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Brochure Coil Coatings - BASF Coatings

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<strong>Coil</strong> <strong>Coatings</strong><br />

Solutions made by <strong>BASF</strong><br />

Industrial <strong>Coatings</strong> Solutions


2 3<br />

Contents<br />

3<br />

<strong>BASF</strong><br />

The Chemical Company<br />

4 – 5<br />

<strong>BASF</strong> <strong>Coatings</strong><br />

Solutions which help our customers shine<br />

6 –7<br />

Substrates<br />

Form, function and variety<br />

8 – 9<br />

Paint technologies<br />

Reliable benefits<br />

10 –11<br />

<strong>Coil</strong> coating<br />

Non-stop coating<br />

12 –13<br />

COILTEC ® primer<br />

Underlying efficiency<br />

14 –15<br />

<strong>BASF</strong> topcoats<br />

The first impression counts<br />

16 –17<br />

<strong>Coil</strong> coatings for white goods<br />

Household harmony<br />

18 –19<br />

<strong>BASF</strong> coil coatings – special products<br />

Customised performance<br />

20 – 21<br />

Systematic variety<br />

Features and application options for coil coatings by <strong>BASF</strong><br />

22 – 23<br />

Our service concept<br />

Offer more – achieve more<br />

Imprint<br />

Publisher:<br />

<strong>BASF</strong> <strong>Coatings</strong> GmbH | Postfach 6123 | 48136 Münster | Germany<br />

Tel.: +49 2501 14 0 | Fax: +49 2501 14 3373 | Internet: www.basf-coatings.com | E-Mail: <strong>Coil</strong>CoatingEU@basf.com<br />

Editor: Anne Heimes-Scheller | <strong>BASF</strong> <strong>Coatings</strong> GmbH | Münster<br />

Project management: Klaus Dartmann<br />

Concept and layout: Corporate Werbeagentur GmbH<br />

<strong>BASF</strong><br />

The Chemical Company<br />

Your reliable partner<br />

<strong>BASF</strong> is the world’s leading chemical<br />

company. We offer high-quality<br />

products and intelligent solutions for<br />

almost all industries and sectors –<br />

from chemicals, plastics and performance<br />

products to plant protection<br />

chemicals, and on to oil and gas.<br />

As your partner, we help your company<br />

to achieve success – reliably,<br />

sustainably and innovatively.<br />

Shared goals<br />

Our products, services and ideas<br />

enable us to help in the search for<br />

answers to global challenges such<br />

as climate protection, energy<br />

efficiency, food supply and mobility.<br />

At the same time, we aim to grow<br />

profitably together with our customers,<br />

business partners and workforce<br />

and thus consistently increase the<br />

value of our company – economically<br />

and ecologically.<br />

Shared future<br />

We develop new technologies and<br />

use them to open up additional<br />

market opportunities and to meet<br />

our responsibilities to society and<br />

the environment. Our ideas, work<br />

and commitment therefore represent<br />

a major contribution to a liveable<br />

future – for ourselves and for coming<br />

generations.


4 5<br />

<strong>BASF</strong> <strong>Coatings</strong><br />

Solutions which help our customers shine<br />

<strong>BASF</strong> <strong>Coatings</strong> develops, manufactures and markets a high-quality range of innovative automotive OEM coatings,<br />

automotive refinish products, industrial coatings and decorative paints. As part of the <strong>BASF</strong> Group, we are excellently<br />

positioned in all the sectors in which we operate and are among the leading companies globally within the coatings<br />

industry. We offer intelligent solutions for complex challenges – and more: we use our passion and commitment to<br />

ensure that our customers and partners achieve excellent market positions with their products and services.<br />

