Issue 04/2023
Highlights 100th issue Rebranding
Highlights
100th issue
Rebranding
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ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
3<br />
dear<br />
readers<br />
Assuming this isn’t your first-time reading bioplastics MAGAZINE, you will have<br />
noticed that this issue looks a little different (if it is your first – odd choice, but<br />
welcome!). If the big golden “100” isn’t enough of a hint, I will gladly (but briefly)<br />
explain it as it represents a milestone that fills me with pride and gratitude in<br />
equal parts. bioplastics MAGAZINE has reached 100 issues! To celebrate this<br />
achievement, we decided to make this issue exceptional. Next to a “Best<br />
of bioplastics”, starting at the centre of the issue where we look back over<br />
almost 18 years of content, we also have a bioplastics MAGAZINE first on<br />
pp. 20 where our Head of Design (the handsome gentleman on the left side<br />
of the cover), who tends to stay in the background, grabs the spotlight in a<br />
somewhat different cover story.<br />
On the next page, you will also find a brief explanation about our<br />
rebranding and new title “Renewable Carbon Plastics”, which is a different<br />
milestone in its own right.<br />
As you can see, a lot is happening behind the scenes of Renewable Carbon<br />
Plastics aka bioplastics MAGAZINE. We also have a brand new online archive<br />
that is more intuitive and user-friendly – more details will follow soon.<br />
Last but certainly not least – 100 issues do not just happen, and while I<br />
am “only” officially working for the magazine for three years now as this<br />
is a family business, my involvement goes back much further and some of<br />
you have known me for many years. So I would like to take this opportunity<br />
to thank all our supporters and friends that helped us over the years, be it<br />
loyal advertisers that help us pay the bills, collaborators that contributed<br />
content for the magazine and conferences, and of course, you – dear<br />
reader, wherever and however you are reading this – Thank you<br />
I am proud too, but I’ll spare you a list. There are many bits and pieces of<br />
memories in this issue about challenges, milestones, changes and so on. But I<br />
am also proud of the two young men next to me on the cover who are supporting<br />
me in doing the magazine and our conferences. Or am I supporting them?<br />
The achievements so far and the rebranding of the magazine were reason enough<br />
to name Alex the Editor-in-Chief of Renewable Carbon Plastics. Congratulations.<br />
But don’t worry. I’ll stick around, and I’m looking forward to meeting many of<br />
you at the upcoming events. Be it our very own 3 rd PHA World Congress that is<br />
leaving Europe for the first time to be held in Atlanta on 10 and 11 of October. Or<br />
be it the European Bioplastics Conference later this year in Berlin.<br />
Until then, I hope you enjoy reading this new, yet well-established publication.<br />
Yours sincerely<br />
@BIOPLASTICSMAG<br />
@RENEWABLECARBONPLASTICS
Imprint<br />
Content<br />
July / Aug <strong>04</strong>|<strong>2023</strong><br />
3 Editorial<br />
5 News<br />
13 10 years ago<br />
50 Application News<br />
56 Basics<br />
58 Glossary<br />
62 Suppliers Guide<br />
65 Event calendar<br />
66 Companies in this issue<br />
Publisher / Editorial<br />
Alex Thielen, Editor-in-Chief (AT)<br />
Dr Michael Thielen,<br />
Senior Consulting Editor, Publisher (MT)<br />
Samuel Brangenberg, Reporter (SB)<br />
Head Office<br />
Polymedia Publisher GmbH<br />
Hackesstr. 99<br />
41066 Mönchengladbach, Germany<br />
phone: +49 (0)2161 664864<br />
fax: +49 (0)2161 631<strong>04</strong>5<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Media Adviser<br />
Samsales (German language)<br />
phone: +49(0)2161-6884467<br />
fax: +49(0)2161 6884468<br />
sb@bioplasticsmagazine.com<br />
Michael Thielen (English Language)<br />
(see head office)<br />
Layout/Production<br />
Philipp Thielen<br />
Photography<br />
Philipp Thielen<br />
Print<br />
Poligrāfijas grupa Mūkusala Ltd.<br />
10<strong>04</strong> Riga, Latvia<br />
bioplastics MAGAZINE is printed on<br />
chlorine-free FSC certified paper.<br />
Renewable Carbon Initiative<br />
12 Food and feed crops for biobased materials<br />
– Really?<br />
14 No Sustainable Future without CCU<br />
Materials<br />
24 From Lord of the Rings armour to biobased<br />
facades<br />
26 Enzymatic Biomaterials Technology Platform<br />
Best Of<br />
34 Cover<br />
35 New Series<br />
36 Milestones<br />
38 Important stories<br />
40 The evolution to Renewable Carbon Plastics<br />
41 Michael’s slice of life<br />
From Science & Research<br />
46 Biodegradable water-soluble support structures<br />
for additive manufacturing<br />
Blow Moulding<br />
48 Biobased, recyclable bottles made from<br />
bioplastics<br />
TOP TALK<br />
Events<br />
16 3 rd PHA World Congress<br />
25 8 th PLA World Congress<br />
Cover Story<br />
20 A centenary of sustainable innovations<br />
Top Talk<br />
28 Chemical recycling as a reset button<br />
Advanced Recycling<br />
28 Chemical recycling as a reset button<br />
30 Microwave assisted depolymerisation<br />
of PET<br />
Biocomposites<br />
32 PLA food packaging project<br />
Sustainability<br />
42 Sustainability with strategy<br />
Report<br />
44 Awareness and preferences for<br />
bioplastics in Japan<br />
bioplastics MAGAZINE<br />
Volume 18 – <strong>2023</strong><br />
ISSN 1862-5258<br />
bM is published 6 times a year.<br />
This publication is sent to qualified<br />
subscribers (179 Euro for 6 issues).<br />
bioplastics MAGAZINE is read in<br />
100 countries.<br />
Every effort is made to verify all information<br />
published, but Polymedia Publisher<br />
cannot accept responsibility for any errors<br />
or omissions or for any losses that may<br />
arise as a result.<br />
All articles appearing in<br />
bioplastics MAGAZINE, or on the website<br />
www.bioplasticsmagazine.com are strictly<br />
covered by copyright. No part of this<br />
publication may be reproduced, copied,<br />
scanned, photographed and/or stored<br />
in any form, including electronic format,<br />
without the prior consent of the publisher.<br />
Opinions expressed in articles do not<br />
necessarily reflect those of Polymedia<br />
Publisher.<br />
bioplastics MAGAZINE welcomes contributions<br />
for publication. Submissions are<br />
accepted on the basis of full assignment<br />
of copyright to Polymedia Publisher GmbH<br />
unless otherwise agreed in advance and in<br />
writing. We reserve the right to edit items<br />
for reasons of space, clarity, or legality.<br />
Please contact the editorial office via<br />
mt@bioplasticsmagazine.com.<br />
The fact that product names may not be<br />
identified in our editorial as trademarks is<br />
not an indication that such names are not<br />
registered trademarks.<br />
bioplastics MAGAZINE uses British spelling.<br />
Envelopes<br />
A part of this print run is mailed to the<br />
readers wrapped bioplastic envelopes<br />
sponsored by Minima Technology Co.,<br />
Ltd./Bioplastics products/Taiwan (R.O.C).<br />
Cover<br />
From left: Philipp, Michael and Alex<br />
Thielen) (Photo: Dirk Schumacher)<br />
@BIOPLASTICSMAG @BIOPLASTICSMAGAZINE @RENEWABLECARBONPLASTICS
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
5<br />
From 100 to 1 – the start of a new era<br />
Bioplastics MAGAZINE has been an established source of<br />
information about and for the bioplastics industry for over 15<br />
years. The global trade journal was for a long time focused<br />
exclusively on bioplastics (i.e. biobased and/or biodegradable<br />
and compostable plastics). Now, with its 100 th edition, the<br />
magazine will rebrand to “Renewable Carbon Plastics”<br />
starting with the current issue.<br />
Plastic materials are indispensable for our current modern<br />
society. While some applications could be replaced with other<br />
materials, e.g. steel, wood, or glass, it is not possible in many<br />
areas – and often, even if possible, not advisable. Plastics are<br />
great materials due to their light weight, their mouldability<br />
into almost any shape imaginable, and their low cost.<br />
However, the last point of low cost has come at a price.<br />
Plastic pollution and the contribution to global warming are<br />
the result of decades of callous mismanagement on a global<br />
scale. We all know the pathetically low recycling rates by now,<br />
showing a huge end-of-life problem. The beginning of life of<br />
most plastic materials isn’t much better as they are made<br />
from fossil-based resources, be it oil, gas, or coal, and their<br />
negative environmental impact.<br />
Plastics made from biogenic sources (crops or waste<br />
streams) can be a great alternative. There has been a<br />
plethora of inventions and developments that the editorial<br />
team of bioplastics MAGAZINE never worried about having<br />
enough content. However, we also recognized that these raw<br />
materials are not the only possible alternative.<br />
The main objective is to avoid the new excavation of fossil<br />
resources from the ground. So, in addition to using biogenic<br />
resources, plastics made from direct carbon capture<br />
(CCU = Carbon Capture & Utilisation) is another viable way to<br />
avoid new fossil resources being used. Here carbon dioxide<br />
(CO 2<br />
) from the atmosphere or exhaust processes or methane<br />
(C 2<br />
H 4<br />
) e.g. from biogasification, can be used to make plastic<br />
raw materials. Another alternative is certainly recycling,<br />
which has seen a revival of sorts in recent years.<br />
That is why the editorial team of bioplastics MAGAZINE<br />
started about two years ago to broaden their scope of topics<br />
into plastics made from CCU and from Advanced Recycling.<br />
The latter comprises technologies such as chemical recycling,<br />
enzyme-based recycling, solvent-based recycling and the<br />
like. Together with the well-established topic of bioplastics,<br />
it completed the concept of renewable carbon in plastics.<br />
So, it comes as no surprise that the team behind<br />
bioplastics MAGAZINE has decided to change the title of the<br />
publication, as with this expanding range of topics, the<br />
name "bioplastics MAGAZINE" didn’t ring true any longer.<br />
This lead to the new name of the publication – "Renewable<br />
Carbon Plastics – RCP". The milestone of the 100 th edition<br />
of bioplastics MAGAZINE seemed like a natural starting point<br />
for this transformation. From 100 to 1, this issue is both the<br />
100 th issue of bioplastics MAGAZINE as well as the first issue of<br />
“Renewable Carbon Plastics”. Content-wise, not much will<br />
change, as we have already been reporting about all renewable<br />
carbon sources for plastics for a couple of years now.<br />
“We all know that bioplastics won’t be able to solve the<br />
problems we are facing by themselves”, says Alex Thielen,<br />
new Editor-in-Chief of RCP and son of founder Michael<br />
Thielen, “but cooperation and a combination of technologies<br />
will lead to the change we all hope to see – the name change<br />
is supposed to represent that philosophy”.<br />
www.renewable-carbon-plastics.com<br />
daily updated News at
6 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
News<br />
Picks & clicks<br />
Most frequently clicked news<br />
Here’s a look at our most popular online content of the past two months.<br />
The story that got the most clicks from the visitors to bioplasticsmagazine.com was:<br />
tinyurl.com/news-<strong>2023</strong>0612<br />
daily updated News at<br />
www.bioplasticsmagazine.com<br />
Grandpuits PLA project update<br />
(12 June <strong>2023</strong>)<br />
TotalEnergies Corbion (Gorinchem, the Netherlands) announced that it will<br />
not pursue a new PLA bioplastics plant in Grandpuits, France.<br />
This announcement followed a review of the investment case of the project<br />
and is in line with the announcements of the company shareholders.<br />
Monument Chemical plans to produce<br />
CO 2<br />
-based polyurethanes in USA<br />
Monument Chemical (Indianapolis, IN, USA) is the first US<br />
company to license Econic’s (Macclesfield, UK) process for<br />
manufacturing polycarbonate ether (PCE) polyols made from<br />
CO 2<br />
as a sustainable source of renewable carbon.<br />
With Econic’s technology, Monument will upcycle waste<br />
carbon dioxide into polyols for high-performance foams,<br />
laminates, coatings, and elastomers for use in automotive,<br />
furniture, mattress, construction, and industrial applications.<br />
Monument will begin production based on the Econic<br />
process in late <strong>2023</strong>.<br />
Econic’s pioneering technology is based on its proprietary<br />
catalyst and process that enables manufacturers to replace<br />
up to 30 % of the fossil-based component in their polyols with<br />
readily available captured CO 2<br />
, in their existing production<br />
plants. The technology allows the level of CO 2<br />
to be controlled<br />
at a molecular level, enabling customers to produce costcompetitive<br />
polyurethane products with equal or higher<br />
performance and a lower carbon footprint.<br />
Don Phillips, Vice President and General Manager, Oxides,<br />
of Monument Chemical, said, “Licensing the Econic process<br />
marks a key milestone in Monument’s commitment to<br />
providing specialty solutions to our customers in the US.<br />
By embracing this groundbreaking technology, we can help<br />
our customers deliver higher-performance products with<br />
enhanced sustainability that will stand out in the marketplace”.<br />
“The world’s drive to net-zero is forcing manufacturers to<br />
move to sustainable carbon sources, without compromising<br />
performance and cost. Monument recognizes that, and we are<br />
delighted to be working with them to make this a reality in the<br />
US polyurethane market. Our aim is to work with Monument<br />
to help sustainably grow their business with Econic’s<br />
groundbreaking technology”, said Econic CEO Keith Wiggins.<br />
The ability of Econic’s technology to make polyurethane<br />
products better and more sustainable by using CO 2<br />
as a<br />
renewable carbon source is being recognized by major<br />
consumer brands and their supply chains. The company<br />
recently announced that it has issued licences to polyol<br />
manufacturers in India and China. AT<br />
www.econic-technologies.com | www.monumentchemical.com<br />
Our frame colours<br />
Topics related to the<br />
Renewable Carbon Initiative...<br />
Bioplastics related topics, i.e.<br />
all topics around biobased<br />
and biodegradable plastics,<br />
come in the familiar<br />
green frame.<br />
All topics related to<br />
Advanced Recycling, such<br />
as chemical recycling<br />
or enzymatic degradation<br />
of mixed waste into<br />
building blocks for<br />
new plastics have this<br />
turquoise coloured frame.<br />
When it comes to plastics<br />
made of any kind of carbon<br />
source associated with<br />
Carbon Capture & Utilisation<br />
we use this frame colour.<br />
The familiar blue<br />
frame stands for rather<br />
administrative sections,<br />
such as the table of<br />
contents or the<br />
“Dear readers” on page 3.<br />
If a topic belongs to more<br />
than one group, we use<br />
crosshatched frames.<br />
Ochre/green stands for<br />
Carbon Capture &<br />
Bioplastics, e. g.<br />
PHA made from methane.<br />
Articles covering<br />
Recycling and Bioplastics ...<br />
Recycling & Carbon Capture<br />
We’re sure, you got it!
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
7<br />
Bluepha and TotalEnergies Corbion collaborate<br />
Bluepha, the leading synthetic biology company in China (Beijing), and TotalEnergies<br />
Corbion (Gorinchem, the Netherlands), a global leader in PLA technology, have signed a<br />
memorandum of understanding (MOU) to accelerate the market adoption of PLA/PHAbased<br />
solutions in China.<br />
The collaboration aims to bring together the expertise and resources of both companies<br />
to further advance the development of high-performance biopolymer solutions, combining<br />
Bluepha ® polyhydroxyalkanoates (PHA) with Luminy ® polylactic acid (PLA) technology.<br />
"We are very excited about this collaboration with TotalEnergies Corbion", said Teng Li,<br />
President & Co-founder of Bluepha. He continued: "TotalEnergies Corbion is a trustworthy<br />
partner and Bluepha PHA mixed with Luminy PLA would be as a Chinese saying Adding<br />
wings to the tiger. Together, the two companies can give more opportunities to our<br />
downstream partners and contribute to a more sustainable future".<br />
"By combining the complementary properties of these materials, we will significantly<br />
expand the application possibilities for brand owners seeking fully biobased material<br />
solutions", said Thomas Philipon, CEO of TotalEnergies Corbion.<br />
Under the terms of the MOU, Bluepha and TotalEnergies Corbion will jointly promote<br />
PLA and PHA market applications in China. Before the MOU signing ceremony, Thomas<br />
Philipon took a tour of the Bluepha PHA Biorefinery, which completed construction in<br />
October 2022 in Yancheng and recently began production of the Bluepha PHA product. AT<br />
daily updated News at<br />
www.bluepha.bio | www.totalenergies-corbion.com<br />
Luminy PLA sustainable under<br />
EU Taxonomy Regulation<br />
TotalEnergies Corbion (Gorinchem, the Netherlands) has<br />
announced that its Luminy ® polylactic acid (PLA) bioplastics<br />
successfully meet the stringent criteria of the European<br />
Union (EU) Taxonomy Regulation on climate change<br />
mitigation and adaptation.<br />
The assessment can be found in the newly re-launched<br />
whitepaper titled "Planting the Future with PLA", which<br />
details the regulation and delves into more sustainability<br />
aspects of biobased materials. The achievement underscores<br />
the company's pivotal role in the global sustainable economy.<br />
The EU Taxonomy Regulation is critical for sustainable<br />
innovation because it sets a standard for what can be<br />
labelled as 'sustainable' in business in the European Union.<br />
The framework uses six environmental objectives: climate<br />
change mitigation, climate change adaptation, sustainable<br />
use and protection of water and marine resources, transition<br />
to a circular economy, pollution prevention and control, and<br />
protection and restoration of biodiversity and ecosystems.<br />
The intent of the regulation is to help increase sustainable<br />
investment and further drive the implementation of the<br />
European Green Deal.<br />
"TotalEnergies Corbion continues to work closely with<br />
lawmakers, regulators, and non-governmental organizations<br />
as we push to create more sustainable plastic alternatives",<br />
said Maelenn Ravard, the company's Sustainability and<br />
Regulatory Manager. "In addition to compliance with the<br />
EU Taxonomy Regulation, our entire line of Luminy PLA is<br />
certified 100 % biobased according to EN16785 and the<br />
USDA biopreferred program. What’s more, our production<br />
plant is ISO certified for environmental management, quality,<br />
and safety and we follow the regulations set by the World<br />
Wildlife Fund's sugarcane industry organization Bonsucro.<br />
We are proud to set this standard for the bioplastics<br />
industry moving forward".<br />
Luminy PLA bioplastics are derived from sugarcane, an<br />
annually renewable resource, and are among the few types<br />
of bioplastics that are both biobased and biodegradable.<br />
As outlined in the "Planting the Future with PLA", whitepaper,<br />
creating a kilogram of PLA requires 1.75 m² of sugarcane<br />
farmland which captures 1.8 kg of CO 2<br />
from the atmosphere<br />
as it grows. TotalEnergies Corbion's entire production<br />
capacity requires just 0.08 % of arable land in Thailand, where<br />
the company produces PLA locally. Simply put, the efficiency<br />
of land use combined with the benefits of carbon capture<br />
make PLA bioplastics a great option for reducing our global<br />
reliance on fossil-based plastics.<br />
TotalEnergies Corbion's Luminy PLA bioplastics enable<br />
businesses all over the world to transition to more sustainable<br />
materials without compromising on quality or performance.<br />
They provide a viable alternative to conventional plastics,<br />
aligning with the EU Taxonomy Regulation's objectives and<br />
supporting the global shift towards a more sustainable future.<br />
The white paper titled Planting the Future with PLA can be<br />
downloaded on their website. AT<br />
www.totalenergies-corbion.com
8 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
News<br />
daily updated News at<br />
www.bioplasticsmagazine.com<br />
Braskem expands Its<br />
biopolymer production<br />
by 30 %<br />
In June, Braskem (São Paulo, Brazil) concluded a<br />
30 % increase in the production capacity of its biobased<br />
ethylene plant, located in the Petrochemical Complex of<br />
Triunfo, Rio Grande do Sul, Brazil. The USD 87 million<br />
investment aims to meet the growing global demand for<br />
sustainable products<br />
The plant now operates at an increased capacity, from<br />
200,000 to 260,000 tonnes/year. Braskem’s biobased<br />
ethylene is made from sustainably sourced, sugarcanebased<br />
ethanol which removes CO 2<br />
from the atmosphere<br />
and stores it in products for daily use.<br />
The initiative is an important advance in the company's<br />
ambition to increase the production of biopolymers<br />
to one million tonnes by 2030, and to become<br />
carbon neutral by 2050.<br />
"The expansion of biobased ethylene capacity reinforces<br />
Braskem’s commitment to sustainable development<br />
and innovation and proves the success of the strategy<br />
we engaged in thirteen years ago, when we launched<br />
the world’s first biobased polyethylene production at<br />
industrial scale, with proprietary technology. We want to<br />
meet society's and customers' demand for products with<br />
less impact on the environment”, explains Walmir Soller,<br />
VP Olefins/Polyolefins for Europe and Asia and responsible<br />
for the I’m green TM biobased business globally.<br />
Each tonne of plastic resin made from renewable<br />
feedstock represents the removal of three tonnes of CO 2<br />
from the atmosphere. Since the plant's beginning in<br />
2010, more than 1.2 million tonnes of I’m green biobased<br />
polyethylene have been produced. The recent increase in<br />
production capacity will remove approximately 185,000<br />
tonnes of CO 2<br />
equivalent per year.<br />
Braskem is the world leader in the production of<br />
biopolymers. Today, the portfolio of biobased resins is<br />
exported to more than 30 countries and is used in products<br />
from more than 250 major brands, such as Allbirds, DUO<br />
UK, Grupo Boticário, Johnson & Johnson, Natura & Co,<br />
Nissin, and Tetra Pak. These biobased resins are used to<br />
manufacture packaging, bags, toys, housewares, industrial<br />
cables and wires, packaging films, hockey fields, and<br />
reusable water bottles, among many other products.<br />
The development and production of ethylene and<br />
resins from biobased sources is the result of Braskem's<br />
continued investment in disruptive innovation and<br />
technology. Research, digital transformation, and bold<br />
partnerships are the foundations upon which Braskem<br />
searches for, and scales, sustainable solutions for society<br />
and the environment. Braskem’s current sustainability<br />
commitments include improving the circularity of plastics,<br />
promoting human-centric development, and leading the<br />
revolution in biobased materials. MT<br />
www.braskem.com<br />
New process for<br />
biobased nylon<br />
A research team from the Helmholtz Centre for<br />
Environmental Research (UFZ) and Leipzig University (both<br />
Leipzig, Germany) has now developed a process that can<br />
produce adipic acid, one of two building blocks of nylon,<br />
from phenol through electrochemical synthesis and the<br />
use of microorganisms. The team also showed that phenol<br />
can be replaced by waste materials from the wood industry.<br />
This could then be used to produce biobased nylon.<br />
The research work was published in Green Chemistry.<br />
In T-shirts, stockings, shirts, and ropes – or as a<br />
component of parachutes and car tyres – polyamides are<br />
used everywhere as synthetic fibres. At the end of the 1930s,<br />
the name Nylon was coined for such synthetic polyamides.<br />
Nylon-6 and Nylon-6.6 are two polyamides that account for<br />
around 95 % of the global nylon market. Until now, they have<br />
been produced from fossil-based raw materials. However,<br />
this petrochemical process is harmful to the environment<br />
because it emits around 10 % of the climate-damaging<br />
nitrous oxide (laughing gas) worldwide and requires a<br />
great deal of energy. "Our goal is to make the entire nylon<br />
production chain environmentally friendly. This is possible<br />
if we access biobased waste as feedstock and make the<br />
synthesis process sustainable", says Falk Harnisch,<br />
head of the Electrobiotechnology working group at the<br />
Helmholtz Centre for Environmental Research (UFZ). MT<br />
www.ufz.de<br />
Certification scheme<br />
for home Compostable<br />
carrier bags<br />
Since July <strong>2023</strong>, DIN CERTCO<br />
(Berlin, Germany) offers a<br />
new certification scheme<br />
according to the new standard<br />
EN 17427:2022 "Packaging –<br />
Requirements and test scheme for<br />
carrier bags suitable for treatment in<br />
well-managed home composting installations". With this<br />
certification scheme, carrier bags, fruit and vegetable<br />
bags, and (organic) waste bags can be labelled with the<br />
trusted certification mark "DINplus Home Compostable<br />
Carrier Bags". The modular certification scheme can<br />
also be used to certify the corresponding materials<br />
and semi-finished items<br />
With this unique certification system according to a<br />
European standard, trust is created along the entire<br />
value chain of manufacturers, retailers, consumers, and<br />
regulatory authorities. MT<br />
www.dincertco.de
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
9<br />
Paques and Senbis collaborate on PHA<br />
Paques Biomaterials (Balk, the Netherlands) and Senbis<br />
Polymer Innovations (Emmen, the Netherlands) have partnered<br />
strategically to develop new applications for a breakthrough<br />
biopolymer with all the advantages of conventional plastics<br />
but without its disadvantages.<br />
Paques Biomaterials has been working on a new value<br />
chain in which bacteria in organic waste streams produce the<br />
biopolymer PHA for more than ten years. “Our background<br />
is in biotechnology”, says Joost Paques, founder of Paques<br />
Biomaterials, “and with this collaboration, biotechnology<br />
and chemistry join forces which is a formula for success<br />
for a biopolymer. We are convinced we will soon produce a<br />
high-quality alternative to fossil plastics, which can be widely<br />
applied and prevent microplastics”.<br />
Senbis Polymer Innovations is a chemical R&D company<br />
specialising in biopolymers. “We will help Paques Biomaterials<br />
develop different PHA grades suitable for a wide range of<br />
applications”, explains Gerard Nijhoving, managing director<br />
of Senbis. “Paques Biomaterials develops the PHA, but we<br />
give direction on which way it must be developed and then<br />
evaluate it. Paques Biomaterials has a promising biopolymer<br />
in hand with Caleyda. It is biobased and highly biodegradable<br />
in all kinds of environments. Their product is unique because<br />
it is made from waste streams and doesn’t use genetically<br />
