Brochure Coil Coatings - BASF Coatings
Brochure Coil Coatings - BASF Coatings
Brochure Coil Coatings - BASF Coatings
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<strong>Coil</strong> <strong>Coatings</strong><br />
Solutions made by <strong>BASF</strong><br />
Industrial <strong>Coatings</strong> Solutions
2 3<br />
Contents<br />
3<br />
<strong>BASF</strong><br />
The Chemical Company<br />
4 – 5<br />
<strong>BASF</strong> <strong>Coatings</strong><br />
Solutions which help our customers shine<br />
6 –7<br />
Substrates<br />
Form, function and variety<br />
8 – 9<br />
Paint technologies<br />
Reliable benefits<br />
10 –11<br />
<strong>Coil</strong> coating<br />
Non-stop coating<br />
12 –13<br />
COILTEC ® primer<br />
Underlying efficiency<br />
14 –15<br />
<strong>BASF</strong> topcoats<br />
The first impression counts<br />
16 –17<br />
<strong>Coil</strong> coatings for white goods<br />
Household harmony<br />
18 –19<br />
<strong>BASF</strong> coil coatings – special products<br />
Customised performance<br />
20 – 21<br />
Systematic variety<br />
Features and application options for coil coatings by <strong>BASF</strong><br />
22 – 23<br />
Our service concept<br />
Offer more – achieve more<br />
Imprint<br />
Publisher:<br />
<strong>BASF</strong> <strong>Coatings</strong> GmbH | Postfach 6123 | 48136 Münster | Germany<br />
Tel.: +49 2501 14 0 | Fax: +49 2501 14 3373 | Internet: www.basf-coatings.com | E-Mail: <strong>Coil</strong>CoatingEU@basf.com<br />
Editor: Anne Heimes-Scheller | <strong>BASF</strong> <strong>Coatings</strong> GmbH | Münster<br />
Project management: Klaus Dartmann<br />
Concept and layout: Corporate Werbeagentur GmbH<br />
<strong>BASF</strong><br />
The Chemical Company<br />
Your reliable partner<br />
<strong>BASF</strong> is the world’s leading chemical<br />
company. We offer high-quality<br />
products and intelligent solutions for<br />
almost all industries and sectors –<br />
from chemicals, plastics and performance<br />
products to plant protection<br />
chemicals, and on to oil and gas.<br />
As your partner, we help your company<br />
to achieve success – reliably,<br />
sustainably and innovatively.<br />
Shared goals<br />
Our products, services and ideas<br />
enable us to help in the search for<br />
answers to global challenges such<br />
as climate protection, energy<br />
efficiency, food supply and mobility.<br />
At the same time, we aim to grow<br />
profitably together with our customers,<br />
business partners and workforce<br />
and thus consistently increase the<br />
value of our company – economically<br />
and ecologically.<br />
Shared future<br />
We develop new technologies and<br />
use them to open up additional<br />
market opportunities and to meet<br />
our responsibilities to society and<br />
the environment. Our ideas, work<br />
and commitment therefore represent<br />
a major contribution to a liveable<br />
future – for ourselves and for coming<br />
generations.
4 5<br />
<strong>BASF</strong> <strong>Coatings</strong><br />
Solutions which help our customers shine<br />
<strong>BASF</strong> <strong>Coatings</strong> develops, manufactures and markets a high-quality range of innovative automotive OEM coatings,<br />
automotive refinish products, industrial coatings and decorative paints. As part of the <strong>BASF</strong> Group, we are excellently<br />
positioned in all the sectors in which we operate and are among the leading companies globally within the coatings<br />
industry. We offer intelligent solutions for complex challenges – and more: we use our passion and commitment to<br />
ensure that our customers and partners achieve excellent market positions with their products and services.<br />
High-performance<br />
industrial coatings<br />
Whether in the form of pre- or post-<br />
coatings, our industrial coatings<br />
give surfaces protection, colour<br />
and gloss. We go ahead in our work<br />
to make these coatings even more<br />
effective and attractive – using<br />
innovations which represent a global<br />
benchmark for quality and ecoefficiency.<br />
Steel and aluminium coils are<br />
coated with our pre-coatings<br />
before being processed further.<br />
They are used particularly in the<br />
construction, appliance and<br />
automotive industries.<br />
Our post-coatings are used for a<br />
very wide range of industrial<br />
applications – coatings for the<br />
appliance industry, corrosion<br />
protection in shipbuilding and on<br />
land and wind turbine coatings<br />
are just a few examples.<br />
Superior coil coatings<br />
<strong>Coil</strong>-coated sheet metal is tough,<br />
easy to process and highly versatile<br />
in its applications. For this reason<br />
these materials are in high demand,<br />
particularly in the construction<br />
industry, for example for façade and<br />
roof elements made of steel or<br />
aluminium. <strong>Coil</strong>-coated metal is also<br />
indispensable for the manufacture of<br />
household products such as lights<br />
and white and brown goods.<br />
Our coating products are not only<br />
used for the optimum surface<br />
protection they offer. The colours<br />
and special effects made possible<br />
by <strong>BASF</strong> <strong>Coatings</strong> products also<br />
enable architects to create new<br />
impacts repeatedly: building colours<br />
matching the company logo, metallic<br />
effects for spectacular architecture<br />
and reflective colour pigments<br />
which keep metal roofs cool, even<br />
in summer.<br />
Know-how and service<br />
especially for the<br />
construction industry<br />
<strong>BASF</strong>’s Construction Network Team<br />
(CNT) brings together the company’s<br />
comprehensive expertise in the<br />
construction sector in a unique way.<br />
To ensure a sustainable increase in<br />
the value of building projects, our<br />
coil coating experts collaborate with<br />
<strong>BASF</strong> R&D, sales and management<br />
specialists on individual product and<br />
service solutions along the entire<br />
value-added chain within the<br />
construction industry.<br />
In the Construction Network Team,<br />
all the staff from the various<br />
divisions of the <strong>BASF</strong> Group work<br />
closely together – with the interests<br />
of the respective customers as their<br />
constant focus. The synergy effects<br />
arising from this pooling of expertise<br />
and market knowledge emphasise<br />
the <strong>BASF</strong> <strong>Coatings</strong> philosophy:<br />
offering customers genuine added<br />
value in efficient and productive<br />
partnerships.
