />
foodservice customers.<br />
And this system would<br />
have to fill and package the<br />
baked goods automatically,<br />
while handling the products<br />
extremely gently.<br />
One challenge in the<br />
development was how to<br />
integrate an injection station<br />
from machine manufacturer<br />
Canol into the system’s<br />
design which saw Schubert’s<br />
sales and project manager,<br />
Antonino Lanza, work closely<br />
<strong>with</strong> the manufacturer.<br />
The result is an injector<br />
that is precisely matched<br />
to Schubert’s robot-based<br />
technology, and in operation,<br />
the company can now fill and<br />
pack up to 160 packs a minute.<br />
Additionally, the customer<br />
was impressed <strong>with</strong> the gentle,<br />
safe gripping technology and<br />
the characteristic flexibility<br />
of Schubert machines which<br />
allows the machine to inject<br />
different fillings into the<br />
croissants as well as other<br />
baked goods.<br />
Placement is at up to 160 a minute<br />
The spring-loaded grippers carefully place the croissants onto the Transmodul in a registered location in operation<br />
The system that Schubert<br />
developed for the customer<br />
consists of four sub-machines.<br />
Within the system, three pickand-place<br />
robots and two F2<br />
robots take over the handling<br />
of the croissants. After baking,<br />
the goods are moved from<br />
the oven to the first machine<br />
for pre-grouping. There, a 2D<br />
image recognition system<br />
first checks the position of the<br />
products and transmits the<br />
data to the F4 robots at the<br />
next station.<br />
GENTLE HANDLING<br />
Controlled by two<br />
servomotors, these can<br />
execute any movements in<br />
a two-dimensional working<br />
field. Since the croissants<br />
are delicate baked goods<br />
and vary in height, density<br />
and consistency, the robot<br />
needs to handle them<br />
carefully. This is ensured by<br />
four grippers and flexible<br />
damping on the robot tools,<br />
which do not dent or damage<br />
the soft and still warm baked<br />
products.<br />
The picker arms grasp<br />
the croissants one at a time<br />
and place them on the<br />
Transmoduls in twelve rows<br />
<strong>with</strong> even spacing. These<br />
transport robots bring the<br />
croissants to the injection<br />
station, where a component<br />
fills them <strong>with</strong> jam, chocolate<br />
The filled croissants are gripped<br />
or vanilla cream. A robot<br />
positions the croissants, and<br />
the component <strong>with</strong> twelve<br />
injection needles approaches<br />
and punctures the croissants.<br />
Flexibility is required<br />
here, too as the needles are<br />
adjustable in height, and it<br />
is also possible to determine<br />
how deep they need to inject<br />
the filling into the baked<br />
goods. Thanks to plug-in<br />
connections, the injection<br />
system can be completely<br />
removed from the main<br />
system to enable cleaning<br />
and conversion to other<br />
types of filling.<br />
Once the croissants have<br />
been filled, F2 robots place<br />
them in groups of twelve on<br />
the belt before they go through<br />
a froster. In the final step,<br />
the deep-frozen products are<br />
packed in flow wrap bags<br />
either individually or in packs<br />
of three, or in cartons at the<br />
next Schubert system.<br />
This efficient combination<br />
of injection and final<br />
packaging process has worked<br />
well for the Italian company,<br />
and will allow it to expand its<br />
range of pre-baked pastries<br />
as needed, says Schubert.<br />
T 01676 525825<br />
W www.schubert-uk.co.uk
36 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation News<br />
Print quality and reliability<br />
are delivered for olive oils<br />
This new tray is now on shelf<br />
Pulp board pack is<br />
sealed following<br />
close co-operation<br />
Packaging Automation’s tray<br />
sealing machines are compatible<br />
<strong>with</strong> a variety of recycled plastics<br />
as well as compostable materials<br />
and the company has been<br />
working <strong>with</strong> various new formats<br />
used for soft fruits.<br />
The company has been working<br />
closely <strong>with</strong> Evesham Specialist<br />
Packaging to develop a heat<br />
sealable pulp board pack which<br />
is a new biodegradable, recyclable<br />
and compostable tray being<br />
developed as a plastics alternative.<br />
This pack is now on the shelves<br />
in many UK grocery outlets<br />
containing products such as<br />
strawberries, mushrooms, grapes<br />
and gooseberries.<br />
The company is also helping<br />
customers to switch to alternative<br />
materials by offering free use<br />
of its packaging trial, test and<br />
development facility.<br />
T 01268 885885<br />
W www.packer-products.co.uk<br />
Portuguese vegetable<br />
and olive oils producer<br />
Sovena has put its trust<br />
in Domino to help fulfil its<br />
company mission to ‘Inspire<br />
people to eat healthier and<br />
tastier by using olive oil’.<br />
To achieve this, the quality<br />
and traceability of its product<br />
contents are vital to the<br />
success of its operations so it<br />
has chosen Domino’s Ax350i<br />
continuous inkjet (CIJ) printer.<br />
Sovena extracts, processes<br />
and bottles its products in<br />
eight manufacturing plants<br />
and four mills based in<br />
eight countries for global<br />
distribution. While speed<br />
and productivity are essential<br />
ingredients to Sovena’s<br />
success, traceability also has<br />
a key role to play. “Coding in<br />
the food industry is vital and<br />
must be guaranteed for every<br />
product – it is for exactly this<br />
reason that we put our faith in<br />
Domino’s Ax350i printers to<br />
perform this task,” explains<br />
Rui Ramos, consumer goods<br />
refinery production manager<br />
at Sovena.<br />
“At Sovena, we don’t just<br />
Sovena has put<br />
faith in Domino’s<br />
Ax350i printers<br />
to deliver safety<br />
seek traditional suppliercustomer<br />
relationships,<br />
we look for partnerships,”<br />
he continues. “Domino is<br />
our partner for coding and<br />
marking, an essential industry<br />
protocol.”<br />
Ramos is based in Sovena’s<br />
Portuguese Barreiro plant and<br />
says that once the company<br />
saw the robust, reliable,<br />
advanced technology of the<br />
Ax350i, the decision was easy.<br />
Designed for the<br />
most demanding<br />
of applications,<br />
Domino’s Ax350i<br />
CIJ printer features<br />
precision ink drop<br />
technology and it<br />
can produce highquality<br />
messages<br />
at high speeds onto<br />
Sovena’s packaged<br />
oil products.<br />
Luísa Dordio,<br />
consumer goods<br />
manufacturing<br />
engineer at Sovena,<br />
has high praise<br />
for Domino’s<br />
Ax350i. “Since<br />
we work <strong>with</strong><br />
PET packaging, we need to<br />
produce codes <strong>with</strong> the best<br />
definition and the Ax350i’s<br />
ink delivers this and helps<br />
us to reach our fundamental<br />
business goals,” she says.<br />
“For the print quality and<br />
reliability of equipment,<br />
<strong>with</strong>out a doubt, Sovena<br />
would recommend Domino’s<br />
Ax-Series,” she concludes.<br />
T 01954 782551<br />
W www.domino-uk.com<br />
Heated magnetic filter removes iron particles from liquid<br />
chocolate to provide easy processing and safer end product<br />
Double-walled magnetic filters<br />
from Goudsmit remove tiny<br />
iron particles as small as<br />
30 μm from liquid chocolate.<br />
And the magnetic filter’s<br />
design was recently modified<br />
at a customer’s request to<br />
include a sieve that filters out<br />
product impurities such as<br />
paper, plastic particles and<br />
stones. This sieve is normally<br />
a separate unit mounted<br />
upstream of the magnetic filter<br />
in the production process, but<br />
in the modified design, this<br />
is combined <strong>with</strong> the double-<br />
walled magnetic filter to reduce<br />
costs, time and heat loss.<br />
It also means that both the<br />
magnetic bars and sieve can be<br />
cleaned in a single operation.<br />
The existing double-walled<br />
magnetic filter was modified<br />
to meet a specific customer<br />
need to include an additional<br />
wall. This creates an airfilled<br />
space between the core<br />
through which the chocolate<br />
or mass flows and the cavity<br />
where the hot water flows.<br />
This customer-specific<br />
solution also includes an<br />
The modified design of the double-walled magnetic filter provides user safety<br />
additional safety feature:<br />
a special closure on the lid<br />
so the lid cannot be opened<br />
<strong>with</strong>out tools while under<br />
pressure and cleaning does<br />
not occur in the product chute.<br />
T 00 31 40 221 3283<br />
W www.goudsmitmagnets.com
Sealed Surface Conversion System<br />
A range of geared motors and<br />
inverters specifically design for<br />
wash-down applications found in<br />
the food and processing industry.<br />
Motor powers 0.25...2.2kW<br />
Smooth bodied - easy to clean<br />
FDA Title 21 CFR 175.300 compliant<br />
Corrosion resistant surface<br />
conversion system that will not<br />
flake off<br />
NORD Gear Limited<br />
11 Barton Lane<br />
Abingdon<br />
Oxford<br />
OX14 3NB<br />
T: +44 1235 534404<br />
E: GB-sales@nord.com<br />
W: www.nord.com<br />
Wash-Down drives protected to IP69K<br />
CTL/Alpha3 MU S-O 2018.qxp_MU 15/08/2018 10:07 Page 1<br />
“A valued and trusted partner in electrical manufacturing”<br />
n Control Cabinet Manufacturing<br />
n Control Cabinet Design<br />
n EMC Filters<br />
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CTL Manufacturing Waterside House, Brunel Way, Stroudwater Business Park, Stonehouse, Gloucestershire, GL10 3SW T: 01453 794100 E: ctl_sales@alpha3manufacturing.com www.ctlmanufacturing.com
38 MACHINERY UPDATE september/october 2018 www.machineryupdate.co.uk<br />
Installation News<br />
New sealing technology saves<br />
film while refining pack look<br />
Following a free site<br />
survey and then a free<br />
trial installation, potato<br />
products manufacturer Lamb<br />
Weston has retrofitted quick<br />
pulse heat (QPH) sealing<br />
technology from Ceetak on<br />
every bagging machine across<br />
its whole production line.<br />
A significant percentage<br />
decrease in film use has<br />
resulted for the company.<br />
Following success <strong>with</strong> other<br />
frozen food manufacturers,<br />
Ceetak approached Lamb<br />
Weston <strong>with</strong> its QPH sealing<br />
technology to gauge its<br />
response. It was installed on<br />
one packaging machine for<br />
evaluation and continuous<br />
improvement specialist at<br />
Lamb Weston Vikki D’Averc<br />
has been extremely pleased<br />
<strong>with</strong> the results.<br />
IMPRESSIVE PACK QUALITY<br />
“Since the retrofit on our<br />
machines we’ve seen a<br />
decrease in film costs and<br />
spares,” she says. “The quality<br />
of the seals and overall<br />
appearance of the packs has<br />
been impressive and we have<br />
seen a significant reduction<br />
in the amount of reworks<br />
required,” she continues.<br />
“Our operatives have<br />
reported positive feedback<br />
on the ease of use of the<br />
technology and we have seen<br />
increased productivity due<br />
Since Lamb Weston has retrofitted QPH sealing technology it has seen increased productivity and reduced downtime<br />
to minimal maintenance and<br />
reduced downtime.”<br />
QPH is a cyclic system<br />
which can be used on all<br />
thermoplastic films, and<br />
incorporates a special seal bar<br />
and anvil design to create a<br />
narrow width, patterned seal<br />
that delivers material savings<br />
and superior performance<br />
characteristics.<br />
The first stage of the QPH<br />
sealing system is the cut and<br />
seal phase. The jaws close<br />
on the film and the desired<br />
temperature of the heated<br />
bar is reached and maintained<br />
by a designated temperature<br />
controller. This is held for<br />
the required duration and<br />
then removed.<br />
The QPH sealing system incorporates a special seal bar and anvil design<br />
The cooling phase is the<br />
second stage of the process.<br />
The temperature of the<br />
patterned sealed area (again<br />
monitored by the temperature<br />
controller) is cooled rapidly<br />
by a stream of water through<br />
the sealing bar provided by<br />
the thermal regulator unit of<br />
the system. The rapid heating<br />
and cooling process takes<br />
only milliseconds and this<br />
facilitates fast cycling times<br />
and increases output.<br />
REDUCING TEMPERATURE<br />
By reducing the temperature<br />
of the sealed area, the system<br />
ensures that the weld is not<br />
weakened during handling<br />
(as is possible if left to<br />
cool naturally). This seal<br />
is typically 1-1.5mm wide,<br />
showing a film material<br />
saving of approximately<br />
10% against traditional<br />
crimp seals on the cross<br />
seal alone.<br />
The QPH sealing system<br />
ensures that heat and pressure<br />
are applied evenly across the<br />
sealing surface creating a<br />
completely hermetic seal.<br />
Alongside the superior seal<br />
characteristics of the QPH seal<br />
technology, the special blade<br />
and anvil design minimises<br />
cleaning and maintenance –<br />
the special cutter design has<br />
no areas where product or<br />
film can escape or gather<br />
and therefore demonstrates<br />
excellent standards of hygiene.<br />
The heat of the blade is<br />
carefully maintained and<br />
controlled; therefore film<br />
material is rarely burnt onto<br />
the equipment. This le<strong>ads</strong> to<br />
longer service life, reduced<br />
maintenance costs and<br />
associated downtime on the<br />
production floor, as well as<br />
reduced costs associated <strong>with</strong><br />
spares and consumable parts.<br />
The system also has<br />
improved Health & Safety<br />
features in comparison <strong>with</strong><br />
traditional sealing methods;<br />
<strong>with</strong> no sharp cutting knives,<br />
and no hot bars to touch,<br />
it is also safer for operators<br />
on the production floor.<br />
“The QPH sealing system<br />
offers manufacturers and<br />
retailers a cost effective way<br />
to reduce the amount of film<br />
packaging waste associated<br />
<strong>with</strong> their products <strong>with</strong>out<br />
compromising the quality of<br />
the seal,” says Phil Hyde, QPH<br />
business development account<br />
manager at Ceetak.<br />
T 01234 832200<br />
W www.ceetak.com
S<br />
imply African Food Limited,<br />
established in 2002 is a rapidly<br />
growing company selling<br />
authentic South African food across the<br />
UK. Their mouth-watering range of<br />
Biltong has seen a ten-fold increase in<br />
productivity due to demand and the<br />
company found that their traditional<br />
coding and marking methods were<br />
inadequate.<br />
“The manual print system we had in<br />
place simply would not have coped <strong>with</strong><br />
the increase in demands once our new<br />
Vertical Form Fill Seal machine was in<br />
place,” said Neil Dodson, managing<br />
director of Simply African, “Printing on<br />
demand is much more cost effective.”<br />
ADVERTISING FEATURE<br />
Biltong Manufacturer sees cost saving benefits and<br />
increased efficiency <strong>with</strong> Thermal Inkjet print solution<br />
QUICK FACTS<br />
Cost saving of 72% on materials<br />
Increased speed and efficiency by<br />
800%<br />
Zero maintenance costs, lifetime<br />
warranty<br />
Engelmann & Buckham Ltd (E&B), an<br />
established UK packaging machinery<br />
supplier, helped Simply African <strong>with</strong><br />
their changing production needs. They<br />
recommended that an .UNO Plus<br />
printing solution from inc.jet should be<br />
integrated into their packaging line,<br />
allowing them to print Best Before<br />
dates, batch codes and scannable<br />
barcodes <strong>with</strong> ease.<br />
“Prior to investing in inc.jet’s print<br />
technology they had a very simple label<br />
printer, using pre-formulated labels and<br />
printing them as and when required.<br />
These were then manually stuck onto<br />
the packaging,” said Tom Poston, sales<br />
executive.<br />
The printer currently prints in two<br />
locations, <strong>with</strong> black inks, directly onto<br />
a multi barrier MEP <strong>with</strong> a matt gloss<br />
finish; a quick cartridge change would<br />
offer the ability to print in different<br />
colours if required in the future. For<br />
Dodson it has been a learning curve,<br />
“The whole system was completely new<br />
to me, but I trusted the team at E&B<br />
when they recommended the inc.jet<br />
system to me and when I saw it<br />
demonstrated I could see immediately<br />
how it would work on our factory<br />
floor.”<br />
Furthermore, they have been able to<br />
save additional costs by printing<br />
information on weight together <strong>with</strong> the<br />
date, batch and barcode. This means<br />
savings in the number of different size<br />
films Simply African needs to purchase.<br />
Dodson states, “This is a much more<br />
cost-effective option compared to the<br />
labels and the quality of the print is<br />
excellent, it doesn’t rub off and we have<br />
had excellent feedback from our<br />
customers.”<br />
The inks that he also purchases from<br />
E&B are a fifth of the price of his<br />
previous inks and last much longer.<br />
Dodson sums up his experience<br />
perfectly. “The printing system is<br />
meeting our needs 100% and we are<br />
sure that we can use it more than we are<br />
already. If we purchase any more<br />
machinery we would definitely have<br />
another inc.jet system to go <strong>with</strong> it.”<br />
CHALLENGE<br />
Find a simpler and quicker, costeffective<br />
alternative for coding and<br />
marking packaging<br />
Improve uptime and productivity<br />
Add flexibility and ability to adapt in<br />
the future<br />
SOLUTION<br />
Worked <strong>with</strong> E&B to integrate a<br />
tailor-made system to meet increased<br />
productivity<br />
Switched to inc.jet thermal inkjet<br />
technology from hand apply methods<br />
Installed an .UNO Plus multi-head<br />
solution printing directly onto MEP<br />
foil<br />
RESULTS<br />
Significant and measurable savings in<br />
coding and marking costs in terms of<br />
consumables<br />
Reduction in packaging inventory<br />
stocks<br />
Increased output<br />
Increased flexibility for future needs<br />
Tel: 01420 593680<br />
Email: sales@buckham.co.uk<br />
Web: www.buckham.co.uk
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 41<br />
New Installation Machinery PPMA Southern News Show Manufacturing Preview – Introduction Review<br />
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STAND C100<br />
W www.ppma.co.uk<br />
NEW ENTERPRISE ZONE<br />
Visitors to the PPMA Show can<br />
learn from industry big-hitters<br />
such as Lord Mark Price; Jonathan<br />
Warburton; Nick Brown from<br />
Coca-Cola European Partners and<br />
many more at the free-to-attend<br />
keynote addresses, seminars and<br />
panel discussions.<br />
Turn to page 42-43 for details.<br />
A BASKETBALL ROBOT<br />
During the show, you can try out<br />
your skills against a basketball<br />
playing robot that has already<br />
taken on the might of professional<br />
players – see if you have better<br />
hand-eye co-ordination during the<br />
three day event.<br />
PPMA Show visitors<br />
can ask ambassadors<br />
for machine advice<br />
New to the PPMA Show<br />
2018 is the Bright<br />
Ideas - Ambassador<br />
Programme, an initiative for<br />
PPMA Show visitors to access<br />
this free advice service.<br />
The exhibition takes place<br />
at the NEC Birmingham from<br />
25-27 <strong>Sept</strong>ember and will<br />
showcase the finest examples<br />
of smart manufacturing<br />
and latest innovations in<br />
processing technology and<br />
packaging machinery, aimed<br />
at increasing efficiencies<br />
and enhancing business<br />
performance. This is the first<br />
page of our 74 page preview to<br />
the event that details many of<br />
the technologies on show.<br />
The new Bright Ideas -<br />
Ambassador Programme will<br />
be located in the Enterprise<br />
Zone on the exhibition floor.<br />
First-time show visitors to the<br />
processing and packaging<br />
machinery industry, or for<br />
those investigating specific<br />
products and services, will<br />
Many technologies are represented<br />
be matched <strong>with</strong> specialist<br />
knowledge experts who will<br />
offer advice, guidance and<br />
information.<br />
It has been introduced in<br />
response to visitor feedback<br />
highlighting the significance<br />
of the event for offering such a<br />
diverse range of technologies<br />
and solutions for industry<br />
newcomers.<br />
Register for free now…<br />
STAND A100<br />
W www.ppmashow.co.uk<br />
THURSDAY WILL SEE 60 STUDENTS VISIT THE SHOW<br />
Attracting young engineers<br />
The PPMA BEST (Business, education, skills and training) stand will<br />
house a special Lego robot coding activity typical of some of the methods<br />
the charity uses at its events throughout the year. Students visiting<br />
the show will also attend briefings from a senior engineer and an<br />
apprentice from Mondelez and an engineer from Lenze. STAND E102<br />
Registration<br />
for Sensor<br />
show is open<br />
Sensors & Instrumentation<br />
returns to the NEC, Birmingham<br />
on 25 and 26 <strong>Sept</strong>ember 2018<br />
and your free ticket not only<br />
gets you access to the UK’s<br />
only national instrumentation<br />
exhibition but also access to the<br />
PPMA Show 2018 and What’s<br />
New In Electronics (Live).<br />
Sponsored by Mouser<br />
Electronics, Sensors &<br />
Instrumentation provides a<br />
platform for showcasing the<br />
latest technology in the test,<br />
measurement, monitoring and<br />
control fields.<br />
The free-to-attend event<br />
attracts influencers and key<br />
decision makers from across the<br />
industry that are looking to source<br />
new and innovative solutions.<br />
SHOW IS FREE-TO-ATTEND<br />
The brand new FLC Zone, a<br />
dedicated area for the flow,<br />
level and control sector, will see<br />
exhibitors showcasing a vast array<br />
of devices for anyone involved in<br />
this essential field.<br />
Meanwhile, a dedicated<br />
Engineering Workshop will give<br />
trainees and apprentices the<br />
opportunity to get hands-on <strong>with</strong><br />