modified bacteria. That makes it sustainable and natural on<br />
all sides. This involves a major challenge to deliver consistent<br />
quality, as for plastic processing purity is the key.<br />
Senbis has all commercially available biopolymers inhouse<br />
and has researched them. We know what works for<br />
which application. Many PHAs we see now need to catch up<br />
in mechanical and thermal properties compared to other<br />
bioplastics. If we can improve these topics with Paques<br />
Biomaterials, their PHA Caleyda will soon be a serious<br />
player in the market”.<br />
“We also see much potential for this material for socalled<br />
compounds. That means mixing the PHA with other<br />
biopolymers. For some applications, you need a mix of<br />
bioplastics to get the required mechanical properties and<br />
velocity of biodegradability”, says Gerard Nijhoving. “Like<br />
applications such as injection moulding, yarns, 3D printing<br />
or films. With this knowledge, Paques Biomaterials can<br />
optimise Caleyda where necessary, and we work together<br />
towards a high-quality PHA. Furthermore, you can use<br />
these compounds to serve new applications. We also see<br />
opportunities for this in our customer portfolio and even within<br />
our product development”.<br />
The beginning of this new circular value chain is already at<br />
an advanced stage. Paques Biomaterials has already signed a<br />
memorandum of understanding (MOU) with Kolon Industries<br />
and Kolon Global in South Korea, launching large-scale<br />
production of PHA from food waste. In Europe, the first full-scale<br />
plants in which bacteria make PHA in industrial wastewater,<br />
sewage sludge, and organic waste streams (vegetable/fruit<br />
waste) are also under development. In cooperation with five<br />
Dutch Water Boards and waste and energy company HVC,<br />
Paques Biomaterials has been optimising this process with a<br />
demo plant in the last few years. The PHA biomass is a reality,<br />
and in the next phase of the value chain, this biomass will be<br />
extracted and purified into a clean biopolymer PHA called<br />
Caleyda. For this phase, the cooperation with Senbis is crucial.<br />
With their knowledge and expertise, Paques Biomaterials will<br />
make Caleyda, a natural and high-quality bioplastic without<br />
the disadvantages of fossil plastics. AT<br />
www.paquesbiomaterials.nl | www.senbis.com<br />
daily updated News at<br />
Avantium and SCGC partner on CO 2<br />
– based polymers<br />
Avantium (Amsterdam, the Netherlands), a leading technology provider in renewable chemistry, announces that it has<br />
agreed to partner with SCGC (Bangkok, Thailand), a leading integrated chemical player in Asia and an innovator of chemical<br />
innovations and solutions.<br />
Under this partnership, Avantium and SCGC agreed to further develop CO 2<br />
-based polymers and to scale up to a pilot plant with<br />
an indicative capacity of 10 tonnes per annum.<br />
Avantium is a frontrunner in developing and commercialising innovative technologies for the production of chemicals and<br />
materials based on sustainable carbon feedstocks, i.e. carbon from plants or carbon from the air (CO 2<br />
). One of Avantium’s<br />
innovative technology platforms, called Volta Technology, uses electrochemistry to convert CO 2<br />
to high-value products and<br />
chemical building blocks including glycolic acid. By combining glycolic acid with lactic acid, Avantium can produce polylacticco-glycolic<br />
acid (PLGA), a carbon-negative polymer with valuable characteristics: it has an excellent barrier against oxygen and<br />
moisture, has good mechanical properties, is recyclable and is both home compostable and marine degradable. This makes PLGA<br />
a more sustainable and cost-effective alternative to, for example, non-degradable, fossil-based polymers.<br />
Since early <strong>2023</strong>, Avantium and SCGC have been working together to further evaluate PLGA. To this end, Avantium has produced<br />
samples of different PLGAs, which have been evaluated at SCGC’s Norner AS facility. The two parties have now agreed to take the<br />
next step in their cooperation and establish a Joint Development Agreement. Under this agreement, Avantium and SCGC intend<br />
to further evaluate PLGA in order to subsequently scale up production of glycolic acid monomer and PLGA polyester in the next<br />
two years to a pilot plant.<br />
“We are delighted that we have entered into this partnership with SCGC, a partner that understands that innovation and bold<br />
action is the key to lasting positive impact for a sustainable future. Under this partnership, we can further develop the very promising<br />
carbon-negative plastic PLGA and bring this material to the next commercialization phase. Both Avantium and SCGC would also<br />
welcome other strategic and complementary partners to participate in this collaboration”, says Tom van Aken, CEO at Avantium. AT<br />
www.avantium.com | www.scgchemicals.com
10 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
News<br />
daily updated News at<br />
www.bioplasticsmagazine.com<br />
Neste will invest in liquefied waste plastic<br />
upgrading unit at its Porvoo refinery<br />
Neste (Espoo, Finland) has made the final investment decision to commence construction of upgrading facilities for liquefied<br />
plastic waste at its Porvoo refinery in Finland.<br />
With the investment of 111 million euros, Neste will build the capacity to upgrade 150,000 tonnes of liquefied waste plastic per<br />
year. Upgrading is one of the three processing steps turning liquefied waste plastic into high-quality feedstock for new plastics:<br />
pretreatment, upgrading and refining. The investment is part of a broader project (PULSE*), which has received an EU Innovation<br />
Fund grant of EUR 135 million if fully implemented and is targeting a total capacity of 400,000 tonnes per year.<br />
Pretreatment and upgrading of liquefied waste plastic play an important role in Neste’s approach to chemical recycling.<br />
They allow the company to increase flexibility for processing lower-quality plastic waste and scale up processing the liquefied<br />
waste plastic into high-quality petrochemical feedstock in its existing refinery in Porvoo.<br />
“We have developed our capability to process circular raw material at the Porvoo refinery over the recent years and are now set<br />
to build a respective facility. The new facility processing 150,000 tonnes of liquefied waste plastic, is planned to be finalized in the<br />
first half of 2025”, states Markku Korvenranta, Executive Vice President of Neste’s Oil Products.<br />
The project will see Neste building new assets at the Porvoo refinery, but also leveraging existing assets through retrofitting, to<br />
scale-up chemical recycling fast and efficiently. The upgraded liquefied waste plastic will then be processed in the conventional<br />
refinery, in which it will replace a portion of the fossil resources processed at the Porvoo refinery.<br />
Required preparation works at the Porvoo refinery were successfully completed during the first half of <strong>2023</strong>, enabling the<br />
construction work to commence without any delay. AT<br />
*) PULSE = Pretreatment and Upgrading of Liquefied waste plastic to Scale up circular Economy. Project PULSE is funded by the European Union. Views and opinions<br />
expressed are however those of the author(s) only and do not necessarily reflect those of the European Union or European Climate Infrastructure and Environment<br />
Executive Agency (CINEA). Neither the European Union nor the granting authority can be held responsible for them. Neste is the sole beneficiary of Project PULSE’s<br />
funding by the European Union.<br />
www.neste.com<br />
Cooperation on<br />
biobased BOPLA films<br />
Xiamen Changsu Industrial (Xiamen, China) and<br />
TotalEnergies Corbion(Gorinchem, the Netherlands)<br />
have announced a strategic cooperation<br />
agreement that will further advance the polylactic<br />
acid (PLA) industry.<br />
They will work together in the market promotion,<br />
product development, and research and development<br />
of new technologies and applications of biaxially<br />
oriented polylactic acid (BOPLA).<br />
Changsu Industrial is a leading global player<br />
in high-performance specialty plastic films.<br />
Changsu Industrial focus on three major product<br />
segments: new energy, biodegradable, and<br />
functional film materials. The development of<br />
BOPLA is a good example of strong collaboration<br />
between different players in the value chain.<br />
BOPLA is made with biobased PLA using biaxial<br />
stretching technology, making Changsu Industrial's<br />
BOPLA product BiONLY ® biodegradable and capable<br />
of significantly reducing the carbon footprint of<br />
packaging materials. AT/MT<br />
www.changsufilm.com | www.totalenergies-corbion.com<br />
Avantium awarded<br />
EUR 1.5 million EU grant<br />
Avantium (Amsterdam, the Netherlands), a leading<br />
technology provider in renewable chemistry, announces that it<br />
has been awarded a EUR 1.5 million grant by the EU Horizon<br />
Europe programme for its participation in the research and<br />
development programme HICCUPS.<br />
This programme aims to demonstrate the utilisation of CO 2<br />
as a feedstock for the production of polyesters. The grant will<br />
be paid out in tranches to Avantium over a period of four years,<br />
starting in September <strong>2023</strong>.<br />
Under the HICCUPS programme, Avantium will convert CO 2<br />
from biogas produced at wastewater treatment plants into the<br />
sustainable plastic material PLGA (polylactic-co-glycolic acid).<br />
PLGA with 80 % glycolic acid or more has an excellent barrier<br />
against oxygen and moisture and good mechanical properties.<br />
It is furthermore recyclable and both home compostable<br />
and marine degradable. PLGA can be used, for example, as a<br />
coating material and in moulded plastic materials. This makes<br />
PLGA an excellent alternative to fossil-based polyethylene.<br />
The HICCUPS programme, which has received a EUR 5 million<br />
EU Horizon Europe grant in total, will demonstrate the full value<br />
chain from biogenic CO 2<br />
to polyester end-use and is expected to<br />
be executed over four years. AT/MT<br />
www.avantium.com
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
11<br />
Compostable bioplastics biodegrade in real<br />
conditions, study confirms<br />
Chaire CoPack, in partnership with AgroParisTech (Nancy,<br />
France) and the University of Montpellier (France), has<br />
conducted a scientific study that validates the biodegradation<br />
of certified compostable food contact packaging in industrial<br />
composting facilities.<br />
The preliminary report of this study provides conclusive<br />
evidence that certified compostable packaging is a<br />
viable sustainable solution to waste management in the<br />
food packaging industry.<br />
The composting test used 20 tonnes of food – and bio-waste<br />
collected from households, along with 323 kg of assorted<br />
certified compostable packaging. In parallel, a control<br />
compost test was conducted with no packaging added.<br />
“We are thrilled to see the findings of this study”, said<br />
Paolo La Scola, the Public Affairs Manager at TotalEnergies<br />
Corbion (Gorinchem, The Netherlands). “The results send a<br />
strong signal to governments across Europe to grant certified<br />
compostable plastics access to biowaste collection and<br />
composting infrastructure. It’s necessary to reduce plastic<br />
waste mismanagement”.<br />
The research, carried out over a four-month period<br />
from October 2022 to February <strong>2023</strong>, took place in real<br />
industrial composting conditions without forced aeration.<br />
Researchers from the University of Montpellier and<br />
AgroParisTech monitored the study in collaboration with the<br />
industrial composting platform of the Syndicat de Centre<br />
Héraut in Aspiran (France).<br />
The study examined commercially available food packaging<br />
representative of the European market such as compostable<br />
bags, film, food trays, and coffee pods composed of different<br />
resins certified for industrial composting (EN 13432) or home<br />
composting (NF T51-800). These products were made from<br />
biodegradable and compostable resins like PLA, PBAT, and<br />
complexed starch sourced from members of the French<br />
Association of Biobased Compostables, including Novamont<br />
and TotalEnergies Corbion.<br />
The report is currently under review. The preliminary report<br />
is available online. MT<br />
https://tinyurl.com/biodegradabilitystudy<strong>2023</strong><br />
https://tinyurl.com/fate-of-compostable-plastic<br />
daily updated News at<br />
From corn stover to biobased ethylene<br />
Dow's (Midland, MI, USA) agreement with New Energy Blue (Lancaster, PA, USA), staffed by experts with deep experience<br />
in bio-conversion ventures, is the first agreement in North America to generate plastic source materials from corn stover<br />
(stalks and leaves).<br />
This is also Dow's first agreement in North America to utilize agricultural residues for plastic production.<br />
“We are unlocking the value of agriculture residues in this new partnership with New Energy Blue”, said Karen S. Carter, Dow<br />
President of Packaging & Specialty Products. “By committing to purchase their biobased ethylene, we are helping to enable<br />
innovations in waste recycling, meeting demands for biobased plastics from customers, and strengthening an ecosystem for<br />
diverse and renewable solutions”.<br />
Under the terms of the agreement, Dow is supporting the design of New Energy Freedom, a new facility in Mason City, Iowa, that<br />
is expected to process 275,000 tonnes of corn stover per year and produce commercial quantities of second-generation ethanol<br />
and clean lignin. Nearly half of the ethanol will be turned into biobased ethylene feedstock for Dow products. This agreement also<br />
gives Dow similar commercial supply options for the next four future New Energy Blue projects, supporting New Energy Blue's<br />
ability to scale its production and support farmers by providing a reliable market for agricultural residues. The five projects are<br />
expected to displace over one million tonnes of greenhouse gas (GHG) emissions every year. Dow's share of these five projects<br />
will also lead to a reduction in its sourcing of fossil fuels and subsequent GHG emissions.<br />
This agreement would play a pivotal role in Dow's approach to building material ecosystems that value, source, and transform<br />
waste into circular products. By collaborating with the best partners and technologies for collection, reuse, and recycling of<br />
waste – in this case, using a renewable resource – Dow enables global material ecosystems to scale.<br />
Through this agreement, Dow would increase its use of renewable yet still recyclable resources, transforming them into products<br />
that consumers use every day. Since corn stover releases carbon dioxide into the atmosphere as it decomposes, Dow's agreement<br />
with New Energy Blue would also help reduce carbon emissions from agriculture by reusing this otherwise wasted carbon.<br />
Dow's use of biobased feedstocks from New Energy Blue is expected to be certified by ISCC Plus, an international sustainability<br />
certification program with a focus on traceability of raw materials within the supply chain. While Dow intends to mix agriculturebased<br />
ethylene into its existing manufacturing process, ISCC Plus's chain of custody certification would allow Dow's customers<br />
to account for biobased materials in their supply chains. AT<br />
www.dow.com | www.newenergyblue.com
12 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
INITIATIVE<br />
RENEWABLE<br />
CARBON<br />
Food and feed crops for<br />
biobased materials – Really?<br />
RCI publishes new insights into a hotly debated topic and urges for<br />
careful and evidence-based debates<br />
In <strong>2023</strong>, the world faces a global hunger crisis. According to<br />
the World Food Programme, “a record 349 million people<br />
across 79 countries are facing acute food insecurity – up<br />
from 287 million in 2021. This constitutes a staggering rise<br />
of 200 million people compared to pre-COVID-19 pandemic<br />
levels. More than 900,000 people worldwide are fighting to<br />
survive in famine-like conditions. This is ten times more than<br />
five years ago, an alarmingly rapid increase”.<br />
Against this backdrop, it may seem misanthropic to publish<br />
a paper challenging the widely held view that the use of food<br />
and feed crops for anything other than food and feed uses –<br />
namely, for biobased chemicals and materials – is detrimental<br />
to food security. However, RCI’s new publication aims to show<br />
that the well-known biomass debate is flawed, subjective,<br />
and not fully based on evidence – and as a result, distracts<br />
from much more powerful causes of hunger in the world.<br />
These are to a large extent climate change, conflict, extreme<br />
inequalities in wealth distribution, heavy dependence on food<br />
imports from industrial countries, overconsumption of meat,<br />
losses along the value chain and the impact of the COVID<br />
pandemic, according to the World Food Programme in <strong>2023</strong>.<br />
Competition between biomass uses is not mentioned among<br />
the relevant causes.<br />
Food Security<br />
Feed Security<br />
Market Stability<br />
Climate<br />
Multiple<br />
Potential<br />
Benefits<br />
Farmers<br />
The use of food and feed crops for biobased materials<br />
(Source: nova-Institiute)<br />
Land Productivity<br />
Enviroment<br />
The use of biomass for industrial applications, on the<br />
other hand, has the potential to replace fossil feedstocks<br />
and thus contribute to the urgently needed reduction of fossil<br />
carbon emissions into our atmosphere to mitigate climate<br />
change. While not denying the dire need to combat world<br />
hunger, the authors of the paper argue that using food and<br />
feed crops for chemicals and materials will not necessarily<br />
exacerbate food insecurity, and in fact has the potential to<br />
cause multiple benefits for local and global food security,<br />
climate mitigation and other factors:<br />
1. The climate wins. There is a need to shift away from<br />
fossil feedstocks to achieve climate change mitigation.<br />
Biobased materials are part of the solution and can<br />
thus help to mitigate one of the leading causes of<br />
hunger in the world.<br />
2. Land productivity wins. The competition between<br />
applications is not for the type of crop grown but for the<br />
land. The overall availability of arable land, and therefore<br />
food and feed on the planet determines what is possible and<br />
what is not. Food and feed crops offer high yields through<br />
long-term optimisation and a variety of co-products used<br />
simultaneously in a variety of applications, making the<br />
most out of the available land.<br />
3. The environment wins due to increased resource efficiency<br />
and productivity of food and feed crops and the reduced<br />
land area, especially if agricultural practices are improved<br />
to better respect soil health and ecosystems.<br />
4. Farmers win because they have more options for selling<br />
stock to different markets (food, feed, biofuels, material<br />
industry) and therefore more economic security. This can<br />
increase investment and ultimately the availability of<br />
arable land and ensure sustainable rural development to<br />
maintain EU agriculture.<br />
5. Market stability wins due to increased global availability<br />
of food and feed crops, reducing the risk of shortages and<br />
speculation peaks. The influence of biofuels and biobased<br />
materials on food prices is negligible.<br />
6. Feed security wins due to the high value of the protein-rich<br />
co-products of food and feed crops (which can also be used<br />
to supply protein for human nutrition).<br />
7. Food security wins due to the increased overall availability<br />
of edible crops that can be stored and flexibly distributed<br />
in times of crisis (emergency reserve), actually mitigating<br />
risks of supply-cycle-triggered regional hunger events.
C<br />
M<br />
Y<br />
CM<br />
MY<br />
CY<br />
CMY<br />
K<br />
for Plastics.<br />
and Services.<br />
Crop<br />
Feed<br />
bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
13<br />
The authors argue that “the bigger picture is not the<br />
specific issue of whether food or non-food crops are being<br />
used to produce biomaterials, but rather the integration of<br />
any feedstock for biomaterials production into a landscape<br />
and its social, environmental, and pricing effects there” (BFA<br />
2022). The choice of feedstock in any given case depends<br />
on many factors and is site-specific. There is no “onesize-fits-all”<br />
solution.<br />
Info:<br />
Download the paper here for free:<br />
Short version: https://tinyurl.com/rci-foodfeed-short<br />
Long version: https://tinyurl.com/rci-foodfeed-long<br />
RENEWABLE<br />
All in all, this complex topic requires in-depth and detailed<br />
analyses, and simplified claims will not do it justice. In the<br />
worst case, simple claims will only distract from the real<br />
causes of hunger in the world and at the same time prevent<br />
a young and innovative industry from fulfilling its potential of<br />
contributing to climate change mitigation and offering more<br />
sustainable materials. The Renewable Carbon Initiative<br />
encourages comprehensive discussions that balance the<br />
need for food security with the potential benefits of biobased<br />
materials derived from food and feed crops.<br />
SHORT<br />
LONG<br />
Disclaimer: RCI members are a diverse<br />
group of companies addressing the<br />
challenges of the transition to renewable<br />
carbon with different approaches. The<br />
opinions expressed in this article may not<br />
reflect the exact individual policies and<br />
views of all RCI members.<br />
www.renewable-carbon-initiative.com<br />
10<br />
Years ago<br />
Published in<br />
bioplastics MAGAZINE<br />
Basics<br />
Food or<br />
non-food<br />
Which agricultural feedstocks<br />
are best for industrial uses?<br />
T<br />
he new paper by nova-Institute, Germany, is a<br />
contribution to the recent controversial debate<br />
about whether food crops should be used for<br />
other applications than food and feed. It is based on<br />
scientific evidence and aims to provide a more realistic<br />
and appropriate view of the use of food-crops in biobased<br />
industries, including the production of biobased<br />
plastic materials, taking a step back from the often<br />
very emotional discussion.<br />
The authors, Michael Carus and Lara Dammer, take<br />
the position that all kinds of biomass should be accepted<br />
for industrial uses; the choice should be dependent on<br />
how sustainably and efficiently these biomass resources<br />
can be produced.<br />
Of course, with a growing world population, the first<br />
priority of biomass allocation is food security. At the end of<br />
2011, there were about 7 billion people on our planet. The<br />
global population is expected to reach more than 9 billion<br />
people by 2050. This alone will lead to a 30% increase<br />
in biomass demand. Increasing meat consumption and<br />
higher living standards will generate additional demand<br />
for biomass. According to EU Commission estimations, a<br />
70% increase in food demand is expected, which includes<br />
a projected twofold increase in world meat consumption.<br />
Food and feed clearly are the supply priorities for<br />
biomass use, followed by bio-based products, biofuels<br />
and bioenergy. Fig. 1 shows the use of the 10 billion<br />
Use of harvested agricultural biomass worldwide (2008)<br />
tonnes of biomass harvested worldwide in 2008. Animal<br />
feed predominates with a share of 60%, which will<br />
increase even further.<br />
4 % 4 %<br />
Public debate mostly focuses on the obvious direct<br />
competition for food crops between different uses: food,<br />
32 %<br />
feed, industrial materials and energy. However, the<br />
authors argue that the crucial issue is land availability,<br />
since the cultivation of non-food crops on arable land<br />
would reduce the potential supply of food just as much<br />
or even more. Therefore, they suggest a differentiated<br />
approach to finding the most suitable biomass for<br />
industrial uses.<br />
In a first step, the issue has to be addressed of whether<br />
60 %<br />
the use of biomass for purposes other than food can be<br />
justified at all. This means taking the availability of arable<br />
land into account. Several studies show that some areas<br />
Total biomass ca. 10 billion tonnes<br />
will remain free even after worldwide food demand has<br />
been satisfied. These studies also show potential for<br />
further growth in yields and arable land areas worldwide<br />
– even in the EU, there are between 2.5 and 8 million<br />
Food Animal feed Material use Energy use<br />
hectares arable land that are not currently in use. Despite<br />
these potentials, arable land and biomass are limited<br />
resources and should be used efficiently and sustainably.<br />
As the numbers above show, the industrial material<br />
use of biomass makes up for only a very small share of<br />
biomass competition. Other factors have a much greater<br />
by<br />
Michael Carus, Managing Director<br />
and Lara Dammer, Policy and Strategy<br />
nova-Institute, Huerth, Germany<br />
Notes: Shares of food an feed based on FAOSTAT; gap of animal<br />
feed demand from grazing not included (see Krausmann et al. 2008)<br />
Fig. 1: Worldwide allocation of harvested biomass by production<br />
target (main product) in 2008. Respective amounts include raw<br />
materials and their by-products, even if their uses fall into<br />
different categories.<br />
impact on food availability. Due to a growing demand<br />
from a l sectors, the crucial question is how to increase<br />
the biomass production in a sustainable way.<br />
1. Increasing yields: Tremendous potential in developing<br />
countries is hampered by a lack of investment in we l-<br />
known technologies and infrastructure, unfavourable<br />
agricultural policies such as no access to credits,<br />
insufficient transmission of price incentives, and poorly<br />
enforced land rights.<br />
2. Expansion of arable land: Some 100 mi lion hectares<br />
could be added to the current 1.4 bi lion hectares without<br />
touching rainforest or protected areas. Most estimates<br />
calculate up to 500 mi lion hectares. These areas wi l<br />
require a lot of infrastructure investment before they can<br />
be utilized [1, 2].<br />
Both aspects mean that political reforms and huge<br />
investment in agro-technologies and infrastructure<br />
are necessary. There is also huge potential for saving<br />
biomass and arable land:<br />
• Reduced meat consumption would free up a huge<br />
amount of arable land for other uses. Deriving protein<br />
from cattle requires 40 to 50 times the biomass input<br />
than protein directly obtained from wheat or soy;<br />
• Reducing food losses wi l also free up huge areas<br />
of arable land. Roughly one-third of food produced<br />
for human consumption is lost or wasted globa ly,<br />
amounting to about 1.3 bi lion tonnes per year [3];<br />
• Increasing the efficiency of biomass processing<br />
for a l applications by the use of modern industrial<br />
biotechnology;<br />
• Using a l agricultural by-products that are not inserted<br />
in any value chain today. Lignoce lulosic residues in<br />
particular can be used in second generation biofuels<br />
and biochemicals;<br />
• Fina ly, the use of solar energy, which also takes up<br />