High-performance<br />

industrial coatings<br />

Whether in the form of pre- or post-<br />

coatings, our industrial coatings<br />

give surfaces protection, colour<br />

and gloss. We go ahead in our work<br />

to make these coatings even more<br />

effective and attractive – using<br />

innovations which represent a global<br />

benchmark for quality and ecoefficiency.<br />

Steel and aluminium coils are<br />

coated with our pre-coatings<br />

before being processed further.<br />

They are used particularly in the<br />

construction, appliance and<br />

automotive industries.<br />

Our post-coatings are used for a<br />

very wide range of industrial<br />

applications – coatings for the<br />

appliance industry, corrosion<br />

protection in shipbuilding and on<br />

land and wind turbine coatings<br />

are just a few examples.<br />

Superior coil coatings<br />

<strong>Coil</strong>-coated sheet metal is tough,<br />

easy to process and highly versatile<br />

in its applications. For this reason<br />

these materials are in high demand,<br />

particularly in the construction<br />

industry, for example for façade and<br />

roof elements made of steel or<br />

aluminium. <strong>Coil</strong>-coated metal is also<br />

indispensable for the manufacture of<br />

household products such as lights<br />

and white and brown goods.<br />

Our coating products are not only<br />

used for the optimum surface<br />

protection they offer. The colours<br />

and special effects made possible<br />

by <strong>BASF</strong> <strong>Coatings</strong> products also<br />

enable architects to create new<br />

impacts repeatedly: building colours<br />

matching the company logo, metallic<br />

effects for spectacular architecture<br />

and reflective colour pigments<br />

which keep metal roofs cool, even<br />

in summer.<br />

Know-how and service<br />

especially for the<br />

construction industry<br />

<strong>BASF</strong>’s Construction Network Team<br />

(CNT) brings together the company’s<br />

comprehensive expertise in the<br />

construction sector in a unique way.<br />

To ensure a sustainable increase in<br />

the value of building projects, our<br />

coil coating experts collaborate with<br />

<strong>BASF</strong> R&D, sales and management<br />

specialists on individual product and<br />

service solutions along the entire<br />

value-added chain within the<br />

construction industry.<br />

In the Construction Network Team,<br />

all the staff from the various<br />

divisions of the <strong>BASF</strong> Group work<br />

closely together – with the interests<br />

of the respective customers as their<br />

constant focus. The synergy effects<br />

arising from this pooling of expertise<br />

and market knowledge emphasise<br />

the <strong>BASF</strong> <strong>Coatings</strong> philosophy:<br />

offering customers genuine added<br />

value in efficient and productive<br />

partnerships.


6 7<br />

Substrates<br />

Form, function and variety<br />

It doesn’t matter whether it’s for washing machine housings, a roof covering or a façade element. Flat rolled metal<br />

from a steel or aluminium mill is the basis of countless industrially manufactured products. More than 20 million<br />

tonnes of steel are coated annually around the world using the coil coating process. Additionally 2 million tonnes or<br />

so of aluminium and other substrates are coated. The later application is a key factor in determining which material<br />

is processed in which form.<br />

Choice of substrate<br />

Which substrate is the right one for<br />

a particular application is decided on<br />

the basis of various criteria. The<br />

further machining stages, for example,<br />

the coated metal has to undergo,<br />

have to be taken into account when<br />

selecting the substrate. Roll forming,<br />

bending and deep-drawing each<br />

require a particular material strength<br />

and grade. The coated product’s<br />

field of use – whether indoors or<br />

outdoors, as a structural element or<br />

in a transport operation – also plays<br />

a key role in selecting the substrate.<br />

Steel – strong, durable,<br />

universally usable<br />

Steel boasts a long service life,<br />

universal applicability and good<br />

recycling properties. The material<br />

properties can be adapted to a wide<br />

range of applications by means of<br />

alloys or thermal and mechanical<br />

treatment. Cold rolled steel offers<br />

the following fundamental options<br />

for further processing:<br />

Sheet steel which is not further<br />

treated is mainly used indoors –<br />

i.e. for products which are rarely<br />

exposed to aggressive influences<br />

and are thus less at risk of<br />

corrosion, such as lights.<br />

Refined sheet steel is either<br />

hot-dip galvanised or electrogalvanised<br />

(using zinc, magnesium,<br />

aluminium or an alloy of these)<br />

and is the most frequently used<br />

substrate in coil coating. The<br />

resulting products, such as façade<br />

and roof elements, withstand<br />

outdoor climatic exposure very<br />

well – and meet extremely<br />

stringent specifications in terms<br />

of weather and corrosion resistance<br />

and service life.<br />

Aluminium – light, versatile<br />

and flexible<br />

Aluminium is comparable to steel in<br />

many regards – for example, with<br />

reference to its durability, its varied<br />

applications and its recyclability.<br />

Although it may not be as strong as<br />

steel, it is two-thirds lighter. Aluminium<br />

is therefore often used in aviation<br />

and other transport applications,<br />

and it is also very popular with<br />

architects. The selection of special<br />

alloys allows the mechanical<br />

properties of aluminium – for instance,<br />

hardness and deep-drawability – to<br />

be specifically adapted to the desired<br />

product features.


8 9<br />

Paint technologies<br />

Reliable benefits<br />

Different paint technologies are used in the coil coating process. Which one is selected depends on the downstream<br />

processes and on the properties required later in the end product. The coating for façade elements, for instance, should<br />

be especially durable and weather-resistant. Washing machine housings, on the other hand, require a surface which will<br />

reliably protect the machines against detergents throughout their lifetime. In most cases, the paints used contain polyester<br />

binders. When more specialised or particularly challenging requirements are to be met, polyurethane, PVC and PVDF<br />

