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bioplasticsMAGAZINE_0904

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Fig 3: Sheet samples: (Left Sample<br />

– Using rPET Control Flake; Middle &<br />

Right Samples – Using rPET Test Flake)<br />

CIELab, 10 degrees, D65<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

rPET control<br />

rPET test (w/ PLA)<br />

50/50 blend<br />

commercial sheet extrusion line. The control and test rPET<br />

flake was dried normally at typical PET conditions and no<br />

drying problems were noted by the sheet manufacturer.<br />

At the beginning of the run, sheet was made first using<br />

the rPET control flake (70% rPET control flake/30% virgin<br />

PET). Right after, and without stopping the extrusion<br />

process, sheet was then produced using the rPET test<br />

flake (70% rPET test flake/30% virgin PET representing<br />

a PLA bottle flake content of 317 ppm). Samples were<br />

taken over the course of the run (6 hrs.) for color and haze<br />

analysis.<br />

0<br />

-10<br />

White-Black<br />

Scale<br />

Green-Red<br />

Scale<br />

Yellow-Blue<br />

Scale<br />

Haziness<br />

Table 2: 3mm Lab Plaque Color and Haze Comparison<br />

In order to compare the commercial sheet samples<br />

an independent testing laboratory was engaged. Clean<br />

flake from both the rPET control and rPET test material<br />

was provided to Plastic Forming Enterprise (PFE) from<br />

the sheet manufacturer. PFE, a third-party plastics and<br />

recycling test lab, produced and analyzed 3 mm plaque<br />

samples made from the rPET control and test flake.<br />

PFE’s analysis concluded there was no appreciable color<br />

or haze difference between the rPET control and rPET test<br />

plaque samples [Table 2]. Also, there was no appreciable<br />

color or haze difference throughout the 6 hour course of<br />

the commercial sheet run.<br />

For all commercial intents, the rPET sheets were<br />

identical and both sold successfully in the end market.<br />

Conclusion<br />

Reflectance<br />

Nanomenters<br />

PET<br />

PLA<br />

The study showed that PLA can automatically be sorted<br />

from PET using Near Infrared (NIR) technology down to<br />

very low levels. (only 453 ppm PLA bottles entered the<br />

recycling stream after NIR sorting). This amount does<br />

not result in any measurable effects for the recycled PET.<br />

These results compare favorably with TiTech’s NIR sorting<br />

claims of high purity (up to 98%) and efficiency (up to 95%)<br />

using their technology. The findings of this field test should<br />

help pave the way for further market development.<br />

Fig 4: Schematic of a typical NIR-Spectrum,<br />

PLA and PET peaks clearly distinguishable<br />

www.natureworksllc.com<br />

www.titech.com<br />

www.primowater.com<br />

26 bioplastics MAGAZINE [04/09] Vol. 4

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