land, for fue ling electric cars is about 100 times<br />
more land-efficient than using the land for biofuels<br />
for conventional cars. In addition, solar energy can be<br />
produced on non-arable land, too. Increased use of this<br />
means of transportation would release huge areas of<br />
arable land that are currently used for biofuels [4]<br />
After the overa l availability of land has been verified,<br />
the second step is to find out how bes to use these areas.<br />
The use of the so-ca led first generation of biomass, such<br />
as sugar, starch, plant oil and natural rubber, to obtain<br />
different chemicals and materials, is virtua ly as old as<br />
mankind (e.g. birch bark pitch use dates back to the late<br />
Paleolithic era). It has been conducted on an industrial<br />
scale for over 100 years. For example, starch is used on<br />
a large scale in the paper industry. Today, a wide range<br />
of chemicals, plastics, detergents, lubricants and fuels<br />
are produced from these resources. Because of their<br />
Opinion<br />
potential direct competition with food and animal feed, the<br />
idea of using lignoce lulosic feedstock as a raw material for<br />
fermentable sugars and also for gasification was introduced<br />
in the last ten years. Lignoce lulose means wood, shortrotation<br />
coppice such as poplar, wi low or Miscanthus, or else<br />
lignoce lulosic agricultural by-products like straw. These are<br />
the so-ca led second-generation feedstocks. Very recently,<br />
more and more research is being carried out into using algae<br />
as a feedstock; this is known as a third-generation feedstock.<br />
Whether the use of second-generation feedstocks wi l<br />
have less impact on food security is questionable and is being<br />
discussed in detail in the complete paper.<br />
Several aspects give reasons to doubt this oftenpostulated<br />
axiom. Recent studies have shown that many<br />
food crops are more land-efficient than non-food crops.<br />
This means that less land is required for the production of a<br />
certain amount o fermentable sugar for example – which is<br />
especially crucial for biotechnology processes, such as the<br />
production of monomers or building blocks for bioplastics –<br />
than would be needed to produce the same amount of sugar<br />
with the supposedly “unproblematic”, second generation<br />
lignoce lulosic non-food crops. <br />
44 bioplastics MAGAZINE [<strong>04</strong>/13] Vol. 8<br />
Basics<br />
Valorization of components of industrially used food crops<br />
Food/feed Industrial use<br />
100%<br />
90%<br />
80%<br />
70%<br />
60%<br />
50%<br />
40%<br />
30%<br />
20%<br />
10%<br />
0%<br />
Sugar Sugar Wheat Corn Soy Rapeseed/<br />
beet cane<br />
canola<br />
magnetic_148,5x105.ai 175.00 lpi 15.00° 75.00° 0.00° 45.00° 14.03.2009 10:13:31<br />
Proze s CyanProze s MagentaProze s GelbProzess Schwarz<br />
Fig. 2: Valorization of components o food crops used in industry.<br />
This considers only the special case of when a l carbohydrates<br />
(sugar beet, sugar cane, wheat and corn) or oils (soy and canola)<br />
are used for industrial material use only, their by-products being<br />
subsequently used for food and feed. 1<br />
Magnetic<br />
www.plasticker.com<br />
for Plastics<br />
This is not very surprising, considering that starch, sugar<br />
and plant oils are used by the crops as energy storage<br />
for solar energy, and easy to utilize again. In contrast,<br />
lignoce lulose gives the crop a functional structure – it is<br />
not built to store energy, but to last and protect the plants<br />
from microorganisms. Only specific enzymes (plus energy)<br />
are able to saccharify the lignocellulosic structure and<br />
transform it into fermentable sugars. Although terrific<br />
improvements have been achieved in this field over the last<br />
two decades, the technology is sti l in its infancy. The price of<br />
the enzymes as well as their efficiency are, alongside capital<br />
requirements, sti l the biggest obstacle to this strategy. As a<br />
result, lignoce lulosic biomass is not an efficient option for<br />
fermentation processes.<br />
This means that the often raised question: “When wi l<br />
your company switch from food crops to second generation<br />
lignoce lulosic feedstock?” is too shortsighted and simplistic.<br />
The authors argue tha the real question is: “What is the most<br />
resource efficient and sustainable use of land and biomass<br />
in your region?” It is not the issue of whether the crop can<br />
be used for food or feed; it is a question of resource and land<br />
efficiency and sustainability. The competition is for land. Land<br />
used for cultivating lignocellulosic feedstock is not available<br />
for food or feed production (see Chapter 6 in the complete<br />
paper). So the dogma of “no food crops for industry” can<br />
lead to a misallocation or underutilization of agricultural<br />
resources, i.e. land and biomass.<br />
• International Trade<br />
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• Daily News<br />
from the Industrial Sector<br />
and the Plastics Markets<br />
• Cu rent Market Prices<br />
Also, the utilization o food crops in bio-based industries is<br />
very efficient, since the process chains have been optimized<br />
over a very long time and the by-products are used in food<br />
and feed. Biorefineries for food crops have existed for many<br />
years that convert a l parts of a harvested crop into food,<br />
feed, materials and energy/ fuel, maximizing the total value.<br />
If this maximum output value were not attained, the prices of<br />
the food and feed parts would go up.<br />
For example, using sugar, starch or oil for bio-based<br />
chemicals, plastics or fuel leaves plant-based proteins,<br />
which are an important feedstock for the food and animal feed<br />
industry. At present, the world is mainly short of protein and<br />
not of carbohydrates such as sugar and starch. This means<br />
that there is no real competition with food uses, since the<br />
valuable part of the food crops still flows into food and feed<br />
uses. (More information is available in the complete paper.)<br />
Table 1 and Fig. 2 above give an overview of the valorization<br />
of processed fractions of crops, if the main use is material<br />
use, dry matter only. The percentage is related to grain or<br />
fruit only; additional (lignoce lulosic) fibres from straw,<br />
leaves, etc. are no taken into account.<br />
Another very important aspect that is rarely mentioned is<br />
that food crops for industry can also serve as an emergency<br />
reserve of food and feed supply, whereas second-generation<br />
lignoce lulose cannot be used in the same way. This means<br />
that food security can be assured through the extended use<br />
of food crops. In a food crisis, sugar cane (Brazil) and corn<br />
• Buyer’s Guide<br />
for Plastics Additives,<br />
Machinery & Equipment,<br />
Subcontractors<br />
• Job Market<br />
for Specialists and<br />
Executive Sta f in the<br />
Plastics Industry<br />
Up-to-date • Fast • Professional<br />
bioplastics MAGAZINE [<strong>04</strong>/13] Vol. 8 43<br />
Carbohydrates Oils Proteins Fibres (lignoce lulosic)<br />
% Use % Use % Use % Use<br />
Sugar beet 65–70% Industrial 5–7% Feed 5–7% Feed<br />
Sugar cane 30% Industrial<br />
Wheat 60% Industrial 10% Feed, Food 30% Feed, Food<br />
Corn 75% Industrial 5% Food 15% Feed 5% Feed<br />
Feed, Food<br />
Proteins and<br />
Soy 20% Industrial<br />
Fibres 80%<br />
Rapeseed/<br />
Proteins and<br />
40% Industrial<br />
Canola<br />
Fibres 60%<br />
External origin<br />
attributes of the environment<br />
Internal origin<br />
attributes of the biomass<br />
Helpful<br />
to achieving the objective<br />
• Established logistic and processes (varieties,<br />
cultivation, harvest, storage, quality control)<br />
• Sugar cane and beet: Highest yields of fermentable<br />
sugar per ha (high land effi ciency)<br />
• Positive GHG balance and low non-renewable<br />
resource depletion, high resource efficiency<br />
• Protein rich by-product press cake or DDGS (Dried<br />
Distillers Grains with Solubles) for feed<br />
• Lower production costs than sugars from<br />
lignoce lulose<br />
• Easy to use for biotech processes<br />
STRENGTHS<br />
WEAKNESSES<br />
OPPORTUNITIES<br />
THREATS<br />
(US), for example, can be immediately redirected to the availability, resource- and land efficiency, valorization of byproducts<br />
and emergency food reserves are taken into account.<br />
food and feed market. This is especially possible with<br />
crop varieties certified for food and feed.<br />
This also means that research into first generation<br />
First-generation crops also have the potential to give processes should be continued and receive fresh support e.g.<br />
the farmer more flexibility in terms of his crop’s end from European research agendas and tha the quota system<br />
use. If the market is already saturated with food exports for producing sugar in the European Union should be revised<br />
of a crop, this a lows the crop to be diverted towards in order to enable increased production of these feedstocks<br />
industrial use. The reverse is also true when there is a for industrial uses.<br />
food shortage.<br />
And the authors ask for a level playing field between<br />
Therefore, growing more food crops for industry creates industrial material uses of biomass and biofuels/bioenergy<br />
a quintuple win situation:<br />
in order to reduce market distortions in the allocation of<br />
• The farmer wins, since he has more options for se ling<br />
biomass for uses other than food and feed.<br />
his stock and therefore more economic security;<br />
• The environment wins due to greater resource efficiency<br />
o food crops and the sma ler area of land used;<br />
References:<br />
• Food security wins due to flexible a location of food<br />
crops in times of crisis;<br />
• Feed security also wins due to the high value of the<br />
protein-rich by-products o food crops;<br />
• Market stability wins due to increased global availability<br />
of food crops, which wi l reduce the risk of shortages<br />
and speculation peaks.<br />
For all these reasons, the authors reques that political<br />
measures should not differentiate simply between<br />
food and non-food crops, but that criteria such as land<br />
Table 1: Valorization of components o food crops used in industry.<br />
This considers only the special case of when a l carbohydrates<br />
(sugar beet, sugar cane, wheat and corn) or oils (soy and canola)<br />
are used for industrial material use only, their by-products being<br />
subsequently used for food and feed. 1 Sources: Kamm et al. 2006;<br />
IEA Bioenergy, Task 42 Biorefinery 2012: Country Reports.<br />
1 Table 1 and Figure 2 do not give an overview of actual current use o food crops, but only the special case when carbohydrates or oil are<br />
used exclusively for industrial material use. The reality is somewhat di ferent: (1) Most of Brazil’s mi ls can produce both ethanol and sugar,<br />
bu the amount of each product varies according to market conditions. The regular mix is 55 % ethanol and 45 % sugar. (2) With one raw<br />
material, the European starch industry serves di ferent application sectors – confectionary and drinks, processed foods, feed, paper and<br />
corrugating, pharmaceuticals, chemicals/ polymers and biofuels – in an integrated, continuous and balanced manner.<br />
For this episode of “10 Years ago in bioplastics<br />
MAGAZINE” it wasn’t even necessary to look for an<br />
interesting article and ask the author for his or<br />
her today’s view. This time it came by itself, so<br />
we just need to point our readers<br />
to the publication of nova<br />
Intitute from 2013. MT<br />
(soy milk<br />
and tofu from<br />
extracted proteins)<br />
• Fast implementation and growth of the Biobased<br />
Economy; required technology is state of the art<br />
• Food security only possible with a globa ly growing<br />
volume o food crops: Emergency reserves & market<br />
stabilization; (partial substitution with non-food crops<br />
would lead to artifi cial shortage)<br />
• Economic security for the farmer due to more choices<br />
of se ling his stock<br />
Fig. 3: SWOT Analysis o food crop use for industry (nova 2013)<br />
www.bio-based.eu<br />
[1] Dauber, J. et al. 2012: Bioenergy from “surplus” land:<br />
environmental and socio-economic implications; BioRisk 7: 5 –<br />
50 (2012)<br />
[2] Zeddies, J. et al. 2012: Globale Analyse und Abschätzung des<br />
Biomasse-Flächennutzungspotentials. Hohenheim 2012<br />
[3] FAO – Food and Agriculture Organization of the United Nations<br />
2011: Global food losses and food waste. Rome 2011<br />
[4] Carus, M. 2012: From the field to the wheel: Photovoltaic is 40<br />
times more efficient than the best biofuel; bioplastics MAGAZINE<br />
(1/12), Vol. 7, 2012<br />
nova paper #2 on bio-based economy: Food or non-food: Which<br />
agricultural feedstocks are best for industrial uses? (2013-07)<br />
nova papers on bio-based economy are proposals to stimulate<br />
the discussion on curren topics of the bio-based economy<br />
by inviting relevant stakeholders to participate in decisionmaking<br />
processes and debates.<br />
Download this paper and further documents at:<br />
www.bio-based.eu/policy/en<br />
bioplastics MAGAZINE [<strong>04</strong>/13] Vol. 8 45<br />
Helpful<br />
to achieving the objective<br />
• Direct competition to food and feed market<br />
• Price level directly linked to food and feed<br />
prices; high prices during food crisis<br />
• High volatility of the raw material prices<br />
• Decreasing production would cause shortages<br />
on animal feed markets<br />
• Sensitive to drought and dry winter freeze<br />
• Under high pressure from public, NGOs and<br />
politicians: Claimed impact on food prices and food<br />
shortages<br />
• Simple strong and populistic messages like “No Food<br />
Crops for Industry”<br />
• During food crisis: High prices and no secure supply<br />
for the industry<br />
• Insecure political framework; very complex EU<br />
legislation concerning specifi c food crops (e.g. sugar)<br />
Opinion<br />
tinyurl.com/foodfeed2013<br />
42 bioplastics MAGAZINE [<strong>04</strong>/13] Vol. 8
14 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
INITIATIVE<br />
RENEWABLE<br />
CARBON<br />
No sustainable future<br />
without Carbon Capture<br />
and Utilisation (CCU)<br />
Why we need much more political recognition and support for CCU<br />
CCU enables the substitution of fossil carbon in<br />
sectors where carbon is necessary, supports the full<br />
defossilisation of the chemical and derived material<br />
industries, creates a circular economy, reduces the emission<br />
gap, promotes sustainable carbon cycles, fosters innovation,<br />
generates local value, and stimulates job growth.<br />
The Renewable Carbon Initiative (RCI) commissioned<br />
the German nova-Institute to write the unique background<br />
report entitled “Making a case for Carbon Capture and<br />
Utilisation (CCU) – it is much more than just a carbon<br />
removal technology”. The report is a science-based appeal<br />
for CO 2<br />
utilisation.<br />
The central goal of the RCI is to facilitate the transition<br />
from fossil to renewable carbon in all chemicals and<br />
materials. Besides biomass and recycling, Carbon Capture<br />
and Utilisation (CCU) is one of the three available options<br />
to provide renewable carbon, but its potential is not yet<br />
fully recognised by policymakers. One main cause is the<br />
widespread misconception that CCU only delays emissions<br />
and therefore does not contribute to climate change<br />
mitigation or net-zero targets – two critical goals that are at<br />
the heart of global climate policy. When policy accepts CCU,<br />
it is often in the context of long-term storage of carbon or<br />
atmospheric/biogenic carbon dioxide removal.<br />
CCU is much more than a carbon<br />
removal technology<br />
The latest paper of the RCI makes a clear case in favour<br />
of CCU: the technology offers multiple solutions to pressing<br />
problems of our modern world and can support several<br />
Sustainable Development Goals if implemented properly.<br />
In total, 14 different benefits and advantages of CCU are<br />
described and discussed in the paper. A key advantage is that<br />
CCU supplies renewable carbon to – and thereby substitutes<br />
fossil carbon in – sectors that will require carbon in the<br />
long run. This includes the chemical sectors and products<br />
like polymers, plastics, solvents, paints, detergents,<br />
cosmetics, or pharmaceuticals. Several CO 2<br />
-based plastics,<br />
detergents, textiles, or fuels are already in production and<br />
on the market (Figure 1). But CCU is also essential to a longterm<br />
net-zero strategy, crucial for creating a sustainable<br />
circular economy, providing solutions for scaling up the<br />
renewable energy system and bringing multiple benefits for<br />
innovation and business.<br />
The relevance of the technology is not yet accepted in<br />
Europe, but the RCI wants to make a very clear statement:<br />
CCU is a central pillar for the biggest transformation of<br />
the chemical and material industry since the industrial<br />
revolution – to decouple the petrochemical industry from<br />
fossil carbon, by using renewable carbon. CCU is a crucial<br />
technology for the future, as it enables the substitution of<br />
fossil carbon in sectors where carbon will be needed longterm<br />
and supports the full defossilisation of the chemical<br />
and derived material industries. CO 2<br />
can be captured from<br />
various sources and converted into a wide range of fuels,<br />
chemicals and materials. Without CCU, only recycling and<br />
biomass remain to supply the entire non-fossil carbon<br />
demand of a sustainable, defossilised future. But all three<br />
options combined maximise the technological potential<br />
to find the best solutions for any given situation and allow<br />
the creation of a circular carbon economy. By creating<br />
sustainable carbon cycles, CCU reduces the emission gap<br />
and promotes the circular economy. Moreover, CCU fosters<br />
innovation, generates local value, and stimulates job growth.<br />
The consequence of not embracing CCU will be prolonged<br />
dependence on fossil feedstock.<br />
Christopher vom Berg, one of the main authors of the paper:<br />
“Every gram of carbon that can be kept in the cycle through<br />
CCU does not have to be extracted (from fossil resources) or<br />
injected into the ground through Carbon Capture and Storage<br />
(CCS). CCU is the epitome of a circular (carbon) economy!”<br />
Why is there only limited adoption<br />
of CCU as of yet?<br />
CCU is a young and energy-intensive industry with only a<br />
few clear advocates. The technology competes with wellestablished,<br />
upscaled industries that have powerful lobbies<br />
(e.g., fossil industries, biofuels sector), across multiple<br />
products and sectors. And the strong net-zero focus in<br />
policy leads some stakeholders to disregard the remaining<br />
future demand for carbon as a feedstock – and therefore<br />
to push only for zero-carbon energy and carbon storage of<br />
remaining emissions.<br />
Harmonised regulatory support is lacking when it comes<br />
to CCU. Instead, a patchwork of regulatory incentives and<br />
barriers is in place. This patchwork currently encourages CCU<br />
for fuels and long-term storage, but not for the only sector<br />
that has a clear long-term need for carbon supply – chemicals<br />
and materials. At the same time, CCU as a recent technology<br />
lacks clear advocacy and struggles to gain a foothold under<br />
competition in strong, long-established sectors. In order to<br />
support the development of the entire carbon capture sector<br />
and to enable the development of CCU into a central pillar of<br />
comprehensive carbon management, proper endorsement<br />
and support by a policy will be necessary.
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
15<br />
DAC<br />
(Direct Air<br />
Capture)<br />
Industry<br />
Bioenergy<br />
Plants<br />
Recycling<br />
Re-Utilisation in Materials<br />
Carbon Capture<br />
Incineration<br />
Waste<br />
Incineration<br />
Landfill<br />
End<br />
of<br />
Life<br />
Sources<br />
Utilisation O ptions<br />
Energy<br />
Storage<br />
Biological<br />
Uptake<br />
Gaseous<br />
Fuels<br />
Power<br />
Plants<br />
Chemical Conversion<br />
Energy Materials<br />
Liquid<br />
Fuels<br />
Proteins<br />
Fertiliser,<br />
Urea<br />
Direct<br />
Utilisation<br />
Beverage<br />
Dry Ice<br />
Fertiliser<br />
in Green<br />
House<br />
RENEWABLE<br />
Permanent<br />
Storage<br />
Minerals,<br />
Cement,<br />
Concrete<br />
Longlasting<br />
Application<br />
Polymers,<br />
Plastics<br />
Solvents,<br />
Paint,<br />
Lacquer,<br />
Coatings<br />
Cleaning<br />
with CO<br />
Cooling<br />
Systems<br />
Fire<br />
Extinguisher<br />
Figure 1:<br />
CO 2<br />
as a feedstock:<br />
CCU provides multiple<br />
solutions for sustainability<br />
(Source nova-Institiute)<br />
It is RCI’s belief that Europe’s first priority should be<br />
to minimise the emission gap (and thus the problem of<br />
overshooting carbon emissions) as much as possible, while<br />
developing carbon dioxide removals as the technological<br />
back-up plan to achieve our climate targets. Failing on these<br />
targets is simply not an option, and therefore well-established<br />
carbon capture technologies need to be developed and<br />
scaled. But with strong investment in renewable energies<br />
and CCU, the remaining emission gap can be significantly<br />
reduced to only the truly unavoidable emissions.<br />
Michael Carus, one of the main authors of the paper: “It is<br />
simply absurd that power stations and industry should store<br />
their CO 2<br />
emissions in the ground at great expense via long<br />
pipelines (CCS), while at the same time continuing to use<br />
fossil carbon from the ground – instead of driving the carbon<br />
around in circles via CCU. It is a political scandal not to create<br />
a policy framework in Europe that stimulates the capture and<br />
use of ongoing fossil CO 2<br />
emissions”.<br />
Info:<br />
The background report identifies and discusses 14 significant<br />
benefits and advantages that CCU can deliver and promotes twelve<br />
policies measures to fully<br />
realise these benefits.<br />
The entire report is available<br />
for free:<br />
https://tinyurl.com/rci-ccu-23<br />
Disclaimer: RCI members are a diverse group of<br />
companies addressing the challenges of the transition<br />
to renewable carbon with different approaches.<br />
The opinions expressed in this articlemay not<br />
reflect the exact individual policies and views of all<br />
RCI members.<br />
www.renewable-carbon-initiative.com | www.nova-institute.eu
16 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Events<br />
bioplastics MAGAZINE presents:<br />
The successful PHA World Congress, organized by bioplastics MAGAZINE together with<br />
GO!PHA goes into its third edition. After 2018 and 2021 and a digital event in 2020, the<br />
conference is now going to the USA.<br />
On October 10 th and 11 th , <strong>2023</strong>, the 3 rd PHA World Congress will be held<br />
at the Westin Peachtree Plaza in Atlanta.<br />
The congress will address the progress, challenges, and market opportunities for the<br />
formation of this new polymer platform in the world. Every step in the value chain will be<br />
addressed. Raw materials, polymer manufacturing, compounding, polymer processing,<br />
applications, opportunities, and end-of-life options will be discussed by parties active in each<br />
of these areas. Progress in underlying technology challenges will also be addressed.<br />
The hybrid event allows participation on-site as well as online. The event will be recorded and made available for convenient<br />
watching (video-on-demand) until the end of the year. All presentations will be made available in PDF format as well.<br />
Agenda<br />
www.pha-world-congress.com<br />
Tuesday, October 10, <strong>2023</strong><br />
08:00 – 08:10 Michael Thielen, Polymedia Publisher Welcome Remarks<br />
08:10 – 08:30 Anindya Mukherjee, GO!PHA PHA: Circular materials made by Nature<br />
08:30 – 08:50 t.b.d. The importance of biopolymers in transforming our industries, economies and society<br />
08:50 – 09:10 James Fields, Beyond Plastic PHA recyclability: identification and sorting in recycling systems<br />
09:20 – 09:40<br />
Linda Amaral-Zettler, NIOZ, Woods Hole<br />
Oceanographic Institute<br />
PHA biodegradation mechanics in the marine environment<br />
09:40 – 10:00 Sam de Coninck, Normec OWS Three decades of biodegradability & compostability testing on PHA: Facts & Fiction<br />
10:00 – 10:20 Blake Lindsey, RWDC Industries The Global Plastics Crisis – PHA nature's solution<br />
10:55 – 11:15 Katrina Knauer, NREL An enzymatic recycling system for mixed biopolyesters<br />
11:15 – 11:35 Anton Zhloba, Jungbunzlauer Citrate Esters as Plasticisers for PHBV/PLA films<br />
11:35 – 11:55 Yuanbin Bai, Bluepha Lessons in scaling up PHA production<br />
12:05 – 12:25 René Rozendal, Paques Biomaterials PHA producing bacteria: nature’s way to recycle carbon<br />
12:25 – 12:45 N.N., Circularise (t.b.c) Digital product passports and MassBalance bookkeeping<br />
14:00 – 14:20 Eugene Chen, Colorado State University Redesigning PHAs with synthetic chemistry: opening up new possibilities of the PHA polymer platform<br />
14:20 – 14:40<br />
Wouter Post, Wageningen University &<br />
Research<br />
PHA based materials with programmed biodegradation for consumer and agriculture applications<br />
14:40 – 15:00 Tine Zlebnik, ECHO Instruments Practical aspects of measuring biodegradation of plastics in automatic respirometers<br />
15:35 – 15:55 Peng Ye, Farrel Pomini PHA Compounding and processing insights using a continuous mixer<br />
15:55 – 16:15<br />
Nick Sandland and Debjyoti Banerjee,<br />
Teknor Apex<br />
Tuning PHA performance with ASTM D6400 – ready compounding ingredients<br />
Wednesday, October 11, <strong>2023</strong><br />
08:00 – 08:10 Michael Thielen, Polymedia Publisher Welcome Remarks<br />
08:10 – 08:30 George Chen, Tsinghua University PHA Past, Present and Future<br />
08:30 – 08:50 Maximilian Lackner, Technikum Wien Advancements in gas fermentation for PHA production<br />
08:50 – 09:10 Adi Goldman, Biotic Robust non-sterile fermentation of marine biomass to PHA<br />
09:20 – 09:40 Francesco Montecchio, Alfa Laval Insights on process optimization for PHA downstream purification<br />
09:40 – 10:00 William Bardosh, TerraVerdae Progress on applications development and market opportunities for PHAs<br />
10:00 – 10:20 N.N., Kaneka (t.b.c.) t.b.d.<br />
10:55 – 11:15 Julia Reisser, Uluu Replacing Fossil Plastic with Seaweed PHAs<br />
11:15 – 11:35 Luigi Vandi, University of Queensland New generation ductile PHA Biocomposites made with native fibres<br />
11:35 – 11:55 Molly Morse, Mango Materials Wastewater biogas feedstock for PHA fibre formulation and other uses<br />
12:05 – 12:25<br />
Eric Klingenberg, Mars and Brad Rodgers,<br />
Danimer Scientific<br />
Supply Chain Collaboration – Keys to successful compostable packaging innovations with PHA<br />
12:25 – 12:45 Rick Passenier, GO!PHA Driving the PHA-polymer platform; navigating regulations and partnerships for growth<br />
14:00 – 14:20 Raj Krishnaswamy, CJ Biomaterials New PHA Development Expands Biodegradability Landscape for Other Biopolymers<br />
14:20 – 14:40 Bryan Haynes, Kimberly-Clark Advancements of PHA processing for hygiene applications<br />
14:40 – 15:00 Paul Boudreault, BOSK Bioproducts How to turn industrial waste into sustainable packaging with a PHA based compound<br />