binders are used.<br />

Cost-effective solutions:<br />

Polyester coatings<br />

On the one hand, paints manufactured<br />

on the basis of polyester binders can<br />

be resilient – which is ideal for moulding<br />

processes. On the other hand, they<br />

can be formulated such that they are<br />

very hard and tough. Thanks to their<br />

balance of surface properties, such as<br />

resilience and scratch resistance, and<br />

their high cost effectiveness, polyester<br />

coatings are the material of choice<br />

for a wide range of applications in the<br />

construction industry.<br />

High-quality all-rounders:<br />

Polyurethane (PU)<br />

coatings<br />

PU coatings are particularly effective<br />

paint systems in which polyurethane<br />

or polyester resins are used and<br />

cross-linked with isocyanates. Compared<br />

with polyester coatings, this<br />

approach improves important material<br />

properties such as durability, adhesion<br />

and resilience. However, these benefits<br />

also entail higher material costs. Due<br />

to their excellent surface properties,<br />

PU coatings are outstandingly suitable<br />

for household appliances, but also for<br />

textured surfaces, such as on roller<br />

shutters, gutters and façades.<br />

Extremely resistant:<br />

Plastisols<br />

<strong>Coatings</strong> based on PVC dispersions<br />

are extremely resistant and durable.<br />

Whereas polyester and PU coatings<br />

have film thicknesses of between<br />

15 and 30 µm, PVC coatings with their<br />

greater film thicknesses of 150 to<br />

200 µm offer very good protection<br />

even in an aggressive industrial<br />

atmosphere – and furthermore feature<br />

outstanding surface properties and<br />

extremely high flexibility. New developments<br />

with optimised UV resistance<br />

show greater resistance still, even<br />

under exposure to extreme weather<br />

conditions. Plastisols have been used<br />

for decades as standard in the<br />

construction industry on steel wall,<br />

roof and façade elements.<br />

Extremely durable: PVDF<br />

It is over 30 years ago that coatings<br />

based on polyvinylidene fluoride<br />

resins were launched. They offer the<br />

highest resistance to sunlight and UV<br />

light as well as the best resistance to<br />

other weather influences. They also<br />

feature excellent formability and corrosion<br />

resistance, so PVDF coatings<br />

are used as high-end products in<br />

demanding architectural applications.


10 11<br />

<strong>Coil</strong> coating<br />

Non-stop coating<br />

The coil coating process offers a variety of benefits over unit coating. It is carried out as a continuous process,<br />

enabling production to run without interruption. This results, for example, in lower material input for cleaning,<br />

pretreatment and paint application – which not only saves costs, but is also good for the environment.<br />

The non-stop, uniform coil coating process also delivers visually perfect surfaces of consistently high quality.<br />

The classic coil coating process<br />

Entry accumulator<br />

Topcoat<br />

(1) Degreasing,<br />

rinsing, pretreatment<br />

Primer<br />

Pretreatment<br />

Zinc<br />

Metal<br />

(2) Primer application<br />

(3) Topcoat application<br />

(4) Curing oven<br />

Curing oven<br />

Greater efficiency<br />

for The high-end classic coil quality coating process<br />

The Irrespective waterborne of whether <strong>BASF</strong> pretreatment it is being used primer for steel also or offers<br />

new, aluminium, more efficient the coil coating application process options is essentially for 2-coat the lines.<br />

Since same. the The optimised continuously pretreatment moving metal unit for band the (line pretreatment<br />

primer speed 30–180 enables m/min) pretreatment is cleaned and and priming pretreated to be carried (1),<br />

out coated in a (2 single and 3), stage, cured the in line an capacity oven (4), freed cooled up with in this the way<br />

can aid of be air used or water directly (5) for and another recoiled coat (7). – without the coil<br />

(6) Lamination<br />

(5) Cooling<br />

Cooling<br />

Exit accumulator<br />

accumulator<br />

being The preparatory coated having steps to (1) be consist passed of through cleaning, the degreas- line twice<br />

as ing previously. and chemically pretreating the metal. Various<br />

These coats are options, applied which in succession, substantially depending reduce the on production the later<br />

costs use of for the high-end coated sheet: products, on the include, front these for instance, are the primer<br />

the (2) and application topcoat of (3), a and clear on that the provides reverse a the backcoat, product which with<br />

additional can be applied surface at the properties. same time as the primer or topcoat.<br />

After each coating step the paint film is cured in the oven<br />

(4). Dwell time in the oven is 15-45 seconds. This twosided<br />

coating offers the optimum corrosion protection.<br />

A protective film (6) can also be applied, if required, at the<br />

end of the coating process.<br />

(7) Recoiler


10 11<br />

<strong>Coil</strong> coating<br />

Non-stop coating<br />

The coil coating process offers a variety of benefits over unit coating. It is carried out as a continuous process,<br />

enabling production to run without interruption. This results, for example, in lower material input for cleaning,<br />

pretreatment and paint application – which not only saves costs, but is also good for the environment.<br />

The non-stop, uniform coil coating process also delivers visually perfect surfaces of consistently high quality.<br />

Entry Entry accumulator accumulator<br />

The 1-coat classic line for coil shortened coating process working process<br />

Degreasing, (1) Degreasing, rinsing,<br />

pretreatment rinsing, pretreatment primer application<br />

Topcoat<br />

Topcoat<br />

Waterborne pretreatment primer<br />

Primer<br />

Pretreatment Zinc<br />

Zinc Metal<br />

Metal<br />

(2) Primer application<br />

Topcoat application<br />

(3) Topcoat application<br />

Greater efficiency<br />

for Alternative high-end for quality 1-coat systems<br />

The In order waterborne to satisfy <strong>BASF</strong> current pretreatment market requirements, primer also <strong>BASF</strong> offers<br />

new, <strong>Coatings</strong> more has efficient developed application a new options coil coating for 2-coat process lines. for<br />