the latest technology, learn from<br />
the experts and experience practical<br />
demonstrations.<br />
Also, the action-packed CPD<br />
accredited seminar programme<br />
returns to the exhibition <strong>with</strong><br />
speakers sharing their expertise<br />
and knowledge <strong>with</strong> a focused<br />
and highly engaged audience<br />
regarding pressing matters <strong>with</strong>in<br />
the industry.<br />
The Innovation Showcase is<br />
a special display area that serves<br />
as a one-stop shop for the latest<br />
innovations available from exhibitors<br />
and seminar speakers.<br />
To register for the event, visit<br />
W sensorsandinstrumentation.co.uk
42 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Seminars Review<br />
Authenticity combined<br />
<strong>with</strong> innovation is key<br />
Jonathan Warburton is chairman of the family-owned bakery business<br />
and he will focus on how to build a long term sustainable company in his<br />
PPMA Show address - here is a taste of what to expect<br />
When my shop-keeping<br />
forefathers Thomas<br />
and Ellen Warburton<br />
first started baking bread<br />
during a slump in the grocery<br />
market, they had no idea<br />
that their business would<br />
eventually become the nation’s<br />
favourite bakery brand.<br />
That was over 140 years<br />
ago, and today we are<br />
actively managed by the fifth<br />
generation of Warburtons,<br />
so we must be getting<br />
something right!<br />
I am frequently asked<br />
how we have maintained<br />
this success over such a long<br />
period, and the answer is<br />
quite simple. It’s because we<br />
instil an authentic culture and<br />
clear set of values across our<br />
entire operation.<br />
Warburtons is a family<br />
business, and family values<br />
sit at the heart of everything<br />
we do. From the products we<br />
make, to the way we treat our<br />
people, to the role we play in<br />
our local communities, our<br />
understanding of the British<br />
family guides the way we do<br />
business. Secondly, we have<br />
a laser like focus on doing<br />
Jonathan Warburton will speak at event<br />
Warburtons has never been stationary in all its 140 years of baking for Britain<br />
one thing and doing it really<br />
well. Above everything else,<br />
we make the best quality,<br />
freshest baked products that<br />
consumers enjoy.<br />
However, how do we<br />
safeguard the business in<br />
the coming years and not just<br />
rely on our past? Consumer<br />
tastes are changing at an everfaster<br />
rate and we need to stay<br />
ahead of<br />
them. One of<br />
the luxuries<br />
of being<br />
a family<br />
business is<br />
our ability<br />
to make<br />
decisions<br />
for the<br />
long-term,<br />
meaning<br />
we’ve been<br />
able to<br />
invest significantly in new<br />
technologies over the past<br />
15 years that allows us to adapt<br />
to these changes.<br />
This investment has given<br />
us a reputation for driving<br />
growth through constant<br />
innovation and it’s something<br />
I’m extremely proud of.<br />
After all, diversification is<br />
crucial to our future success.<br />
For example, we were the<br />
first to market <strong>with</strong> Sandwich<br />
Thins, and we were the<br />
first branded baker in the<br />
UK to produce a gluten free<br />
range of products.<br />
We know, however,<br />
that businesses are never<br />
stationary; they either go<br />
backwards or forwards.<br />
Successes of<br />
the past are<br />
great, but we<br />
are acutely<br />
aware of the<br />
dangers of<br />
complacency.<br />
If Warburtons<br />
wants to<br />
be around<br />
for the next<br />
140 years,<br />
we know<br />
we need<br />
to continue to be brave by<br />
driving category growth <strong>with</strong><br />
game changing new products,<br />
while continuing to deliver<br />
the staple classics that<br />
families up and down the<br />
country know and love.<br />
We can only do that if we keep<br />
the needs of British families<br />
at our heart.<br />
Learn from<br />
industry<br />
big-hitters<br />
Over the three days of the<br />
PPMA Show, there is a wealth<br />
of information available from<br />
the free-to-attend keynote<br />
addresses, seminars and panel<br />
discussions as well as interactive<br />
activities for students to help<br />
develop a career in engineering<br />
in the Enterprise Zone.<br />
On the facing page, Lord<br />
Mark Price gives a flavour of<br />
his keynote address on Brexit<br />
proofing your business that will<br />
take place at 2pm on Tuesday<br />
25 <strong>Sept</strong>ember. Meanwhile on<br />
this page, Jonathan Warburton<br />
talks about running a sustainable<br />
business, more of which can be<br />
heard during his keynote address<br />
taking place on the second day of<br />
the show – 2pm on Wednesday<br />
26 <strong>Sept</strong>ember.<br />
PLASTICS Q&A PANEL<br />
The programme also includes a<br />
Q&A panel discussion on day one<br />
asking how the proposed new<br />
regulations coming from both<br />
DEFRA and Brussels impact<br />
on the FMCG market’s use of<br />
plastics and on the second day,<br />
the future of food manufacturing<br />
will be discussed.<br />
Other topics covered in the<br />
Enterprise Zone include smart<br />
technologies and robotics for<br />
packaging optimisation; cyber<br />
security for food and packaging<br />
manufacturers; how active and<br />
intelligent packaging fits into<br />
modern production requirements<br />
along <strong>with</strong> an expert seminar<br />
on the processing of emulsified<br />
sauces.<br />
The final day is dedicated to<br />
the PPMA Group’s charitable<br />
arm – BEST (Business Education<br />
Skills and Training).<br />
W www.ppmashow.co.uk
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 43<br />
Southern Manufacturing Review<br />
Find out how to Brexit proof<br />
your business free of charge<br />
Founder of Engaging Works* Lord Price talks to Machinery Update about why he is confident<br />
about the UKs economic future post Brexit and how he will address this at the PPMA Show<br />
Irecently read that a fifth<br />
grade Chinese maths<br />
exam asked the following<br />
question: “If a ship has 26<br />
sheep and 10 goats on board,<br />
how old is the ship’s captain?”<br />
The question baffled students,<br />
their parents and the media.<br />
Many went into Sherlock<br />
Holmes mode to find an<br />
answer and more than three<br />
quarters of students gave an<br />
age from manipulating the<br />
numbers. The correct answer<br />
is, of course, ‘there is not<br />
enough information’.<br />
I’m afraid that although<br />
some will tell you they know<br />
what will happen <strong>with</strong><br />
absolute certainty around<br />
Brexit there are too many<br />
Businesses<br />
need to reskill<br />
and reorganise<br />
variables and possible<br />
outcomes for anyone to claim<br />
they know the answer.<br />
Rather than the media and<br />
politicians raise the hyperbole<br />
on a daily basis, a more<br />
accurate headline would<br />
be: ‘highly complicated,<br />
painstakingly detailed and<br />
mind numbingly boring plans<br />
to set up an independent<br />
UK after a 43-year contract<br />
<strong>with</strong> Europe, plod along!’<br />
But there are things we do<br />
know or can surmise: what led<br />
the majority of voters to back<br />
leaving the EU? What does that<br />
tell us about the future? What<br />
is the UK Government’s chosen<br />
Brexit plan and why? What is it<br />
likely to mean for UK business<br />
if completed as planned?<br />
And how should business<br />
prepare for this? In fact is Brexit<br />
the most important challenge<br />
business is likely to face over<br />
the next ten years?<br />
Needless to say there is a<br />
distinct difference between<br />
YPS MU M-A 2018.qxp_MU 20/02/2018 11:26 Page 1<br />
Lord Mark Price will speak on Tuesday<br />
the political pre-referendum<br />
Brexit rhetoric and the reality<br />
which is now becoming<br />
clearer to many. In any likely<br />
outcome, there will be an<br />
increased demand for greater<br />
efficiency, unique products<br />
and intellectual property<br />
ownership as the UK looks to<br />
compete globally.<br />
The future will require<br />
businesses to reorganise and<br />
reskill for a digital age and at<br />
a time when many workers<br />
question the fairness of our<br />
current economic model and<br />
our public services are under<br />
pressure. This to my mind<br />
le<strong>ads</strong> to considering a<br />
different approach.<br />
I believe there is much<br />
to be optimistic about for<br />
British business. We have<br />
many natural advantages,<br />
our rule of law, our language,<br />
our geographical position, our<br />
trading instincts or ingenuity<br />
and determination.<br />
If we can add to that<br />
a workforce that are all<br />
enthusiastically pulling in<br />
the same direction through<br />
a time of unprecedented<br />
change, I’m confident about<br />
the UKs economic future.<br />
*Engaging Works provides<br />
a range of e-practical tools<br />
to help business owner’s<br />
measure workplace happiness<br />
SHRINK WRAPPING<br />
solutions you can TRUST<br />
All equipment is backed up<br />
<strong>with</strong> award winning spares<br />
and service <strong>with</strong> fully<br />
inclusive service contracts<br />
included as standard.<br />
Woodkirk Freight Terminal, Quarry Lane, Woodkirk, Dewsbury, WF12 7JJ, UK<br />
2015<br />
T: +44(0)1924 441355 E: enquiries@yps.co.uk www.yps.co.uk<br />
CUSTOMER SERVICE OUTSTANDING ACHIEVEMENT<br />
2017<br />
APPRENTICE OF THE YEAR
44 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Flexible systems deliver a<br />
range of versatile features<br />
The System F-600 filling machine<br />
from Adelphi Masterfil is on show<br />
Liquid filler<br />
offers host<br />
of benefits<br />
Developed in response to<br />
customers’ liquid filling machine<br />
wish-lists, this well-designed<br />
filler represents part of the new<br />
cohesive range of machines that<br />
Adelphi Masterfil are pleased<br />
to bring to the market.<br />
The primary benefits of the<br />
System F-600 are lower operating<br />
costs, greater standards of<br />
hygiene, the ability to quickly<br />
and cost effectively increase the<br />
capacity of filling lines as demand<br />
dictates and finally, increased<br />
production output. It offers<br />
production flexibility combined<br />
<strong>with</strong> hygiene as well as cost-saving<br />
efficiency, says the company.<br />
Modules such as the dosing<br />
system, product feed, nozzle<br />
dive and control system can<br />
be specified in almost any<br />
combination, and a range of<br />
options can be selected to further<br />
tailor a machine to particular<br />
production environments.<br />
The F-600 frame can be used for<br />
volumetric, flowmeter or weigh<br />
scale filling, saving clients the cost<br />
of having a separate machine for<br />
each method.<br />
The modular nature of the<br />
design, and the cohesion between<br />
machines in the System F range,<br />
means that customers can<br />
purchase the F-600 and use the<br />
same dosing modules as included<br />
on the higher speed, F-1800<br />
machine, says the company.<br />
STAND H12<br />
W www.adelphi.uk.com<br />
BW Flexible Systems, the<br />
recently renamed Barry-<br />
Wehmiller company,<br />
will demonstrate its Merlin Blu<br />
hygienic flow wrapper along<br />
<strong>with</strong> a DoyZip 380 vertical<br />
form, fill and seal machine at<br />
the PPMA Show.<br />
The equipment offers a<br />
host of class leading benefits<br />
from the new division<br />
that combines the flexible<br />
packaging expertise of<br />
such companies as Hayssen<br />
Flexible Systems, Thiele<br />
Technologies, together <strong>with</strong><br />
its other well-known brands<br />
such as Hudson Sharp, Rose<br />
On show will be this Rose Forgrove<br />
Merlin Blu hygienic flow wrapper<br />
Forgrove, Sandiacre,<br />
Schib, Simionato,<br />
and Symach.<br />
The Rose<br />
Forgrove flow<br />
wrapper to be<br />
demonstrated<br />
is an hygienic,<br />
easy to clean<br />
unit that<br />
is suitable<br />
for all<br />
high care<br />
environments.<br />
It offers<br />
tool-less strip<br />
down infeed<br />
and tool-less<br />
fast changeovers<br />
to users.<br />
At the same time, the<br />
intermittent motion<br />
servo bagger<br />
on show is<br />
capable of<br />
producing<br />
all bag<br />
formats<br />
<strong>with</strong> or<br />
<strong>with</strong>out a<br />
zip. These<br />
include<br />
quad, Doy,<br />
On show is this intermittent motion<br />
servo bagger handling various bags<br />
Two overwrapping machines demonstrate<br />
something for everyone’s packing demands<br />
Sollas UK will be exhibiting<br />
two overwrapping machines<br />
at the PPMA Show which are<br />
designed to meet the needs<br />
of visitors requiring entry level<br />
to high-end equipment.<br />
The Sollas FSX meets the<br />
demand for highly efficient<br />
wrapping <strong>with</strong> a changeover<br />
time of less than 10 minutes<br />
thanks to the special<br />
automatic system. Based<br />
on the product dimensions<br />
stored in the PLC, the machine<br />
can perform a complete<br />
adjustment of all components<br />
The Sollas FSX will be demonstrated<br />
<strong>with</strong> the push of a button.<br />
“This delivers a reduction in<br />
pillow and block bottom and<br />
can also produce the biggest<br />
Doy bag on the market that<br />
has a stand-up height of 380 mm.<br />
It is described as efficient,<br />
reliable and easy to use.<br />
STAND D70<br />
W www.bwflexiblesystems.com<br />
down-time between product<br />
runs that is unsurpassed,” says<br />
John Marchment, sales director<br />
at Sollas UK. Furthermore,<br />
all machine motions are driven<br />
by servo motors.<br />
Meanwhile, the Sollas SE<br />
is a high quality overwrapper<br />
that is available for a limited<br />
investment, offering the<br />
opportunity to purchase an<br />
original Sollas machine <strong>with</strong>out<br />
compromising on quality,<br />
flexibility and reliability.<br />
STAND H10<br />
W www.sollas.com
Hygienic Design - Easy to clean<br />
Laser marking for fast identification<br />
Surface finished to less than 0.8Ra<br />
Easy to clean - Air cushioning<br />
Blue scraper seal<br />
Stainless-steel cylinder<br />
Series CG5-X2977<br />
We often say that continuous improvement is in our dna.<br />
For example take our “NEW” CG5-X2977 Stainless Steel Cylinder Series.<br />
Developed for use in wet areas in both food and pharmaceutical industries – this cylinder features<br />
a special blue scraper that meets the material requirement of the FDA and EU 1935/2004.<br />
• <strong>Res</strong>istant to caustic washdown solutions and food-specific cleaning agents<br />
• Designed to EHEDG principles<br />
• Laser marking for easy identification and service<br />
• Robust design achieving reduced cost of ownership<br />
For more information contact: 01908 563888 or check-out our website.<br />
SMC - more than just pneumatics<br />
Follow us on<br />
www.smcpneumatics.co.uk
46 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
New ultrasonic top seal module<br />
integrates easily into equipment<br />
At the PPMA Show,<br />
Herrmann Ultraschall<br />
will display the new<br />
top seal module TSM.<br />
And according to Peter<br />
Chilton, technical sales<br />
engineer UK & Ireland at<br />
the company, the financial<br />
benefits of ultrasonic sealing<br />
are becoming well known in<br />
the market. “The reduction<br />
in material load due to<br />
smaller seal area and reduced<br />
he<strong>ads</strong>pace are obvious,”<br />
he says, “but the instant<br />
readiness and low cleaning<br />
frequency will interest<br />
operations managers and the<br />
ability to seal through levels<br />
of contamination that heat<br />
sealing would consistently fail<br />
<strong>with</strong> would put a smile on any<br />
quality manager’s face”.<br />
With its new slim design<br />
and standardised interfaces,<br />
it is easy to integrate into both<br />
new and existing packaging<br />
machinery. Opening widths<br />
of between 50 and 100 mm<br />
between the anvil and the<br />
sealing tool (sonotrode) easily<br />
caters for both rotary table and<br />
longitudinal process designs;<br />
it is also suitable for multitrack<br />
or multi-plex lines.<br />
The TSM can be integrated<br />
in various ways thanks to its<br />
wide range of mechanical<br />
interfaces. Mounting can be<br />
facilitated by either of the two<br />
side surfaces or by the upper<br />
face of the TSM. The drive<br />
interface may be positioned on<br />
either the left or the right side<br />
as required.<br />
The transfer of movement<br />
and force build-up are now<br />
both integrated in to the top<br />
seal module, while the drive<br />
for the closing movement<br />
will still be provided by the<br />
Fortress 3rd RHP MU J-A 2018.qxp_MU 08/06/2018 13:16 Page 1<br />
With its new slim design and standardised interfaces, integration is easy<br />
parent machine. Robust,<br />
precise guide rails ensure the<br />
consistent parallel travel of<br />
weld tools. Separation of drive<br />
movement from force build-up<br />
using pre-loaded pneumatic<br />
cylinders allows for operation<br />
of the module even at high<br />
cycle rates. The weld force<br />
does not have to be built up<br />
after full closure; instead, the<br />
weld process can start directly<br />
upon contact of the weld tools.<br />
In conjunction <strong>with</strong><br />
the optionally available<br />
proportional valve system,<br />
the device provides a high<br />
degree of flexibility for setting<br />
the weld force, particularly<br />
beneficial for any format<br />
changes.<br />
Ultrasonic sealing has<br />
proved itself a reliable<br />
technology for liquid, pasty,<br />
chunky, and fibrous products<br />
such as pet or convenience<br />
foods, especially for large<br />
production volumes.<br />
With thermally sensitive<br />
products such as cheese,<br />
salad, chocolate, and<br />
pharmaceuticals, packers<br />
can benefit from hermetically<br />
welded seals despite seal area<br />
contamination, and reduced<br />
cycle times.<br />
Chilton thinks the highest<br />
potential for the technology<br />
in the UK is in the remaining<br />
wet pet food market -<br />
predominantly own brands by<br />
co-packers and SME’s using<br />
retortable pouches.<br />
“For human foods, this would<br />
be own brand, microwavable<br />
rice and pasta and pouched<br />
drinks,” he says. “Detergents<br />
and powdery products are<br />
also promising,” he adds.<br />
STAND E24<br />
W www.herrmannultraschall.com<br />
A Fortress Metal Detector is for life!<br />
It is NEVER OBSOLETE!<br />
And it is ALWAYS UPGRADABLE.<br />
To find out more contact us...<br />
See us at the<br />
PPMA Show<br />
Stand B01<br />
www.fortresstechnology.co.uk<br />
The Phantom Building • 7 Beaumont Road • Banbury • OX16 1RH • UK<br />
E: sales-UK@fortresstechnology.com • T: +44 (0)1295 256266
®<br />
Fast Delivery Options on selected<br />
SMC Electric Actuators<br />
With a large stockholding of component parts we can now offer excellent<br />
delivery times on three of our most popular electric actuator models -<br />
Series LEY, Series LEYG and Series LEFS.<br />
Simply choose the right actuator for your application and then select the various<br />
options and we will guarantee to build it <strong>with</strong>in 5 working days!<br />
So even allowing an extra couple of days for delivery – you will have our excellent<br />
electric actuator in your hands in around a week’s time from placing the order –<br />
and that’s the worst case scenario!<br />
For more information contact: 01908 563888 or check-out our website.<br />
SMC - more than just pneumatics<br />
Follow us on<br />
www.smcpneumatics.co.uk
48 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Adhesive application solutions<br />
for numerous packing formats<br />
Under the motto ‘Gluing<br />
<strong>with</strong> Perfection’,<br />
Robatech will<br />
be presenting its latest<br />
technologies and services<br />
at the PPMA Show. Visitors<br />
looking for sustainable<br />
technology for numerous<br />
packaging processes will be<br />
welcomed at the stand.<br />
Units are designed to deliver<br />
pinpoint accuracy at high<br />
speeds, proven reliability<br />
and energy-efficiency leading<br />
to significant savings in<br />
adhesives, materials and<br />
resources. For example, its<br />
SX LongLife has an insulated<br />
application head designed<br />
for precision dot and bead<br />
application at medium to high<br />
speeds in processes such as<br />
Remote access brings added control<br />
The AntiSlip gluing solution allows pallets to be stabilised <strong>with</strong> less material<br />
paper carton wrapping or top<br />
loading. Thanks to a specially<br />
developed jetting element<br />
and robust solenoid valve, it is<br />
particularly long-lasting, <strong>with</strong><br />
the potential to reach up to<br />
200 million operation cycles.<br />
And the new RobaFeed 3<br />
is the automatic filling for<br />
adhesive melters for increased<br />
safety and efficiency.<br />
The level monitoring of the<br />
tank prevents the system<br />
from running empty and<br />
furthermore operators are<br />
protected from possible burns,<br />
thus ensuring an efficient<br />
and safe glue application is<br />
delivered.<br />
The integration of adhesive<br />
systems into machines –<br />
not only physically, but also<br />
technically via an interface<br />
– will be a highlight of the<br />
display. The technology<br />
enables central management<br />
via the machine control<br />
– even per remote access<br />
using a smartphone or<br />
tablet. Moreover, all required<br />
information is transmitted in<br />
real time to the controller.<br />
Looking to the future,<br />
Robatech offers ‘green’<br />
adhesive application solutions<br />
to enable efficient use, reduced<br />
waste and to help preserve<br />
natural resources. With the<br />
AntiSlip gluing solution<br />
for pallet stabilisation,<br />
for instance, the hot melt<br />
adhesive application is direct<br />
onto the packaging itself,<br />
which gets rid of the need for<br />
any layer p<strong>ads</strong>.<br />
STAND E60<br />
W www.robatechgt.com<br />
Bespoke & specialist<br />
IncludIng food packagIng automatIon, seal testIng & vIsIon technology.<br />
Providing bespoke and specialist products <strong>with</strong>in the food industry. Preventing costly recalls,<br />
packaging mishaps and problematic errors.