15:35 – 15:55 Sridevi Narayan, Pepsico Utilizing PHA films for packaging applications; PHA innovation insights<br />
15:55 – 16:15 Allegra Muscatello, Taghleef Industries Development of PHA films: the succes of formulation<br />
Subject to changes
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(subject to changes)
18 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Events<br />
Happy Birthday to FKuR<br />
Bioplastics and circular material specialist FKuR celebrates<br />
20 th anniversary<br />
Renewable Carbon Plastics (aka bioplastics MAGAZINE)<br />
sincerely congratulates FKuR (Willich, Germany) for 20<br />
years of groundbreaking work in the field of bioplastics.<br />
From an associated institute of the University of Applied<br />
Sciences to a pioneer of the circular economy for a sustainable<br />
plastics industry. Stories like this one are not only written in<br />
Silicon Valley, but also in the Lower Rhine region in Germany.<br />
What started back at the Willich site with just a few<br />
employees and a laboratory extruder has now become a<br />
major company in the bioplastics industry. FKuR develops<br />
and produces innovative bioplastic compounds on the<br />
company’s premises covering more than 7,000 m². The<br />
company’s own granulates are complemented by a broad<br />
distribution portfolio of biobased bioplastics and high-quality<br />
post-consumer recyclates.<br />
Meanwhile, the FKuR group of companies produces<br />
and distributes its plastic solutions from three worldwide<br />
locations. Embedded in the group are, in addition to FKuR<br />
Kunststoff GmbH supplying the European market from the<br />
company’s headquarters in Willich, the US marketing & sales<br />
office of FKuR Plastics Corp. (Texas, USA) as well as the joint<br />
venture SKYi FKuR Biopolymers Pvt Ltd, founded in 2019 and<br />
producing in Pune, India.<br />
20 years of bioplastics, 30 years of sustainability<br />
“This year we are not only celebrating 20 years of FKuR,<br />
but also more than 30 years of commitment to the circular<br />
economy”, emphasizes Carmen Michels. FKuR’s roots go<br />
back to 1992, when it was founded as a research institute<br />
under the name Forschungsinstitut Kunststoff und Recycling<br />
(FKuR). Since its beginnings, the company has been dedicated<br />
to the topic of sustainability. It all started back then with the<br />
question of how plastic products could be better recycled.<br />
When plastics recycling in Germany evolved from its infancy<br />
at the end of the 1990s, FKuR focused on the development<br />
of biodegradable plastics. This step was followed by the<br />
rebranding as FKuR Kunststoff GmbH with the corporate<br />
philosophy Plastics made by Nature!<br />
“For us, nature was and is the best recycler. That’s why,<br />
with nature as our guideline and a passion for plastics, we<br />
have developed a unique range of bioplastics and recyclable<br />
granulates”, explains Patrick Zimmermann. As the<br />
company’s history continued, it added biobased distribution<br />
products to its own compounds, such as the biobased I’m<br />
green Polyethylene (Bio-PE) from Braskem, the Bio-PET<br />
from Taiwan’s Fenc Group, and most recently the high-quality<br />
post-consumer recyclates from Kaskada Ltd.<br />
The Managing Directors of FKuR Kunststoff GmbH, from left to<br />
right Carmen Michels, Patrick Zimmermann, Daniel Peltzer.<br />
Goal: Keep carbon in the cycle<br />
“We are convinced that the future of plastics must be carbon<br />
neutral — to protect our planet and for a more responsible<br />
use of the limited resources we are given. Therefore, these<br />
strategic cooperations were the next logical step for us in our<br />
mission Plastics care for Future”, explains Daniel Peltzer.<br />
Today, FKuR is one of the leading suppliers of sustainable<br />
plastic granulates. From biobased and biodegradable<br />
bioplastics to high-quality recyclates, FKuR offers its<br />
customers unrivaled product diversity for a wide range of<br />
applications and processing methods.<br />
“FKuR’s central philosophy is a new way of thinking about<br />
the future plastics age, as problem-ridden and successful<br />
at the same time as it currently presents itself. The search<br />
for sustainable solutions has become an important part<br />
of our DNA. We are grateful and proud that we have been<br />
able to make an important contribution to the sustainability<br />
of the plastics industry over the past 20 years. Our thanks<br />
go first and foremost to the people who make up FKuR, our<br />
shareholders, all of whom are active in the company, as<br />
well as our employees & staff, who work highly motivated<br />
for our success. Guarantor of our success are in the same<br />
way the partners who accompany us: Customers, suppliers,<br />
development and distribution partners”, says Edmund<br />
Dolfen, founder and visionary forerunner of FKuR. MT<br />
www.fkur.com | www.fkur-polymers.com
available at www.renewable-carbon.eu/graphics<br />
O<br />
OH<br />
HO<br />
OH<br />
HO<br />
OH<br />
O<br />
OH<br />
HO<br />
OH<br />
O<br />
OH<br />
O<br />
OH<br />
© -Institute.eu | 2021<br />
PVC<br />
EPDM<br />
PP<br />
PMMA<br />
PE<br />
Vinyl chloride<br />
Propylene<br />
Unsaturated polyester resins<br />
Methyl methacrylate<br />
PEF<br />
Polyurethanes<br />
MEG<br />
Building blocks<br />
Natural rubber<br />
Aniline Ethylene<br />
for UPR<br />
Cellulose-based<br />
2,5-FDCA<br />
polymers<br />
Building blocks<br />
for polyurethanes<br />
Levulinic<br />
acid<br />
Lignin-based polymers<br />
Naphthta<br />
Ethanol<br />
PET<br />
PFA<br />
5-HMF/5-CMF FDME<br />
Furfuryl alcohol<br />
Waste oils<br />
Casein polymers<br />
Furfural<br />
Natural rubber<br />
Saccharose<br />
PTF<br />
Starch-containing<br />
Hemicellulose<br />
Lignocellulose<br />
1,3 Propanediol<br />
polymer compounds<br />
Casein<br />
Fructose<br />
PTT<br />
Terephthalic<br />
Non-edible milk<br />
acid<br />
MPG NOPs<br />
Starch<br />
ECH<br />
Glycerol<br />
p-Xylene<br />
SBR<br />
Plant oils<br />
Fatty acids<br />
Castor oil<br />
11-AA<br />
Glucose Isobutanol<br />
THF<br />
Sebacic<br />
Lysine<br />
PBT<br />
acid<br />
1,4-Butanediol<br />
Succinic<br />
acid<br />
DDDA<br />
PBAT<br />
Caprolactame<br />
Adipic<br />
acid<br />
HMDA DN5<br />
Sorbitol<br />
3-HP<br />
Lactic<br />
acid<br />
Itaconic<br />
Acrylic<br />
PBS(x)<br />
acid<br />
acid<br />
Isosorbide<br />
PA<br />
Lactide<br />
Superabsorbent polymers<br />
Epoxy resins<br />
ABS<br />
PHA<br />
APC<br />
PLA<br />
All figures available at www.renewable-carbon.eu/graphics<br />
fossil<br />
available at www.renewable-carbon.eu/graphics<br />
All figures available at www.bio-based.eu/markets<br />
renewable<br />
allocated<br />
© -Institute.eu | <strong>2023</strong><br />
conventional<br />
© -Institute.eu | 2021<br />
Adipic acid (AA)<br />
11-Aminoundecanoic acid (11-AA)<br />
1,4-Butanediol (1,4-BDO)<br />
Dodecanedioic acid (DDDA)<br />
Epichlorohydrin (ECH)<br />
Ethylene<br />
Furan derivatives<br />
D-lactic acid (D-LA)<br />
L-lactic acid (L-LA)<br />
Lactide<br />
Monoethylene glycol (MEG)<br />
Monopropylene glycol (MPG)<br />
Naphtha<br />
1,5-Pentametylenediamine (DN5)<br />
1,3-Propanediol (1,3-PDO)<br />
Sebacic acid<br />
Succinic acid (SA)<br />
© -Institute.eu | 2020<br />
Mechanical<br />
Recycling<br />
Extrusion<br />
Physical-Chemical<br />
Recycling<br />
available at www.renewable-carbon.eu/graphics<br />
Refining<br />
Dissolution<br />
Physical<br />
Recycling<br />
Polymerisation<br />
Formulation<br />
Processing<br />
Use<br />
Enzymolysis<br />
Biochemical<br />
Recycling<br />
Depolymerisation<br />
Solvolysis<br />
Thermal depolymerisation<br />
Enzymolysis<br />
Purification<br />
Dissolution<br />
Plastic Product<br />
End of Life<br />
Plastic Waste<br />
Collection<br />
Separation<br />
Different Waste<br />
Qualities<br />
Solvolysis<br />
Chemical<br />
Recycling<br />
Monomers<br />
Recycling<br />
Conversion<br />
Pyrolysis<br />
Gasification<br />
Depolymerisation<br />
Thermochemical<br />
Recycling<br />
Pyrolysis<br />
Thermochemical<br />
Recycling<br />
Incineration<br />
CO2 Utilisation<br />
(CCU)<br />
Gasification<br />
Thermochemical<br />
Recycling<br />
Recovery<br />
Recovery<br />
Recovery<br />
CO2<br />
© -Institute.eu | 2022<br />
© -Institute.eu | 2020<br />
bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
19<br />
nova Market and Trend Reports<br />
on Renewable Carbon<br />
The Best Available on Bio- and CO2-based Polymers<br />
& Building Blocks and Chemical Recycling<br />
Summer<br />
Special<br />
20 % Discount<br />
Code: Summer<strong>2023</strong><br />
( 01.06 – 31.08.23 )<br />
Carbon Dioxide (CO 2)<br />
as Feedstock for Chemicals,<br />
Advanced Fuels, Polymers,<br />
Proteins and Minerals<br />
Technologies and Market, Status and<br />
Outlook, Company Profiles<br />
Bio-based Building Blocks<br />
and Polymers<br />
Global Capacities, Production and Trends 2022–2027<br />
Mapping of advanced recycling<br />
technologies for plastics waste<br />
Providers, technologies, and partnerships<br />
Polymers<br />
Building Blocks<br />
Diversity of<br />
Advanced Recycling<br />
Intermediates<br />
Feedstocks<br />
Plastics<br />
Composites<br />
Plastics/<br />
Polymers<br />
Monomers<br />
Monomers<br />
Naphtha<br />
Syngas<br />
Authors: Pauline Ruiz, Pia Skoczinski, Achim Raschka, Nicolas Hark, Michael Carus.<br />
With the support of: Aylin Özgen, Jasper Kern, Nico Plum<br />
April <strong>2023</strong><br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Authors: Pia Skoczinski, Michael Carus, Gillian Tweddle, Pauline Ruiz, Doris de Guzman,<br />
Jan Ravenstijn, Harald Käb, Nicolas Hark, Lara Dammer and Achim Raschka<br />
February <strong>2023</strong><br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Authors: Lars Krause, Michael Carus, Achim Raschka<br />
and Nico Plum (all nova-Institute)<br />
June 2022<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Mimicking Nature –<br />
The PHA Industry Landscape<br />
Latest trends and 28 producer profiles<br />
Bio-based Naphtha<br />
and Mass Balance Approach<br />
Status & Outlook, Standards &<br />
Certification Schemes<br />
Chemical recycling – Status, Trends<br />
and Challenges<br />
Technologies, Sustainability, Policy and Key Players<br />
Plastic recycling and recovery routes<br />
Principle of Mass Balance Approach<br />
Virgin Feedstock<br />
Renewable Feedstock<br />
Feedstock<br />
Process<br />
Products<br />
Monomer<br />
Secondary<br />
valuable<br />
materials<br />
Chemicals<br />
Fuels<br />
Others<br />
Polymer<br />
Use of renewable feedstock<br />
in very first steps of<br />
chemical production<br />
(e.g. steam cracker)<br />
Utilisation of existing<br />
integrated production for<br />
all production steps<br />
Allocation of the<br />
renewable share to<br />
selected products<br />
Primary recycling<br />
(mechanical)<br />
Plastic<br />
Product<br />
Secondary recycling<br />
(mechanical)<br />
Tertiary recycling<br />
(chemical)<br />
CO 2 capture<br />
Product (end-of-use)<br />
Quaternary recycling<br />
(energy recovery)<br />
Energy<br />
Landfill<br />
Author: Jan Ravenstijn<br />
March 2022<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Authors: Michael Carus, Doris de Guzman and Harald Käb<br />
March 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Author: Lars Krause, Florian Dietrich, Pia Skoczinski,<br />
Michael Carus, Pauline Ruiz, Lara Dammer, Achim Raschka,<br />
nova-Institut GmbH, Germany<br />
November 2020<br />
This and other reports on the bio- and CO 2-based economy are<br />
available at www.renewable-carbon.eu/publications<br />
Genetic engineering<br />
Production of Cannabinoids via<br />
Extraction, Chemical Synthesis<br />
and Especially Biotechnology<br />
Current Technologies, Potential & Drawbacks and<br />
Future Development<br />
Plant extraction<br />
Plant extraction<br />
Cannabinoids<br />
Chemical synthesis<br />
Biotechnological production<br />
Production capacities (million tonnes)<br />
Commercialisation updates on<br />
bio-based building blocks<br />
Bio-based building blocks<br />
Evolution of worldwide production capacities from 2011 to 2024<br />
4<br />
3<br />
2<br />
1<br />
2011 2012 2013 2014 2015 2016 2017 2018 2019 2024<br />
Levulinic acid – A versatile platform<br />
chemical for a variety of market applications<br />
Global market dynamics, demand/supply, trends and<br />
market potential<br />
HO<br />
OH<br />
diphenolic acid<br />
H 2N<br />
O<br />
OH<br />
O<br />
O<br />
OH<br />
5-aminolevulinic acid<br />
O<br />
O<br />
levulinic acid<br />
O<br />
O<br />
ɣ-valerolactone<br />
OH<br />
HO<br />
O<br />
O<br />
succinic acid<br />
OH<br />
O<br />
O OH<br />
O O<br />
levulinate ketal<br />
O<br />
H<br />
N<br />
O<br />
5-methyl-2-pyrrolidone<br />
OR<br />
O<br />
levulinic ester<br />
Authors: Pia Skoczinski, Franjo Grotenhermen, Bernhard Beitzke,<br />
Michael Carus and Achim Raschka<br />
January 2021<br />
This and other reports on renewable carbon are available at<br />
www.renewable-carbon.eu/publications<br />
Author:<br />
Doris de Guzman, Tecnon OrbiChem, United Kingdom<br />
Updated Executive Summary and Market Review May 2020 –<br />
Originally published February 2020<br />
This and other reports on the bio- and CO 2-based economy are<br />
available at www.bio-based.eu/reports<br />
Authors: Achim Raschka, Pia Skoczinski, Raj Chinthapalli,<br />
Ángel Puente and Michael Carus, nova-Institut GmbH, Germany<br />
October 2019<br />
This and other reports on the bio-based economy are available at<br />
www.bio-based.eu/reports<br />
renewable-carbon.eu/publications
20 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Cover Story<br />
A centenary of sustainable<br />
Unveiling the<br />
issue<br />
100 Better-More, 100 sounds like a rather<br />
issues – a number that needs to be<br />
talked about. In a time of Faster-<br />
small number. If we talked about 100 years, surely<br />
everyone would have a feel for how impressive and big<br />
this number is, but 100 issues?<br />
Many publications come<br />
every month or even every<br />
week. In this period, 100 issues<br />
are not that far away. Since we<br />
have a rhythm of six issues a<br />
year (with two and four issues<br />
in the early years), it takes some<br />
time, to add up all those sixes<br />
and make them a combined one<br />
hundred. To be precise, it took us<br />
more than 17 years to achieve this<br />
triple-digit milestone.<br />
Let me take you on a little<br />
journey back in time to the<br />
origins of bioplastics MAGAZINE.<br />
Or, perhaps, even to the time<br />
before that. The year is 2005, and<br />
our CEO Michael Thielen was<br />
still a startup-PR-consultant with a strong<br />
background in plastics and blow moulding technology.<br />
He was asked by IBAW (today European Bioplastics)<br />
chairman Harald Kaeb to act as a PR consultant for the<br />
Innovationparc – bioplastics in packaging at Interpack<br />
2005 in Düsseldorf. And, like so many others, Michael<br />
was intrigued. After Interpack the topic piqued his<br />
interest, so he asked Harald “What’s the name of your<br />
industry’s trade journal? I want a subscription!”<br />
But guess what… there wasn’t one.<br />
What a bummer – or was it?<br />
The subject ignited Michael’s passion. According<br />
to legend, it took only a couple of conversations with<br />
various people (whose creativity and imagination were<br />
fuelled by a drink or two) and the small crazy idea<br />
developed and grew, becoming less and less crazy.<br />
As you probably know, the bioplastics industry is full<br />
of passionate and (hopelessly?) optimistic people –<br />
trailblazers and inventors that foolhardily try to bring<br />
change to the world. So it didn’t take long to find the<br />
right experts, combined with professional approaches,<br />
and the little crazy idea matured into<br />
a full-blown epiphany, backed by a<br />
proper business plan. As a result,<br />
Michael founded the bioplastics<br />
MAGAZINE in 2006 together with Sam<br />
Brangenberg, who became a close<br />
friend of the family over the years.<br />
Starting with two and four issues<br />
in the first two years, the third year<br />
marked the beginning of our sixissue<br />
cycle. Sure, if you want to do it<br />
right and economically sound, you<br />
need support. Of course, you can’t<br />
do it all on your own, there are too<br />
many tasks to be fulfilled. While<br />
Michael was to a large part a “oneman-show”,<br />
he was supported<br />
by the minor shareholders Sam<br />
Brangenberg (sales) and Mark<br />
Speckenbach (layout and design).<br />
And they also found enough people<br />
“crazy enough” to invest in advertisement in a print<br />
medium when many a soul was saying “magazines<br />
and books will die out soon”. Against all odds, and<br />
perhaps exactly because the bioplastics industry is full<br />
of dreamers and visionaries, bioplastics MAGAZINE was<br />
able to establish itself on the market as THE source of<br />
all information on the subject of bioplastics.<br />
What happened across 100 issues of content over<br />
17 years can be seen on pp 34. This article, however,<br />
is about our cover – a celebration of this milestone.<br />
If you’re a loyal reader you will be familiar with the<br />
approximate conception of the cover: usually a woman<br />
with some kind of product that connects to one of the<br />
topics in the magazine. Occasionally, it was a man or a<br />
child (usually connected to toys) or even a puppet or a<br />
doll. All embedded in our bio-green framework. Finally,<br />
our logo and the highlights of the issues are on top so<br />
that it is clear what this publication is all about.
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
21<br />
innovations:<br />
of bioplastics MAGAZINE<br />
Since we are of course incredibly proud of this<br />
anniversary issue, we also wanted to show this<br />
succinctly on the cover. The concept naturally comes<br />
first and dictates the basic framework of the look. In the<br />
past, we have decorated milestones and anniversaries<br />
with silver applications. We wanted to stick to that<br />
concept and increase the significance – so we’re going<br />
for gold baby. In addition, we replaced the organic<br />
green frame in this issue with a dark background in<br />
order to visually distinguish it from the 99 issues that<br />
came before, and to emphasize even more that this<br />
anniversary is exceptional. If this is too blatant for<br />
you at this point, all I can say is, “Sorry – not sorry”. A<br />
design like this stays with the big anniversaries, and<br />
they don’t come along every day.<br />
By Philipp Thielen<br />
Head of Design & Digital Operator<br />
bioplastics MAGAZINE<br />
Let’s talk about “the cover girls”. While it is unusual<br />
for a trade magazine to have people on the cover at all,<br />
it was initially something that kind of just happened –<br />
and if things happen twice in a row, it’s a rule (German<br />
proverb – probably). And let’s be honest, 2006 was a<br />
different time, the argument “sex sells” was less<br />
controversial – even if we did not pick the “cover girls”<br />
for their sex appeal. Yet, holding on to that tradition did<br />
not come without criticism.<br />
In the last three years, a lot of changes have taken<br />
place, both in terms of content and structure. When it<br />
came to the cover, we tried to incorporate the criticism<br />
while holding on to the tradition of a “cover person”. The<br />
“cover-girl concept” remained, however, we gradually<br />
moved away from images that fit the topic, towards<br />
showcasing women of the industry. The plastics<br />
industry is still a male-dominated one, although times<br />
are changing – and so are we. It was therefore crystal<br />
clear to us that the cover of the 100 th issue would also<br />
be different. If you look at the cover, you already know<br />
what I’m getting at, but let me tell you more about it.<br />
Three years ago, Alex started as an editorial assistant<br />
for the daily-news. Thanks to his background with his<br />
Master’s in Creative Writing, this was easy work which<br />
gradually expanded to editing articles and, every once<br />
in a while, writing one himself.<br />
In terms of content, Alex had always had contact<br />
with the magazine and the topic of bioplastics, as he<br />
supported the magazine at trade fairs and conferences<br />
for years, and of course, knew the magazine. Until today,<br />
this perfectly fitting combination of technical knowhow<br />
and interest, probably even passion for the<br />
content has developed to such an extent that Alex<br />
has now become the absolutely legitimate Editor-in-<br />
Chief. Of course, you also know him from the editorial.<br />
Alex is also responsible for the ”new” topics Advanced<br />
Recycling and Carbon Capture and Utilisation – CCU<br />
and has already built up certain expertise there.<br />
If you are keen to know more about it, Alex talked about<br />
it in a recent podcast (see link at the end).<br />
Like Alex, I also have had contact with the industry<br />
and the topic of bioplastics since I was a teenager,<br />
helping out at a number of trade fairs and conferences.<br />
In a way, we both grew up with the topic of bioplastics.<br />
After eleven years as a commercial photographer<br />
in the publishing industry, I joined the bioplastics<br />
MAGAZINE team in 2022 and have since been responsible<br />
for the design and layout, as well as the digital<br />
operation at our conferences.<br />
In summary, the one-man-show Michael has<br />
become the family team of bioplastics MAGAZINE over<br />
the past years. So what would be more fitting than to<br />
feature this team on the cover on this special occasion?
Cover Story<br />
22 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
It would be difficult to create a cover that relates more to the content of<br />
the magazine, and it is, in my opinion, also a much better way to celebrate<br />
such a significant anniversary than just a big number. I would also say<br />
that all three of us are not prone to self-promote and while we are all<br />
smartarses, I would describe us as rather modest overall. Here and there<br />
in life, you simply have to celebrate significant events – and this anniversary<br />
is definitely one of them.<br />
Finally, I am also very pleased to mention at this point that our 100 th issue<br />
of bioplastics MAGAZINE is also the first issue of Renewable Carbon Plastics<br />
and heralds the start of our rebranding. With the growing importance of<br />
Advanced Recycling and CCU, we have realised that for the industry and<br />
healthy change, bioplastics alone is not enough and simply doesn’t ring<br />
true any more, especially as we want to broaden our focus even further.<br />
You can read more about this on pp 5.<br />
I can only echo the words from the editorial and thank you, dear readers,<br />
and of course all our partners throughout the years, for the journey<br />
together. I am sure we have an exciting and interesting future ahead of us.<br />
And now we celebrate.<br />
www.plasticclimatefuture.com/podcast/bioplasticsmagazine<br />
www.renewable-carbon-plastics.com
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
23<br />
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24 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Materials<br />
From Lord of the Rings armour<br />
to biobased facades<br />
Kaynemaile (Lower Hutt, New Zealand), a leading global<br />
designer and manufacturer of architectural mesh for<br />
commercial, residential, and public buildings, recently<br />
announced a major shift from fossil-based raw materials to<br />
biomass content. The company uses Makrolon ® RE, an ISCC<br />
PLUS-certified, mass-balanced polycarbonate from Covestro<br />
(Leverkusen, Germany).<br />
With Kaynemaile’s origins in the Armoury department of<br />
The Lord of the Rings film trilogy some 20 years ago, the<br />
company has evolved into an international business built on<br />
its innovative nil-waste liquid-state manufacturing process<br />
coupled with a compelling design aesthetic and a team<br />
focused on providing bespoke functional design solutions<br />
Kaynemaile’s new RE8 Architectural<br />
Mesh will deliver an ISCC PLUS<br />
certified sustainable share of up to<br />
88 % of its architectural product. Moving<br />
Kaynemaile’s production away from<br />
traditional fossil-based materials to a<br />
bio-circular attributed material will offer<br />
a reduction of the carbon footprint of the<br />
polymer material by up to 80 %, cradleto-gate,<br />
including biogenic uptake,<br />
enabling circular economy efforts while<br />
maintaining proven functionality, ISCC<br />
PLUS certified and LEED-enabled.<br />
“RE8 is a major milestone in<br />
Kaynemaile’s 20-year commitment to<br />
circular economy practices”, says Kayne<br />
Horsham, Founder of Kaynemaile.<br />
“From the start, we have sought a highperformance<br />
sustainable feed-stock material solution that<br />
exceeds building compliance standards yet has a lighter<br />
environmental footprint. Covestro’s bio-circular attributed<br />
polycarbonate portfolio is now able to deliver on this ambition”.<br />
“Makrolon RE polycarbonate from Covestro offers designers<br />
a sustainable material solution, while still maintaining the<br />
key benefits of traditional polycarbonate”, says Joel Matsco,<br />
Senior Marketing Manager, Covestro. “The polycarbonate<br />
material enables an unencumbered design experience and<br />
provides a second life to upstream waste and residues. We<br />
look forward to seeing RE8 from Kaynemaile on buildings and<br />
in spaces around the world”.<br />
at scale. Kaynemaile’s manufacturing facility is ISCC PLUS<br />
certified and the introduction of its RE8 bio-circular material<br />
helps position architects, planners, and builders to meet<br />
regulated carbon reduction targets.<br />
“RE8 is the most significant initiative by the company<br />
since its founding”, says Kayne Horsham. “We are proud<br />
to be at the forefront of this future-proofing circular<br />
economy technology”. AT<br />
www.kaynemaile.com | www.covestro.com<br />
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for Specialists and Executive Staff in the Plastics Industry.<br />
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ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
25<br />
8 th PLA World Congress<br />
28 + 29 MAY 2024 › MUNICH › GERMANY<br />
HYBRID EVENT<br />
organized by<br />
aka<br />
Call for Papers<br />
Save the Date<br />
www.pla-world-congress.com<br />
PLA is a versatile bioplastics raw material from<br />
renewable resources. It is being used for films and rigid<br />
packaging, for fibres in woven and non-woven applications,<br />
injection moulded toys, automotive applications, consumer<br />
electronics and in many other industries. Innovative<br />
methods of polymerizing, compounding or blending PLA<br />
have broadened the range of properties and thus the range<br />
of possible applications. That‘s why Renewable Carbon<br />
Plastics (also known as bioplastics MAGAZINE) is now<br />
organizing the PLA World Congress in its 8 th edition:<br />
28 + 29 May 2024 in Munich / Germany<br />
Experts from all involved fields will share their knowledge<br />
and contribute to a comprehensive overview of today‘s<br />
opportunities and challenges and discuss the possibilities,<br />
limitations and future prospects of PLA for all kinds of<br />
applications. Like the seven previous congresses the<br />
8 th PLA World Congress will also offer excellent networking<br />
opportunities for all delegates and speakers as well as<br />
exhibitors of the tabletop exhibition. Based on our good<br />
experiences the conference will again be a hybrid event.<br />
Participation is possible on-site in Munich as well as<br />
online via live streaming or a recording of all presentations<br />
after the event.