6 7<br />
Substrates<br />
Form, function and variety<br />
It doesn’t matter whether it’s for washing machine housings, a roof covering or a façade element. Flat rolled metal<br />
from a steel or aluminium mill is the basis of countless industrially manufactured products. More than 20 million<br />
tonnes of steel are coated annually around the world using the coil coating process. Additionally 2 million tonnes or<br />
so of aluminium and other substrates are coated. The later application is a key factor in determining which material<br />
is processed in which form.<br />
Choice of substrate<br />
Which substrate is the right one for<br />
a particular application is decided on<br />
the basis of various criteria. The<br />
further machining stages, for example,<br />
the coated metal has to undergo,<br />
have to be taken into account when<br />
selecting the substrate. Roll forming,<br />
bending and deep-drawing each<br />
require a particular material strength<br />
and grade. The coated product’s<br />
field of use – whether indoors or<br />
outdoors, as a structural element or<br />
in a transport operation – also plays<br />
a key role in selecting the substrate.<br />
Steel – strong, durable,<br />
universally usable<br />
Steel boasts a long service life,<br />
universal applicability and good<br />
recycling properties. The material<br />
properties can be adapted to a wide<br />
range of applications by means of<br />
alloys or thermal and mechanical<br />
treatment. Cold rolled steel offers<br />
the following fundamental options<br />
for further processing:<br />
Sheet steel which is not further<br />
treated is mainly used indoors –<br />
i.e. for products which are rarely<br />
exposed to aggressive influences<br />
and are thus less at risk of<br />
corrosion, such as lights.<br />
Refined sheet steel is either<br />
hot-dip galvanised or electrogalvanised<br />
(using zinc, magnesium,<br />
aluminium or an alloy of these)<br />
and is the most frequently used<br />
substrate in coil coating. The<br />
resulting products, such as façade<br />
and roof elements, withstand<br />
outdoor climatic exposure very<br />
well – and meet extremely<br />
stringent specifications in terms<br />
of weather and corrosion resistance<br />
and service life.<br />
Aluminium – light, versatile<br />
and flexible<br />
Aluminium is comparable to steel in<br />
many regards – for example, with<br />
reference to its durability, its varied<br />
applications and its recyclability.<br />
Although it may not be as strong as<br />
steel, it is two-thirds lighter. Aluminium<br />
is therefore often used in aviation<br />
and other transport applications,<br />
and it is also very popular with<br />
architects. The selection of special<br />
alloys allows the mechanical<br />
properties of aluminium – for instance,<br />
hardness and deep-drawability – to<br />
be specifically adapted to the desired<br />
product features.