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 49<br />
New Installation Machinery Southern News Manufacturing Review<br />
Automation platform will<br />
be showcased at the event<br />
In operation, shelf ready and also<br />
retail ready packs can be handled<br />
Monitoring in real<br />
time makes tray<br />
erector efficient<br />
Linkx Packaging Systems<br />
will highlight its Industry 4.0<br />
automated packaging system<br />
at the PPMA Show 2018. The<br />
company will be demonstrating<br />
its fastest single-head tray<br />
erector combined <strong>with</strong> the latest<br />
real-time monitoring software<br />
to give constant machine status<br />
and OEE, to maximise line<br />
productivity, up-time and profits.<br />
Linkx Systems offers<br />
smart factory fully automated<br />
packaging solutions for a<br />
number of sectors including<br />
food and drink, healthcare and<br />
pharmaceuticals, agricultural and<br />
eCommerce as well as warehouse<br />
dispatch. The company is inviting<br />
visitors to speak to a member<br />
of its team about the packaging<br />
automation solutions it offers<br />
and how they could benefit any<br />
size of business.<br />
STAND C74<br />
W www.linkxpackaging.com<br />
Lenze will showcase its<br />
automation platform<br />
for the processing and<br />
packaging industry at the<br />
PPMA Show while serving<br />
up a whole host of activity.<br />
Visitors to the stand will get a<br />
chance to network and interact<br />
<strong>with</strong> Lenze’s automation<br />
platform, where they can see<br />
for themselves what advanced<br />
automation can do for their<br />
businesses from geared motor<br />
to the cloud.<br />
With a barista and coffee<br />
shop style seating area on<br />
the stand, Lenze will provide<br />
opportunities for machine<br />
manufacturers to network<br />
and consult <strong>with</strong> experts in<br />
machine automation solutions.<br />
“We want to give our<br />
customers the chance to<br />
strengthen their relationship<br />
and knowledge of us as an<br />
automation solutions provider,<br />
while our networking area<br />
will enable visitors to talk<br />
about both challenges and<br />
opportunities,” explains<br />
Neil Beaumont, marketing<br />
communications manager<br />
at Lenze in the UK.<br />
Visitors to the stand will see the automation wall and also enjoy great coffee<br />
Lenze is actively involved<br />
<strong>with</strong> PPMA BEST (Business<br />
Education, Skills and<br />
Training), and on the final<br />
day of the show, 60 students<br />
will attend the Young Peoples’<br />
skills seminar and workshop.<br />
As well as a visit to the<br />
Lenze stand and other key<br />
exhibitors, its new business<br />
automation manager Michael<br />
Sachpekidis will present and<br />
discuss the latest automation<br />
technology innovations<br />
<strong>with</strong>in the industry.<br />
“We’ve been working<br />
closely <strong>with</strong> schools and<br />
technical colleges providing<br />
both hardware and software<br />
products, including advanced<br />
motion control and automation<br />
systems and technologies,”<br />
says Sachpekidis. “It’s vital<br />
we support and encourage<br />
our future engineers and we<br />
are excited about what they<br />
will learn from the show this<br />
<strong>Sept</strong>ember.”<br />
STAND J70<br />
W www.lenze.com<br />
Latest shrink wrapping solutions will be demonstrated as<br />
well as the comprehensive offering of polyolefin films<br />
Supplier of shrink wrapping<br />
solutions Yorkshire Packaging<br />
Systems (YPS) will once again<br />
be attending the UK’s most<br />
unmissable packaging<br />
exhibition, the PPMA Show.<br />
Visitors are invited to see<br />
a new stand design being<br />
unveiled this year, and a<br />
full complement of shrink<br />
wrapping machinery options.<br />
Manual to fully automatic<br />
equipment will be on show,<br />
including the top of the<br />
range Flexo X side sealer,<br />
manufactured by Hugo Beck<br />
for whom YPS is the exclusive<br />
UK distributor. A complete<br />
film offering will also be<br />
displayed via the Bollore<br />
Yorkshire Packaging<br />
Systems will<br />
demonstrate the new<br />
Flexo X side sealer<br />
polyolefin shrink<br />
film range. This<br />
includes barrier<br />
shrink films and<br />
also modified<br />
atmosphere packaging films.<br />
The company is<br />
encouraging visitors <strong>with</strong><br />
‘green’ concerns and those<br />
sceptical of shrink wrapping’s<br />
environmental credentials<br />
to visit its stand to see how<br />
shrink wrapping can indeed<br />
be part of any eco-friendly<br />
packaging operation.<br />
Once again, the first night<br />
of the PPMA Show will see the<br />
PPMA Group Industry awards<br />
take place and, as winners of<br />
three awards in recent years,<br />
the company is hopeful for<br />
another chance to win gold<br />
this time.<br />
STAND A54<br />
W www.yps.co.uk
50 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA News Show Preview<br />
UKIVA members bring range of<br />
technology to the PPMA Show<br />
The PPMA Show will<br />
provide an opportunity<br />
to see a wide range<br />
of process, product and<br />
packaging inspection<br />
solutions from seventeen<br />
UKIVA (UK Industrial Vision<br />
Association) members<br />
exhibiting in Birmingham.<br />
Vision technology on show<br />
will include high-speed code<br />
reading and label inspection,<br />
robot vision, 3D imaging,<br />
embedded vision and multicamera<br />
inspection systems.<br />
Visitors can discover how<br />
machine vision is being<br />
integrated into Industry 4.0<br />
applications using the latest<br />
OPC UA communication<br />
standard. They can also find<br />
out more about the latest deep<br />
learning techniques and how<br />
they can be used in OCR and<br />
other applications.<br />
Safe & Smart Automation ...<br />
... we‘ve got it covered<br />
Thanks to advancing digitalisation, production is increasingly merging<br />
<strong>with</strong> the IT world. Production is becoming faster and the customers’<br />
requests are becoming more distinct. This requires intelligent factories<br />
<strong>with</strong> digitally networked systems in which people, IT systems, automation<br />
components and machinery communicate <strong>with</strong> one another.<br />
Modular Expandable Visual Simple & Intuitive Connected<br />
Safe and smart automation solutions that enable the intelligent production<br />
of the future – talk to a Pilz expert today!<br />
For further information about Industrie 4.0 solutions from Pilz:<br />
Visit www.pilz.co.uk and enter Webcode 150609 or simply give us a call!<br />
MORE POSSIBILITIES<br />
The currently available range<br />
of embedded vision solutions<br />
are diverse, and open up even<br />
greater possibilities for the<br />
direct integration of vision<br />
into production lines or into<br />
processing and packaging<br />
equipment itself. Capabilities<br />
range from SOC (system on<br />
a chip) up to multi camera<br />
systems utilising embedded PCs.<br />
The full range of expertise<br />
offered by the association<br />
members can be found at the<br />
show, <strong>with</strong> vision component<br />
suppliers, systems integrators<br />
and suppliers of equipment.<br />
UKIVA members at the show<br />
include: Acrovision, Alrad<br />
Imaging, Baumer, Bytronic<br />
Automation, Clearview<br />
Imaging, Datalogic, FT<br />
Systems, Heuft, IFM Electronic,<br />
Industrial Vision Systems,<br />
Matrix Vision, Mettler Toledo,<br />
Multipix Imaging, Olmec UK,<br />
Omron Electronics, Sick (UK)<br />
and Stemmer Imaging.<br />
T 020 8773 5517<br />
W www.ukiva.org<br />
Pilz Automation Technology Corby NN18 8TJ 01536 460766 sales@pilz.co.uk www.pilz.co.uk<br />
AD_Industrie 4_149x225_JP_EN_2018-05_MU.indd 1 03/08/2018 11:12:11
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 51<br />
New Installation Machinery Southern News Manufacturing Review<br />
Search for<br />
Search for<br />
Vision for Industry 4.0 and<br />
machine learning is shown<br />
Packaging<br />
Machinery<br />
Search for<br />
Processing<br />
equiPMent<br />
Search for<br />
The home screen is easy to use<br />
Machinery ancillary finder Vision &<br />
equiPMent<br />
robotics<br />
App delivers lots<br />
of suppliers, easily<br />
On the PPMA stand at the show,<br />
visitors can find out more about<br />
the brand new processing and<br />
packaging machinery finder App<br />
that has been developed by the<br />
PPMA as a complementary<br />
option to the printed version of its<br />
PPMA Machinery Directory and<br />
the Group website.<br />
This new App allows users to<br />
search over 500 processing,<br />
packaging, robotics and vision<br />
systems suppliers to answer their<br />
supplier needs more easily.<br />
Available free of charge through<br />
Google Play or on the Apple App<br />
store, this unique product will<br />
make finding the required<br />
manufacturing technology<br />
a simple and risk-free task.<br />
STAND C100<br />
W www.ppma.co.uk<br />
Stemmer Imaging will<br />
demonstrate vision<br />
for Industry 4.0 and<br />
machine learning capabilities<br />
at the PPMA Show.<br />
The company will be<br />
replicating a pick and place<br />
application by integrating<br />
industrial imaging<br />
capabilities into an Industry 4.0<br />
environment using the new<br />
OPC UA communication<br />
standard. Also on show will be<br />
a 3D system using a machine<br />
learning method to read<br />
braille characters on boxes.<br />
In addition, 2D smart cameras<br />
and 2D vision sensors will<br />
set up various configurations<br />
for OCR and code reading.<br />
Stemmer will be showing an<br />
OPC UA tool on an embedded<br />
vision system. This features<br />
an ARM-based NVidia Jetson<br />
TK1 board running Stemmer’s<br />
Common Vision Blox (CVB)<br />
machine vision software,<br />
connected to a JAI GO camera.<br />
Building upon the VDMA’s<br />
OPC UA specification for vision<br />
systems, this new tool will<br />
allow vision systems to adopt<br />
a common architecture <strong>with</strong>in<br />
Stemmer Imaging’s Industry 4.0 demonstration will be on its PPMA stand<br />
an OPC UA open standard<br />
network, while being open<br />
enough to let individual<br />
features be applied.<br />
This demonstration<br />
interlinks a PLC, the vision<br />
system and a turntable,<br />
to allow the selection and<br />
movement of a particular<br />
component.<br />
The 3D braille reading<br />
system uses Stemmer’s<br />
machine learning-based<br />
pattern matching tool,<br />
CVB Polimago, to translate<br />
a height map of braille bumps<br />
into readable characters.<br />
A 3D camera from Automation<br />
Technology generates the<br />
height map from the braille<br />
bumps on the boxes as they<br />
pass through the system.<br />
CVB 3D Tools are used to create<br />
and display a 3D model from<br />
the height map image.<br />
At the same time, Gocator<br />
2340C intelligent line profilers<br />
from LMI measure the total<br />
volume of the bumps on each<br />
of the boxes.<br />
STAND A44<br />
W www.stemmer-imaging.com<br />
Open-mouth bagging machines to suit low, medium and<br />
high production capacities will be demonstrated at show<br />
Austrian company Statec<br />
Binder’s product portfolio<br />
includes three open-mouth<br />
bagging machines. The two<br />
high-performance bagging<br />
machines are called Principac<br />
and Certopac. The first is<br />
described as one of the world’s<br />
fastest bagging machines at<br />
up to 2,000 bags per hour,<br />
while the second can process<br />
up to 1,500 bags per hour.<br />
Meanwhile, Acropac was<br />
developed for lower production<br />
capacities and is suitable for<br />
filling up to 600 bags an hour.<br />
The Principac machines are<br />
for high volume customers<br />
Different versions of the<br />
open-mouth bagging machines<br />
are available and each<br />
machine is designed for bags<br />
<strong>with</strong> a filling weight<br />
of between 5 and 50 kg.<br />
In operation, individual<br />
prefabricated bags made from<br />
woven PP, PE or paper are<br />
transported from a magazine<br />
stack to the delivery table.<br />
Here, the bag is opened,<br />
inserted onto the filling<br />
spout, fixed in position and<br />
then filled. The filled bag is<br />
then placed on the transport<br />
conveyor, and then taken<br />
to the bag closing machine.<br />
STAND E92<br />
W www.statec-binder.com
52 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Entry level wrapper offers<br />
servo control for flexibility<br />
Dual-carriage reciprocating hoist<br />
See vertical<br />
elevation<br />
solutions<br />
Conveying specialist Nerak Wiese<br />
will be promoting its range of<br />
solutions for vertical elevation<br />
of both unit lo<strong>ads</strong> and bulk solids<br />
at the PPMA Show.<br />
The range of elevation<br />
solutions on its stand will include<br />
its spiral elevator, boxlifter,<br />
pallet lift, multi-carriage<br />
reciprocating hoist and a bucket<br />
elevator. At the show, the team<br />
will be explaining to visitors<br />
how Nerak’s solutions can<br />
automate key materials handling<br />
functions <strong>with</strong>in production and<br />
distribution environments.<br />
“We are looking forward to<br />
exhibiting at this important trade<br />
show, which gives us the ideal<br />
platform to demonstrate our vast<br />
expertise in vertical elevation<br />
for both manufacturing and<br />
logistics,” says Simon Musgrave,<br />
sales director at Nerak.<br />
Many of the solutions are<br />
based on Nerak’s rubber<br />
block chain drive systems.<br />
With vulcanised steel cables<br />
embedded in the link-free chain,<br />
this technology secures the<br />
benefits of high strength and<br />
quiet operation, while avoiding<br />
both corrosion and the need<br />
for lubrication.<br />
The company has delivered<br />
solutions to clients across a<br />
range of industries including<br />
Amazon, DHL, GlaxoSmithKline,<br />
Kellogg’s, JD Sports, John Lewis,<br />
New Look, P&G, Unilever<br />
and XPO Logistics.<br />
STAND C82<br />
W www.nerak-uk.com<br />
The latest version of the<br />
Pearl servo-driven flow<br />
wrapper, for smaller<br />
or start-up operations in<br />
the food industry, is being<br />
demonstrated by Italian<br />
manufacturer PFM. Built in<br />
stainless steel<br />
for hygiene<br />
and washdown,<br />
it is equipped<br />
<strong>with</strong> castors for<br />
mobility and a<br />
1-metre infeed.<br />
The Pearl was<br />
developed by PFM<br />
to provide all the<br />
efficiency advantages of<br />
multi-axis servo drive, but<br />
at an entry level cost.<br />
“As a result, the machine<br />
has become a natural<br />
partner or successor to older<br />
mechanical machines,<br />
providing higher speeds,<br />
much lower maintenance<br />
costs and faster changeover,”<br />
says PFM sales and operations<br />
director Chris Bolton.<br />
Also on show in<br />
Birmingham is PFM’s R700<br />
bagging machine, a radically<br />
new design offering reduced<br />
Weighing technology components on show<br />
are designed for simple and easy integration<br />
HBM will be exhibiting its<br />
range of weighing technology<br />
components at the PPMA Show.<br />
With speed, precision,<br />
hygiene and price being some<br />
of the key considerations for<br />
manufacturers of packaging<br />
machines, HBM will be<br />
showcasing its range to meet<br />
these needs. The range includes<br />
the PW27 aseptic load cell and<br />
the WE2107 weighing indicator.<br />
Also on show will be HBM’s<br />
range of digital load cells, such<br />
as the FIT7A, and its awardwinning<br />
WTX120 weighing<br />
downtime for reel changes,<br />
automatic film web tracking<br />
and a space-saving footprint<br />
of just 1.6sq metres.<br />
AUTOMATED FILM USE<br />
Automated film reel set-up<br />
eliminates one of the most<br />
difficult and time-consuming<br />
tasks for operators, so cutting<br />
changeover time substantially.<br />
Further exhibits include<br />
terminal, which is designed<br />
for simple integration into<br />
industrial and rail mounted<br />
weighing applications.<br />
HIGH PERFORMING UNIT<br />
Suitable for use in filling,<br />
dosing and sorting plants and<br />
machines, the WTX120 is a<br />
high performance terminal.<br />
Based on the very latest strain<br />
gauge technology, the WTX120<br />
is approved for legal-for-trade<br />
applications.<br />
HBM will also be offering<br />
visitors the opportunity to see<br />
The PFM Pearl is now in<br />
stainless steel for start-ups<br />
the new Vetta II vertical formfill-seal<br />
machine, able to<br />
meet marketing demands for<br />
versatility by providing over<br />
20 different bag styles from a<br />
single machine, in addition to<br />
traditional pillow packs.<br />
STAND C20<br />
W www.pfmuk.com<br />
a filling machine model in<br />
action while HBM personnel<br />
will be on hand to answer<br />
any questions or to help find<br />
solutions to any weighing<br />
requirements and challenges<br />
that visitors may have.<br />
The company says its<br />
weighing technology is<br />
synonymous <strong>with</strong> precision,<br />
safety and dependability that<br />
delivers flexible and cost<br />
effective solutions for virtually<br />
any customer requirement.<br />
STAND C34<br />
W www.hbm.com
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 53<br />
Latest labelling equipment will<br />
demonstrate business expertise<br />
Label manufacturer,<br />
barcoding and software<br />
solution company<br />
AM Labels Ltd (AML), will<br />
show its range of industrial<br />
colour label printers that save<br />
money, time and label waste<br />
while increasing business<br />
flexibility and convenience.<br />
“We will be showcasing<br />
and demonstrating exciting<br />
new products including the<br />
world’s fastest blade-cutting<br />
label finishing machine,<br />
and a new digital colour<br />
label printer powered <strong>with</strong><br />
Memjet technology,” explains<br />
Brendon Bass, sales and<br />
marketing manager at AML.<br />
“The PPMA Show is a very<br />
important exhibition for the<br />
company and provides the<br />
ideal platform to launch our<br />
new products.”<br />
EASY IN-HOUSE PRINTING<br />
AML has label printer<br />
experience across a wide range<br />
of industries and applications,<br />
and its label printers provide<br />
an easy way to manage label<br />
printing in-house.<br />
“We have extensive<br />
knowledge and expertise<br />
on all aspects of labelling<br />
and especially colour label<br />
printing,” says Bass. AML offers<br />
equipment from manufacturers<br />
including Afinia, Anytron,<br />
and Epson, many of which will<br />
be on display.<br />
“In addition, we have our<br />
own in-house label production<br />
in Kettering, so we can produce<br />
and supply a wide range of<br />
tried and tested materials,<br />
across a variety of industries,”<br />
Bass continues. This includes<br />
blank, pre-printed and printed<br />
labels specified to customer<br />
requirements, as well as<br />
photo-quality gloss paper<br />
to durable synthetic media<br />
appropriate for chemical<br />
labelling to BS 5609.<br />
STAND A51<br />
W www.amlabels.co.uk<br />
—<br />
A plant of infinite<br />
possibilities.<br />
Talk to us.<br />
Are you constantly striving for increased efficiency?<br />
Working to integrate processes? Seeking to optimize<br />
every aspect of production? Our comprehensive<br />
portfolio and consultative approach runs from power<br />
to palletizing. So whether you need total traceability or<br />
simply higher efficiency, we have the answer. Discover the<br />
infinite possibilities at our stand F80 at the PPMA show,<br />
25-27 th <strong>Sept</strong>ember or visit new.abb.com/food-beverage
54 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Software solution offers<br />
significant cost savings<br />
New wet wipe dispenser pouch<br />
A range of<br />
technologies<br />
is on show<br />
Engelmann & Buckham (E&B)<br />
will represent a range of packaging<br />
machinery manufacturers at the<br />
PPMA Show 2018 and will be<br />
showing the latest innovation from<br />
Volpak – a wet wipe dispenser<br />
pouch that is both space saving<br />
and uses less plastics.<br />
The company will be<br />
representing a focussed selection<br />
of its principals including AiCROV,<br />
Apsol, Betti, INVpack, Volpak, and<br />
Rono. E&B staff will be on hand<br />
to consult <strong>with</strong> visitors about the<br />
best way to fulfil their packaging<br />
requirements and how thermal ink<br />
jet technology (TIJ) can help to<br />
save them time and money.<br />
E&B’s principals cover a range<br />
of packaging areas such as stand<br />
up pouches and doypacks.<br />
There will also be stickpacks from<br />
INVpack, end of line machinery<br />
from Apsol, drum filling<br />
equipment from AiCROV, vertical<br />
cartoning from Betti and high<br />
pressure scraped surface heat<br />
exchangers, SSHE pasteurisers<br />
and pin workers from Rono.<br />
“We are returning to this<br />
exhibition as it is the best show<br />
to reach our target audience of<br />
packaging machinery buyers,”<br />
says Michael Lindsay, md at E&B.<br />
“We will be able to discuss our<br />
range of equipment <strong>with</strong> visitors,<br />
and, also how TIJ technology could<br />
help to simplify their business.”<br />
STAND B46<br />
W www.buckham.co.uk<br />
ITI says CADfix PPS automatic simplification of complex machinery achieves file size reduction and IP protection<br />
Global interoperability<br />
solution company<br />
International<br />
TechneGroup Incorporated<br />
(ITI) will demonstrate its<br />
CADfix plant and process<br />
simplification (PPS) software<br />
solution at the PPMA Show.<br />
And for a limited time, ITI is<br />
offering a complimentary trial<br />
of this new product.<br />
CADfix PPS is a user-friendly<br />
solution – built on a proven<br />
CAD model translation, repair,<br />
healing, defeaturing and<br />
simplification platform – to<br />
help machinery designers and<br />
plant and process engineers<br />
achieve up to 70% reduction<br />
in engineering design labour<br />
and costs associated <strong>with</strong> large<br />
CAD model simplification.<br />
“CADfix is ITI’s established<br />
solution for engineering model<br />
translation and simplification,<br />
particularly for the<br />
engineering analysis<br />
community, where<br />
details like small faces,<br />
short edges, small<br />
holes and unwanted<br />
features cause frequent<br />
model reuse problems,<br />
says Andy Chinn,<br />
managing director at ITI’s UK<br />
CADfix development office.<br />
“Similar features <strong>with</strong>in large<br />
CAD models of machinery and<br />
equipment used in layouts for<br />
the process and packaging<br />
industry are unnecessary,”<br />
he continues. “They increase<br />
file size and complexity, and<br />
in this case the demands for<br />
simplification are even greater.”<br />
In practice, CADfix PPS<br />
enables engineers to easily<br />
and quickly simplify large<br />
CAD assemblies and models of<br />
machinery to reduce file sizes<br />
for more efficient integration<br />
into other design systems and<br />
for customer delivery.<br />
SIMPLIFY THE COMPLEX<br />
ITI has taken the best of its<br />
established CADfix geometry<br />
handling and simplification<br />
technology, packaged it<br />
<strong>with</strong> standards-based CAD<br />
interfaces, and presented<br />
it <strong>with</strong>in a simple and<br />
compact user interface, to<br />
offer a solution that supports<br />
the rapid simplification of<br />
complex models.<br />
Designers <strong>with</strong> little experience can use the system<br />
The result is a solution<br />
that has a high internal rate<br />
of return for companies that<br />
need to solve a niche problem.<br />
“Quickly removing<br />
unwanted parts or details<br />
and simplifying others allows<br />
seamless incorporation of<br />
machinery and equipment<br />
models into the overall plant<br />
layout and easier file sharing,”<br />
says Chinn. “CADfix PPS users<br />
will experience fast model<br />
processing, high levels of data<br />
reduction and significantly<br />
smaller files.<br />
According to Jamie Flerlage,<br />
EVP business development at<br />
ITI, not only can companies<br />
achieve file simplification and<br />
integration efficiencies <strong>with</strong><br />
CADfix PPS, but they also<br />
have an easy-to-use solution<br />
which helps them achieve<br />
early delivery and production<br />
line commissioning. “Once<br />
the data is simplified, it can be<br />
reused in most design systems<br />
and in that sense, customers<br />
can use CADfix PPS to simplify<br />
the data once and then reuse it<br />
multiple times across multiple<br />
applications,” he says.<br />
Chinn believes the<br />
timing of the CADfix<br />
PPS UK launch at<br />
the UK’s leading<br />
production line event<br />
is ideal. “We have seen<br />
significant success <strong>with</strong><br />
process equipment<br />
and packaging machinery<br />
suppliers in Germany and<br />
Austria and the industry in<br />
the UK faces similar demands,”<br />
he says.<br />
STAND H88<br />
W www.iti-global.com
Aetna MU S-O 2018.qxp_MU 23/07/2018 09:25 Page 1<br />
See us at Stand J60<br />
<br />
<br />
UK aftersales spares and service support provided.<br />
Turntable<br />
Wrapping<br />
Machines<br />
Self-Propelled<br />
Robot Wrapping<br />
Machines<br />
Horizontal Wrapping<br />
Machines<br />
Rotating Arm<br />
Wrapping<br />
Machines<br />
www.robopac.co.uk<br />
Robopac, Unit 7 – 8 <strong>Hi</strong>ghfield Parc,<br />
<strong>Hi</strong>ghfield Road, Oakley, Bedfordshire, MK43 7TA<br />
Tel: 01234 825050 Fax: 01234 827070 Email: sales<br />
Case Sealers &<br />
Erectors
56 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA News Show Preview<br />
British turnkey specialist will<br />
have three machines at show<br />
Atwell JP MU M-A 2018.qxp_BMH 05/03/2018 15:35 Page 1<br />
You brew it<br />
We’ll Label it<br />
+44 (0) 1444 239970<br />
sales@atwell-labellers.co.uk<br />
www.Labeller.co.uk<br />
Fast, Reliable and Easy to use Semi Automatic<br />
and Bespoke Fully Automatic Labelling Systems.<br />
Wraparound cylindrical labelling done by<br />
the Atwell Linear Wrapround Labeller<br />
find out more<br />
Introducing Contract Labelling from the Labelling Experts<br />
TOP/<br />
FRONT/<br />
MULTIPLE MULTIPLE ROW PRINT &<br />
TAPERED<br />
WRAP-<br />
BUCKET<br />
PALLET<br />
PUNNET<br />
TAMPER<br />
OVERHEAD<br />
BOTTOM<br />
SIDE<br />
BACK<br />
FACE<br />
CROSS WEB APPLY<br />
POT<br />
AROUND LABELLER LABELLER LABELLER EVIDENT<br />
Liquid filling, capping<br />
and labelling specialist<br />
Karmelle has secured<br />
a place at the PPMA Show<br />
where it will showcase three<br />
machines from its growing<br />
product range.<br />
The West Yorkshire<br />
manufacturer enjoyed a<br />
successful three days at the<br />
2017 event, receiving several<br />
follow-up orders as a result,<br />
and it is hoping for further<br />
success this time.<br />
This year, managing directors<br />
Peter Krawczuk and Brian<br />
Dickinson are keen to build<br />
on its reputation as a trusted<br />
supplier of turnkey systems,<br />
by demonstrating a filling<br />
machine, a rotary capper, and<br />
its T cork capper on the stand.<br />
AN INVALUABLE SHOW<br />
“PPMA is an invaluable<br />
platform for SMEs like<br />
Karmelle,” says joint managing<br />
director Peter Krawczuk.<br />
“We use it to catch-up <strong>with</strong><br />
existing customers, forge new<br />
relationships, and also to raise<br />
our overall profile.<br />
“We already have a<br />
reputation for high quality,<br />
British-made equipment and<br />
our UK manufacturing base<br />
is enabling us to take on an<br />
increasing number of turnkey<br />
projects,” he says.<br />
“We’ve been working<br />
on some exciting projects,<br />
including a filling, capping<br />
and labelling system for<br />
a Yorkshire gin brand,”<br />
Krawczuk continues.<br />
“This line included a custommade<br />
T cork capper, and<br />
we are planning to present<br />
a similar machine at the<br />
exhibition.<br />
“It’s been a promising<br />
start to the year, and one that<br />
we hope reflects growing<br />
optimism in the industry,”<br />
he says.<br />
STAND D46<br />
W www.karmelle.com<br />
18 Bolney Grange Business Park • <strong>Hi</strong>ckstead • West Sussex • RH17 5PB • UK
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 57<br />
Southern Manufacturing Review<br />
Pallet wrapping solution is<br />
a cost effective user option<br />
Search for<br />
Search for<br />
Samuel Grant Packaging<br />
was delighted to receive<br />
the Queen’s Award<br />
for Innovation for its pallet<br />
wrapping solution, the<br />
Samson Nano, which will be<br />
demonstrated on its stand at<br />
the PPMA Show.<br />
The Samson Nano is the first<br />
pallet wrapper to have inbuilt<br />
internet-linked reporting<br />
software which allows clients<br />
to analyse their usage and<br />
plan for seasonal peaks.<br />
The machines are pre-set to<br />
avoid human error, but also<br />
ensure that they use as little<br />
film as possible.<br />
This, says the company,<br />
can dramatically reduce the<br />
environmental impact of the<br />
pallet wrapping operation.<br />
Taylor’s of Harrogate, for<br />
instance, showed a large<br />
reduction in its CO2 emissions<br />
from using the machine in<br />
its first year alone. Taylors<br />
continued to wrap the same<br />
number of pallets but reduced<br />
the film requirement from over<br />
four tonnes to less than one,<br />
equating to a CO2 emissions<br />
saving of nearly 10 tonnes.<br />
Kecol MU J-A 2018.qxp_MU 17/05/2018 14:51 Page 1<br />
As well as<br />
the ‘standard’<br />
Samson Nano<br />
machine,<br />