Since an efficient the optimised 1-coat application. pretreatment The unit process for the is pretreatment<br />

based on<br />

primer the new enables waterborne pretreatment <strong>BASF</strong> pretreatment and priming primer to be carried used in<br />

out the pretreatment in a single stage, unit, the which line may capacity require freed slight up process in this way<br />

can modification. be used directly With the for new another product, coat pretreatment – without the and coil<br />

priming can be carried out in a single stage. The topcoat<br />

is then applied directly afterwards. The use of the new<br />

<strong>BASF</strong> pretreatment primer opens up completely new<br />

Curing oven applications for this line configuration, for example for<br />

products used outdoors where the production process<br />

Cooling<br />

in the past required a more complex 2-coat application<br />

line. The <strong>BASF</strong> pretreatment primer thus expands the<br />

application range of 1-coat lines which, in their conven-<br />

Curing oven<br />

Lamination<br />

Cooling<br />

Exit Exit accumulator<br />

being tional form, coated were having limited to be to passed the manufacture through the of products line twice<br />

as for previously. indoor use. The performance of this type of line can be<br />

These<br />

significantly<br />

options,<br />

increased<br />

which<br />

as<br />

substantially<br />

a result. Furthermore,<br />

reduce the<br />

the<br />

production<br />

new procosts<br />

cess offers<br />

for high-end<br />

numerous<br />

products,<br />

economic<br />

include,<br />

and environmental<br />

for instance,<br />

benefits:<br />

the higher application productivity of a clear by that cutting provides down the on process product with stages<br />

additional simplified surface line layout properties.<br />

reduced energy requirement<br />

lower emissions (VOC ~1% when using the waterborne<br />

pretreatment primer)<br />

coating without pretreatment – direct to metal<br />

Recoiler


10 11<br />

<strong>Coil</strong> coating<br />

Non-stop coating<br />

The coil coating process offers a variety of benefits over unit coating. It is carried out as a continuous process,<br />

enabling production to run without interruption. This results, for example, in lower material input for cleaning,<br />

pretreatment and paint application – which not only saves costs, but is also good for the environment.<br />

The non-stop, uniform coil coating process also delivers visually perfect surfaces of consistently high quality.<br />

2-coat line with<br />

The additional classic product coil coating process<br />

Entry accumulator<br />

Degreasing, rinsing,<br />

pretreatment primer application<br />

(1) Degreasing,<br />

rinsing, pretreatment<br />

Basecoat application<br />

(2) Primer application<br />

Topcoat<br />

(3) Topcoat<br />

Clear application<br />

application<br />

Clear<br />

Primer<br />

Basecoat Pretreatment<br />

Zinc<br />

Waterborne pretreatment primer<br />

Metal<br />

Zinc<br />

Metal<br />

Curing oven<br />

Greater efficiency<br />

for high-end quality<br />

The waterborne <strong>BASF</strong> pretreatment primer also offers<br />

new, more efficient application options for 2-coat lines.<br />

Since the optimised pretreatment unit for the pretreatment<br />

primer enables pretreatment and priming to be carried<br />

out in a single stage, the line capacity freed up in this way<br />

can be used directly for another coat – without the coil<br />

Lamination<br />

Cooling<br />

Exit accumulator<br />

being coated having to be passed through the line twice<br />

as previously.<br />

These options, which substantially reduce the production<br />

costs for high-end products, include, for instance,<br />

the application of a clear that provides the product with<br />

additional surface properties.<br />

Recoiler


12 13<br />

COILTEC ® primer<br />

Underlying efficiency<br />

As the basis for almost every coating, the primer ensures optimum adhesion between the pretreated substrate<br />

and the topcoat. In addition, it plays a significant role in protecting products outdoors against corrosion – while at<br />

the same time having to deliver the best possible level of resilience for all subsequent processing stages. <strong>BASF</strong>’s<br />

COILTEC ® primers meet all these requirements to an exceptional degree and form the ideal basis particularly for<br />

outdoor applications in the construction industry. It is a fundamental requirement that the primer has to be compatible<br />

not only with the substrate, but also with the respective topcoat. Plastisol topcoats therefore require special<br />

primers. For all other topcoats, <strong>BASF</strong>’s chromate-free COILTEC ® TOP Universal primer offers the optimum basis<br />