26 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Materials<br />
Enzymatic Biomaterials<br />
Technology Platform<br />
IFF (New York, NY, USA) announced the launch of its<br />
new-to-the-world Designed Enzymatic Biomaterials (DEB)<br />
technology for the development of biobased materials<br />
at scale. Designed to deliver meaningful sustainability<br />
benefits – with performance comparable or superior to<br />
fossil-based materials – DEB technology helps to address<br />
growing preferences for environmentally-friendly, highperformance<br />
biopolymers.<br />
The technology platform offers manufacturers the<br />
opportunity to meet regulatory changes and mounting<br />
consumer demands to replace traditional fossil-based<br />
synthetic polymers. DEB is poised to lead the rapidly<br />
progressing bio-revolution by unlocking purposeful<br />
and sustainable innovation across various applications<br />
and products in home care, personal care, fabric care,<br />
and industrial markets.<br />
“With the DEB technology platform, scientists can now<br />
build the functions of petroleum-based polymers into<br />
biopolymer materials directly – customizing and finetuning<br />
polysaccharides to enable sustainable performance<br />
enhancements within the chosen application”, said Wayne<br />
Ashton, VP of Home and Personal Care at IFF. “From my<br />
perspective, this is one of the most innovative technology<br />
platforms to launch industry-wide in the last 15 years”.<br />
Biomaterials derived from renewable raw materials are<br />
becoming a preferred option for many customers as they<br />
can be considerably more sustainable than their traditional,<br />
fossil-based counterparts. However, in the past, some<br />
biomaterials have demonstrated performance weaknesses,<br />
limiting their adoption and market penetration.<br />
IFF’s cutting-edge DEB technology utilizes advanced<br />
biotechnology to create unique, structurally diverse<br />
polysaccharides like those found in nature, but at scale,<br />
with an accuracy and consistency typically only found in<br />
conventional plastics. Its new family of advanced tailored<br />
biomaterials uses only plant-based sugars, water, and<br />
enzymes; to open up access to a range of materials<br />
with glycosidic linkage control, designed-in molecular<br />
weights and morphology.<br />
The promising potential of this innovative<br />
technology platform has already been demonstrated<br />
across several industries.<br />
• Personal Care Applications – AURIST AGC, IFF’s first<br />
personal care ingredient enabled by DEB technology<br />
can significantly improve both wet and dry combability<br />
in conditioning haircare products and is a readily<br />
biodegradable alternative to synthetic incumbents.<br />
The newly launched conditioning biopolymer won the<br />
prestigious gold in the functional ingredients category<br />
at the <strong>2023</strong> in-cosmetics Global Innovation Zone<br />
Best Ingredient Award.<br />
• Home Care Applications – Lyrature is a growing family<br />
of nature-inspired, customizable, high-performance<br />
biopolymers, designed to pursue fully biodegradable<br />
detergents and cleansers. The DEB technology can be<br />
applied as cleaning polymers, rheology modifiers, and<br />
emulsion stabilizers.<br />
• Industrial Applications – Nuvolve engineered<br />
polysaccharides are currently being developed<br />
successfully as performance-enhancing materials<br />
for textile and performance additive applications and<br />
together with partners across various industries such as<br />
packaging, paper and board as well as nonwovens and<br />
performance composites. Nuvolve solutions are designed<br />
to meet the established polymer grade, industry<br />
specifications that are expected from fossil-derived<br />
products but are typically not met by the traditional<br />
biomaterials available today.<br />
IFF embeds its commitment to circular design across its<br />
business as a guiding principle toward creating responsible,<br />
sustainable, and closed-loop systems in which materials<br />
are reused and waste becomes a resource. The Company<br />
continues to seek partnerships with forward-thinkers to<br />
drive the bio-revolution. To learn more about how Designed<br />
Enzymatic Biomaterials from IFF are powering a new frontier<br />
in biomaterial innovation, visit their website. AT<br />
https://bioscience.iff.com
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
27<br />
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28 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Top Talk<br />
Chemical recycling<br />
as a reset button<br />
D<br />
oes chemical recycling actually reduce greenhouse<br />
gas emissions in an overall life cycle assessment?<br />
How does chemical recycling compare with<br />
mechanical processes and thermal recycling?<br />
The bi-weekly German plastics journal K-Zeitung<br />
talked to Heikki Färkkilä, Vice President Chemical<br />
Recycling at Neste Renewable Polymers and Chemicals.<br />
The interview was conducted by Matthias Gutbrod<br />
(K-Zeitung, www.k-zeitung.de).<br />
MG: With mechanical recycling and waste-to-energy<br />
incineration, there are established processes for dealing<br />
with plastic waste. Why is chemical recycling necessary?<br />
HF: Incinerating fossil-based plastic waste with energy<br />
recovery is basically equivalent to burning fossil resources<br />
that have taken a short detour as plastic products.<br />
The incineration of plastic waste results in significant<br />
greenhouse gas emissions. As progress is made toward zeroemission<br />
alternatives for both electricity and heat generation,<br />
the approach is becoming less convincing.<br />
By keeping materials in circulation through recycling,<br />
incineration and other scenarios such as landfilling or, in<br />
the worst case, littering the environment can be avoided.<br />
Mechanical recycling is indeed an efficient and proven method<br />
to achieve this. However, it has its limitations. There are<br />
waste streams that are very difficult or impossible to recycle<br />
mechanically. In addition, there are medical or food contact<br />
applications that cannot be covered with mechanically<br />
recycled material for reasons of quality and purity. In other<br />
applications, the recycled material must be mixed with virgin<br />
plastics to achieve the desired quality.<br />
In all of these cases, chemical recycling can come into play<br />
by expanding the range of recyclable waste, allowing the use<br />
of recyclates in sensitive applications, and replacing new<br />
plastics in the mixtures with recycled plastics.<br />
MG: Critics say chemical recycling is very energy-intensive<br />
and the material yield is low. What counterarguments can<br />
be put forward here?<br />
HF: There is no doubt that chemical recycling is more<br />
energy-intensive than mechanical recycling. However, it<br />
also processes other waste streams and produces other<br />
products by turning hard-to-recycle plastic waste into virgin<br />
raw materials for new plastics. In terms of energy intensity,<br />
pyrolysis-based liquefaction processes can obtain most of<br />
the required energy from non-condensable gases generated<br />
as a side stream from the waste itself. This minimizes the<br />
need for additional energy. In terms of yield, up to 85 % of<br />
the polymer content of waste plastics can be converted into<br />
pyrolysis oil, which is then further processed into feedstock<br />
for new plastics in very efficient, large-scale refineries.<br />
MG: Chemical recycling could process various types of<br />
mixed plastic waste, but to achieve high yields with justifiable<br />
energy input, fairly clean and homogeneous plastic waste is<br />
required. Do chemical and mechanical recyclers ultimately<br />
compete for high-quality waste after all?<br />
HF: If plastic waste is suitable for mechanical recycling,<br />
it should be recycled mechanically in the first place.<br />
Anything else would be economic nonsense. It is true,<br />
however, that chemical recycling cannot accept every material<br />
either. We will mainly be looking at polyolefins that have little<br />
or no value for mechanical recycling due to impurities, dyes,<br />
multi-layer or multi-material structures and the like. Neste is<br />
expanding the range of chemically recyclable materials by<br />
using its own processing technologies as part of the ‘PULSE’<br />
project supported by the EU Innovation Fund (cf. page 10 in<br />
this issue of bioplastics MAGAZINE - MT).<br />
MG: Which waste fractions would even a chemical recycler<br />
ultimately no longer want to recycle?<br />
HF: Chlorine is one of the substances that cause difficulties<br />
in chemical recycling processes. Therefore, materials such<br />
as PVC will have to continue to wait for a recycling solution.<br />
We would also sort out PET because there is already a wellfunctioning<br />
recycling infrastructure in place.<br />
It is interesting that you talk about “no longer” in your<br />
question: Every time a material is mechanically recycled,<br />
the quality decreases somewhat, which means that it<br />
cannot be recycled infinitely this way. Chemical recycling<br />
basically provides a reset button that restores the quality of<br />
the material, so that it can then be mechanically recycled<br />
again several times. This once again underscores the<br />
complementary nature of both routes.<br />
MG: Chemical recycling is considered costly due to preprocessing,<br />
energy requirements, and the use of chemicals/<br />
catalysts. Under what conditions can chemical recycling be<br />
operated economically?<br />
HF: The cost issue has brought us to where we are today:<br />
With our backs to the wall against climate change. It is not<br />
only with plastics that we have chosen the seemingly cheap<br />
fossil route. But fossil resources are only cheap because<br />
we ignore the consequential costs. Yes, more sustainable<br />
alternatives are more expensive in most cases, but they are<br />
also just more sustainable.<br />
Fortunately, there are well-known brands and a growing<br />
segment of consumers willing to value more sustainable<br />
solutions. At the same time, regulation is also evolving,<br />
which is necessary to accelerate the adoption of new circular<br />
economy solutions. In general, we expect the cost of chemical<br />
recycling to come down as the technology learning curve<br />
and volumes increase.
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
29<br />
MG: Are there already plants operating on<br />
an industrial scale in Europe?<br />
HF: Currently, chemical recycling is still in<br />
a phase of commercialization and expansion,<br />
with several liquefaction projects underway.<br />
As Neste, we have been refining liquefied<br />
waste plastic at our refinery in Finland<br />
since 2020. For our PULSE project, we<br />
have received a grant of 135 million Euros from the EU<br />
Innovation Fund to further expand the pretreatment and<br />
upgrading capacities of liquefied waste plastic at our Porvoo<br />
refinery in Finland. We are aiming for a capacity to process<br />
400,000 tonnes of liquefied plastic per year there. This is a<br />
step toward our goal of processing more than one million<br />
tonnes of used plastics per year by 2030.<br />
MG: Plastics producers mix fossil and non-fossil raw<br />
materials in their processes and allocate the non-fossil<br />
quantities to very specific end products via a mass balance.<br />
This even happens across individual product categories<br />
and site boundaries. The danger of greenwashing<br />
is great. Doesn’t this undermine the recognition<br />
of chemical recycling?<br />
HF: Mass balancing is a common concept, not only in the<br />
plastics industry. It’s very useful when the product properties<br />
don’t differ and building separate infrastructures would not<br />
be economically viable. Take green power, for example: if<br />
you buy green power from your electricity supplier, you get a<br />
guarantee that the amount you use comes from renewable<br />
energy sources, and you encourage the further development<br />
of green power. However, the electricity for your TV can<br />
also come from a coal-fired power plant because the grid<br />
is one and the same.<br />
The situation is similar with plastics. But from a climate<br />
perspective, that doesn’t really matter. What matters<br />
is the fact that fossil resources are being replaced and<br />
more recycled or renewable materials are being used.<br />
Transparency is important here. The danger of greenwashing<br />
does not come from mass balancing but from the lack of<br />
Heikki Färkkilä,<br />
Vice President Chemical Recycling at<br />
Neste Renewable Polymers<br />
(Photo: Neste)<br />
transparency about mass balancing.<br />
Independent certification systems<br />
are needed to confirm sustainability.<br />
MG: How important are legal<br />
recognition and mass balancing to<br />
the success of chemical recycling?<br />
HF: They are both very important.<br />
Without legal recognition, it becomes<br />
very difficult to justify the investments needed to industrialize<br />
chemical recycling. Who will invest hundreds of millions or<br />
billions of euros in recycling facilities if it is not yet clear<br />
whether it will be recognized as recycling? Policymakers<br />
have recognized this, but the movement is not yet keeping<br />
pace with the reality of companies wanting to invest and<br />
build large facilities.<br />
In addition, mass balancing will be very important,<br />
especially in the start-up phase: For some time, there simply<br />
won’t be enough recycled material for the industry to run<br />
large crackers exclusively on. What choice do they have<br />
but to mix it with other materials? If mass balancing is not<br />
accepted, the industry’s transition will be severely hampered<br />
– and this applies not only to recyclates but also to renewable<br />
materials, where the situation is similar.<br />
MG: Neste has already chemically recycled initial<br />
quantities of plastic waste. What experience has Neste<br />
gained? What further plans does Neste have in this area?<br />
HF: We have set ourselves a clear goal: By 2030, we want<br />
to process more than one million tonnes of plastic waste<br />
per year. To date, we have processed almost 3,000 tonnes of<br />
liquefied plastic waste at our refinery in Porvoo, Finland, and<br />
sold the recycled raw material to customers in the industry.<br />
A more comprehensive version of this interview was<br />
previously published in the German language in K-Zeitung,<br />
issue 13 – <strong>2023</strong> (<strong>04</strong> July <strong>2023</strong>). Reprinted here in abridged<br />
form with kind permission. Translation errors reserved.<br />
www.k-zeitung.de | www.neste.com
30 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Advanced Recycling<br />
Microwave assisted<br />
depolymerization of PET<br />
First-of-a-kind manufacturing plant for microwave assisted<br />
depolymerization of PET to be built in Spain<br />
Gr3n (Chiasso, Switzerland) announced at the end of July that<br />
its goal of being the world’s leading supplier of enhanced<br />
recycled polyethylene terephthalate (PET) is closer to<br />
becoming a reality, thanks to the signing of a binding Memorandum<br />
of Understanding (MOU) with its shareholder Intecsa Industrial<br />
(Madrid, Spain) to set up a joint venture. Together with Intecsa<br />
Industrial, gr3n will join forces and build a “First-of-a-Kind” (FOAK)<br />
manufacturing facility, commencing the EPC phase (Engineering,<br />
Procurement and Construction) in Q4-2024 and aiming to be<br />
operational in 2027.<br />
“This is a huge step for gr3n, as it will allow us to grow even<br />
more, showing enhanced recycling is something tangible<br />
and that it is possible to bring MADE, our Microwave Assisted<br />
Depolymerization, to market”, said Maurizio Crippa, gr3n Founder<br />
and Chief Executive Officer. “Shareholders have the full view on<br />
gr3n’s operations, so moving forward with one of them is further<br />
confirmation of their trust but also of the strength of the data and<br />
the results generated”.<br />
Gr3n developed an innovative process, based on the application<br />
of microwave technology to alkaline hydrolysis, which provides<br />
an economically viable approach to the recycling of polyethylene<br />
terephthalate (PET), allowing for its industrial implementation.<br />
The gr3n process is economically sustainable and industrially<br />
viable as it breaks down any type of PET and polyester plastic<br />
into its two core components (PTA and MEG monomers), which<br />
can then be re-assembled to obtain virgin-like plastics, allowing<br />
endless recycling loops. This new process has the potential to<br />
change how PET is recycled worldwide, with huge benefits both<br />
for the recycling industry and for the entire polyester value chain.<br />
The company’s goal is to become the world-leading supplier<br />
of recycled PET and polyester, addressing the global need for<br />
virgin plastics and triggering a truly circular approach to plastic<br />
recycling. gr3n is part of PETCORE Europe, Chemical Recycling<br />
Europe, and Accelerating Circularity.<br />
Gr3n’s process has the potential to change the way PET is<br />
recycled worldwide, enabling huge benefits for both the recycling<br />
industry and the entire polyester value chain. Many efforts have<br />
been made in the past to transfer enhanced recycling from<br />
research laboratories to the manufacturing industry, but the<br />
economics and scepticism of the first adopters have constantly<br />
blocked the progress of the proposed solutions. Thanks to the<br />
MADE technology developed by gr3n, this approach is now feasible<br />
and makes gr3n one of the few companies with the potential to<br />
provide a reliable enhanced recycling solution that closes the<br />
life cycle of PET and also offers food-grade polymer material,<br />
processes a large variety of waste and reduces the carbon footprint<br />
of these materials usually destined for incineration or landfill.
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
31<br />
“Gr3n has the potential to change the recycling industry,<br />
as their technology allows us to tackle things other<br />
technologies cannot”, said Ramiro Prieto, Commercial and<br />
New Business Units Director at Intecsa Industrial. “This<br />
means expanding the raw material that can be recycled,<br />
then accelerating the transition to the circular economy.<br />
As Industrial partners and shareholders, we are part of the<br />
board, but we have also had the opportunity to perform the<br />
basic engineering of the industrial plant. Thus, we are well<br />
acquainted with the technology which we firmly believe is<br />
now ready to level up”.<br />
“We’re really thrilled to see all the great things gr3n<br />
is up to and how they’ve been pushing the boundaries<br />
of technology, and we believe that gr3n’s technology will<br />
be a key player in the path towards the closed loop of the<br />
PET sector. Our partnership with gr3n reflects our focus<br />
on accelerating the implementation of Intecsa’s deep<br />
technical and operational expertise in industrial plants. At<br />
Intecsa we are convinced that this will be a game changer”,<br />
said Ernesto De La Serna, Director of New Developments<br />
and Innovation at Intecsa Industrial.<br />
The world’s first industrial-scale MADE PET recycling<br />
plant will have the capability to process post-industrial<br />
and post-consumer PET waste including hard-to-recycle<br />
waste, to produce approximately 40,000 tonnes of virgin<br />
PET chips from the recycled monomers saving nearly 2<br />
million tonnes of CO 2<br />
during its operating life. The post–<br />
consumer and/or post-industrial polyesters will be both<br />
from bottles (coloured, colourless, transparent, opaque)<br />
and textiles (100 % polyester, but also mixtures of other<br />
materials like PU, cotton, polyether, polyurea, etc. with up<br />
to 30 % of presence in the raw textile).<br />
REGISTER<br />
NOW!<br />
For your registration scan this QR code<br />
or go to www.european-bioplastics.org/<br />
events/ebc/registration<br />
12 – 13 Dec <strong>2023</strong><br />
Titanic Hotel, Berlin, Germany<br />
The technical concept of the MADE plant is to break<br />
down PET into its main components (monomers) so they<br />
can potentially be re-polymerized endlessly to provide<br />
brand-new virgin PET or any other polymer using one of the<br />
monomers. Polymers obtained can be used to produce new<br />
bottles/trays and/or new garments, essentially completely<br />
displacing feedstock material from fossil fuels, as the<br />
recycled product has the same functionality as that derived<br />
traditionally. This means that gr3n can potentially achieve<br />
bottle-to-textile, textile-to-textile, or even textile-to-bottle<br />
recycling, moving from a linear to a circular system. MT<br />
https://gr3n-recycling.com | www.intecsaindustrial.com
32 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Biocomposites<br />
PLA food packaging project<br />
PLA-fibre biocomposite and PLA-starch blends for food<br />
packaging applications<br />
Polylactic acid (PLA) is currently the strongest bioplastic<br />
in terms of volume and global production capacity [1].<br />
This trend is also expected to continue in the future –<br />
by 2027, the global production capacity of PLA is forecasted<br />
to be about 38 % of all bioplastics (2022 it was around 21 %)<br />
[2]. PLA also offers the best value for money and is already<br />
well understood in terms of processing properties. However,<br />
for economic and other reasons, products made from PLA<br />
are not currently recycled on industrial scale. Since PLA has<br />
no direct fossil counterpart plastic, it cannot be integrated<br />
into existing recycling processes, or only to a limited extent.<br />
Furthermore, no sorting facilities are currently established<br />
to sort PLA, as the material flow remains too low [3]. In order<br />
to promote recycling for PLA, it is necessary that sufficient<br />
material is available on the market.<br />
This is where the joint project PLA2Scale comes in, funded<br />
by the German Federal Ministry of Food and Agriculture<br />
(project management agency Fachagentur Nachwachsende<br />
Rohstoffe – FNR – funding no: 2221NR033). The areas of<br />
application for food packaging made of PLA are limited,<br />
among other things, due to the gas barrier properties [4].<br />
Should the areas of application be expanded, the material<br />
flow of PLA could be sufficiently increased and thus sorting<br />
and (mechanical and chemical) recycling could also become<br />
economically interesting. The PLA2Scale project aims<br />
to contribute to a significant increase in the PLA material<br />
stream through substituted packaging materials in order<br />
to strengthen the incentive effect for sorting/recycling<br />
companies to recycle PLA as a new material stream alongside<br />
conventional plastics.<br />
The overall goal of the project is to increase the amount<br />
of PLA-based food packaging to the market, taking<br />
ecological design into account. In this context, ecological<br />
design is understood to mean material-efficient use and<br />
optimum product protection for the packaged goods.<br />
To achieve an increase in the PLA material flow, among<br />
others, two of the main research approaches aimed for are<br />
summarized in Figure 1.<br />
On the one hand, the oxygen barrier of PLA-starch blends<br />
is to be increased in order to be suitable for more sensitive<br />
foods such as convenience products, cheese, and sliced<br />
sausage in modified atmosphere. On the other hand, the<br />
gas barrier of PLA-fibre biocomposites is to be lowered.<br />
Here, different fibres are used to create incompatibilities<br />
that are necessary for gas transfer so that highly respiratory<br />
foods, such as fresh fruits and vegetables can be packaged<br />
appropriately. These two approaches are expected to expand<br />
the potential applications of PLA or PLA biocomposites for<br />
market-relevant food categories. PLA blends and fibre<br />
integration can not only adapt the function of PLA, but also<br />
also reduce the price compared to pure PLA.<br />
Since the start of the project in November 2022, the IfBB<br />
(Institute for Bioplastics and Biocomposites of the Hannover<br />
University of Applied Sciences and Arts) and the Sustainable<br />
Packaging Institute (SPI) of the Albstadt-Sigmaringen<br />
University are working in a consortium with ten industrial<br />
partners and two associations on the new food packaging,<br />
from raw material selection to up-scaling to industrial scale.<br />
Overall, three main plastic processing routes for PLA,<br />
PLA biocomposites, or PLA blends will be evaluated, namely<br />
flat film casting, thermoforming, and injection moulding.<br />
Over the past few months, the raw material selection for<br />
the blend/biocomposite partners has been made, which will<br />
be primarily from residual/side streams. For this purpose,<br />
13 fibre products for the development of the PLA fibre<br />
biocomposites have been investigated so far (e.g. apple fibres,<br />
citrus fibres, by-products of the wood processing industry<br />
such as sawdust, pea fibres, hemp shives) and three starchcontaining<br />
side stream products for the PLA starch blends<br />
have been tested. First trials have been performed for the<br />
PLA biocomposites. Injection moulded test specimen discs<br />
were produced and characterized. The SPI team is currently<br />
doing flat film production trials on pilot scale with PLAsawdust<br />
biocomposites (Figure 2).<br />
PLA -fibre<br />
biocomposite<br />
Forrespiratory food<br />
such as<br />
•Fresh fruits<br />
•Fresh vegetables<br />
PLA<br />
Figure 1: Schematic representation of<br />
the objectives of compounding PLA in the<br />
PLA2Scale project.<br />
PLA-starch<br />
blend<br />
For sensitive food<br />
such as<br />
• Meat and cheese<br />
•Refrigeratedfood
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
33<br />
In the end, the gas permeability measurements serve as<br />
the final decision criterion to decide which biocomposite<br />
material, in which concentration, and which biobased<br />
additives are suitable for flat films casting. For respiratory<br />
foods such as fresh fruits, vegetables, and fresh salads, a<br />
water vapour permeability >10,000 g/m²d is required to<br />
package these products adequately [4]. For PLA blends with<br />
starch-based blend partners, potato-based raw materials<br />
are currently being investigated, which are compounded into<br />
PLA in the form of thermoplastic starch. Both approaches,<br />
PLA-fibre biocomposite and PLA-starch blend will be further<br />
processed into films and thermoformed trays at pilot and<br />
industrial scale, which will be used for food packaging and<br />
storage trials towards the end of the project to demonstrate<br />
the feasibility of these systems.<br />
In addition to the technical development, the IfBB will<br />
conduct a life cycle assessment of the raw materials, the<br />
processes, and the packaging materials developed. At the<br />
end of the project, the substitution potential of the developed<br />
packaging materials will be calculated in order to be able<br />
to make statements about how much petrochemical<br />
plastic packaging can be replaced and how this affects the<br />
life cycle assessment.<br />
The innovative potential of the PLA2Scale project is high.<br />
Establishing enough PLA on the market to make sorting and<br />
recycling economically viable, would have great effects on the<br />
greenhouse gas potential as recycling as been shown to be<br />
the best end-of-life option for PLA concerning the reduction<br />
of greenhouse gas emissions [3].<br />
References:<br />
[1] IfBB – Institute for Bioplastics and Biocomposites (ed.): Biopolymers – Facts<br />
and statistics 2022, Hannover <strong>2023</strong>.<br />
[2] European Bioplastics e.V., <strong>2023</strong> (accessed online), Bioplastics market data,<br />
https://www.european-bioplastics.org/market/#iLightbox[gallery_image_1]/1<br />
[3] Spierling, S., Röttger, C., Venkateshwaran, V., Mudersbach, M., Herrmann, C.,<br />
Endres, H.-J. Bio-based Plastics – A Building Block for the Circular Economy?,<br />
Procedia CIRP, 69, 2018, p. 573-578.<br />
[4] Detzel A., Bodrogi, F., Kauertz, B., Bick, C., Welle, F., Schmid, M., Schmitz, K.,<br />
Müller, K., Käb, H.: Biobasierte Kunststoffe als Verpackung von Lebensmitteln,<br />
BMEL, FNR. Endbericht. 2018. S. 1-122.<br />
By:<br />
Corina Reichert, Research Group Leader SPI<br />
Manuel Hogg, Deputy Laboratory and Technical Centre<br />
Manager Technican SPI<br />
Markus Schmid, Institute Director SPI<br />
Albstadt-Sigmaringen University,<br />
Sigmaringen, Germany<br />
Stephen Kroll, Deputy Institute Director IfBB<br />
Marie Tiemann, Research Scientist<br />
Andrea Siebert-Raths, Institute Director IfBB<br />
Hannover University of Applied Sciences and Arts,<br />
Hannover, Germany<br />
Figure 2: PLA-sawdust extruded flat film with<br />
different concentrations of sawdust and film<br />
thickness (Source: Albstadt-Sigmaringen University)
34 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Best Of<br />
bioplastics MAGAZINE<br />
over the years<br />
Currently in its 18 th year of publishing bioplastics MAGAZINE has reached<br />
the milestone of 100 issues. Meanwhile, the rebranding process is in<br />
full swing looking at future developments in the industry and the role<br />
of plastic materials in the world in general. However, at such a significant<br />
turning point it is also important to consider where we are coming from,<br />
how it all started, and how the trade journal has changed and evolved<br />
over the years. On page 20 you can read a bit about the founding of this<br />
publication – here we felt it would be nice to show some of the milestones<br />
big and small, professional and personal that occurred over the years.<br />
Rather than simply going chronologically they are clustered together<br />
combining certain themes. We hope you enjoy this, perhaps a<br />
bit self-indulgent, trip down memory lane.<br />
11/06<br />
ONLINE<br />
ARCHIVE<br />
06/02<br />
06/01<br />
Cover<br />
07/01<br />
09/01<br />
The first cover (06/01) was a photo taken the year before at Interpack<br />
2005. And after we got a proposal for a cover girl for issue number 2, we<br />
suddenly had a “rule”. Even if we already had our first “cover boy” in 2009<br />
the concept didn’t stay without criticism, especially when we published the<br />
kitty-cat with an appetite for a PLA-mouse. Another significant cover series<br />
started in 2007, it was the first cover featuring the Bio-concept cars,<br />
one of Michael’s favourite topics when reporting<br />
on automotive applications.