the company<br />
has created<br />
machines that<br />
are suitable<br />
for forklifts<br />
to drive over<br />
if there is a<br />
lack of space,<br />
as well as<br />
machines that<br />
are specifically<br />
designed to be<br />
used in cold<br />
stores.<br />
All solutions<br />
are provided<br />
<strong>with</strong> no capex,<br />
servicing or<br />
maintenance<br />
costs; a fixed<br />
price per<br />
wrapped<br />
pallet; and<br />
completely risk-free to<br />
the businesses installing<br />
the system.<br />
“We’re honoured to have<br />
been recognised for this<br />
prestigious Queen’s Award,”<br />
Machines are pre-set to use less film and avoid human error<br />
says Andrew Grant, managing<br />
director and great grandson<br />
of the company founder,<br />
Samuel Grant.<br />
STAND J48<br />
W www.samuelgrant.co.uk<br />
Packaging<br />
Machinery<br />
Search for<br />
Processing<br />
equiPMent<br />
Search for<br />
The home screen is easy to use<br />
Machinery ancillary finder Vision &<br />
equiPMent<br />
robotics<br />
App delivers lots<br />
of suppliers, easily<br />
On the PPMA stand at the show,<br />
visitors can find out more about<br />
the brand new processing and<br />
packaging machinery finder App<br />
that has been developed by the<br />
PPMA as a complementary<br />
option to the printed version of its<br />
PPMA Machinery Directory and<br />
the Group website.<br />
This new App allows users to<br />
search over 500 processing,<br />
packaging, robotics and vision<br />
systems suppliers to answer their<br />
supplier needs more easily.<br />
Available free of charge through<br />
Google Play or on the Apple App<br />
store, this unique product will<br />
make finding the required<br />
manufacturing technology<br />
a simple and risk-free task.<br />
STAND C100<br />
W www.ppma.co.uk<br />
Having difficulties<br />
pumping your product?<br />
Just some of the products we pump…<br />
3 Honey<br />
3 Petroleum Jelly<br />
3 Mascara<br />
3 Sauces<br />
3 Lanolin<br />
3 Lip Gloss<br />
3 Essences<br />
3 Eye Ointment<br />
3 Meat Paste<br />
3 Paraffin Wax<br />
3 Face Scrub<br />
3 Teething Gel<br />
3 Tomato Puree<br />
3 Medical Adhesives<br />
3 Veterinary Creams<br />
3 Fruit Paste<br />
3 Toothpaste<br />
3 Malt<br />
3 Jam<br />
3 Wax<br />
The Home of Viscous Pumping Solutions<br />
Tel: 01746 764311<br />
See us at PPMA Stand H30<br />
Email: sales@kecol.co.uk www.kecol.co.uk
58 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Small character laser coder is<br />
shown by first time exhibitor<br />
Macsa ID UK – a newly<br />
established division<br />
of global laser<br />
coding, marking and scoring<br />
equipment manufacturer,<br />
Barcelona-based Macsa ID<br />
– will be exhibiting at the<br />
PPMA Show for the first time<br />
where its compact, lightweight<br />
and affordable ICON 2 small<br />
character laser coder will be<br />
on display.<br />
The ICON 2, which offers<br />
permanent, consistent and<br />
durable marking in a cleaner,<br />
more usable and sustainable<br />
design, is ideal for first time<br />
laser users in the food,<br />
beverage, pharmaceutical,<br />
cosmetics and chemical<br />
processing and packaging<br />
markets.<br />
As part of the recent<br />
upgrade, the coder now<br />
boasts a metal enclosure for<br />
extra robustness, has a more<br />
efficient and reliable power<br />
supply and is available in both<br />
10 and 30 Watt versions. It is<br />
also available <strong>with</strong> network<br />
connectivity as standard.<br />
In addition, a new external<br />
colour touch screen <strong>with</strong><br />
The ICON 2 small character laser coder is perfect for first time laser users<br />
intuitive interface enables<br />
simple navigation, ease of<br />
programming and better<br />
functionality, especially<br />
where the ICON 2 is installed<br />
in difficult to reach areas.<br />
Also, Macsa ID UK says the<br />
low maintenance laser coder<br />
offers a cleaner, more energy<br />
efficient design. It does not<br />
require costly consumables<br />
so there are no messy ink<br />
deposits or noxious solvent<br />
emissions, plus better filters<br />
help keep the laser and<br />
electronics cool and clean.<br />
The ICON 2 is capable of<br />
marking on most substrates<br />
including labels, cartons,<br />
plastics, glass, wood and<br />
textiles. Unlike the first<br />
ICON model, it can print<br />
both linear and 2D barcodes.<br />
Static barcoding is available<br />
as standard while dynamic<br />
barcoding is optional. It uses<br />
high performance optics,<br />
powerful hardware and<br />
advanced, low overhead<br />
software to enable its core<br />
laser to meet the speeds of<br />
most production lines.<br />
Meanwhile, its compact,<br />
lightweight design means<br />
it can be easily installed in<br />
factory locations where<br />
space is limited.<br />
The ICON 2 laser coder<br />
is supplied <strong>with</strong> mounting<br />
stand; lens protection and<br />
product detect photocell.<br />
“The ideal laser for many<br />
packaging applications,<br />
our ICON 2 offers superb<br />
performance, usability and<br />
reliability at high speeds,<br />
combined <strong>with</strong> increased<br />
environmental benefits and<br />
lower running costs,” says<br />
Macsa ID UK sales director<br />
Peter Ramsden.<br />
STAND G48<br />
W www.macsa.co.uk<br />
Range of cost effective and maintenance free solutions for<br />
machine designers and builders includes hygienic options<br />
At this year’s PPMA Show,<br />
igus will be displaying its<br />
range of cost effective and<br />
maintenance free solutions for<br />
the packaging industry.<br />
Ranging from individual<br />
components, such as the food<br />
grade tribo-tape, to complete<br />
fully harnessed systems using<br />
hygienic design e-chains,<br />
the company now provides<br />
packaging machinery<br />
designers and builders<br />
<strong>with</strong> over 100,000 products<br />
that have been developed<br />
specifically for the stringent<br />
demands of the industry.<br />
“Manufacturers of<br />
packaging machinery rely<br />
upon high-performance<br />
components especially where<br />
products are packaged quickly,”<br />
says Matthew Aldridge, md<br />
at igus. ‘Food grade’ products<br />
are produced in blue by igus,<br />
and are therefore easy to<br />
identify. For example, tribotape<br />
made from proven iglidur<br />
A160 materials, while iglidur<br />
A160 is also available as<br />
stock bar, offering even more<br />
design possibilities. Other igus<br />
materials such as A181 and<br />
iglidur A350 are used for even<br />
more specialised challenges,<br />
such as high temperature<br />
applications.<br />
For conveyor technology,<br />
the injection moulded knifeedge<br />
rollers from igus allow<br />
the complete avoidance of<br />
additional lubricants, while<br />
also providing better wear<br />
values when compared to<br />
PET-P versions.<br />
As a system manufacturer,<br />
igus has also developed a<br />
presence in drive technology.<br />
The igus hygienic design e-chains<br />
STAND H114<br />
W www.igus.co.uk
Why Hygienic Design<br />
makes the difference<br />
Innovative products designed for sophisticated environments<br />
Easy cleaning, visible contamination<br />
In various industries, product contamination presents a potential risk. Minebea Intec<br />
offers a wide range of hygienic weighing and inspection solutions to increase safety<br />
and efficiency where they are most needed.<br />
Boosts product quality and safety<br />
Saves resource costs<br />
Reduces energy and detergent costs<br />
Visit us at<br />
PPMA<br />
Stand B70!<br />
Free Download<br />
White Paper Hygienic Design<br />
Minebea Intec UK Limited<br />
2760 Kings Court, Birmingham Business Park<br />
Birmingham, B37 7YE<br />
Phone +44.121.779.3131 | Email cs.uk@minebea-intec.com<br />
20180716_RZ_Anzeige_Hygienic_Design_PPMA_EN_210x297.indd 1 16.07.2018 14:10:19
60 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Adding value to food production<br />
through inspection and weighing<br />
The PPMA Show will see<br />
the official UK launch<br />
of the new X34 x-ray<br />
inspection system from<br />
Mettler-Toledo, which features<br />
improved sensitivity and<br />
software in order to detect<br />
much smaller contaminants<br />
than was previously<br />
possible.<br />
The X34 x-ray<br />
inspection<br />
system<br />
provides<br />
detection<br />
of metal, glass, high-density<br />
plastics, mineral stone and<br />
calcified bone fragments<br />
across a wide range of<br />
packaged foods: eliminating<br />
costly product recalls and<br />
protecting brand reputations.<br />
The system also comes <strong>with</strong><br />
advanced software that<br />
enables automated product<br />
set-up, dramatically<br />
decreasing the chance<br />
of human error and<br />
greatly reducing the<br />
number of false<br />
rejects.<br />
PPMA 2018 will see the UK launch of the new X34 x-ray inspection system<br />
In operation, the system<br />
automatically ensures that<br />
power and contrast levels are<br />
optimised for every product,<br />
resulting in enhanced<br />
detection performance.<br />
This means the X34 does not<br />
always have to run at its full<br />
100W output to achieve the<br />
best results, delivering power<br />
savings to the end user.<br />
Mettler says all this<br />
makes for more efficient and<br />
profitable operations, while<br />
delivering excellent return on<br />
investment.<br />
This new x-ray system<br />
is said to be just one example<br />
of how Mettler-Toledo<br />
solutions and services can<br />
improve every stage of<br />
the food manufacturing<br />
process, from raw material<br />
to finished product. It will<br />
be accompanied by the<br />
company’s range of industrial<br />
bench and floor scales,<br />
load cell and weigh module<br />
systems and weighing<br />
data capture software and<br />
solutions.<br />
The company is using its<br />
presence at PPMA 2018 to<br />
On show<br />
is this<br />
ICS469<br />
scale<br />
demonstrate how its product<br />
inspection and industrial<br />
weighing solutions can add<br />
real value by:<br />
• Detecting errors or defects<br />
before they happen<br />
• Reducing contamination<br />
and recalls<br />
• Enhancing traceability<br />
• Providing data integrity<br />
• Boosting OEE, and<br />
• Optimising uptime.<br />
Product specialists will<br />
be on hand throughout the<br />
exhibition to offer advice<br />
and discuss specific project<br />
requirements.<br />
STAND H70<br />
W www.mt.com/uk-ppma<br />
Original benchtop label gumming machine<br />
helps to celebrate company’s 75th birthday<br />
Newman Labelling Systems is<br />
marking its 75th anniversary<br />
this year and part of the<br />
celebrations will see it exhibit<br />
one of its original benchtop<br />
label gumming machines at<br />
the PPMA Show.<br />
Of course there have been<br />
a lot of changes over the last<br />
75 years and, alongside this<br />
original labelling machine,<br />
it will be exhibiting and<br />
demonstrating the very latest<br />
Newman labelling technology<br />
which incorporates a range<br />
of more modern options<br />
including printing and vision<br />
systems.<br />
Newman personnel will be<br />
on hand to help visitors find<br />
solutions to their labelling<br />
requirements and challenges.<br />
The company designs and<br />
manufactures a complete<br />
range of high quality,<br />
customisable labelling<br />
equipment to meet the<br />
specific demands of the<br />
pharmaceutical, veterinary,<br />
biotech, nutraceutical and<br />
other regulated industries<br />
both in the UK and globally.<br />
Equipment is designed for<br />
fast, reliable and accurate<br />
application of both paper and<br />
clear pressure sensitive labels<br />
to a wide range of containers,<br />
including ampoules, vials,<br />
syringes, carpules, glass<br />
bottles, plastic bottles,<br />
square containers,<br />
securitainers and cartons.<br />
STAND G64<br />
W www.newman.co.uk<br />
Newman’s original labelling machine<br />
will take centre stage at the show
Pound Lane, Kingsnorth<br />
Ashford, Kent, TN23 3JE U.K.<br />
Telephone +44(0)1233 643666<br />
Email: mail@universalfilling.com<br />
Website: www.universalfilling.com<br />
PPMA Show 2018 - stand J10– Universal solutions for filling & capping<br />
PFM MU S-O 2018.qxp_BH 06/07/2018 16:29 Page 1<br />
A Complete Range of<br />
Packaging Solutions<br />
From sachets to pouches, pillow packs to<br />
stand-up bags: PFM packaging machines<br />
can create an ever-widening range of pack<br />
styes, providing the optimum solution for<br />
every application.<br />
See us<br />
on Stand C20<br />
PFM - PACKAGING MACHINERY LTD - UNITED KINGDOM<br />
PFM House - 2, Pilgrim Way, Stanningley - LEEDS - LS28 6LU - UNITED KINGDOM<br />
T. +44(0)113.239.3401 - F. +44(0)113.239.3402 - pfm@pfmuk.com - www.pfmuk.com
62 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Review<br />
Hygienic inspection pipeline for<br />
liquid food lines tackles bacteria<br />
At this year’s PPMA Show<br />
Fortress Technology<br />
will unveil how its<br />
new Pipeline Ultra+ metal<br />
detector, featuring reduced<br />
flat surfaces, tackles cross<br />
contamination and the<br />
spread of bacteria to achieve<br />
optimal food safety.<br />
The Pipeline Ultra+<br />
system, available across<br />
the company’s Stealth,<br />
Phantom and Interceptor<br />
range, has been specifically<br />
designed to offer food<br />
manufacturers a more<br />
reliable way to catch all<br />
metal contaminants when<br />
inspecting products in liquid<br />
form compared to using trap<br />
magnet systems.<br />
This alternative, although<br />
less widely used, will<br />
typically only attract magnetic<br />
ferrous metals, but not<br />
stainless steel, which is more<br />
prevalent in food preparation<br />
environments.<br />
Given that bacteria<br />
multiplies by doubling every<br />
20 to 30 minutes depending<br />
on the conditions, and prefers<br />
high protein foods prevalent in<br />
The metal detector is designed to <strong>with</strong>stand high pressured washdowns<br />
liquid form, the new Pipeline<br />
Ultra+ system will appeal to<br />
food factories handling meat,<br />
poultry and dairy including<br />
yoghurts, viscous pet food,<br />
sausage meat, syrups,<br />
condiments, soup, beverages,<br />
ice-cream, fruit juices and more.<br />
To beat the spread of<br />
foodborne bugs and prevent<br />
bacteria accumulating in<br />
industrial food processing<br />
environments, the new pipeline<br />
system features smoother<br />
surfaces, resulting in fewer<br />
places where bacteria can hide<br />
and water droplets can build<br />
up. Furthermore, the pneumatic<br />
and electrical control panel is<br />
set flush against the machine<br />
plate, all pipes and connectors<br />
have been enclosed in a<br />
cabinet and this uses 30%<br />
fewer fasteners – another<br />
breeding ground for bacteria<br />
– than previous pipeline<br />
machine designs.<br />
“Product spillage when<br />
inspecting liquid ingredients<br />
in food factories is fairly<br />
commonplace, so being<br />
able to <strong>with</strong>stand daily high<br />
pressured washdowns after<br />
every product changeover<br />
is paramount,” emphasises<br />
Fortress Technology’s<br />
European managing director<br />
Phil Brown. “By upgrading<br />
the structure and using<br />
metal plates, we’ve reduced<br />
the surface area external<br />
to the pipeline metal detector<br />
by over 60%.<br />
“Also, by routing the<br />
connectors through an<br />
encased unit, there are fewer<br />
areas where bacteria can hide<br />
and thrive during repeated<br />
washdowns,” he says.<br />
STAND B01<br />
W www.fortresstechnology.co.uk<br />
ROBOT<br />
LOADER<br />
PALLETISER<br />
TRAY<br />
ERECTOR<br />
SHRINK<br />
WRAPPER<br />
Linkx_Automation_Third-DPS_MU_06-18-aw.indd 1
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 63<br />
On-machine seasoning unit<br />
expands application scope<br />
tna will be presenting the<br />
new version of its flagship<br />
on-machine seasoning<br />
application system at the<br />
PPMA Show.<br />
The new tna intelli-flav<br />
OMS 5.1 is designed to IP65<br />
standards and offers a range<br />
of new features such as a highcapacity<br />
stainless-steel drum,<br />
a heated oil circulation system<br />
and integrated bulk powder<br />
fill technology. As a result,<br />
the tna intelli-flav OMS 5.1<br />
can now be used to accurately<br />
season an even wider range<br />
of products, including fried,<br />
baked and puffed snacks,<br />
but also confectionery like<br />
gummies and even frozen<br />
food applications that require<br />
more rigorous sanitation<br />
procedures in operation.<br />
As the only on-machine<br />
seasoning system on the<br />
market that offers both wet<br />
and dry seasoning in a single<br />
drum, the new unit provides<br />
food manufacturers <strong>with</strong> the<br />
highest level of flexibility,<br />
while consistently delivering<br />
an accurately seasoned<br />
product <strong>with</strong> minimum<br />
The new tna intelli-flav OMS 5.1 offers<br />
a range of latest features for food<br />
waste. Besides the product’s<br />
renowned lightweight<br />
polymer flavour drum, it can<br />
now also be equipped <strong>with</strong><br />
a highly robust stainlesssteel<br />
drum to ensure superior<br />
equipment reliability when<br />
filled <strong>with</strong> high temperature<br />
product (exceeding 40deg C).<br />
The system has also been<br />
fitted <strong>with</strong> a strong, high<br />
density drive to allow the<br />
instant load capacity to<br />
increase from 5kg to 8kg,<br />
or 1600kg an hour.<br />
Furthermore, a new heated<br />
oil circulation system can<br />
keep even ‘hard fats’, such<br />
as butter, in liquid form as<br />
it travels through the machine.<br />
STAND A14<br />
W www.tnasolutions.com<br />
The equipment on show covers<br />
a range of end user price points<br />
Self-adhesive label<br />
application systems<br />
are demonstrated<br />
Self-adhesive label application<br />
systems manufacturer Herma<br />
designs and builds high<br />
specification labelling equipment<br />
and produces a wide range of<br />
standard and special purpose built<br />
machinery – a range of which will<br />
be displayed at the PPMA Show.<br />
The labelling systems,<br />
which are all based around<br />
the established Herma label<br />
applicator, include a system<br />
from its competitively priced<br />
B range, an example of its<br />
standard C range of equipment as<br />
well as a system from the highend<br />
M range of labelling systems.<br />
Herma’s Trudy Jenkinson says<br />
that all of these systems are ideal<br />
for a variety of industries where<br />
reliable, high quality labelling<br />
machinery is required.<br />
STAND C42<br />
W www.hermalabellingmachines.co.uk<br />
maximise your profit and productivity<br />
<strong>with</strong> the latest packaging automation<br />
SEE US ON STAND C74<br />
Linkx Packaging Systems design and manufacture packaging machines and fully integrated<br />
automated packaging lines that are ‘Industrie 4.0’ smart factory ready.<br />
Linkx automated packaging machines and systems are suitable for packing all types<br />
of shelf-ready and retail-ready packaged products.<br />
Ask us how we can maximise your profit and productivity <strong>with</strong> Linkx Industrie 4.0.<br />
Call: +44 (0)1502 713 777 | info@linkxpackaging.com | www.linkxpackaging.com<br />
12/06/2018 11:52
64 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Using AI to deliver real<br />
time instant line savings<br />
Omron will showcase a<br />
new solution that adds<br />
artificial intelligence (AI)<br />
functionality to packaging<br />
and processing machinery for<br />
real-time control that provides<br />
an instant reduction in waste<br />
and machine downtime.<br />
The AI controller is based<br />
on a machine learning engine,<br />
which is incorporated into<br />
Omron’s Sysmac control<br />
platform (on both PLC and<br />
IPC) and monitors multiple<br />
signals simultaneously to<br />
detect potential anomalies<br />
or faults and determine<br />
the appropriate response.<br />
The whole calculation can<br />
be accomplished in under<br />
a single machine cycle,<br />
minimising any disruption to<br />
the operation of the line.<br />
“AI offers functionality<br />
which would not be<br />
achievable on traditional<br />
control and programming<br />
solutions,” says Daniel Rossek<br />
marketing manager at Omron<br />
in the UK. To demonstrate the<br />
AI controller and the value<br />
it can add to the production<br />
process, a technical cell at<br />
the PPMA event will show a<br />
machine filling containers<br />
<strong>with</strong> liquid, until a fault is<br />
deliberately applied.<br />
The AI controller will detect<br />
the fault and calculate in realtime<br />
how to avoid incorrect<br />
operation and recommence<br />
the filling process. In a similar<br />
application <strong>with</strong>out AI, the<br />
machine would have to be<br />
stopped, <strong>with</strong> the need for<br />
manual analysis of the fault<br />
and physical adjustments to<br />
be made.<br />
This will inevitably cause<br />
downtime to production and<br />
reduce machine efficiency.<br />
As robotics and Industry 4.0<br />
becomes adopted more<br />
widely in manufacturing, it is<br />
apparent that current cloud<br />
or networked AI solutions<br />
are ideal for collating and<br />
A new solution that adds AI functionality to machinery in real time is on show<br />
processing huge amounts<br />
of data for long-term<br />
performance trends and<br />
applications such as predictive<br />
maintenance. The issue <strong>with</strong><br />
these solutions is that they<br />
cannot react in real-time, to<br />
control machine functions.<br />
TIGHTER UNIT CONTROL<br />
“Adopting EDGE-AI<br />
technology in your machine<br />
on the factory floor, allows<br />
tighter control of the<br />
machinery in the line, which<br />
can bring an immediate<br />
increase in productivity<br />
and Overall Equipment<br />
Effectiveness (OEE) <strong>with</strong>out<br />
the complexity of modelling<br />
every aspect of the complete<br />
system,” says Rossek.<br />
“There is a huge buzz in the<br />
industry about how EDGE-AI<br />
processing can change the<br />
way we work,” he continues.<br />
“Today, while the majority of<br />
companies are still talking<br />
about the potential of AI<br />
applications, Omron has gone<br />
a step further and brought<br />
machine learning into the<br />
production line.<br />
“Moreover, the solution<br />
that will be shown on our<br />
PPMA stand is less complex<br />
to implement than proposed<br />
AI solutions and will allow<br />
manufacturers to access some<br />
of the benefits of Industry 4.0<br />
immediately on a platform that<br />
is easily scalable,” he concludes.<br />
By employing this solution at<br />
machine level, the AI controller<br />
can be taught to recognise<br />
anomalies and abnormal<br />
patterns much easier than<br />
traditional techniques, which<br />
would require potential faults to<br />
be determined at the production<br />
line level and require many<br />
more input signals and<br />
additional computing power<br />
to analyse the results. The AI<br />
algorithms are pre-integrated<br />
into the control system.<br />
STAND B32<br />
W www.industrial.omron.co.uk
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 65<br />
Pre-made pouch along <strong>with</strong> VFFS<br />
equipment will be demonstrated<br />
Ergomodul, Machinery Update, 149x225 mm, CC-en21-AZ059 10/17<br />
Following Intamac<br />
Packaging Systems’<br />
(Intamac) successful<br />
launch at last year’s PPMA<br />
Show, the company is<br />
exhibiting once again but this<br />
time on a bigger and better<br />
stand. In <strong>Sept</strong>ember, the<br />
company will be running<br />
two compact machines<br />
including a pre-made pouch<br />
machine and a vertical form,<br />
fill and seal (VFFS) machine<br />
on its stand.<br />
On show is the IPS 8-BT-Z<br />
machine that produces flat<br />
bottomed or sealed bottom<br />
pouches. It is designed for the<br />
medical, pharmaceutical and<br />
also food industry. Secondly,<br />
the IPS 420E-SS vertical form,<br />
fill and seal machine <strong>with</strong><br />
an integrated MHW will be<br />
demonstrated. This is a low<br />
cost unit that produces pillow<br />
packs and gusseted packs.<br />
USED ACROSS SECTORS<br />
These packs are suitable for<br />
the medical, pharmaceutical,<br />
cosmetics and food industry<br />
as well as for technical<br />
products. Both machines will<br />
also have an inc.jet system<br />
running to demonstrate the<br />
benefits and simplicity of this<br />
thermal ink jet technology.<br />
“We have had an incredible<br />
first year at Intamac, and<br />
last year’s PPMA Show really<br />
marked the start of the journey<br />
for us,” says Tom Poston, sales<br />
executive at Intamac.<br />
“This year visitors can see<br />
how the quality and small<br />
footprint of the two machines<br />
on show can really help their<br />
businesses to prosper.”<br />
Intamac’s team will also be<br />
on hand to discuss the soon to<br />
be launched IPS-12BT model<br />
which enables users to create<br />
pre-made pouches <strong>with</strong><br />
a central spout.<br />
STAND B66<br />
W www.intamacmachinery.<br />
com<br />
Ergomodul<br />
#GermanBlingBling<br />
#Ergomodul<br />
We do more.<br />
CC-en21-AZ059_1017.indd 1 04.10.17 11:24
66 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
New soft-touch ‘glove’ cradles<br />
heavy foods <strong>with</strong> eco-materials<br />
Brillopak will unveil how<br />
it has modernised the<br />
longstanding challenge<br />
of automating the gentle<br />
placement of heavier food<br />
items, including pre-packed<br />
potatoes, vegetables, fruit<br />
and larger VFFS wrapped<br />
meat joints, in addition to<br />
netted and boxed products.<br />
Using a soft, food-grade<br />
material, the glove end<br />
effector can be fitted to any<br />
dexterous single-pick case<br />
loading robot. Unlike grippers,<br />
which can pierce packaging,<br />
bruise fresh produce or affect<br />
vacuum seals causing faster<br />
spoilage and discolouration,<br />
Brillopak designed the glove<br />
to delicately pick up and<br />
release items <strong>with</strong> precision<br />
and also control.<br />
By cradling products that<br />
cannot be lifted by suction<br />
(due to their weight), or certain<br />
types of packaging materials<br />
such as nets, the glove scoops<br />
up items individually and<br />
gently lowers each product<br />
into retail crates.<br />
Brillopak believes it to<br />
be the first single pick end<br />
Winkworth MU S-O 2017<br />
The new ‘glove’ is designed to modernise the packing of heavy fresh foods<br />
effector of its kind in Europe.<br />
Aside from handling root<br />
vegetables like potatoes,<br />
carrots and parsnips in<br />
VFFS plastic packaging, the<br />
glove is ideal for fruits like<br />
apples and pears where bags<br />
may sag and drop causing<br />
production to stall while<br />
operatives clear the line.<br />
It also solves the challenge of<br />
packing larger fruits such as<br />
melons and pomelos, joints of<br />
high value meat, netted nuts,<br />
shellfish and citrus fruits, and<br />
even seasonal items such as<br />
cheeseboards and hampers.<br />
The glove also helps packers<br />
to consider the importance<br />
of having a multifunctional<br />
end effector that can handle<br />
a range of packaging formats.<br />
Among them, netted bags,<br />
card, recyclable wood casings,<br />
like those used by some soft<br />
cheese brands, and even<br />
fragile biodegradable formats.<br />
“As the war on plastics<br />
continues, we are anticipating<br />
lots of revolutionary<br />
approaches where conventional<br />
grippers, collation tables and<br />
even vacuum may not be<br />
the most efficient automated<br />
product handling technique,”<br />
explains Brillopak director<br />
David Jahn.<br />
Following a set presentation<br />
format, which changes<br />
constantly depending on the<br />
retailer being supplied and<br />
product SKUs, the Unipick<br />
glove effortlessly handles in<br />
excess of 85 packs per minute.<br />
Designed initially for a leading<br />
UK supermarket that wanted<br />
the flexibility to load different<br />
sized potato packs into crates<br />
<strong>with</strong>out impacting line speed,<br />
the glove overcomes the issue<br />
of complex reprogramming, as<br />
it’s much easier to change the<br />
coordinates for a single pack<br />
placement than an intricate<br />
collation pattern.<br />
STAND C50<br />
W www.brillopak.co.uk<br />
PPMA Stand A40<br />
Contact us for further information: Winkworth T: +44 (0)1256 305600 E: info@mixer.co.uk www.mixer.co.uk
Rulmeca half page (270x87) PPMA 18_Layout 1 04/06/2018 17:03 Page 1<br />
Rulmeca<br />
WE’VE BEEN AROUND FOR OVER 50 YEARS<br />
Conveyor<br />
rollers<br />
DrUM MoTors<br />
Rulmeca offers a comprehensive range of high<br />
quality rollers and components for conveyors,<br />
constructed from aluminium, mild steel, stainless<br />
steel and high resistance technopolymers.<br />
Rulmeca drum motors provide the ideal drive<br />
solution for belt conveyors and associated material<br />
handling equipment. They are versatile, energy<br />
efficient and hermetically sealed for hygienic<br />
operations and wash-down applications<br />
(IP66/IP69) in food processing, packing operations<br />
and logistics.<br />
Contact our experienced Rulmeca team to discuss<br />
the most suitable product for your application.<br />
Call Rulmeca UK on 01536 748525<br />
www.rulmeca.com<br />
Rulmeca UK LTD<br />
Brunel Road,<br />
Earlstrees Road,<br />
Earlstrees Ind. Estate,<br />
Corby, NN17 4JW<br />
E. uk@rulmeca.com<br />
See us on stand G22<br />
Moving ahead.