for efficient coil coating.<br />

The answer to everything:<br />

COILTEC ® TOP Universal<br />

A multi-purpose genius which is the<br />

economic and environmental benchmark:<br />

COILTEC ® TOP Universal<br />

primer can be used on almost all<br />

substrates and in combination with<br />

almost all topcoats available on the<br />

market. It is an updated and further<br />

optimised version of the proven<br />

COILTEC ® Universal primer and<br />

offers an even better spreading rate<br />

and higher eco-efficiency. The<br />

significantly reduced solvent content<br />

also makes the chromate-free<br />

COILTEC ® TOP Universal primer even<br />

more environment-friendly. Its enhanced<br />

and more stable quality<br />

enables higher coating line speeds.<br />

The high-quality primer also offers<br />

further improved performance in<br />

the areas of flexibility, adhesion and<br />

corrosion protection.<br />

Genuine specialists:<br />

<strong>BASF</strong> special primers<br />

The <strong>BASF</strong> special primers are highquality<br />

solutions for special applications<br />

– for example, primers with<br />

special anti-corrosion properties,<br />

primers for creating textured surfaces<br />

as demanded for garage doors, for<br />

instance, or as a base on aluminium<br />

substrates.<br />

COILTEC ® A:<br />

Plastisol topcoats require special<br />

primers which ensure perfect<br />

adhesion to the substrate. <strong>BASF</strong><br />

developed the acrylic COILTEC ® A<br />

primer for this purpose: it ensures<br />

optimum corrosion protection and<br />

supports all the typical properties<br />

of the PVC plastisols, such as high<br />

flexibility and the resulting excellent<br />

performance in stamping and<br />

moulding processes.<br />

COILTEC ® P CF Alu:<br />

The COILTEC ® P CF Alu primer,<br />

specially developed for use on<br />

aluminium substrates, offers<br />

particularly efficient performance<br />

for coatings and the required<br />

corrosion protection in combination<br />

with maximum flexibility.<br />

COILTEC ® U:<br />

The polyurethane-based<br />

COILTEC ® U primer offers the<br />

same universal application options<br />

as the COILTEC ® TOP Universal<br />

primer, but with even better performance<br />

than this – particularly<br />

with reference to flexibility, adhesion,<br />

wet adhesion and corrosion<br />

protection.<br />

41 µm<br />

12 µm<br />

26 µm<br />

18 µm<br />

4 µm<br />

The new<br />

waterborne primer:<br />

COILTEC ® Pre<br />

<strong>BASF</strong>’s newly developed<br />

COILTEC ® Pre waterborne pretreatment<br />

primer combines two<br />

functions in a single product:<br />

it enables pretreating and priming<br />

to be carried out in a single stage.<br />

COILTEC ® Pre consequently<br />

offers completely new application<br />

options for more efficient operation<br />

of coil coating lines.


14 15<br />

<strong>BASF</strong> topcoats<br />

The first impression counts<br />

The specifications for the surface appearance of coil-coated objects are as varied as the products made from the<br />

coil-coated steel. It’s about more than just the colour: the topcoat is often also required to be glossy or matt, coloured,<br />

flexible, particularly UV-resistant – or to combine many different functions with each other. As a global player among<br />

coatings specialists, <strong>BASF</strong> <strong>Coatings</strong> offers its customers the complete range of these features, for example paint<br />

systems to meet almost every demand coupled with unparalleled expertise in the fields of colour and colour matching,<br />

pigments and special effects.<br />

Knowing what works:<br />

Colours and special<br />

The effects perfect from performance <strong>BASF</strong><br />

for <strong>BASF</strong> every <strong>Coatings</strong> requirement:<br />

has a worldwide<br />

POLYCERAM ® Plus<br />

reputation for its coatings and paints<br />

– <strong>BASF</strong>’s and, as POLYCERAM our customer, you benefit<br />

fully from our comprehensive expertise<br />

and experience.<br />

As a partner to the automotive industry<br />

of many years’ standing, we<br />

have also developed extensive<br />

knowledge of the reproducibility<br />

of colours and are able to feed this<br />

knowledge into our collaboration<br />

with our partners in the coil coating<br />

industry.<br />

® Plus intelligent<br />

topcoat system offers fast, efficient<br />

and, above all, tailored products that<br />

particularly benefit the construction<br />

industry. That is because the product<br />

lines of the POLYCERAM ® Plus range<br />

are ideally suited to the varying regional<br />

climatic and weather influences<br />

and deliver outstanding performance in<br />

terms of UV and temperature resistance.<br />

Typical application fields therefore<br />

include façade cladding and roofing.<br />

What Using is carefully important formulated to us is not pigment only<br />

that pastes we and ourselves the appropriate stand out converters, with our<br />

wealth our paint of experts experience can and produce expertise, almost<br />

but any also conceivable that the colour same applies and gloss to our level.<br />

Other customers’ features, products too, such finished as UV with resistance,<br />

our paints. flexibility, texture and hardness<br />

are carefully matched and adjusted<br />

by selecting the appropriate converter<br />

and pigment paste – to reliably<br />

produce an optimum coating result.<br />

The POLYCERAM ® Plus topcoat<br />

family comprises eight product lines.<br />

Four UV classes as defined in European<br />

standard EN 10169 and the degree<br />

of flexibility of the coating were chosen<br />

as the criteria for positioning them<br />

within the new topcoat system. The<br />

result of this systematic approach is<br />

that the eight new POLYCERAM ® Plus<br />

topcoat lines seamlessly cover the<br />

entire specification range.<br />

Image courtesy of Stahl-Informations-Zentrum.