38<br />
8<br />
27<br />
29<br />
22<br />
14<br />
12<br />
17<br />
29<br />
5<br />
39<br />
10<br />
28<br />
6<br />
13<br />
26<br />
23<br />
9<br />
2<br />
36<br />
32<br />
3<br />
18<br />
1<br />
31<br />
34<br />
19<br />
15<br />
4<br />
21<br />
20<br />
37<br />
35<br />
33<br />
1124<br />
50<br />
40<br />
30<br />
20<br />
10<br />
10<br />
8<br />
6<br />
4<br />
2<br />
bioplastics MAGAZINE [05/09] Vol. 4 33<br />
New Series<br />
10/03<br />
Preview<br />
West Hall<br />
West Hall Ballroom<br />
PolyOne Corporation is exhibiting a complete family of bio-related<br />
compounds and additives at NPE 2009 from the PolyOne Sustainable<br />
Solutions portfolio, including Bio-colorants and additives: OnColor BIO and<br />
OnCap BIO, as we l as OnColor WPC for wood plastic composites. BPAfree<br />
materials presented are Edgetek Tritan fi led and unfi led compounds<br />
and blends. GLS OnFlex BIO are bio-based TPEs. Furthermore there will be<br />
custom bio-compounds based on PHBV (see also p. 14). A new family of biobased<br />
compounds to be introduced a the show as we l.<br />
In the Emerging Technologies Pavilion, located in the West Ha l, PolyOne wi l<br />
be sponsoring an exhibit featuring their fu l portfolio of PolyOne Sustainable<br />
Solutions in the Biopolymers section. PolyOne‘s full range of solutions can be<br />
viewed at their booth in the West ha l.<br />
www.polyone.com ETP / W10a and W113021<br />
Emerging<br />
Technologies<br />
Pavilion<br />
Entrance Entrance<br />
The numbers in the yellow circles refer to the table on the next page<br />
5 7<br />
09/03<br />
Skyway To<br />
South Hall<br />
Preview<br />
Company Booth-Number See preview Number on<br />
on page map<br />
Amco Plastic Materials Inc. W12020 1<br />
API SPA ETP / W1a 2<br />
API-Kolon Engineered Plastics W122032 3<br />
BASF ETP / W12120 22 4<br />
bioplastics MAGAZINE ETP / W19a/19b <br />
Biopolymers and Biocomposites Research Team W11802 2 <br />
Cereplast ETP / W11a 2 <br />
Chemtrusion, Inc. W9032 8<br />
CMPND and OBIC ETP / Wa 9<br />
DuPont W113011 22 10<br />
Eastman Chemical Company S8084 South Ha l<br />
EMS-GRIVORY America, Inc. W13<strong>04</strong>0 11<br />
EOS ( Electro Optical Systems ) W10021 12<br />
Evonik Degussa Corp. S02 23 South Ha l<br />
Ex-Tech Plastics, Inc. W118029 13<br />
Felix Composites Inc. W103028 14<br />
General Color, LLC W128034 1<br />
Ha link RSB Inc. W131<strong>04</strong> 1<br />
Heritage Plastics W10022 2 1<br />
ICO Polymers W123<strong>04</strong>3 18<br />
IDES W128031 2 19<br />
Jamplast, Inc. W13<strong>04</strong> 23 20<br />
Kal-Trading Inc W12903 21<br />
Kingfa Sci. & Tech. Co., Ltd. W103023 21 22<br />
Kureha Corporation (America) Inc. W11901 21 23<br />
Leistritz N<strong>04</strong> 21 North Hall<br />
LTL Color Compounders, Inc. W138<strong>04</strong>1 24<br />
Merquinsa W131<strong>04</strong>3 2 2<br />
Te les (Metabolix, Inc.) W119020 2 2<br />
Nanobiomatters W9028 21 2<br />
Plastic Technologies, Inc. S2081 23 South Ha l<br />
PolyOne Corporation (& GLS Corporation) W113021 24 28<br />
Polyvel, Inc. S3<strong>04</strong>2 South Hall<br />
PSM (Teinnovations) W100038 22 29<br />
Recycling Solutions, Inc. W10<strong>04</strong> 30<br />
Sabic W123011 31<br />
Southern Star Engineering Group N803 North Ha l<br />
SPI Bioplastics Council ETP / W12b 22 32<br />
Teknor Apex Bioplastics Division ETP / W18b and W1320 2 33<br />
TP Composites Inc. W12031 34<br />
TradePro Inc. W132011 3<br />
U.S. Depart. Of Agriculture, Agriculture Research Service W 3<br />
United Soybean Board W13003 3<br />
US Army Natick Soldier Research Development and Engineering Center W94020 2 38<br />
Zhejiang Hangzhou Xinfu Pharmaceutical Co., Ltd W11203 2 39<br />
The first letter of the booth number indicates the ha l (W: West, S: South, N: North).<br />
ETP stands for the Emerging Technologies Pavi lion in the West ha l.<br />
bioplastics MAGAZINE cannot give any guarantee tha this list is correct or complete.<br />
bioplastics MAGAZINE [03/09] Vol. 4 2<br />
16/02<br />
24 bioplastics MAGAZINE [03/09] Vol. 4<br />
Every once in a while we started a new series, some of which have run out,<br />
but might be re-installed. Great popularity enjoy the show guides with a<br />
floorplan of the major trade shows such as the K-show, Interpack, NPE,<br />
or Chinaplas. Our on-site reports took us to sites in Bainbridge, GA (today<br />
Danimer Scientific) and companies including Phario, Galactic, or Fraunhofer<br />
IAP. In a row of “Personality” Interviews we asked bioplastics-celebrities like<br />
Ramani Narayan or Michael Carus about their career but also private things<br />
like breakfast preferences. It’s always fun to look for 10-year-old articles<br />
and ask the authors for their current points of view about the topics.<br />
Brand owners shared their views with us on bioplastics and what this<br />
industry should do to gain acceptance. And finally, a look at the most<br />
clicked daily news on the website is the start of each<br />
issues news section.<br />
Report<br />
Fraunhofer<br />
IAP<br />
Bead cellulose with porous and smooth surface<br />
32 bioplastics MAGAZINE [05/09] Vol. 4<br />
I<br />
n a new series bioplastics MAGAZINE plans to introduce, in no<br />
particular order, research institutes that work on bioplastics,<br />
whether it be the synthesis, the analysis, processing or application<br />
of bioplastics. The first article introduces the Fraunhofer<br />
Institut für Angewandte Polymerforschung in Potsdam-Golm,<br />
Germany<br />
The Fraunhofer Institut für Angewandte Polymerforschung IAP<br />
(The Fraunhofer Institute for Applied Polymer Research) is one<br />
of about 60 Institutes within the Fraunhofer Gesellschaft e.V.,<br />
a non-profit organization headquartered in Munich, Germany.<br />
The institute‘s budget in 2008 was about € 12 million, 30% of<br />
which was government funded and 70% acquired from other<br />
sources (3% by way of publicly funded research projects and<br />
3% directly from industry projects)<br />
In the preface to the institute‘s 2008 Annual Report, Professor<br />
Hans Peter Fink, director of the institute writes: “We are living in<br />
the age of plastics. Polymers are everywhere, found in plastics<br />
and in many other applications like fibers and films, foam plastics,<br />
synthetic rubber products, varnishes, adhesives, and additives<br />
for construction materials, paper, detergents, cosmetic and<br />
pharmaceutical industries. In addition to innovative developments<br />
in polymer functional materials, research is now focusing on the<br />
sustainability of the polymer industry. Environmentally friendly<br />
and energy efficient production processes and the utilisation of<br />
bio-based resources, which are not dependent on petroleum,<br />
are playing a vital role. The Fraunhofer IAP is well positioned in<br />
this regard with its unique competencies in the area of synthetic<br />
and bio-based polymers…“<br />
PLA<br />
Cellulose<br />
Cellulose is the most frequently occurring biopolymer, and<br />
as dissolving pulp it is an important industrial raw material. It<br />
is processed into regenerated cellulose products such as fibers,<br />
non-wovens, films, sponges and membranes. It can also be<br />
processed into versatile cellulose derivatives, thermoplastics,<br />
fibers, cigarette filters, adhesives, building additives, bore oils,<br />
hygiene products, pharmaceutical components, etc.<br />
Composites<br />
Cellulose-based man-made fibers (rayon tyre cord yarn)<br />
are a serious alternative to short glass fibers for reinforcing<br />
even biopolymers such as PLA or PHA. Rayon fibers have<br />
advantages over short glass fibers in terms of their low density<br />
and abrasiveness. Furthermore, they do not pierce the skin<br />
as do glass fibers, which makes them much easier to handle.<br />
When rayon fibers are combined with PLA, a completely biobased<br />
and biodegradable material is formed. One of the crucial<br />
disadvantages of PLA is its low impact strength. In composites,<br />
rayon fibers can increase impact strength significantly, as they<br />
act as impact modifiers.<br />
By reinforcing a polyhydroxyalkonoate (PHA) polymer with<br />
cellulose-based spun fibers, biogenic and biodegradable<br />
composites were obtained with substantially improved (in<br />
some cases double) mechanical properties as compared with<br />
the unreinforced matrix material. bioplastics MAGAZINE will<br />
publish more comprehensive articles about these findings in<br />
future issues.<br />
09/05<br />
In the area of biopolymers, the Fraunhofer IAP is active in<br />
particular in the field of synthesis and material development of<br />
bio-based polylactide (PLA) in connection with the establishment<br />
of production facilities in Guben (on the German/Polish border).<br />
A biopolymer application center is being planned at the site<br />
in collaboration with the investor Pyramid Bioplastics Guben<br />
GmbH. Here, a project group from IAP will develop PLA grades,<br />
blends and composites for different fields of application such<br />
as films, fibers, bottles, injection moulded or extruded products<br />
and many more. The research and development of blends and<br />
copolymers of L- and D-lactides is also part of the planned<br />
activities.<br />
Further research activities concentrate on naturally<br />
synthesized polysaccharides such as cellulose, hemicellulose,<br />
starch and chitin, which are available in almost unlimited<br />
quantities.<br />
The opportunities for using cellulose and starch biopolymers,<br />
which have been available in almost unlimited quantities for a<br />
long time, are far from being exhausted. One focus of the research<br />
and development at the Fraunhofer IAP is on these versatile<br />
raw materials. New products and environmentally friendly<br />
production methods are being developed at the IAP thanks to<br />
the growing amount of knowledge concerning the exploration,<br />
characterization and modification of these polymers.<br />
Starch<br />
Starch is another indispensable resource with a long tradition.<br />
The substance’s many functional properties make it suitable<br />
for use in the food sector and for technical applications. Nonfood<br />
applications include additives for paper manufacture,<br />
construction materials, fiber sizes, adhesives, fermentation,<br />
bioplastics, detergents, and cosmetic and pharmaceutical<br />
products.<br />
To further their aim of comprehensive utilization of biomass<br />
for such materials, scientists at Fraunhofer IAP have developed<br />
strong lignin competencies in recent years. They have also<br />
investigated the use of sugar beet pulp for polyurethane<br />
production.<br />
The use and optimization of biotechnology with the aim of<br />
directly applying the biomass by extraction and plant material<br />
processing is a further focus of Fraunhofer IAP‘s biopolymer<br />
research. With its comprehensive expertise in the field of<br />
biopolymers and long-standing experience and knowledge of<br />
polymer synthesis, the institute is highly qualified to develop<br />
products and processes in various areas of biopolymers,<br />
ranging from applied basic research in the laboratory to pilot<br />
plant operation. - MT<br />
www.iap.fraunhofer.de<br />
Charpy, un-notched [kJ/m²]<br />
- 23 °C<br />
- 18 °C<br />
native 15%<br />
25% 30%<br />
Un-notched Charpy impact strenght of rayon<br />
reinforced polylactic acid vs. fibert content.<br />
Charpy, notched [kJ/m²]<br />
- 23 °C<br />
- 18 °C<br />
native 15%<br />
25% 30%<br />
Notched Charpy impact strenght of rayon<br />
reinforced polylactid vs. fiber content.<br />
SEM micrograph of a cellulose melt blown nonwoven<br />
Report<br />
Fiber content<br />
Fiber content<br />
17/05<br />
16/01<br />
Bioplastics Award 2011<br />
b<br />
ioplastics MAGAZINE is grateful to European Plastics News (EPN) who founded the Bioplastics<br />
Awards in 2007 and jointly organised the award in 2010 together with bioplastics MAGAZINE. Crain<br />
Communications, which is publisher of EPN and organiser of annual plastics industry conferences<br />
in Europe, says it will remain a strong supporter of the awards, which is from now on presented exclusively<br />
by bioplastics MAGAZINE.<br />
Steve Crowhurst, Crain Communications Publishing Director, says: “Crain wholeheartedly supports the<br />
Bioplastics Awards, which reflect the achievements of those companies making and using renewable<br />
materials. This is a dynamic part of the global plastics industry and we will be following its growth closely<br />
in print and online at Europeanplasticsnews.com.<br />
Five judges from the academic world, the press and industry associations from America, Europa and<br />
Asia have reviewed all of the proposals and we are now proud to present details of the five most promising<br />
submissions.<br />
The 6 th Bioplastics Award recognises innovation, success and achievements by manufacturers, processors, brand owners<br />
and users of bioplastic materials. To be eligible for consideration in the awards scheme the proposed company, product, or<br />
service must have been developed or have been on the market during 2010 or 2011.<br />
The following companies/products are shortlisted (without any ranking) and from these five finalists the winner will be<br />
announced during the 6 th European Bioplastics Conference on November 22 nd , 2011 in Berlin, Germany.<br />
Limagrain Céréales Ingrédients (LCI): BioSac, the first biodegradable<br />
and compostable packaging for the cement industry<br />
BioSac is the first biodegradable and compostable packaging for the cement industry and the<br />
latest application of LCI’s biolice. It has been developed collaboratively by LCI with the Barbier,<br />
Mondi and Ciments Calcia groups.<br />
Conventional cement bags consist of a double layer of kraft-type paper for strength and a<br />
polyethylene-free (PE-free) for product conservation. However, this combination of different types<br />
of materials prevents the immediate recovery of the packaging.<br />
The innovative nature of BioSac comes from the composition of its ‘free film’, which now uses<br />
give a technically innovative solution to the problems of managing this type of<br />
11/05<br />
bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
35
36 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Best Of<br />
Milestones<br />
As early as for the first issue<br />
we travelled to Switzerland and<br />
talked to Nestlé about bioplastics.<br />
The Top-Talk is a series that was<br />
reinstalled just recently.<br />
06/02<br />
06/01<br />
In the first year, we also<br />
hopped across the pond for<br />
the first time to present<br />
bioplastics MAGAZINE to<br />
an US audience at the NPE<br />
trade show in Chicago.<br />
07/02<br />
11/02<br />
For the fifth<br />
anniversary issue,<br />
we were lucky to find<br />
Innovia (now Futamura)<br />
to sponsor a metalcoated<br />
Natureflex film<br />
for a silver-coated<br />
cover page.<br />
The first conference organized in 2007 was the “PLA Bottle<br />
Conference” soon to be replaced by the PLA World Congress<br />
and to be followed by many other conferences. But other than the<br />
big events, we always concentrated on very focused niche topics<br />
such as bioplastics for toys or certain bioplastic materials. The<br />
Bioplastics Business Breakfasts at the K-Show are always very much<br />
appreciated by the trade show visitors.<br />
10/<strong>04</strong>
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
37<br />
12/01<br />
More than 10 years ago the first<br />
edition of the Bioplastics Basics<br />
Book was introduced. Now in its 3 rd<br />
edition and available in 6<br />
languages.<br />
The 10 th anniversary also<br />
marked the presentation of our first bioplastics<br />
MAGAZINE app. Since then you can read it anywhere<br />
on any device. Well, from now on we terminate the<br />
app, not without offering an even more comfortable<br />
offer to read our magazine on the go.<br />
16/01<br />
21/02<br />
20/05<br />
In 2020<br />
bioplasticsMAGAZINE.pl was<br />
born. Our esteemed colleague<br />
Wojciech Pawlikowski did a tremendous<br />
job to create a Polish-language edition which also<br />
impresses with its different, modern appearance.<br />
3 years later, Wojchiech also translated the<br />
basics book into Polish.<br />
With the expansion of<br />
the topics to CCU and Advanced<br />
Recycling we created special<br />
frame colours to indicate<br />
the respective section of<br />
articles. Sometimes tricky,<br />
as articles may well fall<br />
into more than<br />
one category.<br />
2015<br />
We are particularly<br />
proud, that as an offspring of<br />
the 1 st PHA World Congress,<br />
the global organization PHA<br />
(GO!PHA) was founded, today<br />
serving about 60 members<br />
and co-organizing the 3 rd PHA<br />
World Congress with us.<br />
18/06
Best Of<br />
38 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
60 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
rainforest, one of the world’s greatest carbon<br />
reservoirs. Its unparalleled biodiversity as well as<br />
and its role in regulating the climate in southern<br />
parts of South America, should rightly be protected.<br />
That being said, it’s a common misconception that<br />
that over 95 % of all deforestation in the region is<br />
illegal (e.g., logging, mining, and “land grabbing”).<br />
Brazil is a vast country, its northern most point<br />
is closer to Canada than it is to its own southern<br />
border. Climate and soil in the northern rainforest<br />
are less suited to agriculture and legislation<br />
Figure 5: Land use:<br />
country, 2000 km away from the rainforest where almost<br />
all sugarcane production takes place and where Braskem<br />
sources their sugarcane from.<br />
www.braskem.com<br />
reviewed LCA Report on GREEN HDPE and FOSSIL HDPE carried out<br />
by ACV Brasil following ISO 14<strong>04</strong>0.<br />
[2] https://www.cnabrasil.org.br/cna/panorama-do-agro<br />
[3] https://plataforma.brasil.mapbiomas.org,<br />
[4] www.epe.gov.br/pt/abcdenergia/matriz-energetica-e-eletrica<br />
[5]: https://www.sugarcane.org/sustainability-the-brazilian-experience/<br />
initiatives/<br />
09/<strong>04</strong><br />
Basics<br />
Misconception three: Brazilian<br />
sugarcane contributes to deforestation<br />
Deforestation is, understandably, a large concern<br />
for many. Brazil has also been surrounded by<br />
controversy for the continued loss of the Amazon<br />
to responsible farmers compared to the southern regions<br />
where Brazil has pioneered and mastered the development<br />
of tropical agriculture. It’s here, at the centre-south of the<br />
the rainforest is being cut down for agriculture,<br />
which is rarely the case. Recent studies have shown<br />
[1] Savings equate to the difference between the average carbon footprint<br />
of PE in the EU (Plastics Europe) and I’m green PE as per specialist<br />
How much land is needed<br />
for bioplastics is an everrecurring<br />
story, especially with the<br />
ever-recurring misconception<br />
about sugar cane and the<br />
amazon rainforest.<br />
requires farmers to keep 80 % of their properties<br />
preserved. This makes the region less attractive<br />
[6]: Shades of Green, Sustainable Agriculture in Brazil, Evaristo de<br />
Miranda<br />
[7]: https://www.sindacucar-al.com.br/galerias/feijao-com-cana/<br />
[8]: https://www.agric.com.br/sistemas_de_producao/o_que_e_plantio_<br />
direto.html<br />
[9]: http://www.canaonline.com.br/conteudo/a-aplicacao-de-torta-defiltro-no-canavial-alem-de-nutrir-ajuda-a-reter-a-umidade-no-solomas-e-essencial-ser-aplicada-com-o-equipamento-correto.html<br />
[10]: Shades of Green, Sustainable Agriculture in Brazil, Evaristo de<br />
Miranda<br />
[11]: NIPE—Unicamp, IBGE and CTC. Elaboration: UNICA)<br />
23/03<br />
Almost 92 % of sugarcane production is harvested in South-Central Brazil, and the remaining<br />
8 % is grown in the Northeast region. This means all the areas cultivated for sugarcane<br />
production are located almost 2,000 km from the Amazon, roughly the same distance<br />
between New York City and Dallas, or Paris and Moscow.<br />
Source: [11]<br />
Important stories<br />
From one of the many conferences<br />
Michael attended one topic touched<br />
his soul in a special way. It was an open-source<br />
project for affordable 3D-printed and fully operational<br />
mechanical hand for children in poorer parts of<br />
the world who had lost their own hand in an<br />
accident or war.<br />
16/03
Yardclippings before… ... and after 3 weeks<br />
46 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
By:<br />
45<br />
– for example Italy.<br />
bioplastics MAGAZINE<br />
47<br />
bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
39<br />
Opinion<br />
Biobased:<br />
Lose the hyphen<br />
by<br />
Ron Buckhalt<br />
U.S. Department for Agriculture<br />
(USDA)<br />
L<br />
ook at this issue of bioplastics MAgAzine and you will<br />
see nearly all things bio are not hyphenated. They are<br />
one single word, biobased, biodegradable, bioplastics,<br />
biopolymer, biorefineries, and biomass. even the name of the<br />
publication, bioplastics MAgAzine, is not hyphenated. Look<br />
at any U.S. Federal government document and you will see<br />
most things bio, including biobased, are not hyphenated. This<br />
was not always the case. Many of these words were hyphenated<br />
when first used because they were new in use. So while<br />
much progress has been made, we continue to see biobased<br />
spelled with and without a hyphen.<br />
As one who was working with biobased industrial products<br />
in the early 1980’s directing marketing and communications<br />
campaigns i had to constantly fight my computer which kept<br />
correcting to bio-based. it was frustrating until i added to the<br />
term biobased to my computer’s accepted dictionary. i have<br />
even added biobased some years ago to the memory of the<br />
new machine on which i am now working to make sure it is<br />
accepted. Of course, the mid-80’s was also the same time<br />
automatic spell check would change biobased to beefalo. i<br />
actually saw one published document in the 80’s which the<br />
author did not double check, but left it to spell check to take<br />
care of, that had beefalo throughout. go figure. At that point i<br />
promised myself that if i did nothing else in life i would do what<br />
i could to make sure biobased became the accepted spelling.<br />
So when we worked on ”greening the government” Federal<br />
executive orders in the 80’s and legislation creating our<br />
BioPreferred program in 2001-2002, we sought to standardize<br />
the term to biobased in all Federal government documents.<br />
Biobased is the way it is spelled in the 2002 and 2008 U.S.<br />
Farm Bills that first created our BioPreferred program and<br />
then amended it. Our intent was to make biobased a noun by<br />
usage, not just an adjective always modifying product.<br />
new words are created everyday and the dictionaries<br />
eventually catch up. Words and terms like bucket list, cloud<br />
computing, energy drink, man cave, and audio dub were<br />
recently added. They have been around for a while. in the<br />
13/03<br />
case of biobased that has not yet happened. Biobased is not<br />
in Webster, not even bio-based. Yet Wikipedia has it listed as<br />
biobased. The name of our program, BioPreferred, was not in<br />
the Farm Bill legislation. it is a made-up word for marketing<br />
purposes to signify the Federal purchasing preference for<br />
products made from bio feed stocks as well as the many<br />
advantages to consumers and the environment. You won’t<br />
find BioPreferred in a “proper” dictionary. even Wikipedia<br />
just points to the BioPreferred web site and when you do a<br />
computer search for BioPreferred our program name pops<br />
up. We hold a patent on the term by the way.<br />
in the large scheme of things whether we hyphenate<br />
biobased or not is probably no big deal. But there are those of<br />
us who believe biobased is a movement, not an adjective, and<br />
that is why we have dedicated most of our working career to<br />
advancing the cause and we want to spell it biobased and we<br />
want to see it in Webster.<br />
bioplastics MAGAZINE [03/13] Vol. 8 57<br />
Some authors are wondering why we<br />
always correct bio-based into biobased,<br />
i.e. without a hyphen. The reason goes back<br />
about 10 years, when Ron Buckhalt, then<br />
Director of the BioPreferred program<br />
of USDA shared his opinion with us.<br />
And we could only agree with him.<br />
14/<strong>04</strong><br />
Working on the<br />
Basics Book,<br />
Michael dived into the history<br />
of bioplastics. Thanks to the<br />
German Plastic Museum<br />
(Kunststoffmuseum) he found<br />
very interesting details about the<br />
very first plastics, which were<br />
all actually bioplastics.<br />
Report<br />
Test to fail – or fail to test?<br />
Faulty test design and questionable composting conditions lead<br />
to a foreseeable failure of the DUH experiment<br />
The impudence with which the<br />
DUH wanted to prove in a test with<br />
a predetermined outcome<br />
that compostable products<br />
are bad, and our proof of their<br />
bad intentions was our masterpiece of<br />
investigative journalism.<br />
Report<br />
In a recent presentation during the Bioplastics Business<br />
T<br />
he Deutsche Umwelthilfe (Environmental Action<br />
Germany – DUH) invited the press in Mid-October,<br />
including bioplastics MAGAZINE, for what they called<br />
“a field test” (Praxistest). Under the title “Is ’compostable‘<br />
compostable on the packaging it should be compostable as<br />
start on October 12 th , 2022 in an industrial composting plant it comes out of the retail box”.<br />
in Swisttal, Germany.<br />
bioplastic really degradable?” a field test was scheduled to<br />
bioplastics MAGAZINE participated in this first event and<br />
witnessed the preparation of some experimental bags to be<br />
buried in one of the huge compost heaps of the composting<br />
plant. Some bags used for the trial had been prepared before<br />
meeting the media representatives on site. Fresh yard<br />
clippings were mixed with virgin, unused biowaste collection<br />
bags, coffee capsules, plates, cutlery, candy bar wrappers,<br />
and a sneaker marketed as biodegradable.<br />
The first doubts that we had about the bioplastics samples<br />
were that unused products were chosen for the experiment.<br />
When asked about the use of empty, mint condition,<br />
waste bags and unused coffee/tea capsules that had not<br />
been exposed to heat, pressure, or water the response<br />
was: “Because, if a product is marketed as biodegradable/<br />
Oliver Ehlert of DIN CERTCO (Berlin, Germany), a<br />
recognized certifying institute, comments: “Using products<br />
such as certified compostable biowaste bags and coffee<br />
capsules in unused condition neither corresponds to reality<br />
nor to the test criteria (as described in e.g. DIN EN 13432).<br />
Only biowaste bags filled with organic household waste or<br />
coffee capsules filled with brewed coffee residues are in line<br />
with real consumer behaviour”.<br />
The samples and yard clippings were packed in orange-<br />
coloured potato sacks, a method that would also be used by<br />
BASF, for example, as a spokesperson of the DUH pointed<br />
out. These sacks, closed with cable ties, were buried in one<br />
of the huge compost heaps and marked with coloured flags<br />
in order to easily find them again at the end of the test period.<br />
The end of the field test was scheduled for the 2 nd of<br />
November, just three weeks later. bioplastics MAGAZINE was<br />
invited and participated in this second date too. To put this<br />
timeframe into perspective to the certification that this<br />
experiment was supposedly testing, “the usual certifications<br />
for industrial compostability in Germany require composting<br />
after 12 and 6 weeks respectively. This test provided for a<br />
rotting time of only 3 weeks. As a rule, it is hardly possible<br />
to achieve sufficient decomposition results in such a short<br />
time interval”, Ehlert explained. The test conditions were,<br />
therefore, in the best-case scenario half as long as the<br />
certification requires and in worst-case one fourth of the time.<br />
Predictions of DUH oracles and<br />
hard realities of compost<br />
As pointed out by Ehlert, the test had little hope to be<br />