68 MACHINERY UPDATE www.machineryupdate.co.uk<br />
Installation Preview Southern News Manufactur<br />
Latest robots join<br />
label printing unit<br />
PPMA SHOW 2018 -<br />
VISIT US ON STAND J62<br />
Engineered, Efficient, Effective…<br />
EFAFLEX – specialist door solutions for<br />
processing, packaging and logistics<br />
EFAFLEX – over 40 years of high-speed<br />
door innovation, providing real solutions that<br />
save you money. Find out for yourself why<br />
EFAFLEX are rapidly becoming the door of<br />
choice for processing, packaging and logistics<br />
professionals.<br />
Safety • Speed • Reliability<br />
Quality • Environment • Design<br />
Phone: 01952 582641<br />
Email: marketing@efaflexuk.com<br />
Web: www.efaflex.com<br />
A cash back trade-in promotion is running before and during the 3-day show<br />
MULTIPOND Weighing Technology and multihead<br />
weighing systems stand for maximum accuracy,<br />
performance and reliability.<br />
MEET US –<br />
AT PPMA 2018<br />
in Birmingham from <strong>Sept</strong>ember 25 - 27, 2018<br />
Stand D 30<br />
Epson’s ColorWorks label<br />
printers will be out in<br />
force on its stand at<br />
the PPMA Show as well as<br />
robots including the UK’s first<br />
showing of the company’s new<br />
six-axis model.<br />
“This year we are running<br />
the successful cash back<br />
trade-in promotion in the<br />
build up to, and during,<br />
the exhibition and companies<br />
trading in an older label<br />
printer and replacing it<br />
<strong>with</strong> a ColorWorks<br />
C7500/7500G or a ColorWorks<br />
C3500 will secure a £500 or<br />
£100 payback respectively,”<br />
says Dayle Guy, product<br />
manager for Epson (UK).<br />
The scheme runs until<br />
30 <strong>Sept</strong>ember, 2018.<br />
“Our ColorWorks label<br />
products are designed to meet<br />
current and future legislative<br />
needs (safety, contents, data<br />
etc) and can cover both<br />
functional or brand promoting<br />
requirements. They provide<br />
an effective on demand,<br />
short run service, which<br />
can be integrated into the<br />
manufacturing process.<br />
For those who need to track<br />
stock there is even the<br />
potential to use colour smart<br />
labels <strong>with</strong> RFID or NFC<br />
wireless solutions.<br />
Epson is unusual in<br />
offering label systems to<br />
both professional label<br />
converters (the SurePress<br />
range) and to manufacturers<br />
needing to produce labels<br />
at the point of production<br />
(<strong>with</strong> the ColorWorks desktop<br />
and LabelWorks handheld<br />
devices). Each sector has quite<br />
distinct needs but both require<br />
systems that are cost-effective<br />
and productive.<br />
Meanwhile, included in the<br />
robots line-up is the new N6<br />
compact six-axis robot. This<br />
has a 1000mm ‘folding’ arm<br />
which is hollow for the easy<br />
housing of connecting cables<br />
and hoses. It is ideal for working<br />
in tight spaces and will appeal<br />
to packing and manufacturing<br />
operations looking for a robot<br />
that can pick and place lo<strong>ads</strong><br />
of up to 6kg.<br />
A smaller four-axis SCARA<br />
G3 robot <strong>with</strong> an arm of<br />
250-350mm for carrying<br />
paylo<strong>ads</strong> of up to 3kg will also<br />
be demonstrated.<br />
STAND B22<br />
W www.epson.co.uk
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 69<br />
New Installation Machinery Southern News Manufacturing Review<br />
Building up marginal gains<br />
through smart sensor usage<br />
At PPMA 2018, visitors to<br />
the Sick UK stand will<br />
learn how technology<br />
developments in smart sensors<br />
and machinery safety systems<br />
can release latent productivity<br />
benefits that help engineers<br />
to aggregate ‘marginal gains’<br />
and achieve significant yields<br />
in efficiency, throughput and<br />
reduced waste.<br />
The company will be<br />
showcasing its 2D and 3D<br />
vision sensors, as well as<br />
its comprehensive range of<br />
Auto-Identification solutions<br />
for coding and labelling<br />
to demonstrate how high<br />
performance detection, quality<br />
inspection and traceability<br />
are meeting the challenges<br />
of increasingly flexible and<br />
digitally-connected production<br />
environments.<br />
Solutions including the<br />
LabelChecker, an ‘off-theshelf’<br />
label inspection<br />
solution, and the Inline Code<br />
Matcher ‘right product, right<br />
packaging’ quality control<br />
system integrate Sick’s<br />
expertise in machine vision<br />
and code-reading technologies<br />
Products that integrate machine vision and code-reading technologies shown<br />
to deliver easy-set-up systems<br />
<strong>with</strong> real-time connectivity<br />
for trend analysis and system<br />
diagnostics.<br />
Visitors will also learn<br />
how its diverse range of<br />
registration sensors yield<br />
efficiency advantages through<br />
reliable detection and control<br />
of packaging processes such<br />
as cutting, folding and gluing.<br />
From contrast to colour and<br />
luminescence, no substrate<br />
however shiny, matt, dark or<br />
uneven is a challenge too far,<br />
says the company.<br />
Also demonstrated are<br />
Riggs MU S-O 2018.qxp_MU 23/07/2018 11:59 Page 1<br />
solutions to machinery safety<br />
that protect employees while<br />
enabling them to work faster,<br />
<strong>with</strong> less downtime and in more<br />
effective collaboration <strong>with</strong> the<br />
machines they are operating.<br />
Sick’s safety laser scanner,<br />
including the MicroScan3, a full<br />
range of safety light curtains<br />
and Flexi-Soft safety control<br />
system will all help engineers<br />
to achieve compliance while<br />
optimising productivity.<br />
The company will also<br />
be demonstrating how its<br />
level, pressure, flow and<br />
temperature sensors realise<br />
optimised processes through<br />
accurate measurement and<br />
control. Sensors like the LFP<br />
Inox level sensor combine<br />
accurate measurement <strong>with</strong><br />
robust reliability in harsh,<br />
hygienic environments.<br />
“The notion of winning<br />
through ‘marginal gains’<br />
has been pioneered by elite<br />
sports teams <strong>with</strong> remarkable<br />
success,” says Seb Strutt, senior<br />
product manager at Sick UK.<br />
“Hunting down opportunities<br />
to uncover hidden potential<br />
across a wide range of<br />
parameters can add up to a<br />
powerful cumulative advantage<br />
over the competition.<br />
“Industry 4.0 is not really a<br />
revolution at all – it’s all about<br />
uncovering buried treasure in<br />
your production processes,”<br />
he continues. “Every single<br />
discovery can add up to a<br />
productivity advantage,<br />
whether in the form of quicker<br />
product changeovers, more<br />
consistent quality in labelling<br />
and packaging or reduced<br />
customer fines and returns.”<br />
STAND A26<br />
W www.sick.co.uk<br />
See us at PPMA Stand A21
Discover Intelligent X-ray Inspection<br />
for Packaged Products<br />
Designed to detect contaminants, whilst simultaneously performing<br />
product presentation and integrity checks, learn more about<br />
METTLER TOLEDO’s packaged X-ray series.<br />
By combining intelligent software and automated product set-up <strong>with</strong> the<br />
right X-ray generator and detector options, outstanding detection sensitivity<br />
levels are achieved – helping to ensure reliable product safety.<br />
Visit us at Stand H70<br />
See our products in action<br />
www.mt.com/uk-ppma<br />
Find out more about the widest portfolio of X-ray inspection<br />
solutions - download our latest brochure:<br />
www.mt.com/uk-packaged<br />
Mettler-Toledo Ltd<br />
Tel: 0116 234 5095<br />
Email: enquire.mtuk@mt.com<br />
SS18 FoodMan_ <strong>Sept</strong>.indd 1 27/07/2018 09:01
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 71<br />
New Installation Machinery PPMA Southern News Show Manufacturing Preview Review<br />
Latest generation of its end load<br />
cartoner offers production gains<br />
Bradman Lake is<br />
demonstrating its<br />
new generation IMSL<br />
end load cartoner <strong>with</strong> the<br />
Rockwell iTRAK.<br />
The compact-footprint IMSL<br />
incorporates an iTRAK unit<br />
to create a fully integrated<br />
product infeed system<br />
that uses minimal product<br />
transfers. To further enhance<br />
the cartoner’s footprint,<br />
the products are side loaded<br />
into the cartons via a linear<br />
motion loader.<br />
The iTRAK technology<br />
delivers flexible product<br />
collating, while reducing the<br />
number of transfers by means<br />
of guided pockets to ensure<br />
minimal product handling<br />
and repeatable carton loading.<br />
In operation, the new<br />
servo-driven linear inserter<br />
tracks the guided pockets and<br />
transfers each product into the<br />
carton, negating the need for<br />
a traditional ‘barrel loader’.<br />
This delivers excellent access<br />
for the end user, <strong>with</strong> the<br />
option of constant or indexing<br />
motion on the same machine<br />
and greater flexibility in<br />
handling a wide range of<br />
products and collations <strong>with</strong><br />
minimal rapid size changes.<br />
With a small footprint, new<br />
frame style and full-height<br />
doors for ease of access, the<br />
machine has fully integrated<br />
electrical panels and a<br />
Nordson Liberty hot melt<br />
system, <strong>with</strong> direct interface<br />
to the Rockwell Automation<br />
programmable controller<br />
using pre-loaded customised<br />
add-on instructions.<br />
Also, the machine is<br />
designed <strong>with</strong> an easy loading<br />
low-level carton hopper.<br />
Visitors to the Bradman<br />
Lake stand can learn more<br />
about the single-source<br />
turnkey systems it delivers,<br />
<strong>with</strong> project management<br />
from initial concept to site<br />
acceptance and beyond.<br />
The benefits of this<br />
to customers include:<br />
commonality of engineering<br />
standards and parts;<br />
a single point of contact for<br />
Bradman Lake’s end load cartoner is designed<br />
<strong>with</strong> an easy loading low-level carton hopper<br />
procurement; project manager<br />
and aftermarket; FAT for the<br />
full system occurs in a single<br />
location and systems are fully<br />
integrated and tested prior to<br />
delivery (which results in an<br />
expedited start up).<br />
Intuitive HMIs and a<br />
common control platform –<br />
utilising the latest CIP motion<br />
technology – offer customers<br />
an easier method of extracting<br />
information from a single<br />
source, as well as seamless<br />
exchange of data upstream<br />
and downstream.<br />
STAND B80<br />
W www.bradmanlake.com<br />
Hygienically designed flow wrapping machine on display<br />
offers versatility combined <strong>with</strong> simplicity of operation<br />
Redpack will show its HC65<br />
hygienically designed flow<br />
wrapping machine as well<br />
as discussing <strong>with</strong> visitors<br />
its ability to work <strong>with</strong><br />
compostable and recyclable<br />
materials to meet today’s<br />
demands for less plastics.<br />
Offering versatility<br />
combined <strong>with</strong> simplicity of<br />
operation, the entire machine<br />
is IP65 rated and is designed to<br />
be totally washdown proof to<br />
make hygiene easy to maintain.<br />
The discharge and infeed<br />
modules are manufactured<br />
The unit can resist most sanitising chemicals used in washdown<br />
to IP67 rated specification, as<br />
removal of these units allows<br />
for total immersion if required.<br />
This is why the discharge is<br />
designed for quick removal<br />
from the flow wrapper, as is<br />
the discharge belt, via a quick<br />
release mechanism, to facilitate<br />
fast and easy cleaning.<br />
The infeed, which has a<br />
cantilevered design <strong>with</strong> drop<br />
down sides, for convenient<br />
and straightforward cleaning<br />
access, includes a mechanism<br />
for quick release of the infeed<br />
chain, making the HC65 ideal<br />
for busy pack houses where<br />
downtime is at a premium.<br />
STAND C77<br />
W www.redpack.co.uk
72 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Visitors are invited to test<br />
the latest metal detectors<br />
Linerless label applicator shown<br />
New linerless<br />
label units<br />
offer gains<br />
RL Solutions is launching a new<br />
type of linerless label applicator<br />
at this year’s PPMA Show which<br />
works by having a label substrate<br />
that has zero tack on the<br />
adhesive side.<br />
This solution results in a<br />
linerless applicator system<br />
that doesn’t require regular<br />
maintenance and can also use<br />
standard thermal transfer label<br />
printing hardware.<br />
DRY ADHESIVE IS KEY<br />
The applicator uses a specially<br />
manufactured paper substrate<br />
that has a dry adhesive which<br />
is activated by heat and the<br />
activation is created using a<br />
heated vacuum pad. This dry<br />
adhesive paper substrate can be<br />
used in any thermal transfer label<br />
printer <strong>with</strong>out any modification<br />
to the rollers or cutter.<br />
“By using a dry adhesive<br />
substrate, we can use standard<br />
printing hardware,” explains<br />
RL Solutions director Lee<br />
Shroder. The applicator is based<br />
on the Toshiba APLEX4 label<br />
applicator which uses a standard<br />
industrial thermal transfer<br />
printer, the Toshiba EX4T.<br />
“Because we use an industrial<br />
thermal transfer printer <strong>with</strong>out<br />
any modifications, the printer<br />
hardware is extremely easy to<br />
maintain and support,” says<br />
Shroder. “Standard windows<br />
drivers can be used resulting<br />
in a system that can be<br />
connected <strong>with</strong> any software<br />
that can print to a windows<br />
printer,” he concludes.<br />
STAND A55<br />
W www.rlsltd.co.uk<br />
MDS is returning to<br />
the PPMA Show,<br />
alongside CEIA, <strong>with</strong><br />
a number of metal detectors<br />
that will all be available for<br />
product testing <strong>with</strong> one<br />
of its engineers or a basic<br />
demonstration. All of the CEIA<br />
metal detectors are bespoke to<br />
suit individual requirements<br />
in terms of product features<br />
and also price point.<br />
Seen for the first time in the<br />
UK is the recent introduction<br />
by CEIA – the FBV Vertical<br />
Mount – which has been<br />
designed for vertical filled<br />
sachets, jars or bagged<br />
products and features both<br />
an air-blast and pusher reject<br />
options. It is designed to<br />
meet the higher level retail<br />
specification requirements.<br />
Also on the stand will be<br />
an MS21 machine which can<br />
deliver improved sensitivity<br />
of up to half the test sample<br />
size of a conventional metal<br />
detector due to its ability to<br />
use multiple frequencies<br />
simultaneously along <strong>with</strong><br />
a THS21 E unit that is designed<br />
for the inspection of granular<br />
and powder products,<br />
eliminating any metal<br />
contaminants. The technology<br />
used optimises sensitivity<br />
to all metal contaminants<br />
also minimising product<br />
effect in a very wide range<br />
of products.<br />
Finally, the G 200 –<br />
a throat detector which gives<br />
New ultrasonic sensors will be launched to<br />
deliver versatile and reliable identification<br />
elobau UK will be introducing<br />
its new range of ultrasonic<br />
sensors at the PPMA Show.<br />
The range includes five<br />
types of ultrasonic sensors<br />
which cover a wide range of<br />
measuring and monitoring<br />
tasks, from distance<br />
measurement to object and<br />
position detection. Three<br />
of the five sensor types are<br />
IO-Link compatible and<br />
therefore Industry 4.0 ready.<br />
There is also an ATEXcertified<br />
version and a version<br />
specially designed for level<br />
MDS will demonstrate a range of metal detectors for food on its stand<br />
measurement in mobile<br />
equipment.<br />
The use of ultrasonics<br />
makes it possible to reliably<br />
identify objects regardless of<br />
their material, says elobau.<br />
Even objects made from<br />
reflective, matt or transparent<br />
surface materials can be<br />
captured, and the presence<br />
of moisture, dust or extreme<br />
temperatures is no barrier to<br />
their operation.<br />
There are three different<br />
cylindrical designs available<br />
in two different housing<br />
excellent detection capability<br />
and is designed to sit under a<br />
multi head weigher – will be<br />
demonstrated. The G series<br />
is ideal for use in the snack<br />
foods, confectionery and<br />
dry product applications,<br />
MDS tells Machinery Update.<br />
STAND D14<br />
W www.mds.org.uk<br />
The ultrasonic sensors from elobau<br />
materials which ensures<br />
that they can be effortlessly<br />
integrated into any machine<br />
environment.<br />
STAND J42<br />
W www.elobau.com
UltrasonicUKA4.pdf 1 11/05/2016 15:23<br />
Ultrasonic Sensors<br />
for reliable detection<br />
C<br />
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CM<br />
MY<br />
CY<br />
CMY<br />
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Ultrasonic sensors from ifm electronic.<br />
Sensing ranges up to 2200mm<br />
M18 thread <strong>with</strong> length options and<br />
choice of plastic or stainless steel.<br />
Digital and analogue outputs <strong>with</strong> easy<br />
setting.<br />
www.ifm.com/uk/ultrasonic<br />
(020) 8213 2222
Elesa MU S-O 2018.qxp_MU 20/07/2018 17:25 Page 1<br />
See us at Stand E02
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 75<br />
PPMA Show Preview<br />
Flow wrapper offers<br />
multiple seal modes<br />
Ultrasonic sealing<br />
technology.<br />
For safe pet food<br />
packaging.<br />
Ilapak believes that dairy and meat packers will welcome this industry first being launched at the show<br />
Ilapak will launch the Delta 6000 3-Side<br />
Seal C (convertible) flow wrapper<br />
which is able to produce the two most<br />
commonly used, yet very different, pack<br />
formats – pillow bags and three side seal<br />
reclosable bags – on the same machine.<br />
The system has been designed <strong>with</strong><br />
special dual sealing configurations to<br />
provide excellent pack presentation,<br />
100% seal integrity and reclosable pack<br />
features to help keep perishable fridgefoods<br />
fresher for longer. Factories can<br />
save floor space and reduce their capital<br />
spend by investing in a single horizontal<br />
form, fill and<br />
seal system for<br />
multiple pack<br />
styles.<br />
Indeed, the<br />
Delta 3SS C has<br />
been designed<br />
to help<br />
manufacturers<br />
produce<br />
multiple pack<br />
styles which<br />
keep food fresh for longer to prevent<br />
unnecessary food waste.<br />
According to Ilapak sales and<br />
marketing director Tony McDonald,<br />
it’s the first flow wrapper to be designed<br />
<strong>with</strong> two different longitudinal sealing<br />
he<strong>ads</strong> to create both pillow and reclosable<br />
style packs <strong>with</strong>out compromising pack<br />
function or presentation.<br />
“It’s common for cheese and meat<br />
factories to use both pillow packs and<br />
new reclosable bags when packing<br />
foods,” he explains. “<strong>Hi</strong>storically, if a<br />
single flow wrapper was to create both<br />
pack styles it would use the same sealing<br />
element configuration, but this would<br />
often lead to wrinkles in the material due<br />
to excessive heat damage and therefore<br />
compromise both the pack aesthetics and<br />
shelf-life of the product.<br />
“Our new Delta 6000 3SS C<br />
incorporates a sealing system dedicated<br />
to each pack style to improve pack quality<br />
and offer manufacturers a stable and<br />
efficient packing process,” he says.<br />
The Delta 6000 3SS C is ideal for cheese<br />
and meat<br />
factories<br />
that require<br />
agile<br />
modular<br />
machines<br />
which can<br />
q u i c k l yfl e x<br />
<strong>with</strong> the<br />
latest pack<br />
trends, run<br />
compostable<br />
recyclable films and create reclosable<br />
pack styles to prevent food waste.<br />
Capable of 130 packs a minute,<br />
operatives can complete a fully automatic<br />
changeover between pack styles via<br />
the touchscreen <strong>with</strong>in minutes.<br />
The stand-up bags produced on the 3SS C<br />
setting can easily be fitted <strong>with</strong> reclosable<br />
features, opening up new presentation<br />
possibilities for cheese and meat portions.<br />
STAND D10<br />
W www.ilapak.co.uk<br />
The flow wrapper can produce pillow and reclosable style packs<br />
Our experts are there to help you:<br />
25 ultrasonic labs worldwide<br />
Personal consulting<br />
Solutions provided for<br />
30,000 applications<br />
www.herrmannultrasonic.com<br />
Meet us in<br />
Birmingham<br />
25.-27.09.2018<br />
Stand E24
76 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Vertical form, fill & seal<br />
<strong>with</strong> reasonable price tag<br />
The ICE team welcomes visitors<br />
Coding and<br />
labelling<br />
<strong>with</strong> uptime<br />
Interactive Coding Equipment<br />
(ICE) will be showcasing its<br />
growing range of equipment<br />
and solutions suitable for a wide<br />
range of end markets at the<br />
PPMA Show. It will focus on<br />
the benefits its solutions have<br />
delivered to customers for almost<br />
two decades, helping them to<br />
boost uptime, improve overall<br />
equipment effectiveness (OEE) in<br />
the factory and reducing the risk,<br />
cost and waste associated <strong>with</strong><br />
poor quality coding and labelling.<br />
At the show, the spotlight will<br />
be on ICE’s proven Zodiac Hawk<br />
thermal transfer printer, Scorpion<br />
and Viper thermal ink jet printers,<br />
and its automated Vulcan print<br />
and apply labeller.<br />
The Zodiac thermal transfer<br />
printer is the first coder of<br />
its kind that can report on all<br />
three elements of OEE, <strong>with</strong><br />
quality now included alongside<br />
performance and availability.<br />
The coder also has the ability to<br />
provide an early warning of any<br />
potential loss of code quality<br />
to help minimise production<br />
disruption and downtime, as well<br />
as reduce the risk of customer<br />
complaints or the possibility of<br />
a product recall.<br />
Meanwhile, the Vulcan is<br />
the first of its type to print and<br />
directly apply the label to a<br />
pack – both traded unit boxes<br />
and shrinkwrap packs - in one<br />
continuous motion <strong>with</strong>out the<br />
need for a tamp applicator or<br />
compressed air.<br />
STAND B95<br />
W www.interactivecoding.co.uk<br />
Wolf is a packaging<br />
solutions provider<br />
bringing German<br />
quality engineering to the<br />
UK food industry, <strong>with</strong>out<br />
the premium price tag.<br />
Celebrating 30 years of<br />
engineering excellence from<br />
its manufacturing sites in<br />
Germany and China,<br />
it offers a variety of vertical<br />
form, fill and seal (VFFS)<br />
machines and will be<br />
exhibiting two complete<br />
systems from its range at this<br />
year’s PPMA Show.<br />
The company has teamed up<br />
<strong>with</strong> Yamato to demonstrate<br />
its EPC II, a high-performance<br />
snack food VFFS machine for<br />
small to medium-sized bags,<br />
together <strong>with</strong> an elevator and<br />
a 14 head Yamato Alfa 0314<br />
weigher. Wolf says this unit<br />
offers the highest accuracy<br />
and reliability from infeed to<br />
seam sealing, while featuring<br />
the latest technology for gentle<br />
yet highly efficient snack<br />
food packing. This compact,<br />
operator-friendly machine<br />
ensures quick and easy size<br />
changes for bags up to<br />
New filling valve range includes motorised<br />
and pneumatically operated product options<br />
A filling valve <strong>with</strong> plug<br />
diaphragm technology allows<br />
hermetic separation of the<br />
actuator from the medium flow,<br />
enabling a very high number<br />
of switching cycles and precise<br />
dosing, says Gemu who will be<br />
demonstrating its new range<br />
which includes two motorised<br />
valves (F60 and F62) along <strong>with</strong><br />
the pneumatically operated<br />
F40 variant.<br />
Also, the Gemu 567 Biostar<br />
control 2/2-way control<br />
valve designed for sterile<br />
applications will be a key<br />
Wolf Packaging describes itself as<br />
offering German quality engineering<br />
to the UK food industry, <strong>with</strong>out the<br />
premium price tag that is often seen<br />
250 mm wide for a cost<br />
effective and low maintenance<br />
operation.<br />
The second system on<br />
show is the VPC 250, paired<br />
product for the PPMA Show,<br />
along <strong>with</strong> the eSyDrive and<br />
eSyStep motorised actuators<br />
for glove and also diaphragm<br />
valves.<br />
The sealing concept on the<br />
Biostar valve is based on the<br />
new Gemu plug diaphragm<br />
design, and the main features<br />
include the high number<br />
of switching cycles, low<br />
maintenance and the hermetic<br />
separation of the actuator<br />
from the medium flow.<br />
STAND A20<br />
W www.gemu.co.uk<br />
<strong>with</strong> a Wolf augur filler for<br />
the efficient and safe dosing<br />
and packing of powders<br />
and granules. “Packing<br />
these products can be a<br />
challenge which the Wolf<br />
system overcomes,” says<br />
Wolf managing director UK<br />