14 15<br />

<strong>BASF</strong> topcoats<br />

The first impression counts<br />

The specifications for the surface appearance of coil-coated objects are as varied as the products made from the<br />

coil-coated steel. It’s about more than just the colour: the topcoat is often also required to be glossy or matt, coloured,<br />

flexible, particularly UV-resistant – or to combine many different functions with each other. As a global player among<br />

coatings specialists, <strong>BASF</strong> <strong>Coatings</strong> offers its customers the complete range of these features, for example paint<br />

systems to meet almost every demand coupled with unparalleled expertise in the fields of colour and colour matching,<br />

pigments and special effects.<br />

Image courtesy of Tata Steel.<br />

Image courtesy of Tata Steel.<br />

Knowing what works:<br />

Always Colours an and appropriate special<br />

solution effects from <strong>BASF</strong><br />

<strong>BASF</strong> In addition <strong>Coatings</strong> to the has POLYCERAM a worldwide<br />

reputation for its coatings and paints<br />

– and, as our customer, you benefit<br />

fully from our comprehensive expertise<br />

and experience.<br />

As a partner to the automotive industry<br />

of many years’ standing, we<br />

have also developed extensive<br />

knowledge of the reproducibility<br />

of colours and are able to feed this<br />

knowledge into our collaboration<br />

with our partners in the coil coating<br />

industry.<br />

What is important to us is not only<br />

that we ourselves stand out with our<br />

wealth of experience and expertise,<br />

but also that the same applies to our<br />

customers’ products finished with<br />

our paints.<br />

® Plus<br />

system we offer a large number of<br />

other outstanding topcoats for a very<br />

wide range of applications and special<br />

cases. We also invest continually in<br />

product development and optimisation<br />

– which always involves matching the<br />

properties and quality of the paints to<br />

the requirements of the coil coating<br />

industry and its customers.<br />

PLASTICERAM ® has been a proven<br />

performer for years for demanding<br />

outdoor applications in the construction<br />

industry and features especially<br />

high film thickness, flexibility<br />

and durability.<br />

FLUOROCERAM ® is a PVDF<br />

topcoat for outdoor applications<br />

in high-end quality.


14 15<br />

<strong>BASF</strong> topcoats<br />

The first impression counts<br />

The specifications for the surface appearance of coil-coated objects are as varied as the products made from the<br />

coil-coated steel. It’s about more than just the colour: the topcoat is often also required to be glossy or matt, coloured,<br />

flexible, particularly UV-resistant – or to combine many different functions with each other. As a global player among<br />

coatings specialists, <strong>BASF</strong> <strong>Coatings</strong> offers its customers the complete range of these features, for example paint<br />

systems to meet almost every demand coupled with unparalleled expertise in the fields of colour and colour matching,<br />

pigments and special effects.<br />

Image courtesy of Franz Ebner, Atelier Albert Wimmer ZT-GmbH.<br />

Knowing what works:<br />

Colours and special<br />

effects from <strong>BASF</strong><br />

<strong>BASF</strong> <strong>Coatings</strong> has a worldwide<br />

reputation for its coatings and paints<br />

– and, as our customer, you benefit<br />

fully from our comprehensive expertise<br />

and experience.<br />

As a partner to the automotive industry<br />

of many years’ standing, we<br />

have also developed extensive<br />

knowledge of the reproducibility<br />

of colours and are able to feed this<br />

knowledge into our collaboration<br />

with our partners in the coil coating<br />

industry.<br />

What is important to us is not only<br />

that we ourselves stand out with our<br />

wealth of experience and expertise,<br />

but also that the same applies to our<br />

customers’ products finished with<br />

our paints.


16 17<br />

<strong>Coil</strong> coatings<br />

for white goods<br />

Household harmony<br />

Image courtesy of Robert Bosch Hausgeräte GmbH<br />

and Siemens Electrogeräte GmbH.<br />

Domestic appliances such as washing machines, driers, fridges, microwaves and dishwashers are<br />

still termed “white goods” even though they have long since been available in colours other than a<br />

neutral white. Today these appliances can be found in households in a wide variety of looks – from<br />

very elegant stainless steel to metallic effects and on to colourfully glossy or textured surfaces.<br />

Steel producers and appliance manufacturers use coil-coated sheets to manufacture this variety<br />

of surfaces economically. Especially to this end, <strong>BASF</strong> <strong>Coatings</strong> develops high-performance paint<br />

systems which combine modern designs, robust surfaces and efficient production.<br />

Attractive on the outside,<br />

functional on the inside<br />

As demands on the performance of<br />

household appliances have risen,<br />

so have the expectations on their<br />

surface coating. They are not only<br />

required to look perfect, they are also<br />

expected to retain their good looks<br />

in the long term – despite the varied<br />

stresses to which the appliances<br />

are exposed in day-to-day use: they<br />

have to withstand not only cleaners<br />

and detergents, but also “attacks”<br />

by ketchup, mustard, vinegar, herbs<br />

and spices, shoe polish and other<br />

common household substances.<br />

For this reason, the paint products<br />

from <strong>BASF</strong> <strong>Coatings</strong> for white goods<br />

are designed to cope with extreme<br />

stresses – and also permit economical<br />

application.<br />

All-rounders:<br />

<strong>BASF</strong>’s special products<br />

for white goods<br />

Polyester and PU compounds, which<br />

feature very good surface properties,<br />

are used as the basis for <strong>BASF</strong>’s<br />

paint products for white goods.<br />

FLEXTEC ® U is a chromate-free,<br />

PU-based primer for achieving<br />

textured or smooth surfaces and<br />

fully meets the special requirements<br />

for manufacturing household<br />

appliances.<br />

FLEXCERAM ® topcoats were<br />

specially developed for the<br />

household appliance industry:<br />

the topcoats feature a good<br />

balance of flexibility and scratch<br />

resistance. The PU product is<br />

also detergent-resistant.<br />

FLEXBACK ® U is a flexible,<br />

transparent backcoat especially<br />

for household appliances and<br />

effectively and reliably meets<br />

the requirements for coating the<br />

insides of appliances.