8 9<br />
Paint technologies<br />
Reliable benefits<br />
Different paint technologies are used in the coil coating process. Which one is selected depends on the downstream<br />
processes and on the properties required later in the end product. The coating for façade elements, for instance, should<br />
be especially durable and weather-resistant. Washing machine housings, on the other hand, require a surface which will<br />
reliably protect the machines against detergents throughout their lifetime. In most cases, the paints used contain polyester<br />
binders. When more specialised or particularly challenging requirements are to be met, polyurethane, PVC and PVDF<br />
binders are used.<br />
Cost-effective solutions:<br />
Polyester coatings<br />
On the one hand, paints manufactured<br />
on the basis of polyester binders can<br />
be resilient – which is ideal for moulding<br />
processes. On the other hand, they<br />
can be formulated such that they are<br />
very hard and tough. Thanks to their<br />
balance of surface properties, such as<br />
resilience and scratch resistance, and<br />
their high cost effectiveness, polyester<br />
coatings are the material of choice<br />
for a wide range of applications in the<br />
construction industry.<br />
High-quality all-rounders:<br />
Polyurethane (PU)<br />
coatings<br />
PU coatings are particularly effective<br />
paint systems in which polyurethane<br />
or polyester resins are used and<br />
cross-linked with isocyanates. Compared<br />
with polyester coatings, this<br />
approach improves important material<br />
properties such as durability, adhesion<br />
and resilience. However, these benefits<br />
also entail higher material costs. Due<br />
to their excellent surface properties,<br />
PU coatings are outstandingly suitable<br />
for household appliances, but also for<br />
textured surfaces, such as on roller<br />
shutters, gutters and façades.<br />
Extremely resistant:<br />
Plastisols<br />
<strong>Coatings</strong> based on PVC dispersions<br />
are extremely resistant and durable.<br />
Whereas polyester and PU coatings<br />
have film thicknesses of between<br />
15 and 30 µm, PVC coatings with their<br />
greater film thicknesses of 150 to<br />
200 µm offer very good protection<br />
even in an aggressive industrial<br />
atmosphere – and furthermore feature<br />
outstanding surface properties and<br />
extremely high flexibility. New developments<br />
with optimised UV resistance<br />
show greater resistance still, even<br />
under exposure to extreme weather<br />
conditions. Plastisols have been used<br />
for decades as standard in the<br />
construction industry on steel wall,<br />
roof and façade elements.<br />
Extremely durable: PVDF<br />
It is over 30 years ago that coatings<br />
based on polyvinylidene fluoride<br />
resins were launched. They offer the<br />
highest resistance to sunlight and UV<br />
light as well as the best resistance to<br />
other weather influences. They also<br />
feature excellent formability and corrosion<br />
resistance, so PVDF coatings<br />
are used as high-end products in<br />
demanding architectural applications.
10 11<br />
<strong>Coil</strong> coating<br />
Non-stop coating<br />
The coil coating process offers a variety of benefits over unit coating. It is carried out as a continuous process,<br />
enabling production to run without interruption. This results, for example, in lower material input for cleaning,<br />
pretreatment and paint application – which not only saves costs, but is also good for the environment.<br />
The non-stop, uniform coil coating process also delivers visually perfect surfaces of consistently high quality.<br />
The classic coil coating process<br />
Entry accumulator<br />
Topcoat<br />
(1) Degreasing,<br />
rinsing, pretreatment<br />
Primer<br />
Pretreatment<br />
Zinc<br />
Metal<br />
(2) Primer application<br />
(3) Topcoat application<br />
(4) Curing oven<br />
Curing oven<br />
Greater efficiency<br />
for The high-end classic coil quality coating process<br />
The Irrespective waterborne of whether <strong>BASF</strong> pretreatment it is being used primer for steel also or offers<br />
new, aluminium, more efficient the coil coating application process options is essentially for 2-coat the lines.<br />
Since same. the The optimised continuously pretreatment moving metal unit for band the (line pretreatment<br />
primer speed 30–180 enables m/min) pretreatment is cleaned and and priming pretreated to be carried (1),<br />
out coated in a (2 single and 3), stage, cured the in line an capacity oven (4), freed cooled up with in this the way<br />
can aid of be air used or water directly (5) for and another recoiled coat (7). – without the coil<br />
(6) Lamination<br />
(5) Cooling<br />
Cooling<br />
Exit accumulator<br />
accumulator<br />
being The preparatory coated having steps to (1) be consist passed of through cleaning, the degreas- line twice<br />
as ing previously. and chemically pretreating the metal. Various<br />
These coats are options, applied which in succession, substantially depending reduce the on production the later<br />
costs use of for the high-end coated sheet: products, on the include, front these for instance, are the primer<br />
the (2) and application topcoat of (3), a and clear on that the provides reverse a the backcoat, product which with<br />
additional can be applied surface at the properties. same time as the primer or topcoat.<br />
After each coating step the paint film is cured in the oven<br />
(4). Dwell time in the oven is 15-45 seconds. This twosided<br />
coating offers the optimum corrosion protection.<br />
A protective film (6) can also be applied, if required, at the<br />
end of the coating process.<br />
(7) Recoiler
10 11<br />
<strong>Coil</strong> coating<br />
Non-stop coating<br />
The coil coating process offers a variety of benefits over unit coating. It is carried out as a continuous process,<br />