Andy Neal. Like the EPC II, it<br />
uses the latest technology to<br />
allow for quick and easy size<br />
changeovers. It can store up<br />
to 100 different programs and<br />
all the production parameters<br />
can be set quickly and easily<br />
via the colour touch screen.<br />
DIFFICULT PRODUCTS<br />
Wolf’s VFFS technology can<br />
handle difficult products<br />
such as powders, granules<br />
and liquids. The VPC-L 250<br />
and 400 machines can pack<br />
liquids and gels and have a<br />
specialist system for removing<br />
air from the pack. The same<br />
system can handle solids and<br />
liquids together, marinated<br />
meat and poultry for instance<br />
which is particularly useful for<br />
food service.<br />
STAND D42<br />
W www.wolf-packaging.co.uk<br />
The F62<br />
valve will<br />
be shown
SEE US<br />
ON STAND E10<br />
CEIA<br />
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CEIA_MDS_Advert_2018issue_FC002K0185v3000xUK.indd 1 10/07/2018 17:31:25
MarginalGains_JP_en_MachineryUpdate-<strong>Sept</strong>18.indd 1 13/07/2018 15:24:43<br />
78 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Powders and granules are filled<br />
<strong>with</strong> precision and also accuracy<br />
All-Fill International<br />
specialises in the design<br />
and manufacture<br />
of vertical auger-based<br />
equipment for precision<br />
filling of free flowing and<br />
non-free flowing powders<br />
and granules into a wide<br />
variety of containers.<br />
Among the machines it will<br />
be demonstrating at the<br />
PPMA Show will be the<br />
Series 100 single head<br />
in-line automatic filler.<br />
The Series 100 will be at the show<br />
Stand A26<br />
BRING YOUR HIDDEN POTENTIAL TO LIGHT.<br />
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The Series 100 machine<br />
comprises a plastic chain<br />
conveyor, bottom-up lift for<br />
compressive dust-free filling,<br />
and vibration for settling of<br />
aerated powders and granules.<br />
Different container shapes and<br />
sizes are accommodated via<br />
simple no-tool adjustments<br />
and <strong>with</strong> minimal quick-release<br />
changeparts.<br />
Also on display will be the<br />
ever-popular Series 10 semiautomatic<br />
filling machine.<br />
The demonstration model seen<br />
on the stand includes a clear<br />
acrylic hopper so you can see<br />
the auger and agitation blade<br />
rotating. It also features a Piab<br />
piFLOWp unit to recirculate<br />
product to the hopper.<br />
As a free-standing machine,<br />
it offers a versatile and low-cost<br />
filling solution, says All-Fill.<br />
STAND A16<br />
W www.allfill.co.uk
www.machineryupdate.co.uk MACHINERY UPDATE 79<br />
Gainsborough Engineering MU S-O 2018<br />
Latest technology<br />
is demonstrated<br />
Vertical Form, Fill & Seal<br />
& Horizontal Stand-up<br />
Pouch Machines<br />
BRITISH DESIGN • BRITISH BUILT • WORLD CLASS QUALITY<br />
Kosme equipment is<br />
supplied to breweries,<br />
bottlers and food producers<br />
Krones UK will be<br />
showcasing technology<br />
from its Krones and<br />
Kosme portfolios, along<br />
<strong>with</strong> the latest developments<br />
from its agencies – Zalkin<br />
Capping Machinery and<br />
Posimat unscramblers at<br />
the PPMA Show.<br />
As a supplier of complete<br />
systems for all output ranges,<br />
Krones and Kosme provide<br />
breweries, bottlers and<br />
food producers world-wide<br />
<strong>with</strong> individual machines<br />
and complete production<br />
lines. The extensive range<br />
of equipment starts <strong>with</strong><br />
container production, and<br />
continues <strong>with</strong> process, filling<br />
and packaging equipment<br />
as well as material flow and<br />
container recycling.<br />
Equipment ranges from<br />
volumetric and level high-speed<br />
filling machines for cans, glass<br />
and PET bottles to complete<br />
aseptic filling systems,<br />
while the extensive range of<br />
labelling equipment includes<br />
rotary: hot-melt, wet glue and<br />
pressure sensitive models, or<br />
a combination; paper and/or<br />
plastics labels, pre-cut or reel<br />
fed are also handled.<br />
Meanwhile, in-line labellers<br />
include wet glue or pressure<br />
sensitive for both round and<br />
non-round containers.<br />
Represented by Krones UK<br />
in the UK and Ireland for<br />
over 40 years, Zalkin capping<br />
machines handle all varieties<br />
of push-in, push-on, twistoff,<br />
roll-on, pilfer proof,<br />
child resistant and screw<br />
caps of plastic or metal, <strong>with</strong><br />
torque control by magnetic,<br />
electro-magnetic, hysteresis<br />
and ‘intelligent’ capping<br />
systems. They range from<br />
semi-automatic bench type,<br />
to fully-automatic single and<br />
multi-head versions, free<br />
standing or synchronised to<br />
filling machinery. Outputs are<br />
available from 1,000 per hour<br />
to 1,000 per minute.<br />
Also represented by<br />
Krones UK in the UK and<br />
Ireland, Posimat handles<br />
all varieties of empty plastic<br />
bottles, for unscrambling and<br />
orientation, plus storage silos<br />
and transportation, via bulk<br />
conveyors or neck-hanging air<br />
conveyors. The unscrambler<br />
range is from manual change<br />
over, to fully-automatic<br />
change over versions, and<br />
from miniature to large<br />
bottles, <strong>with</strong> outputs available<br />
from 1,000 per hour to 1,000<br />
per minute.<br />
STAND J40<br />
W www.krones.com<br />
n<br />
n<br />
n<br />
n<br />
n<br />
n<br />
n<br />
n<br />
n<br />
n<br />
Over 50 years experience in the packaging industry<br />
More than 2,250 machines have been installed worldwide<br />
Turn key projects<br />
After sales support team<br />
Flexibility and innovation<br />
Confectionery powders and granules<br />
Fresh and frozen foods<br />
Hot and cold liquids<br />
Pharmaceuticals<br />
Electrical and hardware components<br />
Long Wood Road • Corringham Road Industrial Estate<br />
• Gainsborough • Lincolnshire • UK • DN21 1QB<br />
Tel: +44 (0)1427 617677 • Fax: +44 (0)1427 810443<br />
E-mail: sales@gains-eng.co.uk • www.gains-eng.co.uk
80 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
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equiPMent<br />
robotics<br />
App delivers lots<br />
of suppliers, easily<br />
On the PPMA stand at the show,<br />
visitors can find out more about<br />
the brand new processing and<br />
packaging machinery finder App<br />
that has been developed by the<br />
PPMA as a complementary<br />
option to the printed version of its<br />
PPMA Machinery Directory and<br />
the Group website.<br />
This new App allows users to<br />
search over 500 processing,<br />
packaging, robotics and vision<br />
systems suppliers to answer their<br />
supplier needs more easily.<br />
Available free of charge through<br />
Google Play or on the Apple App<br />
store, this unique product will<br />
make finding the required<br />
manufacturing technology<br />
a simple and risk-free task.<br />
STAND C100<br />
W www.ppma.co.uk<br />
The extensive Elesa<br />
range of standard<br />
machine elements is<br />
designed around the needs<br />
of the process and packaging<br />
industries and much of this<br />
range will be on display at<br />
this year’s PPMA Show.<br />
Featured on the stand<br />
will be its IP65-7 direct drive<br />
digital position indicators<br />
<strong>with</strong> electronic mechanism<br />
for easy set up and readout<br />
on all forms of processing<br />
and packaging equipment<br />
from slicers to conveyors<br />
and bottling to cosmetics<br />
filling machinery.<br />
These are coupled <strong>with</strong><br />
the Elesa wireless spindle<br />
positioning system which<br />
enables faster and more<br />
reliable machine set up by use<br />
of a wireless connected profile<br />
controller, which displays the<br />
initial set up values on each<br />
of up to 36 electronic position<br />
indicators. The operator can<br />
simply choose the appropriate<br />
menu then quickly re-set each<br />
spindle to its correct start<br />
position and the machine is<br />
‘good to go’.<br />
The range is designed around the needs of the process and packaging sectors<br />
This saves time and takes<br />
out much of the possibility<br />
of human error, says Elesa.<br />
The Elesa hygienic levelling<br />
feet (EHEDG certified) for<br />
use in bio-hazard areas such<br />
as food processing or other<br />
hygiene sensitive areas,<br />
feature mounting holes which<br />
provide rugged adjustable<br />
equipment mounting and<br />
facilitate reduced cleaning<br />
work – which can be up to<br />
25% of the production time.<br />
A wide range of industrial<br />
levelling feet complement<br />
the needs of equipment<br />
manufacturers, many are<br />
in stainless steel for heavy<br />
duty applications and special<br />
designs <strong>with</strong> vibration<br />
damping p<strong>ads</strong> to prolong<br />
equipment life or for use<br />
on conveyor systems.<br />
STAND E02<br />
W www.elesa.com<br />
Safe and smart automation solutions will be shown to help<br />
achieve intelligent networking and also flexible production<br />
Packaging-related processes<br />
require a high level of<br />
automation and flexibility<br />
to be efficient and profitable,<br />
and <strong>with</strong> this in mind,<br />
Pilz will be showing its Smart<br />
Factory at the 2018 PPMA Show.<br />
This demonstrates how the<br />
products can help visitors<br />
achieve intelligent networking<br />
and flexible production in their<br />
plants, while making sure<br />
safety is always at the forefront.<br />
Furthermore, the company<br />
will also be showing its new<br />
Industry 4.0-compatible<br />
Pilz Automation will be exhibiting its Smart Factory at the 2018 PPMA Show<br />
modular safety gate system.<br />
This allows users to create<br />
their own individual safety<br />
gate solutions, and the new<br />
PITestop active EStop button,<br />
indicates by illumination<br />
whether or not it is active.<br />
Finally, the ‘PROBms’ model<br />
that measures limit values<br />
for force or pressure of a robot<br />
movement will be shown<br />
as one of the measures that<br />
can be used to achieve a safe<br />
collaborative robot application.<br />
STAND F60<br />
W www.pilz.co.uk
HALL 5<br />
STAND F24<br />
Paramount Packaging Systems are long established as sole agents for Fuji<br />
Machinery Co. of Nagoya, Japan, providing the sale, service and support<br />
for Fuji’s range of Horizontal Form, Fill and Seal Wrappers.<br />
The Alpha 8, the most innovative machine series on<br />
the market today<br />
• Stronger, simpler and more<br />
accessible end seal system<br />
• Quieter, more reliable, <strong>with</strong><br />
higher sealing pressure<br />
• 20% energy saving <strong>with</strong> the<br />
latest series, a reduction in setup and<br />
changeover times and a further reduction in film waste<br />
PACK STYLES<br />
INDUSTRIES<br />
3 side seal<br />
4 side seal Reclosable Shrink<br />
Produce<br />
Meat, Fish<br />
& Poultry<br />
Bakery<br />
Biscuits &<br />
Confectionery<br />
Dairy<br />
Tea & Coffee Pizza Pharmaceutical<br />
Block bottom<br />
Flow bag Linked packs Pillow Gusseted<br />
gable top<br />
Laundry &<br />
Medical Devices Wet & Dry Wipes Household Supplies<br />
Dishwasher Tablets<br />
fuji@paramount-packaging.co.uk<br />
+44 (0)1252 815252<br />
www.paramount-packaging.co.uk<br />
Fleet Business Park, Sandy lane, Fleet GU52 8BF<br />
VAT Reg. No. 641 1101 04<br />
Reg. in England No. 2860023
82 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Core components used across<br />
various machinery is on show<br />
HepcoMotion will<br />
be showcasing<br />
a selection of its<br />
industry leading range of<br />
linear motion technology<br />
at the PPMA Show.<br />
Demonstrating the depth<br />
of its product ranges<br />
ideally suited to designers<br />
of processing and<br />
packaging machinery,<br />
the company is looking<br />
forward to welcoming<br />
visitors to its stand.<br />
Hepco provides an array<br />
of high speed and accurate<br />
solutions perfect for the<br />
processing and packaging<br />
industries. Key products<br />
on the stand include the<br />
GFX Hepco guidance system<br />
for Beckhoff XTS (eXtended<br />
Transport System).<br />
This solution utilises Hepco’s<br />
PRT2 and 1-Trak guidance<br />
systems to work <strong>with</strong><br />
Beckhoff’s XTS circuit linear<br />
system to meet the needs of<br />
higher duty XTS applications<br />
where motion profiles<br />
and long-term durability<br />
requirements are particularly<br />
demanding.<br />
Find out about Hepco’s GFX guidance system for Beckhoff XTS which utilises the PRT2 and 1-Trak<br />
The company believes this<br />
combination of technologies<br />
from Beckhoff and Hepco<br />
provides users <strong>with</strong> a robust,<br />
high production and flexible<br />
solution that will revolutionise<br />
production processes in many<br />
manufacturing applications.<br />
This system is ideally suited<br />
to a range of applications,<br />
such as a variable speed<br />
lane divider to sort randomly<br />
positioned items into<br />
separate lanes, or a doublesided<br />
system for a compact<br />
application that requires<br />
multiple motion profiles.<br />
Hepco will also be<br />
showcasing its core V guide<br />
linear system: GV3 at the<br />
event. The GV3 is designed<br />
to serve a diverse range<br />
of automation and linear<br />
applications and is widely<br />
used in the packing industry<br />
for applications such as<br />
a telescopic pick and place<br />
gantry, transport system<br />
or multi-lane row divider<br />
to name but a few. <strong>Hi</strong>ghly<br />
accurate, GV3 is particularly<br />
suitable for high precision<br />
applications of any task<br />
where accuracy is paramount.<br />
Hepco’s V based bearings<br />
have a special wiping<br />
action which expels debris,<br />
keeping the machine running<br />
and reliable; a key<br />
requirement in the<br />
fast-paced packaging<br />
industry where<br />
machine efficiency<br />
and throughput<br />
is important.<br />
Further products<br />
on the stand include<br />
the DTS2 driven track<br />
system – an ideal<br />
choice for a food or<br />
packaging application<br />
that requires high<br />
positional accuracy and<br />
a demanding duty cycle.<br />
The DTS2 is ideally suited<br />
to form the foundation of<br />
an automated production<br />
cell, to guide and transfer a<br />
component around the system<br />
between processes. Widely<br />
used to facilitate high speed<br />
automation of assembly<br />
processes, the DTS2 is well<br />
used in the packaging and<br />
processing industries.<br />
The Hepco team will be on<br />
hand at the show to discuss<br />
applications and all the<br />
various product offerings.<br />
STAND D40<br />
W www.hepcomotion.com<br />
Extended range of thermal inkjet printers will demonstrate<br />
how the technology tackles various packaging code tasks<br />
Rotech Machines is inviting<br />
visitors to put thermal inkjet<br />
(TIJ) to the test on any coding<br />
task. Unveiling an extended<br />
range of TIJ printers, the<br />
company will demonstrate<br />
how this clean, cost-effective<br />
coding technology can<br />
challenge continuous inkjet<br />
(CIJ) and thermal transfer<br />
(TT) in a plethora of packaging<br />
applications.<br />
“When it comes to buying<br />
a new coder, many companies<br />
automatically go to CIJ or TT,<br />
because it is what they are<br />
used to, <strong>with</strong>out considering<br />
TIJ,” says Richard Pether,<br />
director at Rotech. “We want<br />
to show visitors that, in the<br />
vast majority of applications,<br />
TIJ not only matches but<br />
outsmarts these more<br />
established technologies in<br />
terms of cost of ownership,<br />
ease of use and performance.”<br />
In particular, Rotech<br />
will bust the TIJ myths and<br />
highlight its ability to tackle<br />
three applications that have<br />
traditionally been dominated<br />
by CIJ and TT: creating light<br />
coloured codes on dark<br />
substrates; printing at high<br />
speed on flexible films; and<br />
over-printing codes onto<br />
all kinds of labels.<br />
Rotech invites visitors to<br />
come to its stand during the<br />
show and see for themselves<br />
how its X1 Jet, iJet and X2Jet<br />
series of TIJ coders performs<br />
on various packaging<br />
applications.<br />
STAND A37<br />
W www.rotechmachines.com<br />
New colour coding techniques shown
www.machineryupdate.co.uk september/october 2018 MACHINERY UPDATE 83<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Case sealer can handle<br />
more sizes and formats<br />
The MTL high speed door on show<br />
Doors make<br />
user safety<br />
top priority<br />
Efaflex will showcase its latest<br />
high-speed door innovations<br />
that, from the initial consultation,<br />
are all focused on enhancing<br />
efficiency, improving user safety,<br />
and driving cost reduction.<br />
Three of its high-speed doors<br />
will be demonstrated, including<br />
the new MTL door; so named as it<br />
was developed <strong>with</strong> the materials,<br />
transport and logistics sectors<br />
in mind. Thanks to its flexible<br />
and modular design, this model<br />
can easily be configured to meet<br />
individual site requirements.<br />
Likewise, the SRT-ST ‘soft<br />
touch’ is a real workhorse;<br />
intended for internal application,<br />
this door is ideally suited in<br />
areas frequented by pedestrian<br />
traffic. With minimal preparation<br />
required prior to installation,<br />
the SRT-ST is an inexpensive<br />
solution to prevent unwanted<br />
contamination or temperature<br />
loss between work areas.<br />
Finally, the STT turbo door<br />
offers operating speeds of up to<br />
2.5 metres a second and a huge<br />
capacity for operating cycles.<br />
Indeed, it is the most popular<br />
Efaflex door type in the world.<br />
“We hold the accolade of<br />
producing the world’s fastest<br />
vertically opening door, remaining<br />
unrivalled even 25 years after<br />
its original launch,” says Darren<br />
Turrell, Efaflex UK managing<br />
director. “Exhibitions are critical<br />
for clients to see benefits.”<br />
STAND J62<br />
W www.efaflex.co.uk<br />
In response to manufacturer<br />
calls for flexible, future<br />
proof, end-of-line<br />
machinery, Endoline will<br />
unveil its re-engineered<br />
704 fully automatic random<br />
case sealer. This new<br />
machine can now manage an<br />
unprecedented range of<br />
case styles and sizes while<br />
meeting all current health<br />
and safety regulations.<br />
The original 704 case<br />
sealer has been installed at<br />
food factories globally for<br />
almost 30 years, but following<br />
unprecedented demand<br />
for random case sealers to<br />
manage a greater variety of<br />
case materials and sizes, the<br />
company has re-engineered<br />
it to meet exact specifications.<br />
Through technical<br />
enhancements Endoline has<br />
expanded the case size range<br />
by almost 60%, <strong>with</strong>out<br />
compromising on speed.<br />
In addition to a greater<br />
range of case sizes, changes<br />
have been made to cope <strong>with</strong><br />
the wider variety of case<br />
materials now being used by<br />
manufacturers to suit retail<br />
specifications, from poorly<br />
scored, lightweight cases,<br />
The 704 is fitted <strong>with</strong> a ‘blade stop’<br />
which polices the throughput of<br />
cases to deliver a consistent flow<br />
to heavy, twin wall cases.<br />
Indeed, to meet this<br />
challenge, Endoline has<br />
integrated a dual action hook<br />
into the re-engineered 704<br />
to provide greater control,<br />
ensuring that the inner flaps<br />
of the case are effectively<br />
pushed into place before<br />
sealing, which overcomes<br />
tearing or the risk of the case<br />
opening at a later stage.<br />
The dual action hook pushes twin walled case flaps into position for sealing<br />
For lighter weight cases,<br />
which are susceptible to<br />
tearing or crushing when<br />
running through a system at<br />
speed, the 704 now features<br />
side bars and a fully driven<br />
infeed <strong>with</strong> blade stop.<br />
This is automatically activated<br />
after a case passes the<br />
barcode reader to police the<br />
throughput of cases, ensuring<br />
there is a suitable gap between<br />
each, and safeguarding the<br />
consistent flow of cases into<br />
the machine.<br />
The new infeed control<br />
also allows for greater speed<br />
control of the 704, which<br />
can now typically seal up to<br />
14 random sized cases per<br />
minute.<br />
“Manufacturers are<br />
increasingly pushing to<br />
automate their end-of-line<br />
production facilities, and<br />
they are facing mounting<br />
pressure from retailers to<br />
pack products into different<br />
packaging formats, and<br />
styles, to keep up <strong>with</strong> specific<br />
customer demands,” explains<br />
Andrew Yates, sales director<br />
at Endoline. “Consequently,<br />
we have witnessed greater<br />
demand for systems which<br />
offer flexibility, as companies<br />
look to future proof their<br />
automation investment.<br />
“To this end, random high<br />
speed, end-of-line systems<br />
have become more sought<br />
after, and we have engineered<br />
our successful 704 to meet<br />
all of these current, high<br />
standards.”<br />
Integrated <strong>with</strong> Endoline’s<br />
new Industry 4.0 compatible,<br />
icon based, HMI interface,<br />
the 704 is built to a smaller<br />
footprint than previous<br />
models, maximising factory<br />
floor space and it also features<br />
additional safety equipment<br />
to meet all current health and<br />
safety standards.<br />
STAND C52<br />
W www.endoline-automation.com
84 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Pouches and bags can be handled<br />
<strong>with</strong> flexibility and also reliability<br />
Gainsborough<br />
Engineering Company<br />
will be showing<br />
horizontal stand-up<br />
pouch machines as well as<br />
intermittent and continuous<br />
vertical form, fill and seal<br />
(VFFS) equipment at this<br />
year’s PPMA Show.<br />
The model GHP250 stand-up<br />
pouch machine is equipped<br />
<strong>with</strong> the latest technology,<br />
electronic and pneumatic,<br />
combined <strong>with</strong> a construction<br />
objective of simple reliable<br />
mechanics. It offers flexibility<br />
and reliability <strong>with</strong> low<br />
operating costs and, because<br />
the pouches are made from<br />
a reel, upwards of 30% savings<br />
over pre-made pouches.<br />
The GHP 250 is a fully<br />
automated machine <strong>with</strong><br />
quick change over times<br />
allowing for fast, easy<br />
adjustments. This means<br />
less down time and more<br />
production volume which<br />
is achieved from having the<br />
latest in PLC technology.<br />
Gainsborough says<br />
in-machine pouch manufacture<br />
allows for higher efficiency,<br />
Gainsborough Engineering will demonstrate equipment that offers savings<br />
quick pouch size change over,<br />
more run time and fewer<br />
operators. The machines<br />
modern design makes it<br />
possible to have a 1, 2 or up to 3<br />
dosing stations and it can be<br />
set up to accommodate a wide<br />
range of stand-up pouch sizes.<br />
“With the focus on tight seals,<br />
a must for modern packaging,<br />
this allows for an almost<br />
unlimited variety of products<br />
that can be packed by the<br />
machine, including, granules,<br />
solids, liquids, powders, gels,<br />
pastes and many more,”<br />
says sales & marketing<br />
director Adrian Shenton.<br />
Meanwhile, the GV2K6 VFFS<br />
continuous motion bagger on<br />
show delivers fast changeover<br />
and speeds of up to 160 bags<br />
per minute. It is designed to<br />
save customers valuable time<br />
while improving productivity.<br />
Offering high speed bagging<br />
in a compact footprint, the<br />
machine is modelled on the<br />
proven GV2K3 intermittent<br />
machine. The GV2K6<br />
continuous bagging machine<br />
is ideal for high speed<br />
applications such as snacks<br />
and nuts, confectionery<br />
products, rice and powder as<br />
well as vegetable packing for<br />
potatoes, sprouts, peas and<br />
corn along <strong>with</strong> other free<br />
flowing products.<br />
The popular GV2K range<br />
of VFFS intermittent baggers<br />
offers the latest in design and<br />
control, says Gainsborough.<br />
All models in this range are<br />
manufactured from stainless<br />
steel and offer either standard<br />
or a high-care finish.<br />
“The compact footprint<br />
makes this one of the smallest<br />
machines available while<br />
offering all the additional<br />
options available on the full<br />
range of vertical bagging<br />
machines,” Shenton tells<br />
Machinery Update.<br />
STAND D60<br />
W www.gains-eng.co.uk<br />
Engineering systems develop<br />
<strong>with</strong> latest future technology<br />
Italian company Cama<br />
will present the latest<br />
developments made to its<br />
BTG (Break-Through<br />
Generation) of secondary<br />
packaging machines.<br />
The company will present<br />
new improvements to its<br />
systems resulting from<br />
ongoing R&D efforts.<br />
“This new approach has<br />
allowed us to make a<br />
difference <strong>with</strong> regard to the<br />
competition,” says Annalisa<br />
Bellante, co-owner of Cama.<br />
“Our concept of integrated,<br />
modular design is so flexible<br />
that it can adapt to many<br />
different applications in the<br />
food industry, and beyond.”<br />