successful – depending on how you define success that is.<br />
The DUH seemed to have jumped the gun regarding the<br />
predictable failure (or success?) as they proclaimed the test<br />
a failure on the 31 st of October (two days before digging out<br />
and examining the test samples) stating (in German): “Our<br />
bioplastics experiment has shown: Statements about the<br />
degradation of bioplastics are not to be trusted. Even in<br />
industrial composting plants, many plastic products marketed<br />
as biodegradable do not degrade without leaving residues and<br />
pollute the compost”. ([1] shows the version after the test).<br />
It has been a while since we were involved in the academic<br />
processes of scientific testing but, usually, you don’t make<br />
conclusions before you have even seen the results. Another<br />
aspec that makes this test rather dubious is the lack of one<br />
or more control groups. This is no attempt to compare apples<br />
with oranges of course, but what about comparing PLA with<br />
oranges or other normal biowaste products that are difficult<br />
to compost? However, there is no arguing with the past – we<br />
have to deal with the results that we actually have, so let’s<br />
look at these failed test objects.<br />
By Alex and Michael Thielen<br />
A closer look at the photographs we took on the 2 nd of<br />
November very clearly reveals a couple of things:<br />
1. The timeframe for such an experiment is<br />
indeed much too short, and<br />
2. compostable plastic products do begin to biodegrade.<br />
Thus, to really nobody’s surprise, after three weeks the<br />
bioplastics products did no turn into compost. But let’s not<br />
jump to any hasty conclusions just yet, we wouldn’t wan to<br />
appear biased when analysing the results of an experiment.<br />
As i turns out we do have a control group after all, kind of<br />
at least. While this seems not originally intended for this<br />
purpose, we should look at all available data – let’s look<br />
at regularly accepted biowaste used in this experiment,<br />
i.e. yard clippings.<br />
Looking at the before and after photos from the yard<br />
clippings, you can see that the leaves and twigs are, well,<br />
still leaves and twigs, albeit a bit more on the brown side.<br />
This suggests tha they are en route to decompose but are<br />
nowhere near what constitutes proper compost. If leaves and<br />
twigs don’t properly break down in three weeks, then what<br />
are we even talking about here?<br />
Biowaste-bag before … ... and after 3 weeks<br />
If you don’t break down – you fail.<br />
If you do break down – you also fail.<br />
Opinion<br />
When examining the degraded bioplastic samples, Thomas<br />
Fischer, Head of Circular Economy at the DUH showed small<br />
flakes of disintegrated PLA cups into the press cameras and<br />
called these a severe problem. These small particles, he<br />
called microplastics, cannot be sieved out of the compost<br />
and are seen as contaminants. As a result, the whole batch<br />
of compost needed to be incinerated and could not be sold<br />
as compost, according to Mr. Fischer. Had the composting<br />
phase been a bit longer, these flakes would probably have<br />
been completely degraded.<br />
bioplastics MAGAZINE took a sample of this compost-fraction<br />
and after another three weeks of (home) composting, the picture<br />
is indeed significantly di ferent. The left photo shows the PLA<br />
particles we could separate from approx 0.2 litres of compost.<br />
Missed opportunity or trials made in bad faith?<br />
The German Association for Compostable Products<br />
(Verbund kompostierbare Produkte e.V., Berlin, Germany) is<br />
severely disappointed in view of this experiment. In particular,<br />
the selection of the tested products as well as the composting<br />
conditions are considered misleading.<br />
“In general, we welcome any trial that examines how well<br />
our members’ products compost”, says Michael von Ketteler,<br />
Managing Director of the association. “However, in this trial we<br />
see fundamental flaws, the results of which were foreseeable<br />
before the trial began. An opportunity was missed here”.<br />
Yet, looking a the results and the (premature) reaction of<br />
the DUH leaves a bad taste in our mouths. The statement<br />
of the DUH calls (certified) claims of compostability “fraud”<br />
aimed to mislead consumers with the goal of making a<br />
quick buck on the back of the environmentally conscious.<br />
These brazen claims not only attack a whole industry trying<br />
to bring progress but also patronises consumers – and the<br />
environmentally conscious consumer tends to know what is<br />
and isn’t allowed in the bio bin.<br />
DUH shows flakes of disintegrated PLA cups.<br />
Trial violates waste legislation<br />
Peter Brunk, chairman of Verbund, warns: “Non-certified<br />
products, such as a shoe, have no place in the organic waste<br />
bin, please”. Except for certified compostable biowaste<br />
bags, no other products may be disposed of in the biowaste<br />
bin or in composting facilities, according to the current<br />
(German) biowaste ordinance. Thus, in the DUH composting<br />
experiment, there is a clear violation of the current organic<br />
waste law for almost all tested products. “I have major<br />
scientific and waste law concerns about this experiment.<br />
It gives the general public a completely false impression”,<br />
criticises Peter Brunk.<br />
Composting made in Germany – is the DUH<br />
barking up the wrong tree?<br />
“We advocate for sustainable lifestyles and economies”,<br />
the (German version of) the website of the DUH proudly<br />
proclaims while standing shoulder to shoulder with the<br />
German composting industry which, at large, has been<br />
against biodegradable plastics for as long as they are in the<br />
market. Let’s examine how the business of composting works<br />
in Germany and wha the purpose of composting is, to begin<br />
with. The German business model of composting works via a<br />
gate fee, a composter gets a certain fee per tonne of biowaste<br />
that goes through the plant. This explains why the cycle times<br />
of German composting facilities are so shor that even yard<br />
trimmings seem to have trouble properly decomposing in the<br />
given time frame as proven by the recent DUH experiment.<br />
The German system is a problem focussed system – there<br />
is biowaste that we don’t want in landfills that we need to<br />
Breakfast, Bruno de Wilde, Laboratory Manager of Organic<br />
Waste Systems (OWS – Ghent, Belgium) cited a study [2]<br />
comparing the two systems. One core focus of the study<br />
was how much kg of organic waste per person per year ends<br />
up in composting facilities – and therefore not in landfill. In<br />
Germany, it was 20-25 kg in 2010 and 25 kg in 2020 – hardly<br />
any progress. In Italy on the other hand, it was 10-15 kg in<br />
2010 and 60 kg in 2020, more than double the amount than in<br />
Germany. The Italians seem to have done a much better job<br />
than the Germans in increasing the amount of organic waste<br />
that ends up in composting – why is that?<br />
The difference seems to be philosophical in nature, it’s<br />
fundamentally in how bio-waste is seen – in Germany it is<br />
seen as a problem, in Italy as an opportunity (as it is also<br />
the case in e.g. Austria, Spain and other European countries<br />
around Germany). Italy has a problem with desertification<br />
and soil erosion, high-quality compost is a remedy for these<br />
issues and helps to promote “sustainable lifestyles and<br />
economies”. Compost has a more intrinsic value in Italy,<br />
while in Germany the focus is more on throughput. The Italian<br />
system is solution driven and open to change. Let’s take the<br />
example of one of our failed test subjects – coffee capsules.<br />
Used coffee grounds are great for compost quality and a<br />
huge quantity of coffee is in coffee capsules usually made<br />
from aluminium or plastics. If the plastic is compostable, it<br />
is a great way to deliver the coffee to the composters. This is<br />
also not a problem in Italy because, as opposed to Germany,<br />
compost quality is of higher importance than throughput –<br />
compost cycle times are longer to increase quality and create<br />
a mature compost (according to de Wilde, German compost<br />
tends to be immature compost). Longer cycle times also allow<br />
for compostable plastics to properly break down – they even<br />
bring an added value in form of the coffee (in the example<br />
of coffee capsules).<br />
Compost quality and rigid systems<br />
Why does this comparison between Italy and Germany<br />
matter? A harsh view of the German system could be, that<br />
it is rather rigid and only values total volumes of waste dealt<br />
with in the shortest amount of time – anything that doesn’t<br />
break down in that time, is a problem. The Italian system<br />
seems more solution-focused, and more open to change,<br />
22/06<br />
which in the last decade has led to more biowaste diverted<br />
from landfill – one of the main reasons we do composting. The<br />
argument here is no that German compost is by definition<br />
of inferior quality but rather tha the system seems to value<br />
throughput over quality – it is designed that way. And the DUH<br />
is not wrong to say that bioplastic materials, even certified<br />
ones, should not end up in a system that is not designed for<br />
them – and looking a the timeframes of certification and the<br />
reality of composting cycles in Germany that argument holds<br />
some water. And in the design phase of any application where<br />
biodegradability and compostability are being considered, we<br />
should always ask, “why should we do this – what is the added<br />
value?” – and if there is none, don’t make it biodegradable/<br />
compostable! To question and criticize the cases that don’t add<br />
provided by compostable items, this should be acknowledged,<br />
take for example biowaste collection bags or compostable<br />
fruit and vegetable bags – and use such products, also in<br />
Germany, rather than generally disapproving the concept<br />
of biodegradability, not differentiating thoroughly enough.<br />
And advocating for sustainable lifestyles and economies is<br />
noble and worthwhile and it is good tha the DUH has these<br />
goals, but maybe the problem lies not with biodegradable and<br />
compostable plastics, but with a gate fee system that rewards<br />
shorter cycle times.<br />
Wouldn’t it be more sustainable and lead to better<br />
compost when, e.g. coffee from coffee capsules ends up in<br />
our compost? Sure, one could argue tha there are perhaps<br />
recycling schemes that are suitable for those, but do they<br />
work properly (it’s not like recycling these applications<br />
is always easy, economical, or ecological)? We see these<br />
materials can work in a composting system, supported<br />
by rules and guided by certifications. The DUH could, for<br />
example, invest some of its resources in investigating the<br />
opportunities and the potential a system change might have<br />
for sustainable lifestyles and economies – and by extension<br />
the German consumer.<br />
Conclusions<br />
The DUH is a German organization and by all means should<br />
focus on what is best for Germany, German consumers,<br />
and the German environment. In Germany, only biowaste<br />
bags are allowed in the biowaste collection system and for<br />
good reason. And if handled properly, these will completely<br />
break down in industrial composting environments. Yet, it<br />
is always easy to defend the status quo, and to indulge in<br />
plastic bashing – however, to critically evaluate or even try<br />
to change a system is difficult. There is a strong argument<br />
against using compostability claims for marketing, especially<br />
if these claims are not based on third-party certification.<br />
Biodegradability and compostability, as attributes, only<br />
make sense if they actually add value to a product – and<br />
a biodegradable shoe sole brings added value (reducing<br />
microplastics created by wear and tear while using the shoe),<br />
but perhaps it’s something that should simply be done, but<br />
not be advertised with, to avoid customer confusion. To call all<br />
such claims “advertising lies” and “fraud”, as the DUH does<br />
in its press release is, however, arguable as well (we are not<br />
saying tha there is no greenwashing – bu these things are<br />
rarely all or nothing in nature).<br />
At the end of the day, we see the whole experiment as a<br />
biased and poorly performed action with only one goal<br />
– bashing bioplastics. We would wish that the DUH would<br />
be a bit more ambitious in its attempts, to operate with<br />
scientific rigour and arguments based on hard facts when<br />
proclaiming it a failure.<br />
German language version available at<br />
www.bioplasticsmagazine.de/202206<br />
Opinion<br />
value is right and important. Yet, in case added value can be<br />
promoting “sustainable lifestyles and economies”. And at<br />
the very least – wait until a test is actually finished before<br />
stage, so let’s look at another European composting system<br />
deal with, preferably quickly. Now, the DUH says that they<br />
are active not only on the national, but also on the European<br />
[1] h tps://www.duh.de/bioplastik-werbeluege/<br />
[2] Vink, E. et al; The Compostables Project, Presentation at bio!PAC 2022,<br />
online conference on bioplastics and packaging, 15-16 March, organized by<br />
h tps: /www.derverbund.com<br />
44 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18
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5<br />
Best Of<br />
12/05<br />
15/06<br />
2022<br />
The Evolution to<br />
Renewable Carbon<br />
Plastics<br />
16/06<br />
The term “renewable<br />
carbon” was already<br />
mentioned for the first time in<br />
issue 03/2008, and in 2012 we asked for<br />
the first time “Are plastics made from CO 2<br />
to<br />
be considered as bioplastics?” 3 years later<br />
(in 2015 and 2016) we published our first<br />
reports on CO 2<br />
-based plastics. After Alex’s<br />
first “dear readers” editorial in 21/01, we<br />
officially announced to broaden our scope to<br />
include more topics from the other areas<br />
that fall under Renewable Carbon in issue<br />
2021/02. A special edition in 2022<br />
comprised the first articles in<br />
the new categories.<br />
21/01<br />
dear<br />
readers<br />
The last year has been a difficult one with the coronavirus raging<br />
across the globe and governments scrambling to find solutions to stop<br />
its spread. Many of us are currently in one form of lockdown or another<br />
as the second, and in some countries even the third wave washes<br />
over us. However, 2021 is starting hopeful, vaccines are approved<br />
and being distributed, yet normalcy seems to be still out of reach<br />
as new mutations seem to be popping up left and right.<br />
During the crisis, we had to adapt and change our behaviour, to<br />
protect us and others we had to innovate to fight this new threat.<br />
Some of these changes will probably stay with us for a while as<br />
the vaccination process might take a bit and even then, it is not<br />
guaranteed that we will completely eliminate the corona threat.<br />
But it makes me proud that many such life-saving innovations<br />
came from the bioplastics community. In issue 03 of 2020, we<br />
even had three full pages that focused entirely on covid related<br />
application news.<br />
We also had to adapt, had to go digital or postpone events. And<br />
we plan to make our three events planned for 2021 hybrid events.<br />
While we still hope to see most of you in person at the 2 nd PHA<br />
platform World Congress (July 6-7), the bio!TOY (September 7-8),<br />
or the bio!PAC (November 3-4), we are aware that for some of<br />
you it might not be possible to attend physically for one reason<br />
or another. Therefore, these events will be both physically and<br />
digitally available.<br />
But amidst all these changes it is good to have some constants.<br />
For example, that the first issue every year features the topics of<br />
Automotive and Foam. Yet even here we cannot stop the winds of<br />
change – and in this case, we would not want to. We are happy to see<br />
the growing interest of the automotive industry into more sustainable<br />
solutions, which include more sustainable materials.<br />
Last, but not least we look at the whats, hows, and whys of enzymes<br />
in our Basics section.<br />
We hope that in these trying times bioplastics MAGAZINE can give you<br />
some respite. Hang in there, we are all in this together.<br />
WWW.MATERBI.COM<br />
as orange peel<br />
adv arancia_bioplasticmagazine_01_02.2020_210x297.indd 1 24/01/20 10:26<br />
bioplastics MAGAZINE Vol. 16 ISSN 1862-5258<br />
Cover Story<br />
Luca, the world’s first<br />
Zero-Waste car | 16<br />
Highlights<br />
Automotive | 14<br />
Foam | 26<br />
Basics<br />
Enzymes | 40<br />
... is read in 92 countries<br />
Follow us on twitter!<br />
. is read in 92 countries<br />
www.twitter.com/bioplasticsmag<br />
Jan / Feb<br />
01 / 2021<br />
Editorial<br />
From 100 to 1 – the start of a new era<br />
Bioplastics MAGAZINE has been an established source of<br />
information about and for the bioplastics industry for over 15<br />
years. The global trade journal was for a long time focused<br />
exclusively on bioplastics (i.e. biobased and/or biodegradable<br />
and compostable plastics). Now, with its 100 th edition, the<br />
magazine wi l rebrand to “Renewable Carbon Plastics”<br />
starting with the current issue.<br />
Plastic materials are indispensable for our current modern<br />
society. While some applications could be replaced with other<br />
materials, e.g. steel, wood, or glass, it is not possible in many<br />
areas – and often, even if possible, not advisable. Plastics are<br />
great materials due to their light weight, their mouldability<br />
into almost any shape imaginable, and their low cost.<br />
However, the last point of low cost has come at a price.<br />
Plastic pollution and the contribution to global warming are<br />
the result of decades of ca lous mismanagement on a global<br />
showing a huge end-of-life problem. The beginning of life of<br />
from fossil-based resources, be it oil, gas, or coal, and their<br />
negative environmental impact.<br />
scale. We a l know the pathetica ly low recycling rates by now,<br />
most plastic materials isn’t much be ter as they are made<br />
Plastics made from biogenic sources (crops or waste<br />
streams) can be a great alternative. There has been a<br />
plethora of inventions and developments tha the editorial<br />
team of bioplastics MAGAZINE never worried about having<br />
enough content. However, we also recognized tha these raw<br />
materials are no the only possible alternative.<br />
The main objective is to avoid the new excavation o fossil<br />
resources from the ground. So, in addition to using biogenic<br />
(CCU = Carbon Capture & Utilisation) is another viable way to<br />
resources, plastics made from direct carbon capture<br />
avoid new fossil resources being used. Here carbon dioxide<br />
(CO 2 from the atmosphere or exhaust processes or methane<br />
(C 2 H 4 ) e.g. from biogasification, can be used to make plastic<br />
raw materials. Another alternative is certainly recycling,<br />
which has seen a revival of sorts in recent years.<br />
That is why the editorial team of bioplastics MAGAZINE<br />
started abou two years ago to broaden their scope of topics<br />
into plastics made from CCU and from Advanced Recycling.<br />
23/<strong>04</strong><br />
The la ter comprises technologies such as chemical recycling,<br />
enzyme-based recycling, solvent-based recycling and the<br />
like. Together with the we l-established topic of bioplastics,<br />
it completed the concept of renewable carbon in plastics.<br />
So, it comes as no surprise that the team behind<br />
bioplastics MAGAZINE has decided to change the title of the<br />
publication, as with this expanding range of topics, the<br />
name "bioplastics MAGAZINE" didn’t ring true any longer.<br />
Carbon Plastics – RCP". The milestone of the 100 th edition<br />
This lead to the new name of the publication – "Renewable<br />
of bioplastics MAGAZINE seemed like a natural starting point<br />
for this transformation. From 100 to 1, this issue is both the<br />
100 th issue of bioplastics MAGAZINE as we l as the first issue of<br />
“Renewable Carbon Plastics”. Content-wise, not much wi l<br />
change, as we have already been reporting about a l renewable<br />
carbon sources for plastics for a couple of years now.<br />
“We a l know that bioplastics won’t be able to solve the<br />
problems we are facing by themselves”, says Alex Thielen,<br />
new Editor-in-Chief of RCP and son of founder Michael<br />
Thielen, “but cooperation and a combination of technologies<br />
wi l lead to the change we all hope to see – the name change<br />
is supposed to represen that philosophy”.<br />
www.renewable-carbon-plastics.com<br />
daily updated News at<br />
www.bioplasticsmagazine.com<br />
News<br />
08/03<br />
Sincerely yours<br />
Alex Thielen
www.twitter.com/bioplasticsmag<br />
Michael’s slice of life<br />
Cover-Story<br />
14/06<br />
C loning a<br />
hand-carved<br />
hand-puppet<br />
Autodesk 123D catch<br />
generates a CAD-file...<br />
From a series of about 40 photographs ...<br />
The undefined neck is<br />
cut off in Netfabb...<br />
And a new neck, consisting of<br />
cylinders and a conical bore is<br />
added in Autodesk 123D Design<br />
More than once Michael’s private<br />
life made its entrance into bioplastics MAGAZINE.<br />
Be it the support of Philipp and Alex already as<br />
teenagers or his passion for glove puppet theatre (a<br />
“family tradition”), where he cloned a figurine in 3D<br />
printing. As Minister in a Red Hussar’s uniform during a<br />
Schützenfest, he organized PLA beer cups with a takeback<br />
scheme and as a beekeeper, he clarified some<br />
of the nonsense published about the polyethylene<br />
eating wax moth.<br />
Now the head can be 3D-printed<br />
from FKuR/Helian woodFill PLA material<br />
with wood fibre filling.<br />
Miss Schniedermeyer on stage<br />
bioplastics MAGAZINE [06/14] Vol. 9 21<br />
08/<strong>04</strong><br />
13/03<br />
Editorial<br />
dear<br />
readers<br />
Michael and Jenny (Covergirl 05/2011)<br />
bioplastics MAGAZINE has already reported a couple of times about the PLA beverage cups<br />
that are collected and recycled at large festivals, sport events or rock concerts. “So why not<br />
do it myself?” I thought earlier this year. During a rather small local festival in my home<br />
town of Mönchengladbach in Germany I succeeded in convincing the organizers to sell<br />
beer in PLA cups (Ingeo cups supplied by Huhtamaki). And just like at the other festivals<br />
or concerts, the guests were offered a free drink for each ten returned cups.<br />
The collected cups will be sent to Purac to be recycled during one of the next uses of the<br />
Perpetual Plastic Project’s recycling machine (see p. 54).<br />
The festival is a typical German Schützenfest (see http://bit.ly/Y1SmVP for an nation), and this year I was one of the two Ministers to the King of Marksmen, , wearing<br />
explaa<br />
traditional red hussar’s uniform.<br />
Now… after combining job and leisure… back to business: And back to recycling of<br />
17/03<br />
PLA, which is one of the highlights in this issue, even though we could not obtain the<br />
latest news about the future of the chemical recycling system LOOPLA in time to<br />
include it. The project will be continued by Futerro after Galactic decided to orient<br />
its development towards more specific solutions for the food and pharmaceutical<br />
sectors, and we still offer our readers a lot of other articles and news around the<br />
recycling of PLA. We will certainly keep you updated on the future of LOOPLA…<br />
The other editorial focus is on injection moulding of components for use in<br />
durable applications. Because durable applications have become an increased<br />
focus of attention in the bioplastics world, we also decided to dedicate the third<br />
day of our Bioplastics Business Breakfast, during the upcoming K’2013 trade<br />
fair, to durable applications.<br />
Finally this issue is once again rounded off by another of our basics articles,<br />
this time on succinic acid, and lots of industry and applications news. As usual, our<br />
events calendar provides an overview about forthcoming conferences and trade shows. I’m<br />
looking forward to seeing one or more of you at one of these events.<br />
Until then, we hope you enjoy reading bioplastics MAGAZINE<br />
Sincerely yours<br />
Michael Thielen<br />
Follow us on twitter!<br />
Be our friend on Facebook!<br />
www.facebook.com/bioplasticsmagazine<br />
bioplastics MAGAZINE [03/13] Vol. 8<br />
bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
3<br />
41
42 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Sustainability<br />
Sustainability with strategy<br />
What is the best way for companies to develop and implement<br />
a sustainability strategy?<br />
The importance of sustainability in business is growing<br />
due to climate change, species extinction, increased<br />
awareness of human rights and equality, and rising<br />
energy prices. A well-developed sustainability strategy<br />
offers companies, especially SMEs, competitive advantages,<br />
cost savings, risk management, and employee engagement.<br />
The efficient structuring process of a sustainability strategy,<br />
including inventory, analysis, goal setting, action planning,<br />
resource allocation, and stakeholder engagement, is<br />
critical to success.<br />
However, developing, launching, and implementing<br />
a sustainability strategy is also a complex challenge. It<br />
requires change management, consideration of external<br />
conditions, measurability and reporting, and addressing<br />
stakeholder expectations.<br />
A sustainability strategy describes a company’s plan<br />
for defining relevant sustainability issues and how to deal<br />
with them. Ideally, it is part of the corporate strategy and is<br />
clearly communicated internally and externally as to how<br />
the company contributes to sustainable development. The<br />
introduction of a sustainability strategy is not a one-off<br />
project, but a continuous process.<br />
A well-developed sustainability strategy enables<br />
companies not only to meet sustainability requirements but<br />
also to achieve market advantages. An intensive analysis<br />
of one’s own value chain also enables a regular exchange<br />
with important stakeholders. This brings the advantage of<br />
gaining early insights into trends and developments that are<br />
emerging in one’s own industry.<br />
There are various sustainability strategies to drive<br />
sustainable development. These include sufficiency (reducing<br />
production and consumption), efficiency (increasing output<br />
with the same input), and consistency (nature-friendly<br />
material cycles, recycling, waste avoidance). To achieve<br />
sustainability goals, it is important to use all three strategies<br />
in a smart interplay.<br />
Legal requirements and compliance:<br />
Recently, in Europe, several laws have been passed<br />
or drafted that have one thing in common: They require<br />
companies to address sustainability.<br />
CSRD / ESRS:<br />
These include the CSRD (Corporate Sustainability<br />
Reporting Directive) with the ESRS (European Sustainability<br />
Reporting Standard) as a framework, which significantly<br />
expands sustainability reporting obligations.<br />
LfKSG:<br />
Although the new German Supply Chain Act only applies to<br />
companies above a certain size, drafts for a European Supply<br />
Chain Act indicate that smaller companies will soon be held<br />
accountable as well. Already today, corporations are passing<br />
on the requirements placed on them to suppliers.<br />
ESG:<br />
In addition, the EU taxonomy regulation with its focus<br />
on ESG (Environmental Social Governance) imposes<br />
requirements in particular on capital market-oriented<br />
companies with the aim of redirecting financial flows to more<br />
sustainable activities.<br />
Growing importance of compliance: In parallel with legal<br />
developments and social discourse, risk awareness in<br />
companies is increasing.