enabling production to run without interruption. This results, for example, in lower material input for cleaning,<br />
pretreatment and paint application – which not only saves costs, but is also good for the environment.<br />
The non-stop, uniform coil coating process also delivers visually perfect surfaces of consistently high quality.<br />
Entry Entry accumulator accumulator<br />
The 1-coat classic line for coil shortened coating process working process<br />
Degreasing, (1) Degreasing, rinsing,<br />
pretreatment rinsing, pretreatment primer application<br />
Topcoat<br />
Topcoat<br />
Waterborne pretreatment primer<br />
Primer<br />
Pretreatment Zinc<br />
Zinc Metal<br />
Metal<br />
(2) Primer application<br />
Topcoat application<br />
(3) Topcoat application<br />
Greater efficiency<br />
for Alternative high-end for quality 1-coat systems<br />
The In order waterborne to satisfy <strong>BASF</strong> current pretreatment market requirements, primer also <strong>BASF</strong> offers<br />
new, <strong>Coatings</strong> more has efficient developed application a new options coil coating for 2-coat process lines. for<br />
Since an efficient the optimised 1-coat application. pretreatment The unit process for the is pretreatment<br />
based on<br />
primer the new enables waterborne pretreatment <strong>BASF</strong> pretreatment and priming primer to be carried used in<br />
out the pretreatment in a single stage, unit, the which line may capacity require freed slight up process in this way<br />
can modification. be used directly With the for new another product, coat pretreatment – without the and coil<br />
priming can be carried out in a single stage. The topcoat<br />
is then applied directly afterwards. The use of the new<br />
<strong>BASF</strong> pretreatment primer opens up completely new<br />
Curing oven applications for this line configuration, for example for<br />
products used outdoors where the production process<br />
Cooling<br />
in the past required a more complex 2-coat application<br />
line. The <strong>BASF</strong> pretreatment primer thus expands the<br />
application range of 1-coat lines which, in their conven-<br />
Curing oven<br />
Lamination<br />
Cooling<br />
Exit Exit accumulator<br />
being tional form, coated were having limited to be to passed the manufacture through the of products line twice<br />
as for previously. indoor use. The performance of this type of line can be<br />
These<br />
significantly<br />
options,<br />
increased<br />
which<br />
as<br />
substantially<br />
a result. Furthermore,<br />
reduce the<br />
the<br />
production<br />
new procosts<br />
cess offers<br />
for high-end<br />
numerous<br />
products,<br />
economic<br />
include,<br />
and environmental<br />
for instance,<br />
benefits:<br />
the higher application productivity of a clear by that cutting provides down the on process product with stages<br />
additional simplified surface line layout properties.<br />
reduced energy requirement<br />
lower emissions (VOC ~1% when using the waterborne<br />
pretreatment primer)<br />
coating without pretreatment – direct to metal<br />
Recoiler
10 11<br />
<strong>Coil</strong> coating<br />
Non-stop coating<br />
The coil coating process offers a variety of benefits over unit coating. It is carried out as a continuous process,<br />
enabling production to run without interruption. This results, for example, in lower material input for cleaning,<br />
pretreatment and paint application – which not only saves costs, but is also good for the environment.<br />
The non-stop, uniform coil coating process also delivers visually perfect surfaces of consistently high quality.<br />
2-coat line with<br />
The additional classic product coil coating process<br />
Entry accumulator<br />
Degreasing, rinsing,<br />
pretreatment primer application<br />
(1) Degreasing,<br />
rinsing, pretreatment<br />
Basecoat application<br />
(2) Primer application<br />
Topcoat<br />
(3) Topcoat<br />
Clear application<br />
application<br />
Clear<br />
Primer<br />
Basecoat Pretreatment<br />
Zinc<br />
Waterborne pretreatment primer<br />
Metal<br />
Zinc<br />
Metal<br />
Curing oven<br />
Greater efficiency<br />
for high-end quality<br />
The waterborne <strong>BASF</strong> pretreatment primer also offers<br />
new, more efficient application options for 2-coat lines.<br />
Since the optimised pretreatment unit for the pretreatment<br />
primer enables pretreatment and priming to be carried<br />
out in a single stage, the line capacity freed up in this way<br />
can be used directly for another coat – without the coil<br />
Lamination<br />
Cooling<br />
Exit accumulator<br />
being coated having to be passed through the line twice<br />
as previously.<br />
These options, which substantially reduce the production<br />
costs for high-end products, include, for instance,<br />
the application of a clear that provides the product with<br />
additional surface properties.<br />
Recoiler
12 13<br />
COILTEC ® primer<br />
Underlying efficiency<br />
As the basis for almost every coating, the primer ensures optimum adhesion between the pretreated substrate<br />
and the topcoat. In addition, it plays a significant role in protecting products outdoors against corrosion – while at<br />
the same time having to deliver the best possible level of resilience for all subsequent processing stages. <strong>BASF</strong>’s<br />
COILTEC ® primers meet all these requirements to an exceptional degree and form the ideal basis particularly for<br />
outdoor applications in the construction industry. It is a fundamental requirement that the primer has to be compatible<br />
not only with the substrate, but also with the respective topcoat. Plastisol topcoats therefore require special<br />
primers. For all other topcoats, <strong>BASF</strong>’s chromate-free COILTEC ® TOP Universal primer offers the optimum basis<br />