Keeping pace <strong>with</strong> the surge<br />
in new developments for<br />
Industry 4.0, Cama equipment<br />
can now be described as<br />
smart interactive systems<br />
which, says Bellante, means<br />
increasingly advanced<br />
solutions are being offered<br />
to clients.<br />
All of the equipment in the<br />
UK and Ireland is supported<br />
and serviced by the dedicated<br />
Robotic pick-up he<strong>ads</strong> can feature on equipment designed by Cama Group<br />
Cama UK team based in<br />
Swindon. More news on<br />
a recent Cama installation<br />
can be found on page 118.<br />
STAND B50<br />
W www.camagroup.com
ITR-DrummotorDM80-180x130 (PPMA18 flash)_Layout 1 04/06/2018 17:17 Page 1<br />
Discover a wealth of advantages<br />
Extra long lifespan<br />
Thanks to stronger shafts<br />
and ball bearings<br />
Wider speed range<br />
Thanks to the extended<br />
number of gear stages<br />
Short & reliable<br />
delivery times<br />
Thanks to modularity of<br />
new drum motor generation<br />
Faster installation<br />
& maintenance<br />
Thanks to innovative<br />
plug-in connection<br />
Ultra-hygienic<br />
All variants <strong>with</strong> IP69k<br />
degree of protection<br />
Interroll’s next-generation drum motors<br />
Flexible, robust and ultra-hygienic<br />
Interroll’s industry-leading drum motors drive belt conveyors around the world. Aside<br />
from general material handling applications, the motors are mainly used in the packing<br />
and food industries, as well as in airport luggage conveyors.<br />
See us on<br />
Stand F10<br />
25-27 SEPT 2018 NEC, BIRMINGHAM, UK<br />
Interroll Limited · Unit 1a Orion Way, Kettering, Northamptonshire, NN15 6NL<br />
Tel: +44 / 15 36 31 27 70 · Fax: +44 / 15 36 53 67 20 · Email: gb.sales@interroll.com<br />
interroll.co.uk<br />
SMARTER PRODUCT USABILITY<br />
IT’S NOW EASIER THAN EVER<br />
TO READ CODES — CAMERA-BASED<br />
CODE READER DCR 200i<br />
Sven-Philipp Abraham,<br />
Product Management –<br />
Product Center<br />
Ident + Vision<br />
Using the setup wizard, the new DCR 200i is ready<br />
for operation in just a few minutes and can detect<br />
1D- and 2D-codes quickly and reliably even <strong>with</strong><br />
demanding reading tasks.<br />
easyhandling.<br />
Phone 01480 408 500 – www.leuze.co.uk
AboutPremierLabelers<br />
Wedon'temployanactivesalesteam so werelysolelyonourpositive<br />
reputation throughoutthe packing industry.Thiscomespartlyfrom our<br />
outstandingcustomerservicebutalsofrom thehighqualitysystemsweprovide<br />
atafairandcompetitivepricepoint.Weareproudtobeoneofthefew<br />
remainingBritishmanufacturesofin-lineself-adhesivelabelingmachinery.Our<br />
primaryfocusisaccuratefront,back,andwraparoundbotlelabelingsystems,<br />
howeverwealsomanufactureequipmentfor:pharmatamper-evidentcarton<br />
labeling,topandbaselabeling,c-wraplabeling,andtubelabeling.Visitusat<br />
thisyear’sPPMAShowforalivedemonstrationofourequipment.<br />
Stand<br />
D14<br />
WhatWeDo<br />
BritishDesign& Manufacture<br />
In-LineLabelingSystems<br />
ContractPacking<br />
UKService& SupportTeam<br />
NextDaySpareParts<br />
MachineOverhauls& Trade-Ins<br />
www.premierlabelers.co.uk<br />
sales@premierlabelers.co.uk<br />
+44(0)1255553822
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 87<br />
New Installation Machinery PPMA Southern News Show Manufacturing Preview Review<br />
Servo control depositors along<br />
<strong>with</strong> filling machines on show<br />
Riggs Autopack is<br />
launching new servo<br />
control depositors and<br />
filling machines at this year’s<br />
PPMA Show which will<br />
deliver complete control for<br />
machine users.<br />
Visitors to the Lancashire<br />
company’s stand will see a<br />
twin servo control unit which<br />
demonstrates the advantages<br />
of the advanced control<br />
features to give greater deposit<br />
control <strong>with</strong>in a recipe-based<br />
HMI screen.<br />
The product recipe control<br />
and data delivers a host of<br />
benefits for users.<br />
These include:<br />
• Reduced down-time on<br />
set-up between product<br />
changeovers <strong>with</strong> one touch,<br />
pre-set recipe selection<br />
• repeatable re-selection of<br />
the fill speed and weight<br />
to suit each product and<br />
container size <strong>with</strong> recipes<br />
• less reliance on the<br />
operator in the set-up of<br />
the depositor, therefore<br />
reducing any possible<br />
human error<br />
• data extraction is available<br />
Redpack MU S-O 2018 ARTWORK<br />
The new equipment to be demonstrated by Riggs gives users better control<br />
for reports and analysis<br />
<strong>with</strong> feedback from third<br />
party equipment such as<br />
checkweighers or metal<br />
detectors, and<br />
• reduced costs.<br />
The greater control afforded<br />
to users of this new equipment<br />
delivers effective depositing<br />
of difficult food products or<br />
the handling of awkwardly<br />
shaped containers. This is due<br />
to the slow start/ramp up/slow<br />
finish control. Also, fine tune<br />
increments of plus or minus<br />
weights during cycle times<br />
can be made <strong>with</strong>out having<br />
to stop the machine.<br />
Feedback and automatic<br />
adjustment is via a weigh<br />
check cell while automatic<br />
synchronisation or alternate<br />
strokes of individual pump<br />
stroke on multi-pump<br />
applications is also offered.<br />
Importantly, says Scott<br />
Riley, marketing manager at<br />
Riggs, multi-head machines<br />
all work at the same time and<br />
are not held back by<br />
the slowest depositor.<br />
“Also, varying viscosity<br />
products have no effect on<br />
the speed of the depositing<br />
so the volume should remain<br />
constant,” he says.<br />
Other features include<br />
multi-shot function from a<br />
single prime stroke to reduce<br />
cycle times and greater<br />
synchronisation <strong>with</strong> other<br />
equipment such as dipping<br />
he<strong>ads</strong>, rise on fill, swirl or<br />
decorating he<strong>ads</strong>.<br />
Also on the stand will be<br />
a PLC controlled twin head<br />
automatic filling machine<br />
<strong>with</strong> conveyor and a selection<br />
of semi-automatic filling<br />
machines and transfer pumps<br />
<strong>with</strong> pneumatic control<br />
designed for small to medium<br />
scale food production.<br />
STAND A21<br />
W www.riggsautopack.co.uk<br />
PPMA Show Stand C77
88 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Promoting the benefits<br />
of a digital progression<br />
Details of DM0113 are available<br />
Conveyor<br />
components<br />
offer benefits<br />
Interroll will present its range<br />
of conveyor components and<br />
integrated drive solutions at the<br />
PPMA Show.<br />
Following the introduction of<br />
its modular designed drum motor<br />
platform last year, the company<br />
will highlight the expansion of<br />
the range from 80mm diameter<br />
drums and debut details of the<br />
new DM0113 and the DM0138,<br />
which are all available <strong>with</strong> an<br />
asynchronous or synchronous<br />
motor winding. Predominately<br />
used in belt conveyor applications,<br />
each motor is tested and<br />
designed in modular fashion in<br />
such a way that it can be delivered<br />
in the shortest possible time.<br />
LATEST DRIVES RANGE<br />
The new generation of drives<br />
offer a range of benefits,<br />
including stronger shafts and ball<br />
bearings to ensure an extra-long<br />
lifespan and the stable design<br />
<strong>with</strong> a planetary gearbox allows<br />
higher torque to be transferred<br />
<strong>with</strong> low levels of operating noise.<br />
Interroll will also display the<br />
24V EC310 RollerDrive which<br />
makes it possible to build up an<br />
intelligently controlled conveyor<br />
system divided into zones.<br />
Therefore, the drives of each<br />
individual conveyor section are<br />
only powered when material is<br />
actually conveyed.<br />
At throughput rates of 600 to<br />
1,800 units per hour, this achieves<br />
energy savings of up to 50% by<br />
comparison <strong>with</strong> continuously<br />
running motors, says Interroll.<br />
STAND F10<br />
W www.interroll.co.uk<br />
At the PPMA Show this<br />
year, Astec Solutions<br />
will be speaking to<br />
manufacturers about digitally<br />
transforming their operations.<br />
Astec will be promoting a<br />
number of recently launched<br />
services which are designed<br />
to address common pain<br />
points and barriers to digital<br />
progression. With clever<br />
use of software products<br />
from leading vendors such<br />
as GE Digital and PTC, the<br />
services go beyond the purely<br />
operational view of traditional<br />
SCADA and utilise predictive<br />
analytics, historic insights<br />
and augmented reality for<br />
preventative maintenance and<br />
proactive operations.<br />
New services for 2018 include:<br />
• Digital transformation<br />
assessments<br />
• Digitisation and industrial<br />
innovation platforms<br />
• Augmented reality solutions<br />
• Rapid response support<br />
button, and<br />
• Field services team.<br />
One of the key barriers to<br />
adopting ‘smart’ solutions<br />
is reported to be cost, <strong>with</strong><br />
Comau UK will showcase new<br />
products and walk visitors<br />
through real-life factories<br />
of the future by creating<br />
a 360 degree virtual tour<br />
of the digital production<br />
and collaborative robotic<br />
applications the industrial<br />
automation solutions provider<br />
has deployed across Europe.<br />
During the event, Comau UK<br />
will show visitors products<br />
developed following its<br />
HUMANufacturing approach,<br />
such as advanced logistics<br />
solutions including the<br />
Talking to manufacturers about digitally transforming their operations<br />
smaller UK manufacturers<br />
dismissing the technology<br />
as too high an investment,<br />
or only for large global<br />
corporations. This however,<br />
does not need to be the case,<br />
as Astec’s focus is working<br />
<strong>with</strong> existing systems and<br />
avoiding ‘rip and replace’<br />
overhauls, says technical<br />
director Chris Barlow.<br />
The company has refined<br />
its future-proof solutions so<br />
the system infrastructure is<br />
crafted to be robust and secure<br />
while remaining flexible and<br />
extensible. Implementations<br />
are carried out <strong>with</strong> a holistic,<br />
IT-centric approach – and the<br />
discipline that comes <strong>with</strong> it.<br />
Customers can access fresh<br />
functionality and innovative<br />
tech while benefiting from<br />
fully supportable, off-theshelf<br />
software that extends<br />
the value of their original<br />
investment, says Astec IT.<br />
“Connecting machines and<br />
orchestrating operations is<br />
where Smart Manufacturing<br />
can truly transform your<br />
operations,” says Barlow.<br />
“Without it, all you have is<br />
disparate systems and assets.”<br />
STAND C14<br />
W www.astecsolutions.com<br />
New Industry 4.0 products and solutions<br />
will be seen for the first time at the show<br />
new Agile1500<br />
autonomous<br />
mobile robot;<br />
an e.DO, buildit-yourself<br />
robot<br />
kit and a number<br />
of Comau series robots<br />
demonstrating automation<br />
capabilities. All components<br />
of the HUMANufacturing<br />
approach will help companies<br />
improve their efficiency while<br />
streamlining processes and<br />
increasing production quality,<br />
says the company.<br />
Stand-alone robotics to<br />
The Agile1500 will<br />
be on the stand<br />
complete automation solutions,<br />
simultaneous engineering<br />
and powerful process<br />
integration capabilities,<br />
<strong>with</strong> an increasing focus on<br />
digitalisation are offered.<br />
STAND F110<br />
W www.comau.com
AE MU S-O 2017.qxp_MU 08/08/2017 15:41 Page 1<br />
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Stemmer MU <strong>Sept</strong>-<strong>Oct</strong> 2018.qxp_Stemmer 03/07/2018 15:11 Page 1<br />
MACHINE VISION ‒<br />
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WWW.STEMMER-IMAGING.CO.UK
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 91<br />
New Installation Machinery PPMA Southern News Show Manufacturing Preview Review<br />
Tray denesters and friction<br />
feeders are show launches<br />
Detecting at<br />
long range<br />
is robust<br />
Among the new products on<br />
show on ifm electronic’s stand<br />
at the PPMA Show is the<br />
OGD LongRange that detects<br />
objects <strong>with</strong>out a reflector while<br />
measuring the distance, too.<br />
And it can do this against shiny<br />
backgrounds, <strong>with</strong> any colour.<br />
Conveying systems today<br />
are more than just box movers;<br />
sorting and collation now takes<br />
many forms and can lead to huge<br />
complexity, so product detection<br />
needs to be more accurate than<br />
before, but at the same time, there<br />
is also less space to fit sensors.<br />
ISSUES ARE ADDRESSED<br />
The OGD LongRange photoelectric<br />
sensor addresses these issues<br />
<strong>with</strong> a detection range of 1500 mm,<br />
<strong>with</strong> no reflector but <strong>with</strong> no<br />
danger of detecting the background<br />
either. It is not that long since the<br />
maximum range attainable <strong>with</strong> a<br />
diffuse M18 photocell was less than<br />
500 mm, <strong>with</strong> very poor results if<br />
colour changed and no background<br />
suppression, so a reflector had<br />
to be used. With three times that<br />
range, the OGD has a display of the<br />
target distance on the back of the<br />
compact, stainless-steel housing<br />
and an M18 thread at the front.<br />
OGD has been designed to<br />
provide simple and intuitive<br />
sensing. The three pushbuttons<br />
and distance display make it easy<br />
to use, and of course, the OGD<br />
has IO-Link so set-up can be<br />
carried out remotely and these<br />
parameters then stored.<br />
The OGD builds on the success<br />
of the earlier O1D and other<br />
devices using ifm’s own special<br />
time-of-flight technology to<br />
accurately measure the distance<br />
to an object.<br />
STAND A78<br />
W www.ifm.com/uk<br />
Partners in Packaging<br />
will be launching the<br />
latest in a new range of<br />
UK designed and built tray<br />
denesting-placing machines<br />
and friction feeding solutions<br />
at the PPMA Show.<br />
The company is most excited<br />
about the launch of the new F<br />
Series card and booklet feeder,<br />
which it believes is the most<br />
important introduction in the<br />
company’s history.<br />
Available <strong>with</strong> a variety of<br />
options including the well<br />
proven Flowfold card feeding<br />
and folding module for U cards<br />
and J/C cards typically used<br />
in many bakeries and food<br />
service companies, the design<br />
of the F Series is a combination<br />
of 70 years of experience.<br />
“We decided to go back to<br />
basics <strong>with</strong> the design, using<br />
the most modern technology<br />
and finest engineering<br />
available to produce a sleek<br />
and highly efficient, but<br />
compact and simple friction<br />
feeder to enable a quick return<br />
on investment, together <strong>with</strong><br />
offering the best reliability<br />
of any friction feeder on the<br />
control panel (making machine<br />
mobility much easier).<br />
Joining the A Series-multi<br />
range of tray denesters is the<br />
new A Series-plus range <strong>with</strong><br />
features that enable even<br />
quicker and easier operator<br />
size changeovers.<br />
The A Series-plus is designed<br />
<strong>with</strong> a push-button feature<br />
to move the whole magazine<br />
assembly backwards on slide<br />
rails to enable new factory-set<br />
format size parts to be easily<br />
loaded to the machine.<br />
STAND E74<br />
W www.partnersinpackaging.com<br />
Hygienic flooring and drainage can deliver<br />
operational efficiencies for manufacturers<br />
Kemtile, the drainage and<br />
flooring designer and installer<br />
for food and beverage<br />
manufacturers, is exhibiting<br />
at the PPMA Show 2018.<br />
On its stand, the Kemtile<br />
team will be discussing<br />
visitors’ hygienic flooring and<br />
drainage requirements and past<br />
projects to help them adhere to<br />
increasingly rigorous hygiene<br />
standards – safeguarding<br />
operational efficiencies and<br />
meeting stringent health and<br />
safety legislation.<br />
Various projects have<br />
A Series tray denester from Partners handling five muffin clam shell trays<br />
market,” says director at<br />
Partners Duncan Macintyre.<br />
As an example, it will take<br />
seconds to change the belts on<br />
the F Series, a feature which<br />
will set the machine apart<br />
from all its peers, he believes.<br />
The machine is assembled<br />
using one screw size to<br />
minimise tools required and<br />
its heavy duty construction<br />
can <strong>with</strong>stand the rigours of<br />
everyday multi-shift use.<br />
The controls are mounted<br />
under the machine in<br />
a sealed drawer, alleviating<br />
the requirement for a separate<br />
been undertaken for food<br />
companies, including fast-track<br />
weekend shutdown work to full<br />
refurbishments and new builds.<br />
VARIOUS PRODUCTS<br />
The company will showcase<br />
its various product ranges<br />
including the Kagetec<br />
vibration tiling system for<br />
which Kemtile is the sole<br />
UK applicator. It is also the<br />
licensed applicator of Ucrete<br />
heavy duty polyurethane resin<br />
floors from BASF, which will<br />
also be on display along <strong>with</strong><br />
Wiedemann-Technik stainless<br />
steel drainage systems.<br />
“Our longstanding<br />
experience and reputation<br />
firmly positions us as one of<br />
the market leaders in hygienic<br />
flooring and drainage <strong>with</strong>in<br />
the food processing and<br />
packaging sectors,” explains<br />
Kemtile’s David Priest.<br />
“It’s our combination of<br />
experience, knowledge and<br />
product quality that allows<br />
us to design systems to last.”<br />
STAND E14<br />
W www.kemtile.co.uk
92 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Two new machines are launched<br />
Newtec Odense (UK) round weigher, 4016/4RW, is<br />
will be launching two designed for processed foods<br />
machines at the PPMA such as dried fruits, French<br />
Show, both of which have fries, fresh vegetables as well<br />
been specifically designed for as frozen fish and vegetables.<br />
the demands of the processing A high weighing accuracy<br />
industry. The 4016RW round (typical giveaway is less<br />
weighing machine and the than 0.2%) is offered on this<br />
2008PCM mini processing machine combined <strong>with</strong><br />
weighing machine will be speeds of up to 90 portions a<br />
demonstrated.<br />
minute. Also, the VarioSpeed<br />
“These new machines offer feature ensures optimum<br />
very low cost of ownership and operation even when products<br />
a high level of product<br />
are fed irregularly.<br />
handling,” says<br />
Newtec is also<br />
Dean Chilvers,<br />
pleased to include<br />
general manager<br />
an advanced flow<br />
at the company.<br />
control at start-up<br />
“And they are<br />
on this unit along<br />
a great way to<br />
<strong>with</strong> remote<br />
develop our<br />
servicing. It is<br />
product range<br />
also MachineLink<br />
in line <strong>with</strong> the<br />
enabled which<br />
demands of the<br />
means that from<br />
industry.” Netzsch MU S-O 2018<br />
only one touch<br />
The Newtec Processors will be delighted panel, either on<br />
the round weigher or<br />
the check point unit,<br />
recipe changes and<br />
start/stop for both<br />
machines is possible<br />
for users.<br />
Advantages<br />
include quick<br />
dismantling and<br />
assembly<br />
of weigh pans,<br />
vibrator chutes and<br />
funnels for cleaning<br />
<strong>with</strong> no tools<br />
required and easy access for<br />
service. All contact surfaces<br />
are made in rigidised stainless<br />
steel <strong>with</strong> an IP65 protection<br />
class for hygiene.<br />
The second machine on the<br />
stand is a Mini weigher which<br />
is designed to weigh and pack<br />
fresh, cut fruits in trays. In<br />
operation, this machine delivers<br />
minimal giveaway, typically<br />
less than 0.4% combined <strong>with</strong><br />
Newtec Odense (UK) offers various weighers<br />
high speeds of up to 70 portions<br />
a minute on packs ranging<br />
from 50 to 500g.<br />
It is a small machine <strong>with</strong><br />
a low drop height, including<br />
removable chutes for cleaning<br />
and like the weigher to be<br />
demonstrated it is enabled<br />
for remote servicing and for<br />
capturing production data.<br />
STAND D34<br />
W www.newtec.com<br />
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Visit us:<br />
Stand H84
94 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Two labellers will<br />
be demonstrated<br />
on a larger stand<br />
Langguth UK has a bigger<br />
stand this year that is allowing<br />
two labelling machines to be<br />
demonstrated; a large, fully<br />
automated, high speed machine<br />
as well as a semi-automatic<br />
desktop machine.<br />
Langguth Labelling Machinery<br />
offers wet glue and hotmelt and<br />
self-adhesive labelling technology<br />
to its customers. The machines<br />
are built in Germany, but the sales<br />
and after-sales support is local.<br />
A UK based spares and service<br />
team, including skilled local<br />
engineers, means support is<br />
always available.<br />
UK LABELLING NEEDS<br />
“We’re pleased to be exhibiting<br />
again at this year’s PPMA<br />
Show to discuss any labelling<br />
requirements visitors might have,”<br />
says Langguth UK director James<br />
Causebrook. “We want to give the<br />
show visitors the opportunity to<br />
meet the people behind Langguth<br />
UK, so a team of engineers and<br />
sales support staff will be on hand<br />
to discuss labelling solutions best<br />
suited to any requirements and to<br />
give expert advice,” he says.<br />
STAND A84<br />
W www.langguth-uk.com<br />
Monobloc filler launch<br />
brings operational gain<br />
Adelphi Manufacturing<br />
is launching a new<br />
<strong>Res</strong>ponse monobloc<br />
filler at the PPMA Show<br />
which, the company says,<br />
provides many advantages<br />
for customers compared <strong>with</strong><br />
traditional inline packaging<br />
systems. It also offers benefits<br />
to clients in the vaping,<br />
cosmetics and pharmaceutical<br />
industries many of which<br />
have already expressed<br />
interest in the new unit.<br />
Built to pharmaceutical<br />
standards, the hygienic<br />
monobloc is a single-head filler<br />
capable of filling containers<br />
from 3 to 250 ml, at speeds<br />
in the region of 30 fills per<br />
minute. With easy-to-use HMI<br />
touch screen controls and<br />
quick strip-down, it is said<br />
to improve productivity.<br />
“Not only can the monobloc be<br />
fully stripped in 10 minutes,<br />
it is also quick and easy to<br />
change parts from one fill size<br />
container to another,” explains<br />
Adelphi associate director<br />
Nicola Jones.<br />
A major improvement is the<br />
footprint of the machine which<br />
The new monobloc from Adelphi Manufacturing will be shown at the NEC<br />
has been drastically reduced.<br />
This, in turn, saves customers<br />
vital space compared to inline<br />
systems. Lengthy composite<br />
conveyor systems <strong>with</strong><br />
several individual machines<br />
are replaced by compatible<br />
components surrounding<br />
a single star wheel.<br />
Adelphi’s monobloc has<br />
also been designed to save<br />
customers money, compared<br />
to the cost of purchasing all of<br />
the separate machines required<br />
in an inline system.<br />
The single star wheel completely<br />
synchronises packaging<br />
processes, and this simple,<br />
intuitive set-up also provides<br />
the benefit of reduced labour<br />
costs compared to the average<br />
inline packaging system.<br />
STAND K24<br />
W www.adelphi.uk.com<br />
Latest inspection equipment includes a new feature to allow<br />
quicker set up while reducing false rejects in manufacturing<br />
Heuft will demonstrate further<br />
developments for the in-line<br />
quality inspection of products<br />
and packaging which puts the<br />
safety of food at the forefront<br />
as well as discussing the new<br />
reflexx II which allows specific<br />
teaching in of individual<br />
quality requirements across<br />
the technologies offered by<br />
the company.<br />
This allows quicker set up<br />
and reduces false rejects that<br />
can be an issue <strong>with</strong> some<br />
‘teach in’ mchine features,<br />
says the company.<br />
The Heuft ONE for code<br />
verification, marking and<br />
label inspection detects best<br />
before and expiry dates,<br />
barcodes and 2D codes, article<br />
and serial numbers, imprints<br />
and lettering which have been<br />
incorrectly applied and are<br />
inaccurate. The same also<br />
applies to deviating logos as<br />
well as non-brand colouring<br />
and design elements.<br />
On the stand, this unit will<br />
include a new high-resolution,<br />
smart colour camera that<br />
offers users versatile easy to<br />
set code checking and network<br />
capability for data transfer<br />
from the Heuft device.<br />
Also shown will be<br />
the eXaminer II XB<br />
top-down foreign body<br />
detection machine<br />
<strong>with</strong> special pulsed<br />