18 19<br />

Image courtesy of Tata Steel.<br />

<strong>BASF</strong> coil coatings<br />

– special products<br />

Customised performance<br />

The wide spectrum of products manufactured from steel or aluminium sheets requires extremely<br />

flexible coating solutions. We carry a range of high-performance special products for our customers’<br />

sometimes very individual specification profiles:<br />

CLEARCERAM ® are clears which are used for a wide variety of applications to produce smooth or<br />

textured surfaces.<br />

COILBACK ® backcoats offer reliable protection against corrosion and functionality on those surface<br />

elements which are not in the foreground visually on the finished product. They ensure adhesion of<br />

foams which are used, for example, in the construction industry as insulation. They can also be used<br />

with a range of adhesives, for example for bonding insulating material to the reverse. The backcoats<br />

also help reduce tool wear in subsequent operations, such as profiling, stamping and deep-drawing.<br />

FLEXCERAM ® P is a topcoat specially designed for lighting. It has been formulated to be highly<br />

resilient, heat-resistant and glossy. It can be processed in both a 2-coat and a 1-coat (without primer)<br />

process.<br />

SPECCOAT ® is the name of <strong>BASF</strong> products for special requirements. They are used to coat packaging<br />

bands, brown goods, whiteboards and air-conditioning units.<br />

You name it, we make it<br />

For particular customer requirements<br />

we also offer absolutely customised<br />

coating solutions for one-off special<br />

cases, such as company façades<br />

with a high-gloss look. Innovation<br />

meetings and special development<br />

talks are held from which unique<br />

surfaces emerge that perfectly meet<br />

all the specifications of the task that<br />

was set.


20 21<br />

Systematic variety<br />

Features and application options<br />

for coil coatings by <strong>BASF</strong><br />

Gloss<br />

Weathering resistance<br />

Corrosion resistance<br />

Adhesion<br />

Hardness<br />

Flexibility<br />

Properties:<br />

Others:<br />

Transport<br />

Packaging bands<br />

Whiteboards<br />

Brown goods<br />

Lights<br />

Blinds<br />

Decorative items<br />

Household appliances:<br />

Cookers<br />

Washing machines<br />

Fridges/freezers<br />

x<br />

xx<br />

x<br />

x<br />

xx<br />

xxx<br />

xx<br />

Doors<br />

Shelves<br />

* depending on application<br />

Outdoor construction<br />

applications:<br />

Roofs<br />

Façades<br />

Gates/garage doors<br />

Roller shutters<br />

Indoor applications:<br />

Ceiling panels<br />

Air-conditioning systems<br />

COILTEC ®<br />

COILTEC ® TOP<br />

x x x x x x x x<br />

x x x x x x x x<br />

x x x x x x x x x<br />

x x x x x<br />

POLYCERAM ® Plus P<br />

POLYCERAM ® (Plus) U<br />

PLASTICERAM ® TOP<br />

PLASTICERAM ® SUN<br />

x x x x x x<br />

x x x x<br />

x x x x x x x<br />

x x x x x<br />

x x x x<br />

x x x x x x<br />

x x<br />

x x x x x<br />

x x x x<br />

x x x x x x<br />

x x<br />

x<br />

x<br />

x x<br />

xx<br />

xxx<br />

xxx xxx xx xx xx x x x *<br />

x<br />

x<br />

xx<br />

x xx *<br />

xx xxx xx xx xx *<br />

x x xx<br />

xx xx<br />

xx xx x<br />

x<br />

xxx xxx xxx xxx xxx<br />

xx x x xx *<br />

xxx<br />

xxx<br />

x<br />

xx xxx xxx xx xxx<br />

xx *<br />

xxx<br />

xx xxx x *<br />

FLUOROCERAM ®<br />

FLEXTEC ®<br />

FLEXCERAM ®<br />

FLEXBACK ®<br />

COILBACK ®<br />

CLEARCERAM ®<br />

SPECCOAT ®


22 23<br />

Our service concept<br />

Offer more – achieve more<br />

We offer our customers far more than high-quality paint products. Additionally, <strong>BASF</strong> <strong>Coatings</strong> is far more than a<br />

paint manufacturer: as a genuine partner, we support you and your business with a wide range of services related<br />

to coatings and coating technology – leaving you free to concentrate on your core business as a coater.<br />