for efficient coil coating.<br />
The answer to everything:<br />
COILTEC ® TOP Universal<br />
A multi-purpose genius which is the<br />
economic and environmental benchmark:<br />
COILTEC ® TOP Universal<br />
primer can be used on almost all<br />
substrates and in combination with<br />
almost all topcoats available on the<br />
market. It is an updated and further<br />
optimised version of the proven<br />
COILTEC ® Universal primer and<br />
offers an even better spreading rate<br />
and higher eco-efficiency. The<br />
significantly reduced solvent content<br />
also makes the chromate-free<br />
COILTEC ® TOP Universal primer even<br />
more environment-friendly. Its enhanced<br />
and more stable quality<br />
enables higher coating line speeds.<br />
The high-quality primer also offers<br />
further improved performance in<br />
the areas of flexibility, adhesion and<br />
corrosion protection.<br />
Genuine specialists:<br />
<strong>BASF</strong> special primers<br />
The <strong>BASF</strong> special primers are highquality<br />
solutions for special applications<br />
– for example, primers with<br />
special anti-corrosion properties,<br />
primers for creating textured surfaces<br />
as demanded for garage doors, for<br />
instance, or as a base on aluminium<br />
substrates.<br />
COILTEC ® A:<br />
Plastisol topcoats require special<br />
primers which ensure perfect<br />
adhesion to the substrate. <strong>BASF</strong><br />
developed the acrylic COILTEC ® A<br />
primer for this purpose: it ensures<br />
optimum corrosion protection and<br />
supports all the typical properties<br />
of the PVC plastisols, such as high<br />
flexibility and the resulting excellent<br />
performance in stamping and<br />
moulding processes.<br />
COILTEC ® P CF Alu:<br />
The COILTEC ® P CF Alu primer,<br />
specially developed for use on<br />
aluminium substrates, offers<br />
particularly efficient performance<br />
for coatings and the required<br />
corrosion protection in combination<br />
with maximum flexibility.<br />
COILTEC ® U:<br />
The polyurethane-based<br />
COILTEC ® U primer offers the<br />
same universal application options<br />
as the COILTEC ® TOP Universal<br />
primer, but with even better performance<br />
than this – particularly<br />
with reference to flexibility, adhesion,<br />
wet adhesion and corrosion<br />
protection.<br />
41 µm<br />
12 µm<br />
26 µm<br />
18 µm<br />
4 µm<br />
The new<br />
waterborne primer:<br />
COILTEC ® Pre<br />
<strong>BASF</strong>’s newly developed<br />
COILTEC ® Pre waterborne pretreatment<br />
primer combines two<br />
functions in a single product:<br />
it enables pretreating and priming<br />
to be carried out in a single stage.<br />
COILTEC ® Pre consequently<br />
offers completely new application<br />
options for more efficient operation<br />
of coil coating lines.
14 15<br />
<strong>BASF</strong> topcoats<br />
The first impression counts<br />
The specifications for the surface appearance of coil-coated objects are as varied as the products made from the<br />
coil-coated steel. It’s about more than just the colour: the topcoat is often also required to be glossy or matt, coloured,<br />
flexible, particularly UV-resistant – or to combine many different functions with each other. As a global player among<br />
coatings specialists, <strong>BASF</strong> <strong>Coatings</strong> offers its customers the complete range of these features, for example paint<br />
systems to meet almost every demand coupled with unparalleled expertise in the fields of colour and colour matching,<br />
pigments and special effects.<br />
Knowing what works:<br />
Colours and special<br />
The effects perfect from performance <strong>BASF</strong><br />
for <strong>BASF</strong> every <strong>Coatings</strong> requirement:<br />
has a worldwide<br />
POLYCERAM ® Plus<br />
reputation for its coatings and paints<br />
– <strong>BASF</strong>’s and, as POLYCERAM our customer, you benefit<br />
fully from our comprehensive expertise<br />
and experience.<br />
As a partner to the automotive industry<br />
of many years’ standing, we<br />
have also developed extensive<br />
knowledge of the reproducibility<br />
of colours and are able to feed this<br />
knowledge into our collaboration<br />
with our partners in the coil coating<br />
industry.<br />
® Plus intelligent<br />
topcoat system offers fast, efficient<br />
and, above all, tailored products that<br />
particularly benefit the construction<br />
industry. That is because the product<br />
lines of the POLYCERAM ® Plus range<br />
are ideally suited to the varying regional<br />
climatic and weather influences<br />
and deliver outstanding performance in<br />
terms of UV and temperature resistance.<br />
Typical application fields therefore<br />
include façade cladding and roofing.<br />
What Using is carefully important formulated to us is not pigment only<br />
that pastes we and ourselves the appropriate stand out converters, with our<br />
wealth our paint of experts experience can and produce expertise, almost<br />
but any also conceivable that the colour same applies and gloss to our level.<br />
Other customers’ features, products too, such finished as UV with resistance,<br />
our paints. flexibility, texture and hardness<br />
are carefully matched and adjusted<br />
by selecting the appropriate converter<br />
and pigment paste – to reliably<br />
produce an optimum coating result.<br />
The POLYCERAM ® Plus topcoat<br />
family comprises eight product lines.<br />
Four UV classes as defined in European<br />
standard EN 10169 and the degree<br />
of flexibility of the coating were chosen<br />
as the criteria for positioning them<br />
within the new topcoat system. The<br />
result of this systematic approach is<br />
that the eight new POLYCERAM ® Plus<br />
topcoat lines seamlessly cover the<br />
entire specification range.<br />
Image courtesy of Stahl-Informations-Zentrum.
