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Manufacturing Machinery World April 2020

Machinery World was launched in 1982 to serve the machinery & production engineering market. Editorially Machinery World is a news and information source that gives direct contact with the provider of innovative services and equipment. Editorial is available both online and as hard copy.

Machinery World was launched in 1982 to serve the machinery & production engineering market.

Editorially Machinery World is a news and information source that gives direct contact with the provider of innovative services and equipment. Editorial is available both online and as hard copy.

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NEW PRODUCTS – NEW PRODUCTS – NEW PRODUCTS

SICK’S SIG200 IS

AN IO-LINK

MASTER AND

CONTROL

SYSTEM IN ONE

SICK has unveiled its SIG200 PROFINET

Sensor Integration Gateway, the first in a

family of intelligent Industry 4.0 gateways

designed to work as both IO-Link Masters

and small, distributed control systems in one.

It makes light work of configuring localised

sensor applications and, at the same time,

opens up high-speed transfer of sensor

status, parameter and diagnostics data with

enterprise-level or cloud-based systems.

SICK’s SIG200 Sensor Integration

Gateway is an IO-Link Master with an onboard

web server that collects, combines,

evaluates and transmits signals from IO-Link

devices from any manufacturer. SICK’s

innovative DualTalk technology means the

SIG200 needs only one cable to communicate

simultaneously via the fieldbus with the

machine controller and with higher-level

enterprise or web-based systems.

Data can be integrated transparently into

both common PLC environments and higherlevel

systems. The SIG200’s built-in logic

and remote intelligence make it quick and

easy for engineers to create and run

distributed sensor applications, even

independently of the PLC.

“The beauty of the SIG200 is that it offers

all the Industry 4.0 benefits of setting up a

system using an IO-Link Master, PLC and

sensors. Alternatively, it opens a second

route, where you can by-pass the PLC and

create your own data gathering system

linking straight to the cloud,” explains David

Hannaby, SICK’s UK Product Manager for

Presence Detection.

SICK is offering an IO-Link Master

Starter Kit, which contains everything

needed to set up an application using the

SIG200. The kit includes the SIG200, IMC

Proximity Sensor, WLG16 photoelectric

sensor and reflector, cabling and accessories

together with SICK’s SOPAS ET and

FieldEcho software. Step by step guidance is

provided for a quick-start configuration of a

simple application using the IO-Link Master.

Email: andrea.hornby@sick.co.uk.

Web: www.sick.co.uk

KYOCERA EXTENDS PORTFOLIO WITH

NEW TANGENTIAL MILLING CUTTERS

Kyocera has added the MEV tangential cutter

series to its wide milling products portfolio,

which was first presented at the EMO 2019.

Moreover, by adding the new MFLN,

Kyocera provides a high-efficiency tool for

heavy milling. The Japanese company is thus

meeting the high demand for cutting tools

that offer extreme resistance and stable

performance and a variety of cutting

conditions.

The 90° cutter MEV offers a high rigidity

due to a higher web thickness than

conventional cutters. Another advantage is

the low cutting force due to axial rake angle

of max. 17°. The advanced cutting

performance can be noticed by excellent

finish bottom and squareness of the tooled

workpiece. The increased hardness and wide

contact surface additionally improve the tool

life. In order to reduce stress on the cutter

body, the development work was carried out

using state-of-the-art simulation and analysis

technology.

Also, the newly developed triangular

inserts with three cutting edges contribute to

the low cutting force and increased

toolholder rigidity.

The PR15-Serie utilizes MEGACOAT

NANO coating technology with excellent

wear and adhesion resistance. The high

performance of the inserts makes machining

more stable and less prone to chatter. Thus,

they represent high performance,

economical, and multi-functional milling

solutions, which, among others, find use for

Folding of sheet metal can be automated

using a new bending centre from Swiss

manufacturer, Bystronic. It lowers

production costs, promotes accuracy and

consistency, and at the same time increases

flexibility for dealing with batch sizes from

small runs to large series. Bending Cell is

available in the UK through the group's

Coventry subsidiary. It is based on the

company's Xpert Pro press brake served by a

7-axis robot that is able to cope with a wide

variety of component sizes and shapes.

A gripper changer, tool changer and

magazine, and material storage unit may be

either factory-fitted or retrofitted at a later

shouldering, slotting, and ramping at depths

of cut of 6 mm or less.

Kyocera’s new high efficiency cutter

MFLN with a wide contact face of insert are

optimal for large depths of cut and high feed

rates. The tangentially mounted inserts with

a length of 22 mm and two cutting edges on

both sides provide an increased rigidity and

stableness, low cutting force, and high

reliability on heavy milling. As a result, the

MFLN reduces the tendency to chatter and

prevents sudden insert fracture. Together

with Kyocera’s original PVD coating

technology MEGACOAT NANO1 with high

hardness (35 Gpa) and excellent oxidation

resistance, the MFLN promises a long tool

life. It offers three cutter styles including

different cutting edge angles in order to

cover a wide variety of machining

applications: cutting edge angles of 90°

(MFLN90), 70° (MFLN70) and 45° (MFLN45).

www.kyocera.co.uk

AUTOMATED BENDING OF SHEET METAL

time, allowing not only component handling

but also gripper and bending tool exchange

to be autonomous. The modular system

enables existing Xpert Pro machines in the

field to be automated.

Intelligent offline programming software

saves time by determining the optimal

bending sequence for every job. The program

for the next order can be downloaded

without interrupting the current process. The

cell can accommodate production of kits of

parts needed for a complete assembly.

While the robot is bending, staff can

perform other tasks such as the supply and

removal of sheet and parts, or operation of a

laser cutting machine or welding system. The

cell is simple to use, as both the robot and

press brake are controlled using the same

touch screen. The ByVision Bending user

interface provides the user with an overview

of the current job status and the remaining

production time, even optionally on mobile

devices.

Email: daniel.thombs@bystronic.com

Web: www.bystronic.com

26 Manufacturing Machinery World, April 2020

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