Our Paint Management concept extends from just-in-time supplies to a small-scale paint factory on the customer’s<br />

premises. We are also happy to share our know-how directly with our customers – in workshops, at conferences or<br />

in individual consultation.<br />

At your service:<br />

<strong>BASF</strong> Paint Management<br />

We have been assisting our customers<br />

to achieve lasting cost savings<br />

through the <strong>BASF</strong> Paint Management<br />

concept since the mid-1990s. On<br />

request, we handle transport, storage<br />

and scheduling of paint products<br />

right up to just-in-time supplies. We<br />

produce paints in exactly the right<br />

colour and viscosity and test the paint<br />

and film properties on the customer’s<br />

premises. We also take responsibility<br />

for the correct treatment or disposal<br />

of solvents and paint residues. Each<br />

individual service element of the<br />

modular Paint Management concept<br />

is precisely matched to your wishes<br />

and requirements – to ensure that you<br />

enjoy the greatest possible benefit.<br />

Your small-scale paint factory:<br />

PEVICOAT ®<br />

At the heart of the <strong>BASF</strong> Paint Management<br />

concept is PEVICOAT ® , the<br />

small-scale paint factory positioned<br />

near your coating line. The computerassisted<br />

mixing system can mix any<br />

colour and gloss level within a very<br />

short time – and supply the exact<br />

quantity of precisely reproduced material.<br />

This allows coaters to respond<br />

quickly and flexibly to the wishes of<br />

their customers or to technical<br />

necessities, while saving costs at the<br />

same time.<br />

Benefits of PEVICOAT ® at a glance:<br />

Better customer service thanks to<br />

shorter response times<br />

Accelerated production workflows<br />

Optimised production planning<br />

as a result of the ability to respond<br />

more flexibly to requests for<br />

changes<br />

Shorter downtimes for the coil<br />

coating line because paint resources<br />

and know-how are directly<br />

available on the line<br />

Reduced costs because there is no<br />

longer a requirement to hold stock<br />

and no minimum purchase quantities<br />

have to be met<br />

Less dependence on suppliers<br />

For customers:<br />

Individual workshops<br />

The introduction of new coating<br />

products or the integration of these<br />

products in a company’s operations<br />

often raises a number of queries on<br />

the customer’s part. <strong>BASF</strong> <strong>Coatings</strong><br />

is happy to assist you and your staff<br />

with detailed information material and<br />

specialist presentations which are<br />

individually compiled in response to<br />

your queries and needs in the form of<br />

a customer workshop.<br />

By experts:<br />

Technical consultation<br />

<strong>BASF</strong> <strong>Coatings</strong>’ technicians are<br />

acknowledged experts in coating<br />

lines. On request they will gladly<br />

provide on site advice on issues such<br />

as line configuration, applications<br />

and line speed – and will also help<br />

with troubleshooting. They are happy<br />

to provide assistance to steel and<br />

aluminium producers installing a coil<br />

coating line for the first time or<br />

expanding an existing one. Our<br />

technicians will also draft individual<br />

solutions in joint innovation meetings<br />

and development talks with our<br />

customers.<br />

Worldwide:<br />

Always there for you<br />

If you would like to know more<br />

about <strong>BASF</strong> <strong>Coatings</strong> and its varied<br />

product range, please visit<br />

www.basf-coatings.com where you<br />

will find further details. If you are<br />

interested to receive more information<br />

in person about our services for<br />

you and your company, please contact<br />

us directly. E-mail or phone us – we<br />

look forward to talking with you.<br />

The <strong>BASF</strong> <strong>Coatings</strong> team


<strong>BASF</strong> <strong>Coatings</strong> GmbH<br />

Glasuritstraße 1<br />

48165 Münster<br />

Germany<br />

Tel.: +49 2501 14 0<br />

Fax: +49 2501 14 33 73<br />

E-Mail: <strong>Coil</strong>CoatingEUI@<strong>BASF</strong>.com<br />

<strong>BASF</strong> <strong>Coatings</strong> Limited<br />

Deeside, Flintshire CH5 2UA<br />

United Kingdom<br />

Tel.: +44 12 44 28 13 15<br />

Fax: +44 12 44 28 13 16<br />

E-Mail: <strong>Coil</strong>CoatingEUII@<strong>BASF</strong>.com<br />

<strong>BASF</strong> <strong>Coatings</strong> SA<br />

19004 Guadalajara, Spain<br />

Tel.: +34 949 20 90 00<br />

Fax: +34 949 20 91 16<br />

E-Mail: <strong>Coil</strong>CoatingES@<strong>BASF</strong>.com<br />

OOO <strong>BASF</strong> Wostok<br />

119017 Moscow, Russia<br />

Tel.: +74 95 231 7120<br />

Fax: +74 95 231 7124<br />

E-Mail: <strong>Coil</strong>CoatingRUS@<strong>BASF</strong>.com<br />

<strong>BASF</strong> <strong>Coatings</strong> (Pty) Limited<br />

Vanderbijlpark, South Africa<br />

Tel.: +27 16 889 7490<br />

Fax: +27 16 889 7493<br />

E-Mail: <strong>Coil</strong>CoatingRSA@<strong>BASF</strong>.com

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