14 15<br />
<strong>BASF</strong> topcoats<br />
The first impression counts<br />
The specifications for the surface appearance of coil-coated objects are as varied as the products made from the<br />
coil-coated steel. It’s about more than just the colour: the topcoat is often also required to be glossy or matt, coloured,<br />
flexible, particularly UV-resistant – or to combine many different functions with each other. As a global player among<br />
coatings specialists, <strong>BASF</strong> <strong>Coatings</strong> offers its customers the complete range of these features, for example paint<br />
systems to meet almost every demand coupled with unparalleled expertise in the fields of colour and colour matching,<br />
pigments and special effects.<br />
Image courtesy of Tata Steel.<br />
Image courtesy of Tata Steel.<br />
Knowing what works:<br />
Always Colours an and appropriate special<br />
solution effects from <strong>BASF</strong><br />
<strong>BASF</strong> In addition <strong>Coatings</strong> to the has POLYCERAM a worldwide<br />
reputation for its coatings and paints<br />
– and, as our customer, you benefit<br />
fully from our comprehensive expertise<br />
and experience.<br />
As a partner to the automotive industry<br />
of many years’ standing, we<br />
have also developed extensive<br />
knowledge of the reproducibility<br />
of colours and are able to feed this<br />
knowledge into our collaboration<br />
with our partners in the coil coating<br />
industry.<br />
What is important to us is not only<br />
that we ourselves stand out with our<br />
wealth of experience and expertise,<br />
but also that the same applies to our<br />
customers’ products finished with<br />
our paints.<br />
® Plus<br />
system we offer a large number of<br />
other outstanding topcoats for a very<br />
wide range of applications and special<br />
cases. We also invest continually in<br />
product development and optimisation<br />
– which always involves matching the<br />
properties and quality of the paints to<br />
the requirements of the coil coating<br />
industry and its customers.<br />
PLASTICERAM ® has been a proven<br />
performer for years for demanding<br />
outdoor applications in the construction<br />
industry and features especially<br />
high film thickness, flexibility<br />
and durability.<br />
FLUOROCERAM ® is a PVDF<br />
topcoat for outdoor applications<br />
in high-end quality.
14 15<br />
<strong>BASF</strong> topcoats<br />
The first impression counts<br />
The specifications for the surface appearance of coil-coated objects are as varied as the products made from the<br />
coil-coated steel. It’s about more than just the colour: the topcoat is often also required to be glossy or matt, coloured,<br />
flexible, particularly UV-resistant – or to combine many different functions with each other. As a global player among<br />
coatings specialists, <strong>BASF</strong> <strong>Coatings</strong> offers its customers the complete range of these features, for example paint<br />
systems to meet almost every demand coupled with unparalleled expertise in the fields of colour and colour matching,<br />
pigments and special effects.<br />
Image courtesy of Franz Ebner, Atelier Albert Wimmer ZT-GmbH.<br />
Knowing what works:<br />
Colours and special<br />
effects from <strong>BASF</strong><br />
<strong>BASF</strong> <strong>Coatings</strong> has a worldwide<br />
reputation for its coatings and paints<br />
– and, as our customer, you benefit<br />
fully from our comprehensive expertise<br />
and experience.<br />
As a partner to the automotive industry<br />
of many years’ standing, we<br />
have also developed extensive<br />
knowledge of the reproducibility<br />
of colours and are able to feed this<br />
knowledge into our collaboration<br />
with our partners in the coil coating<br />
industry.<br />
What is important to us is not only<br />
that we ourselves stand out with our<br />
wealth of experience and expertise,<br />
but also that the same applies to our<br />
customers’ products finished with<br />
our paints.
16 17<br />
<strong>Coil</strong> coatings<br />
for white goods<br />
Household harmony<br />
Image courtesy of Robert Bosch Hausgeräte GmbH<br />
and Siemens Electrogeräte GmbH.<br />
Domestic appliances such as washing machines, driers, fridges, microwaves and dishwashers are<br />
still termed “white goods” even though they have long since been available in colours other than a<br />
neutral white. Today these appliances can be found in households in a wide variety of looks – from<br />
very elegant stainless steel to metallic effects and on to colourfully glossy or textured surfaces.<br />
Steel producers and appliance manufacturers use coil-coated sheets to manufacture this variety<br />
of surfaces economically. Especially to this end, <strong>BASF</strong> <strong>Coatings</strong> develops high-performance paint<br />
systems which combine modern designs, robust surfaces and efficient production.<br />
Attractive on the outside,<br />
functional on the inside<br />
As demands on the performance of<br />
household appliances have risen,<br />
so have the expectations on their<br />
surface coating. They are not only<br />
required to look perfect, they are also<br />
expected to retain their good looks<br />
in the long term – despite the varied<br />
stresses to which the appliances<br />
are exposed in day-to-day use: they<br />
have to withstand not only cleaners<br />
and detergents, but also “attacks”<br />
by ketchup, mustard, vinegar, herbs<br />
and spices, shoe polish and other<br />
common household substances.<br />
For this reason, the paint products<br />
from <strong>BASF</strong> <strong>Coatings</strong> for white goods<br />
are designed to cope with extreme<br />
stresses – and also permit economical<br />
application.<br />
All-rounders:<br />
<strong>BASF</strong>’s special products<br />
for white goods<br />
Polyester and PU compounds, which<br />
feature very good surface properties,<br />
are used as the basis for <strong>BASF</strong>’s<br />
paint products for white goods.<br />
FLEXTEC ® U is a chromate-free,<br />
PU-based primer for achieving<br />
textured or smooth surfaces and<br />
fully meets the special requirements<br />
for manufacturing household<br />
appliances.<br />
FLEXCERAM ® topcoats were<br />
specially developed for the<br />
household appliance industry:<br />
the topcoats feature a good<br />
balance of flexibility and scratch<br />
resistance. The PU product is<br />
also detergent-resistant.<br />
FLEXBACK ® U is a flexible,<br />
transparent backcoat especially<br />
for household appliances and<br />
effectively and reliably meets<br />
the requirements for coating the<br />
insides of appliances.