x-ray technology to<br />
deliver accurate and<br />
reliable detection of<br />
contaminants such as<br />
metals, glass, stone<br />
and bone.<br />
STAND D94<br />
W www.heuft.com<br />
Heuft will demonstrate a couple of units
FROM PROCESS<br />
TO PALLET<br />
SEE US AT:<br />
25-27 <strong>Sept</strong> 2018<br />
NEC, Birmingham, UK<br />
STAND B80<br />
FEEDING SYSTEMS<br />
SHRINK WRAPPERS<br />
FLOW WRAPPERS<br />
ROBOTICS<br />
ROLL WRAPPERS<br />
CARTONERS<br />
Since 1948 Bradman Lake<br />
has designed and<br />
manufactured packaging<br />
solutions trusted by some of<br />
the most respected names in<br />
the food processing, beverage,<br />
pharmaceutical, consumer &<br />
healthcare industries. From<br />
single machines to complete<br />
engineered lines, Bradman<br />
Lake’s advanced technologies<br />
offer innovative, integrated<br />
solutions to exceed every<br />
packaging demand, delivered<br />
through award winning<br />
customer service.<br />
CASE PACKERS<br />
BAKERY SLICERS<br />
BAKERY BAGGERS<br />
PALLETISERS<br />
FEEDING SYSTEMS ◆ DISTRIBUTION SYSTEMS ◆ FLOW WRAPPING ◆ ROLL WRAPPING<br />
SHRINK WRAPPING ◆ ROBOTICS ◆ CARTONING ◆ CASE PACKING ◆ STORAGE SYSTEMS<br />
BAKERY SLICERS ◆ BAKERY BAGGERS ◆ PALLETISERS ◆ TURNKEY SOLUTIONS<br />
Bristol & Beccles : England + Rock <strong>Hi</strong>ll, SC : USA<br />
Moscow : Russia + Shanghai : China + Mumbai : India<br />
Worldwide Representation<br />
Autowrappers ◆ Europack ◆ Ibonhart<br />
Brands of the Bradman Lake Group Ltd<br />
info@bradmanlake.com ◆ bradmanlake.com<br />
Bradman Lake Group<br />
Publication: PPMA Machinery Update Job Number: 4918 Signed-off by: -<br />
Insert Date: <strong>Sept</strong>/<strong>Oct</strong> Issue File Name: BLG_PPMAMU_297x210_22-08-18 Date: -<br />
Trim Size: 297 x 210 mm Proof Stage: 1<br />
Line Screen: 150 Date: 20-08-18<br />
If any problems arise concerning this document, please contact Oyster on +44 (0)1582 761212 or email enquiries@oysterstudios.com
Aftermarket<br />
Spares & Service<br />
for the Packaging<br />
Industry<br />
• STS Cutters<br />
• Machine Knives and Punches<br />
• Thermo/Vac Forming Tools<br />
• Actuator & STS Cutter Serving<br />
• Bespoke Design & Manufacture<br />
• Off The Shelf Supply<br />
• Designed and Manufactured in the UK<br />
PPMA<br />
SHOW STAND<br />
K12<br />
From food to pharmaceutical,<br />
we have a solution<br />
T 01460 270600 E enquiries@stellartechnik.com<br />
Your liquid packaging partner<br />
Ready to automate your liquid filling, capping and labelling<br />
operation? The first challenge is sourcing machines that work<br />
together seamlessly.<br />
That’s where Karmelle Ltd come in. Drawing on years of industry<br />
experience, our team will design a bespoke liquid packaging system<br />
to suit your product and processes. Each component - from highly<br />
efficient filler, to capping machine, automatic labeller, and<br />
conveying - is built entirely in our West Yorkshire workshop.<br />
Once your line has been installed, we'll train your team and provide<br />
regular services - allowing you to focus on growing your business.<br />
Automatic filling machines<br />
Semi-automatic filling machines<br />
Capping machines<br />
Labelling machines<br />
Atex machines<br />
Complete lines<br />
Servicing and spares<br />
To learn more about our stand-alone machines and<br />
complete filling lines, call +44 (0) 1484 533 356 or visit<br />
us on Stand D46 at PPMA 2018.<br />
Karmelle Ltd Unit 17 Queens Mill Ind. Estate Queens Mill Road Huddersfield HD1 3RR<br />
t. +44 (0) 1484 533 356 f. (0) 1484 549 332 e. karmelle@gmail.com www.karmelle.com
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 97<br />
New Installation Machinery PPMA Southern News Show Manufacturing Preview Review<br />
Search for<br />
Search for<br />
Latest generation of smart<br />
24 VDC drive roller is seen<br />
Packaging<br />
Machinery<br />
Search for<br />
Processing<br />
equiPMent<br />
Search for<br />
The home screen is easy to use<br />
Machinery ancillary finder Vision &<br />
equiPMent<br />
robotics<br />
App delivers lots<br />
of suppliers, easily<br />
On the PPMA stand at the show,<br />
visitors can find out more about<br />
the brand new processing and<br />
packaging machinery finder App<br />
that has been developed by the<br />
PPMA as a complementary<br />
option to the printed version of its<br />
PPMA Machinery Directory and<br />
the Group website.<br />
This new App allows users to<br />
search over 500 processing,<br />
packaging, robotics and vision<br />
systems suppliers to answer their<br />
supplier needs more easily.<br />
Available free of charge through<br />
Google Play or on the Apple App<br />
store, this unique product will<br />
make finding the required<br />
manufacturing technology<br />
a simple and risk-free task.<br />
STAND C100<br />
W www.ppma.co.uk<br />
Rulmeca UK will present<br />
a comprehensive range<br />
of conveyor rollers and<br />
innovative hygienic drive<br />
solutions while highlighting<br />
its new generation of smart<br />
24 VDC drive roller is seen<br />
at the PPMA Show.<br />
The new drive roller BL3<br />
features a brushless motor<br />
installed in a 50 mm diameter<br />
roller that is able to drive<br />
adjacent rollers, <strong>with</strong>out<br />
the need for external drive<br />
units, transmission chains<br />
or expensive guards for safe,<br />
silent and efficient operation.<br />
Thanks to the performance<br />
and the configuration<br />
flexibility, high speeds and<br />
torque, the BL3 provides a<br />
smart solution for a great<br />
variety of demanding industrial<br />
conveying applications.<br />
They provide optimum control<br />
and handling for tasks such as<br />
those defined <strong>with</strong>: frequent<br />
start/stop operations, constant<br />
speed variable load and<br />
accurate product placement.<br />
It can be manufactured to<br />
customised specifications,<br />
easily retrofitted and supplied<br />
The drive roller BL3 will be demonstrated and it provides a smart solution<br />
<strong>with</strong> an external electronic<br />
board and extension cables to<br />
make it easier to integrate into<br />
most applications.<br />
Operating on 24 VDC the<br />
drive roller is classified as<br />
being safe, silent, compact,<br />
energy-efficient, wear resistant<br />
and also a maintenance-free<br />
drive system.<br />
The company will also<br />
exhibit a range of versatile,<br />
powerful and highly efficient<br />
drum motors for belt<br />
conveyors – <strong>with</strong> diameters<br />
from 81.5 to 1000 mm and<br />
power from 0.02 to 250kW.<br />
As a totally enclosed sealed<br />
unit, free of external parts<br />
and <strong>with</strong> fixed external<br />
shafts, the compact drum<br />
motor is ideal for general<br />
conveying applications and<br />
environments involving<br />
frequent washdowns<br />
(<strong>with</strong> IP66/69 rating).<br />
Further components on show<br />
include a series of high quality<br />
conveyor rollers and driven<br />
rollers fitted <strong>with</strong> sprockets or<br />
Poly-V/ round belt he<strong>ads</strong> which<br />
are ideally applied for the unit<br />
handling of light, medium and<br />
heavy lo<strong>ads</strong>.<br />
STAND G22<br />
W www.rulmeca.com<br />
Range of smart cameras and 3D camera technology that is<br />
suited to process and packaging applications is displayed<br />
Multipix Imaging will focus<br />
on a range of smart cameras<br />
and 3D camera technology<br />
ideally suited to process and<br />
packaging applications at<br />
the PPMA Show.<br />
The company will present<br />
two different types of 3D<br />
camera technology, suited<br />
to different applications,<br />
but both are compact, easily<br />
installed and rapidly set-up,<br />
utilising third party software<br />
from MVTec’s powerful<br />
HALCON imaging library.<br />
Firstly, SmartRay ECCO 3D<br />
camera range using<br />
‘laser triangulation’<br />
<strong>with</strong> innovative<br />
image formation<br />
technology to create<br />
detailed 3D images<br />
will be shown. The<br />
3D sensor measures<br />
the profile of the<br />
object creating a 3D<br />
model of the surface<br />
of the object.<br />
This technology is ideal<br />
for applications that require<br />
high precision measurements<br />
of objects that are moving.<br />
Secondly, Photoneo PhoXi<br />
3D scanner technology<br />
using laser light pattern<br />
projector technology will be<br />
demonstrated. This emits a<br />
set of coding patterns onto<br />
the target scene, which are<br />
interpreted by a single camera<br />
and reconstruct a point cloud.<br />
PhoXi scanners are ideal for<br />
robot handling applications<br />
such as bin picking, where<br />
randomly placed, semioriented<br />
objects can be picked<br />
from a container or pallet<br />
and placed on a conveyor belt<br />
<strong>with</strong> ease.<br />
STAND G50<br />
W www.multipix.com
98 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
End-to-end answers<br />
to process and also<br />
packaging projects<br />
Providing end-to-end solutions<br />
from spare parts for pump, valve,<br />
homogeniser or heat exchangers<br />
to a full bespoke liquid process and<br />
packaging project, Moody Direct<br />
will be exhibiting a range of these<br />
products at the PPMA Show.<br />
With more than 40 years serving<br />
the process and packaging<br />
industry, the company works<br />
<strong>with</strong> suppliers such as APV/SPX,<br />
Alfa Laval, GEA, Tetra Pak and<br />
Keofitt to provide customers <strong>with</strong><br />
a range of products and services.<br />
The company offers:<br />
• Process equipment<br />
components & spare parts<br />
• Service, preventative<br />
maintenance & calibration<br />
of process & packaging<br />
equipment; planned, ad hoc or<br />
emergency call out<br />
• Design, supply & project<br />
management of process &<br />
packaging systems<br />
• Plate heat exchanger supply,<br />
servicing & integrity testing<br />
• Supply of new & refurbished<br />
equipment, and<br />
• Industry training courses.<br />
The company specialises in<br />
the dairy, food, beverage,<br />
brewing, chemical and<br />
pharmaceutical industries.<br />
STAND J54<br />
W www.moodydirect.com<br />
Cabinet washer works in<br />
high care environments<br />
At this year’s<br />
PPMA Show,<br />
Industrial<br />
Washing Machines<br />
(IWM) will be<br />
launching a new<br />
heavy-duty cabinet<br />
washer which is<br />
ideal for high care<br />
food production<br />
applications.<br />
Alongside this new<br />
machine will be an<br />
extensive range of<br />
hygiene solutions<br />
that includes boot<br />
washers, a new<br />
version of the popular<br />
EC20 Eurobin washer,<br />
a cabinet utensil<br />
washer, hygiene stations and<br />
also detergents.<br />
Called HC Cab 1000, the new<br />
design of high care cabinet<br />
washer, which is the highlight<br />
of the stand, offers exceptional<br />
flexibility thanks to pre-set<br />
programs <strong>with</strong> various recipes<br />
for washing, rinsing and<br />
sanitising in any combination.<br />
It recirculates hot water <strong>with</strong><br />
detergent for a total wash<br />
process, offers a second stage<br />
The heavy duty cabinet washer will be demonstrated<br />
sanitising hot rinse and/or<br />
a final sanitising cycle.<br />
The unit is energy efficient,<br />
and it is suitable for cleaning<br />
weigh pans, cutting boards,<br />
mixing bowls and other food<br />
manufacturing items. Users can<br />
choose from single or two-door<br />
options, which are suitable for<br />
low to high care areas.<br />
To ensure extra safety, the<br />
machine is fitted <strong>with</strong> timedelayed<br />
magnetic door locks.<br />
Other products in<br />
the spotlight at the<br />
show include the<br />
T400 <strong>Hi</strong>gh-Care singlelane<br />
continuous-wash<br />
tray washer, which<br />
is ideally suited for<br />
smaller to medium<br />
throughputs, or where<br />
operational space is<br />
at a premium. The T400<br />
can accommodate up<br />
to 400 trays, crates or<br />
boxes per hour.<br />
It is typically supplied<br />
in a continuous<br />
straight-through<br />
tunnel configuration<br />
but overhead feed for<br />
one-person operation<br />
is optionally available, as are<br />
twin-tank versions for high<br />
care applications.<br />
IWM will also be showing<br />
the new version of the EC20<br />
cabinet washer <strong>with</strong> TravelJet<br />
technology for the first time<br />
at a major exhibition.<br />
Designed to wash Eurobin<br />
buggies, the EC20 has integral<br />
automatic lifting capabilities.<br />
STAND C90<br />
W www.indwash.co.uk<br />
Machine vision systems and sensors keep a watchful eye<br />
on packaged consumer goods moving through production<br />
At the PPMA Show 2018,<br />
Datalogic will be showcasing<br />
its full machine vision<br />
capability for the most<br />
common applications<br />
including capping and label<br />
inspection, expiration date<br />
verification, label print & check<br />
and also secondary packing.<br />
From vision sensors for<br />
object recognition, inspection<br />
and identification, to smart<br />
cameras <strong>with</strong> OCR capabilities,<br />
right through to laser marking<br />
systems, safety laser scanners<br />
and safety light curtains,<br />
Datalogic’s specialist manufacturing sales team will be on its PPMA stand<br />
the company will demonstrate<br />
its latest innovations on the<br />
stand. And, to demonstrate its<br />
end-to-end supply chain and<br />
manufacturing capability,<br />
the company will also have<br />
a selection of industrial<br />
handheld mobile computers<br />
and barcode scanners<br />
available for visitors to review.<br />
Datalogic says that when it<br />
comes to ensuring traceability<br />
throughout the manufacturing<br />
process and beyond into the<br />
supply chain, many of the<br />
world’s leading manufacturers<br />
use its products.<br />
The company has been<br />
a trusted supplier of machine<br />
vision for over 45 years.<br />
STAND F16<br />
W www.datalogic.com
VarioFlow plus<br />
at PPMA, NEC from 25-27 <strong>Sept</strong>ember 2018<br />
Stand E42<br />
VarioFlow plus conveyor system provides customer-specific<br />
product transport<br />
Bosch Rexroth provides a modular conveying solution for a broad spectrum of primary packaging requirements that are low<br />
maintenance, reliable and flexible, <strong>with</strong> high throughput.<br />
• FDA compliant solution<br />
• Minimisation of noise and wear<br />
• Low energy requirements<br />
• Longer service life and reduced downtimes<br />
By using Bosch Rexroth software, MTpro, you can design the ideal conveyor layout on your<br />
own factory floor plan, export 3D CAD files, engineering calculations and parts lists.<br />
boschrexroth.co.uk<br />
#WeMoveYouWin<br />
BTL_9517_MachineryAd_A4_AW.indd 1 15/08/2018 10:36
100 MACHINERY UPDATE SEPTEMBER/OCTOBER 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Latest developments are shared<br />
The Springvale team<br />
will share the latest<br />
developments and<br />
concepts that the companies<br />
it represents in the UK have<br />
been working on this year.<br />
For instance, Mespack has<br />
been working <strong>with</strong> MACSA ID<br />
to develop a laser system to<br />
go on its pouch machinery<br />
to print, score and cut any<br />
shape of pouch, easily<br />
and seamlessly. This gives<br />
ultimate flexibility and huge<br />
cost savings including no<br />
maintenance, no consumables<br />
and film savings of up to 5mm<br />
per pouch, says Springvale.<br />
Meanwhile, Mpac Langen<br />
continues to develop and<br />
improve its range of cartoning<br />
equipment, including the<br />
introduction of an advanced<br />
HMI. Offering improved<br />
operation as well as additional<br />
features such as preventative<br />
This UET unit is flexible so it suits contract packers<br />
and predictive maintenance,<br />
machine condition monitoring<br />
and even further down<br />
the line machine learning<br />
principles, the new intuitive<br />
17.3in full HD touchscreen IPC<br />
based HMI <strong>with</strong> Windows 10<br />
IoT technology offers many<br />
b e n e fi t s .<br />
This system<br />
is control<br />
platform<br />
independent,<br />
and can be<br />
enhanced <strong>with</strong><br />
additional<br />
features and<br />
prepares<br />
Langen’s<br />
machines for<br />
Industry 4.0<br />
compliance.<br />
According<br />
to Karen<br />
Cobbett, md<br />
of Springvale,<br />
Mpac Langen will soon<br />
showcase its first collaborative<br />
cartoner concept, and she<br />
would be delighted to discuss<br />
its benefits and uses <strong>with</strong><br />
visitors to the event.<br />
This system is designed<br />
around highly sensitive robot<br />
arms covered <strong>with</strong> sensors<br />
working alongside operatives<br />
making this concept<br />
appealing to customers <strong>with</strong><br />
low volume batches, but <strong>with</strong><br />
large and extensive SKU’s.<br />
At the same time, UET<br />
continues to develop its fully<br />
adjustable Compact 5S semiautomatic<br />
cartoning machine<br />
<strong>with</strong> integration of hot melt<br />
and tuck in closing stations to<br />
enable multiple carton formats<br />
to be handled. This flexibility<br />
makes it ideal to meet contract<br />
packer needs.<br />
Finally, Feige has enhanced<br />
the powerful Integra 84 drum<br />
filling machine <strong>with</strong> four<br />
parallel work stations to<br />
meet all requirements for<br />
modern, fully automatic and<br />
calibrated high performance<br />
filling.<br />
STAND A83<br />
W www.springvaleltd.co.uk<br />
• Checkweighers<br />
• Multihead weighers<br />
• Semi-Automatic weighers<br />
• Inspection Machinery<br />
T: +44 113 322 1546<br />
E: sales@yamatoscale.co.uk<br />
www.yamatoscale.co.uk
www.machineryupdate.co.uk SEPTEMBER/OCTOBER 2018 MACHINERY UPDATE 101<br />
Several new additions<br />
join automation range<br />
SOLUTIONS<br />
THROUGHOUT THE<br />
PRODUCTION LINE<br />
INSPECTION<br />
RARUK Automation’s stand will be<br />
packed <strong>with</strong> products to inspire<br />
including many additions to<br />
established brands as well as several new<br />
introductions at the NEC, Birmingham.<br />
Heading the list of new models is the<br />
Universal Robot e-Series collaborative<br />
robots, three of which are featured.<br />
These latest generation machines enable<br />
The e-Series collaborative robots will be shown<br />
Netzsch Pumps and<br />
Systems returns to<br />
the PPMA Show this<br />
year and the main<br />
piece of equipment it<br />
will be demonstrating<br />
is the rotary lobe<br />
Tornado T2 smooth,<br />
or T.Sano Smooth,<br />
which is the hygienic<br />
EHEDG-certified rotary lobe pump in<br />
a smooth body design.<br />
According to Chris Robins, sales<br />
manager at the company, it was originally<br />
developed for food manufacturing<br />
facilities as an easy-clean unit as normal<br />
faster development for a wider variety<br />
of applications, even easier<br />
programming and of course, compliance<br />
<strong>with</strong> CAT 3 PLd.<br />
The ever-popular UR5 robot will<br />
also be in action <strong>with</strong> the new RARUK<br />
Automation Pick-it plug and play robot<br />
vision, a fixed price product that guides<br />
the robot to pick and place a wide range<br />
of products in different applications.<br />
Two Robotiq developments are included<br />
on the UR3e demonstration – the<br />
Robotiq Vision System that is designed<br />
specifically to work <strong>with</strong> the UR and is<br />
equally easy to set-up and integrate,<br />
and the new Robotiq Hand-e gripper.<br />
As well as collaborative robots, RARUK<br />
Automation can also call on its Toshiba<br />
Machine robots to create the best system<br />
for any particular job. These include its<br />
6-axis robots and a complete range of<br />
SCARAs, from low cost to the industry<br />
leading system <strong>with</strong> 1200mm reach that<br />
can carry up to 20 kg.<br />
FlexiBowl is one of several feeding<br />
options available from the company and<br />
the latest additions will be on the stand,<br />
along <strong>with</strong> the MiR200 mobile robot.<br />
A key benefit of the MiR system is that it<br />
is simple to integrate and provides a fast<br />
return on investment.<br />
STAND E20<br />
W www.rarukautomation.com<br />
The hygienic range of all stainless steel<br />
pumps will be showcased at exhibition<br />
The T.Sano<br />
Smooth is on show<br />
pumps have a number<br />
of external catch points.<br />
“We spoke to our motor<br />
manufacturer Nord<br />
and they were able to<br />
supply a simple external<br />
motor to suit it,” he says.<br />
The bearing housing on the<br />
pump became smooth along <strong>with</strong><br />
all external parts, which makes it easier<br />
to be pressure washed.<br />
Visitors can talk to team members<br />
on the stand about the hygienic and all<br />
stainless steel range of products.<br />
STAND J20<br />
W www.netzsch.com<br />
VERIFICATION<br />
SAFETY<br />
PRINT & CHECK<br />
LOGISTICS<br />
follow us on<br />
www.datalogic.com<br />
Visit us<br />
on stand<br />
F16<br />
at PPMA<br />
show
102 MACHINERY UPDATE <strong>Sept</strong>ember/october 2018 www.machineryupdate.co.uk<br />
Installation PPMA Southern News Show Manufacturing Preview Review<br />
Integrating co-bots <strong>with</strong><br />
vision inspection system<br />
The SQ-800 will be on the stand<br />
End of line units<br />
include new and<br />
improved strappers<br />
At the PPMA Show, Gordian<br />
Strapping will be showcasing two<br />
new StraPack strapping machines<br />
– the iQ-400 semi-automatic<br />
strapper which is light, quiet and<br />
features tool-free access for ease<br />
of maintenance, and the latest<br />
generation SQ-800 strapper.<br />
It features efficient brushless DC<br />
motors, adjustable table height,<br />
a cycle counter and hands-free<br />
operation using a foot pedal.<br />
The company will also be<br />
showing its versatile, batteryoperated<br />
robot wrapping machine<br />
on its stand which is particularly<br />
suited to warehouses where<br />
space is at a premium.<br />
Gordian supplies strapping,<br />
wrapping and hooding equipment<br />
as well as a range of materials<br />
to customers including plastics<br />
strapping, stretch film, and paper<br />
and film banding.<br />
STAND A80<br />
W www.gordianstrapping.co.uk<br />
Acrovision, an<br />
experienced integrator<br />
of industrial barcode<br />
readers and camera vision<br />
inspection systems will<br />
demonstrate at the PPMA<br />
Show how, more frequently,<br />
vision applications need<br />
item-handling to optimise<br />
the image acquisition process.<br />
The company will<br />
demonstrate this breakthrough<br />
in using collaborative<br />
robots (co-bots) <strong>with</strong> vision<br />
inspection systems; either<br />
the vision system is guiding<br />
the co-bot or, it is providing<br />
the co-bot positional data of a<br />
component for pick and place.<br />
The key advantage of using<br />
co-bots is as well as being<br />
very easy to program, they are<br />
also inherently safe to work<br />
<strong>with</strong> and alongside humans,<br />
subject to risk assessment.<br />
It means that expensive<br />
safety guarding can be<br />
dispensed <strong>with</strong>. Also, co-bots<br />
can tackle a diverse range of<br />
automatic handling activities<br />
where the safe and costeffective<br />
implementation of<br />
a co-bot provides a quick<br />
Acrovision is demonstrating its expertise <strong>with</strong> vision and the latest co-bots<br />
return on investment.<br />
Applications include<br />
providing the robot <strong>with</strong> x-y<br />
co-ordinates for pick-and-place.<br />
The camera is either fixed to<br />
the co-bot or positioned above<br />
the item to be picked.<br />
Once triggered, the camera<br />
provides the co-bot <strong>with</strong><br />
the relevant co-ordinates<br />
to accurately pick the part.<br />
And <strong>with</strong> the advent of<br />
recent vision algorithm<br />
improvements, ‘messy<br />
picking’ has now become more<br />
reliable, says the company.<br />
STAND A64<br />
W www.acrovision.co.uk<br />
Mixing expertise will be demonstrated across several units<br />
including a new model kneader mixer that will be launched<br />
Widely known as ‘the mixer<br />
people’, Winkworth will<br />
be exhibiting a Z250 model<br />
kneader mixer for the first<br />
time at the PPMA Show.<br />
It will be presented in an open<br />
way so touch, feel, robustness<br />
and quality can all be sensed<br />
by visitors to the stand.<br />
Ordinarily, safety needs would<br />
prevent close observation, but<br />
this model has been prepared<br />
especially for interaction.<br />
The kneader mixers are<br />
a particular specialty of<br />
Winkworth and <strong>with</strong> designs<br />
it has built for over 60 years,<br />
the company has supplied<br />
machines for applications such<br />
as silicone rubber, chewing<br />
gum, ostomy products, hot<br />
melt adhesives, metal powder<br />
blending and protein bars.<br />
“These vastly different<br />
applications are common<br />
only in the mixing<br />
action,” says managing<br />
director Grant Jamieson.<br />
“However, Winkworth’s total<br />
customisation approach is<br />
key to designing and making<br />
optimised machines which<br />
totally fit the purpose,” he says.<br />
“This collaborative approach<br />
and adapting accordingly has<br />
made Winkworth a global<br />
favourite in kneader mixers,”<br />
says Jamieson.<br />
STAND A40<br />
W www.mixe