18 19<br />
Image courtesy of Tata Steel.<br />
<strong>BASF</strong> coil coatings<br />
– special products<br />
Customised performance<br />
The wide spectrum of products manufactured from steel or aluminium sheets requires extremely<br />
flexible coating solutions. We carry a range of high-performance special products for our customers’<br />
sometimes very individual specification profiles:<br />
CLEARCERAM ® are clears which are used for a wide variety of applications to produce smooth or<br />
textured surfaces.<br />
COILBACK ® backcoats offer reliable protection against corrosion and functionality on those surface<br />
elements which are not in the foreground visually on the finished product. They ensure adhesion of<br />
foams which are used, for example, in the construction industry as insulation. They can also be used<br />
with a range of adhesives, for example for bonding insulating material to the reverse. The backcoats<br />
also help reduce tool wear in subsequent operations, such as profiling, stamping and deep-drawing.<br />
FLEXCERAM ® P is a topcoat specially designed for lighting. It has been formulated to be highly<br />
resilient, heat-resistant and glossy. It can be processed in both a 2-coat and a 1-coat (without primer)<br />
process.<br />
SPECCOAT ® is the name of <strong>BASF</strong> products for special requirements. They are used to coat packaging<br />
bands, brown goods, whiteboards and air-conditioning units.<br />
You name it, we make it<br />
For particular customer requirements<br />
we also offer absolutely customised<br />
coating solutions for one-off special<br />
cases, such as company façades<br />
with a high-gloss look. Innovation<br />
meetings and special development<br />
talks are held from which unique<br />
surfaces emerge that perfectly meet<br />
all the specifications of the task that<br />
was set.
20 21<br />
Systematic variety<br />
Features and application options<br />
for coil coatings by <strong>BASF</strong><br />
Gloss<br />
Weathering resistance<br />
Corrosion resistance<br />
Adhesion<br />
Hardness<br />
Flexibility<br />
Properties:<br />
Others:<br />
Transport<br />
Packaging bands<br />
Whiteboards<br />
Brown goods<br />
Lights<br />
Blinds<br />
Decorative items<br />
Household appliances:<br />
Cookers<br />
Washing machines<br />
Fridges/freezers<br />
x<br />
xx<br />
x<br />
x<br />
xx<br />
xxx<br />
xx<br />
Doors<br />
Shelves<br />
* depending on application<br />
Outdoor construction<br />
applications:<br />
Roofs<br />
Façades<br />
Gates/garage doors<br />
Roller shutters<br />
Indoor applications:<br />
Ceiling panels<br />
Air-conditioning systems<br />
COILTEC ®<br />
COILTEC ® TOP<br />
x x x x x x x x<br />
x x x x x x x x<br />
x x x x x x x x x<br />
x x x x x<br />
POLYCERAM ® Plus P<br />
POLYCERAM ® (Plus) U<br />
PLASTICERAM ® TOP<br />
PLASTICERAM ® SUN<br />
x x x x x x<br />
x x x x<br />
x x x x x x x<br />
x x x x x<br />
x x x x<br />
x x x x x x<br />
x x<br />
x x x x x<br />
x x x x<br />
x x x x x x<br />
x x<br />
x<br />
x<br />
x x<br />
xx<br />
xxx<br />
xxx xxx xx xx xx x x x *<br />
x<br />
x<br />
xx<br />
x xx *<br />
xx xxx xx xx xx *<br />
x x xx<br />
xx xx<br />
xx xx x<br />
x<br />
xxx xxx xxx xxx xxx<br />
xx x x xx *<br />
xxx<br />
xxx<br />
x<br />
xx xxx xxx xx xxx<br />
xx *<br />
xxx<br />
xx xxx x *<br />
FLUOROCERAM ®<br />
FLEXTEC ®<br />
FLEXCERAM ®<br />
FLEXBACK ®<br />
COILBACK ®<br />
CLEARCERAM ®<br />
SPECCOAT ®
22 23<br />
Our service concept<br />
Offer more – achieve more<br />
We offer our customers far more than high-quality paint products. Additionally, <strong>BASF</strong> <strong>Coatings</strong> is far more than a<br />
paint manufacturer: as a genuine partner, we support you and your business with a wide range of services related<br />
to coatings and coating technology – leaving you free to concentrate on your core business as a coater.<br />
Our Paint Management concept extends from just-in-time supplies to a small-scale paint factory on the customer’s<br />
premises. We are also happy to share our know-how directly with our customers – in workshops, at conferences or<br />
in individual consultation.<br />
At your service:<br />
<strong>BASF</strong> Paint Management<br />
We have been assisting our customers<br />
to achieve lasting cost savings<br />
through the <strong>BASF</strong> Paint Management<br />
concept since the mid-1990s. On<br />
request, we handle transport, storage<br />
and scheduling of paint products<br />
right up to just-in-time supplies. We<br />
produce paints in exactly the right<br />
colour and viscosity and test the paint<br />
and film properties on the customer’s<br />
premises. We also take responsibility<br />
for the correct treatment or disposal<br />
of solvents and paint residues. Each<br />
individual service element of the<br />
modular Paint Management concept<br />
is precisely matched to your wishes<br />
and requirements – to ensure that you<br />
enjoy the greatest possible benefit.<br />
Your small-scale paint factory:<br />
PEVICOAT ®<br />
At the heart of the <strong>BASF</strong> Paint Management<br />
concept is PEVICOAT ® , the<br />
small-scale paint factory positioned<br />
near your coating line. The computerassisted<br />
mixing system can mix any<br />
colour and gloss level within a very<br />
short time – and supply the exact<br />
quantity of precisely reproduced material.<br />
This allows coaters to respond<br />
quickly and flexibly to the wishes of<br />
their customers or to technical<br />
necessities, while saving costs at the<br />
same time.<br />
Benefits of PEVICOAT ® at a glance:<br />
Better customer service thanks to<br />
shorter response times<br />
Accelerated production workflows<br />
Optimised production planning<br />
as a result of the ability to respond<br />
more flexibly to requests for<br />
changes<br />
Shorter downtimes for the coil<br />
coating line because paint resources<br />
and know-how are directly<br />
available on the line<br />
Reduced costs because there is no<br />
longer a requirement to hold stock<br />
and no minimum purchase quantities<br />
have to be met<br />
Less dependence on suppliers<br />
For customers:<br />
Individual workshops<br />
The introduction of new coating<br />
products or the integration of these<br />
products in a company’s operations<br />
often raises a number of queries on<br />
the customer’s part. <strong>BASF</strong> <strong>Coatings</strong><br />
is happy to assist you and your staff<br />
with detailed information material and<br />
specialist presentations which are<br />
individually compiled in response to<br />
your queries and needs in the form of<br />
a customer workshop.<br />
By experts:<br />
Technical consultation<br />
<strong>BASF</strong> <strong>Coatings</strong>’ technicians are<br />
acknowledged experts in coating<br />
lines. On request they will gladly<br />
provide on site advice on issues such<br />
as line configuration, applications<br />
and line speed – and will also help<br />
with troubleshooting. They are happy<br />
to provide assistance to steel and<br />
aluminium producers installing a coil<br />
coating line for the first time or<br />
expanding an existing one. Our<br />
technicians will also draft individual<br />
solutions in joint innovation meetings<br />
and development talks with our<br />
customers.<br />
Worldwide:<br />
Always there for you<br />
If you would like to know more<br />
about <strong>BASF</strong> <strong>Coatings</strong> and its varied<br />
product range, please visit<br />
www.basf-coatings.com where you<br />
will find further details. If you are<br />
interested to receive more information<br />
in person about our services for<br />
you and your company, please contact<br />
us directly. E-mail or phone us – we<br />
look forward to talking with you.<br />
The <strong>BASF</strong> <strong>Coatings</strong> team
<strong>BASF</strong> <strong>Coatings</strong> GmbH<br />
Glasuritstraße 1<br />
48165 Münster<br />
Germany<br />
Tel.: +49 2501 14 0<br />
Fax: +49 2501 14 33 73<br />
E-Mail: <strong>Coil</strong>CoatingEUI@<strong>BASF</strong>.com<br />
<strong>BASF</strong> <strong>Coatings</strong> Limited<br />
Deeside, Flintshire CH5 2UA<br />
United Kingdom<br />
Tel.: +44 12 44 28 13 15<br />
Fax: +44 12 44 28 13 16<br />
E-Mail: <strong>Coil</strong>CoatingEUII@<strong>BASF</strong>.com<br />
<strong>BASF</strong> <strong>Coatings</strong> SA<br />
19004 Guadalajara, Spain<br />
Tel.: +34 949 20 90 00<br />
Fax: +34 949 20 91 16<br />
E-Mail: <strong>Coil</strong>CoatingES@<strong>BASF</strong>.com<br />
OOO <strong>BASF</strong> Wostok<br />
119017 Moscow, Russia<br />
Tel.: +74 95 231 7120<br />
Fax: +74 95 231 7124<br />
E-Mail: <strong>Coil</strong>CoatingRUS@<strong>BASF</strong>.com<br />
<strong>BASF</strong> <strong>Coatings</strong> (Pty) Limited<br />
Vanderbijlpark, South Africa<br />
Tel.: +27 16 889 7490<br />
Fax: +27 16 889 7493<br />
E-Mail: <strong>Coil</strong>CoatingRSA@<strong>BASF</strong>.com