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
43<br />
The following process can help companies<br />
develop and implement a sustainability strategy:<br />
1. Status quo identification and priority setting:<br />
Sustainability is a broad field, and it is important to clearly<br />
define and narrow down the areas for action. This is best<br />
achieved with a comprehensive status quo determination of<br />
the company regarding all aspects of sustainability. By using<br />
the D4S software program, which is based on 14 of the most<br />
important sustainability standards, this can be done in a few<br />
days. Also, survey key stakeholders through a materiality<br />
analysis and take the results into account. In addition,<br />
perform a CO 2<br />
emissions calculation of the company. Based<br />
on the results of this analysis, the prerequisite for creating a<br />
sound and validatable sustainability strategy with defined and<br />
prioritized fields of action is given.<br />
2. Create understanding and commitment:<br />
Create a uniform understanding of sustainability in your<br />
company and emphasize the three pillars of economy, ecology,<br />
and social issues. Clarify for each individual company what<br />
these terms mean in detail and which emphases should be<br />
set. Another fundamental prerequisite for the successful<br />
integration of sustainable measures and processes is<br />
the commitment of the company. This starts with the<br />
management. Concrete measures can include adapted job<br />
descriptions, annual targets, team events, and much more.<br />
3. Develop a sustainability vision and mission statement:<br />
Be clear about what you want to achieve. What are your goals<br />
for the transformation process? A sustainability vision takes<br />
into account all global and local sustainability issues that<br />
impact the company, as well as the principles by which the<br />
company aligns itself. Define your goals and develop a target<br />
picture with concrete cornerstones. Orientate yourself on this<br />
target picture on the way to more sustainability.<br />
4. Anchor the sustainability strategy in the company:<br />
It is of crucial importance of a successful sustainable<br />
corporate transformation that, starting with the executive<br />
board, through the entire management level to the individual<br />
employee, all skills and mechanisms are taken into account<br />
and appropriate competencies are built up. It is essential to<br />
establish a long-term sustainable corporate culture with<br />
team dynamics and appropriate processes and “team norms”.<br />
This shapes the self-image and actions of the employees and<br />
has an extraordinarily large influence on motivation and thus<br />
successful implementation.<br />
5. Implementation through defined measures:<br />
Define responsibilities and appoint a person to lead the<br />
transformation process. Involve partners along the entire<br />
value chain to make the implementation successful.<br />
6. Measurability and continuous improvement process:<br />
Define appropriate indicators and measure sustainability<br />
performance. Use monitoring and reporting tools and<br />
methods to inform progress and track sustainability goals.<br />
Regularly review your measures and targets as laws and<br />
customer requirements may change.<br />
Overall, developing and implementing a sustainability<br />
strategy is an ongoing process that requires continuous<br />
adjustments and improvements. Companies can benefit<br />
from a well-developed sustainability strategy while helping<br />
to address global challenges.<br />
www.begamo.com<br />
By:<br />
Christina Granacher<br />
Managing Director<br />
BeGaMo<br />
Hohenfels, Germany<br />
Save the date (German language event):<br />
Nachhaltigkeit und Kunststoffe<br />
– Die Zukunftsthemen<br />
Schloß Hohenfels / Germany<br />
20. + 21. September <strong>2023</strong><br />
www.begamo.com
44 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Report<br />
Awareness and preferences<br />
for bioplastics in Japan<br />
New Study reveals: Despite complex consumer<br />
preferences for bioplastics in Japan, adoption<br />
of these materials could be enhanced through<br />
educational interventions.<br />
To facilitate the transition to a bioeconomy, understanding<br />
consumer behaviour and preferences regarding bioplastics is<br />
crucial. Researchers conducted a comprehensive study on the<br />
factors influencing consumer choices in Japan. Their findings<br />
show that Japanese consumers have limited comprehension<br />
of bioplastics and do not exhibit unconditional preference<br />
towards them. These findings could guide the development<br />
of acceptable bioplastics and targeted strategies aimed<br />
at improving consumer awareness, ultimately driving the<br />
adoption of biobased and biodegradable plastics.<br />
Non-biodegradable plastics are major contributors<br />
to land and marine pollution, destroying habitats and<br />
causing harm to both flora and fauna. Hence, the switch to<br />
bioplastics is imperative to ensure sustainability. The success<br />
of environmental initiatives aimed at increasing bioplastic<br />
adoption critically hinges on understanding consumer<br />
behaviour. However, consumer preferences and perceptions<br />
around bioplastics, particularly in Japan and other Asian<br />
countries, are not well understood.<br />
A recent study published online on July 10, <strong>2023</strong>, in the<br />
Journal of Cleaner Production attempted to find answers to<br />
questions surrounding Japanese consumers’ preferences for<br />
bioplastics. “So far, attempts to improve bioplastic adoption<br />
in Japan have been hindered by a lack of clarity on the factors<br />
influencing consumer preferences. We attempted to shed<br />
light on these factors in our comprehensive large-scale<br />
study”, explains Takuro Uehara Professor at the College of<br />
Policy Science, Ritsumeikan University, who led the study.<br />
The goal of the study was three-fold: Understanding how<br />
familiar consumers in Japan are with bioplastics, revealing<br />
their preferences for bioplastics based on different factors,<br />
and examining how educational interventions affect their<br />
choices. To achieve this, the researchers surveyed over<br />
12,000 respondents using questions focused on three<br />
products – 500 ml PET water bottles, three-colour ballpoint<br />
pens, and 500 ml shampoo bottles. The respondents were<br />
divided into two groups: the treatment group, who were<br />
educated on the basic distinctions between biobased and<br />
biodegradable plastics, and the control group, who did not<br />
receive educational interventions. Then, the researchers<br />
performed discrete choice experiments and text mining<br />
based on responses from these 12,000 participants.<br />
Their findings yielded interesting insights, particularly<br />
highlighting a common trend among Japanese consumers<br />
and their European counterparts, which is a limited<br />
comprehension of the distinctions between biobased,<br />
biodegradable, and bioplastics. Surprisingly, most<br />
respondents were unaware of the fact that not all bioplastics<br />
are biodegradable and biobased. This demonstrated the<br />
need to improve consumer awareness regarding the<br />
characteristics and environmental impact of bioplastics.<br />
Another important finding was the complexity of consumer<br />
preferences for bioplastics in Japan and the influence<br />
of general perceptions and personal values on these<br />
preferences. Notably, the preference for bioplastics among<br />
these consumers was not unconditional. Most consumers<br />
were not in favour of using biomass in any of the three products.<br />
Among the different types of feedstocks, they preferred<br />
sugarcane to wood chips, and favoured waste cooking oil<br />
the least. This was likely owing to their greater emphasis on<br />
quality than on the trade-offs of biomass feedstocks.<br />
Limited comprehension<br />
of biobased,<br />
biodegradable, and<br />
bioplastics<br />
Strong preference<br />
for biodegradability<br />
and domestically<br />
made products<br />
Lower<br />
environmental<br />
concerns<br />
Characteristics<br />
of Japanese<br />
consumers<br />
Choices affected<br />
by perceptions<br />
and values<br />
Lack of unconditional<br />
preference for<br />
bioplastics<br />
Emphasis on practical use<br />
characteristics and quality<br />
over environmental<br />
impact
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
45<br />
Nevertheless, there were several key factors the<br />
respondents considered valuable in their preference<br />
for bioplastics. These included the reduction in carbon<br />
dioxide emissions, which was the most valued attribute<br />
across all three products in both the control and treatment<br />
groups. Another key factor was biodegradability, which<br />
was associated with positive responses from participants.<br />
Significantly, the respondents expressed a preference for<br />
domestic products, although the reasons were generally<br />
related to safety, quality, and reliability rather than<br />
environmental considerations.<br />
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Leading compounding technology<br />
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Finally, the findings showed that educational<br />
interventions can influence consumer decisions, increasing<br />
their willingness to pay for more environmentally<br />
friendly products, including those with better feedstock<br />
incorporation and those enabling reductions in CO 2<br />
emissions. For example, after learning that bioplastics can<br />
be fossil-based, respondents gave greater value to products<br />
with reduced CO 2<br />
emissions. Interestingly, this preference<br />
was only significant for water bottles, suggesting that<br />
consumers were more sensitive to water bottles – which<br />
tend to be less durable – than to the other two products.<br />
Overall, the findings provide a picture of the kind of<br />
products Japanese consumers prefer and the attributes<br />
they focus on while making choices surrounding<br />
bioplastics. Takuro Uehara comments, “Our results will<br />
help Japanese industries and governments understand the<br />
type of bioplastics that would be preferred and accepted<br />
by consumers, giving them an impetus to develop more<br />
such products and improve bioplastic use”. He adds,<br />
“Information dissemination can influence consumer<br />
preference for bioplastic products, which highlights the<br />
importance of awareness campaigns”.<br />
The findings from Takuro Uehara and his group could<br />
serve as a foundational roadmap for increasing bioplastic<br />
use in Japan and mark a significant step in Japan’s<br />
transformation into a bioeconomy. MT<br />
http://en.ritsumei.ac.jp<br />
Info:<br />
The study was funded by the Environment Research and<br />
Technology Development Fund of the Environmental<br />
Restoration and Conservation Agency of Japan<br />
[JPMEERF21S11920].<br />
The original paper: Consumer preferences and understanding<br />
of biobased and biodegradable plastics (Journal of Cleaner<br />
Production Volume 417, 10 September <strong>2023</strong>) can be accessed<br />
via DOI:<br />
https://doi.org/10.1016/j.jclepro.<strong>2023</strong>.137979<br />
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to offer continuous compounding solutions that set the<br />
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• Moderate, uniform shear rates<br />
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• Efficient injection of liquid components<br />
• Precise temperature control<br />
• High filler loadings<br />
www.busscorp.com
46 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
From Science & Research<br />
Biodegradable water-soluble<br />
support structures for<br />
additive manufacturing<br />
In the AquaLoes project, researchers from the Institut<br />
für Kunststofftechnik (IKT) at the University of Stuttgart<br />
(Germany) have developed biodegradable support structures<br />
for 3D printing. They are made mainly of polyhydroxybutyrateco-valerate<br />
(PHBV) and table salt and detach easily from the<br />
components in a water bath. The dissolved components<br />
can either be extracted from the water bath and recycled<br />
or disposed of in wastewater without creating microplastics.<br />
PHBV, which comes entirely from biological sources, is<br />
biodegradable in fresh water and seawater.<br />
In order to further develop the material concept to market<br />
maturity, the IKT is currently looking for industrial partners.<br />
Biodegradable plastics offer the great advantage of<br />
an alternative disposal option compared to conventional<br />
plastics. Critical voices believe that the use of biodegradable<br />
plastics encourages littering. However, there are specific<br />
applications where biodegradability offers reasonable<br />
advantages. The best-known examples are products such<br />
as mulch films and plant clips from the agricultural sector,<br />
which are usually difficult to collect, clean, and recycle if<br />
made from conventional plastics.<br />
Another application field of bioplastics offers additive<br />
manufacturing. Due to the almost limitless possibility of<br />
producing various products such as toys, decorations, tools,<br />
or household helpers, 3D printers are meeting with a great<br />
deal of enthusiasm, especially in home applications.<br />
The widely used fused filament fabrication (FFF) process,<br />
describes the continuous, layer-by-layer deposition of a fused<br />
strand to form three-dimensional geometries and is referred<br />
to below as 3D printing. In this process, support structures<br />
must be printed in many cases to prevent the component<br />
from sagging in the event of overhangs or undercuts. These<br />
structures must be removed from the component after<br />
the printing process is completed. A common process<br />
is the mechanical removal of these structures after the<br />
component has solidified, which often leads to damage to<br />
the component surface.<br />
For this reason, the use of soluble materials for support<br />
structures has become established in recent years. In this<br />
process, the support structure is printed from a soluble<br />
material using multi-material printing with the aid of a<br />
second print head. After printing, the component and its<br />
support structure are immersed in a suitable solvent, which<br />
dissolves the support structure. This results in high-quality<br />
surfaces even after the support structure has been removed.<br />
A frequently encountered material for such soluble<br />
support materials is, for example, polyvinyl alcohol (PVA),<br />
which, however, does not easily biodegrade. Without further<br />
purification steps, the support structures remain in the<br />
wastewater of private and also industrial users in the form<br />
of individual dissolved polymer chains and thus inevitably end<br />
up in the environment. In this application, the use of a fully<br />
biodegradable material, even in wastewater, would reduce<br />
the environmental impact of the materials used.<br />
Biodegradation depends not only on the type of material<br />
used but also on the prevailing environmental conditions<br />
such as temperature and microbial activity. Therefore, only<br />
polymers that are biodegradable in a freshwater environment<br />
can be considered for the application presented here. At the<br />
same time, not only biodegradability determines the choice of<br />
the appropriate polymer, but the printing process also requires<br />
a certain strength of the substrate to support the structure.<br />
These requirements speak in favour of plastics such as PHBV<br />
as the ideal choice for biodegradable support structures.<br />
The polymer PHBV is obtained biotechnologically. Certain<br />
bacterial strains produce PHBV as a storage substance,<br />
mostly from plant nutrients such as sugar, starch, or residual<br />
and waste materials. This metabolic product can be extracted<br />
from the bacteria and processed into plastics.<br />
The IKT came up with the idea of developing a new material<br />
for support structures based on PHBV. It has the advantage<br />
of being completely biologically metabolized to water and<br />
CO 2<br />
even in seawater, which is a harsh environment for<br />
many bacteria. Since PHBV itself is biodegradable in water<br />
but not water-soluble, the researchers wanted to achieve a<br />
quick fragmentation of the supporting material by mixing<br />
it with table salt, which dissolves in water rather fast. The<br />
PHBV fragments could then either be filtered out or, if they<br />
remain in the wastewater, biodegrade by bacteria within a<br />
manageable period of time.<br />
In this project, more than 30 different formulations<br />
were developed for the printing and dissolution tests.<br />
For this purpose, a PHBV from TianAn Biologic Material<br />
(Ningbo, China) was used as the base polymer. In addition,<br />
due to its brittleness, a short-chain polyethylene glycol<br />
from Sigma-Aldrich (Taufkirchen, Germany) was used<br />
as a plasticizer, which does not adversely affect the key<br />
property of biodegradability. To achieve dissolution of<br />
the supporting structure, a very fine table salt from the<br />
European Salt Company (Hannover, Germany) with a particle<br />
size < 0.15 mm was used.
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
47<br />
By:<br />
Christian Bonten, Head of the IKT<br />
Frederik Gutbrod, Research Assistant<br />
Lars Schmohl, Research Assistant<br />
Institut für Kunststofftechnik<br />
University of Stuttgart, Germany<br />
Compounding of the filled materials was carried out on<br />
a ZSK 26 twin-screw extruder from Coperion (Stuttgart,<br />
Germany) while the actual filaments (diameter 1.75 mm)<br />
for the FFF process were produced by using a laboratory<br />
extrusion line from Collin (Maitenbeth, Germany).<br />
Example of a plastic filament made of 40 % PHBV, 20 % PEG<br />
and 40 % table salt.<br />
Photo: IKT, University of Stuttgart<br />
The printability tests were carried out on a ToolChanger<br />
from E3D (Chalgrove, UK). A particular advantage of this<br />
machine is that up to four differently equipped printing<br />
heads can be used without conversion. This means that this<br />
printer can also be used for multi-material printing, as is<br />
necessary for the use of a support structure material that<br />
differs from the material of the part. The suitability of the<br />
developed compounds was evaluated by printing a bridge<br />
component. The component material as well as the watersoluble<br />
support structure were extruded onto a raft during<br />
the tests to prevent warping of the support.<br />
To prove the water solubility, these components were<br />
placed in deionized water. In addition, a LAQUAtwin Salt-<br />
11 meter from HORIBA Advanced Techno (Kyoto, Japan)<br />
was used to measure the salt content of the water after<br />
storage of the components.<br />
Through the tests, a formulation of 40 % PHBV, 10 %<br />
PEG, and 50 % high fineness table salt was identified to<br />
show the best results.<br />
Especially in combination with the widely used polymer PLA<br />
in 3D printing, the compound achieved high adhesion and<br />
enabled the printing of defect-free components. However, the<br />
high adhesion came somewhat at the expense of completely<br />
residue-free removability.<br />
A support plastic made of 40 % PHBV, 10 % PEG and 50 %<br />
ultra-fine table salt resulted in the best properties for<br />
3D printing. The compound is completely biodegradable<br />
even in seawater.<br />
Photo: IKT, University of Stuttgart<br />
The release process required 24 h at room temperature<br />
in a deionized water bath, with minor use of tooling. In<br />
comparison, conventional support polymers such as<br />
butenediol-vinyl-alcohol-copolymer (BVOH) require only<br />
about 4 to 6 h to dissolve.<br />
To further reduce the release time of the developed<br />
compound, the option of rinsing the component in a<br />
standard household dishwasher at elevated temperatures<br />
was successfully tested. Since the new polymer is aimed at<br />
the hobby sector, this method is readily implementable in<br />
practice, but would also be associated with a complete fate<br />
of the supporting polymers in the wastewater.<br />
The biodegradable support polymer is not yet ready for<br />
the market. In particular, there is still a need to increase<br />
the elongation at break and to investigate the ability for<br />
combinations with other 3D printing materials. The IKT team<br />
is currently looking for interested industrial partners to jointly<br />
develop the approach further. The University of Stuttgart has<br />
already filed a patent for 3D printing support material made of<br />
PHBV, salt and other polymers, plasticizers, and auxiliaries.<br />
www.ikt.uni-stuttgart.de
48 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Blow Moulding<br />
Biobased, recyclable bottles<br />
made from bioplastics<br />
The aim of the joint project Bio2Bottle is to develop<br />
a novel, durable, and biodegradable material for<br />
the production of bottles that are suitable for the<br />
storage of cleaning agents as well as<br />
for organic farming.<br />
The primary goal of the project,<br />
which was funded by the German<br />
Federal Ministry of Food and<br />
Agriculture (BMEL), is to produce<br />
bottles that can be used to store<br />
cleaning products. The challenge<br />
is to meet high standards, such as<br />
a water vapour barrier, stability,<br />
and melt viscosity necessary<br />
for this application, while at the<br />
same time using biodegradable<br />
and recyclable materials. In the<br />
long term, however, the project<br />
partners are also aiming to open<br />
up new areas of application for<br />
the biobased plastic bottles<br />
used, for example for packaging<br />
fertilisers or food.<br />
Initiated by IBB Netzwerk (München,<br />
Germany), the idea for the ambitious<br />
project was conceived during the<br />
regular project meetings of the<br />
established BioPlastik network.<br />
Since the bioplastic bottles available on the market so<br />
far have had various disadvantages, the three industrial<br />
companies cleaneroo (Bremen, Germany), UnaveraChemLab<br />
(Mittenwald, Germany),and FKuR (Willich, Germany) have<br />
joined forces under the project coordination of Inna Bretz<br />
from the Fraunhofer Institute for Environmental, Safety<br />
and Energy Technology UMSICHT (Oberhausen, Germany)<br />
to tackle previous shortcomings together. In addition to<br />
material selection, the focus is of course on the recycling<br />
process – only a combination of both will make the product<br />
competitive in the long term.<br />
Procedure and results<br />
The project will cover the entire value chain from additive<br />
synthesis to material development, use of the bottles, and<br />
recycling. For the concrete end application, the bottles<br />
must fulfill further special requirements with regard to<br />
their sterilisation (innovative cleaning agents) at the<br />
project partner’s request. In addition, a complete<br />
recycling process for chemical or<br />
biotechnological utilisation of the<br />
materials is to be developed.<br />
As of today, a requirements<br />
profile for the plastics to be<br />
developed has been successfully<br />
established. Suitable blend<br />
components and promising<br />
plastic blends have already been<br />
produced on a pilot scale, and the<br />
characterisation of PHA-based<br />
components and the production<br />
of the first hollow bodies with the<br />
associated stability tests have been<br />
carried out. In addition, promising<br />
results have already been achieved<br />
with regard to biotechnological<br />
and chemical recycling.<br />
Economic outlook<br />
Now it is time to make the results<br />
available to the general public and to draw<br />
This is what a durable<br />
their attention to the expected product. For this<br />
biodegradable bottle could look like<br />
in the future. © cleaneroo GmbH purpose, a logo was developed that combines<br />
the project intention of bottle production with<br />
the work of all partners and thus creates a common identity<br />
and recognition value.<br />
In the further course, the project is to be presented<br />
primarily at selected, industry-specific events in order to gain<br />
presence in the relevant target groups.<br />
The high melt viscosity and the additional possibility of<br />
biotechnological utilisation increase the project’s chances<br />
of success both scientifically and economically. In addition,<br />
material recycling is currently being tested and is expected<br />
to be established by mid-<strong>2023</strong>. Finally, the ongoing testing of<br />
biodegradability will also contribute to ensuring that nothing<br />
stands in the way of achieving the set project goals. MT<br />
tinyurl.com/bio2bottle
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
49<br />
THE FUTURE OF<br />
PLASTIC IS<br />
BIODEGRADABLE.<br />
Beyond Plastic is creating a more sustainable and eco-friendly future with natural<br />
alternatives to conventional plastics. We work across various industries<br />
— from beverage to cosmetics and beyond —<br />
to develop PHA products that naturally break down in soil and marine environments,<br />
leaving zero persistent microplastics behind.<br />
WANT TO BE PART OF A<br />
CLEANER FUTURE?<br />
Let’s connect: sales@beyondplastic.com
50 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Application News<br />
Sustainable lidding<br />
film solutions<br />
UK-based flexible packaging specialist Parkside<br />
(Normanton, West Yorkshire) has launched a<br />
revolutionary range of sustainable lidding films as a<br />
next-generation solution for brands seeking to solve<br />
their packaging sustainability challenges, as part of its<br />
Sustainable 7 product strategy.<br />
Comprised of renewable and certified compostable<br />
films, paper-based solutions, and recyclable monomers,<br />
Parkside’s range of lidding films is now augmented by<br />
its unique ParkScribe ® laser scoring technology. This<br />
enables the creation of easy peel-and-reseal PET lids<br />
that are integral to the pack, meaning the film stays<br />
attached through the recycling process.<br />
“This is just one demonstration of the innovation<br />
present in our lidding film range. Our latest range of<br />
recyclable plastic, 30 %-plus recycled content, paperbased,<br />
and compostable films enables customers to be<br />
flexible when developing packaging that perfectly suits<br />
the needs of their application”.<br />
Parkside’s fully-accredited home and industrially<br />
compostable duplex laminate films are regarded<br />
as industry-leading in terms of sustainability and<br />
performance throughout the supply chain for many food<br />
applications – and when used with pulp trays, it provides a<br />
fully compostable solution. However, the expanded range<br />
also includes options that can provide a greater level of<br />
oxygen or moisture barrier if needed for chilled meats,<br />
soft fruits, dairy products, and more, helping to reduce<br />
the impact of food waste.<br />
Parkside’s range of high-quality sustainable lidding<br />
films saw it pick up a prestigious FIAUK award for<br />
Sustainably Produced Packaging in 2022 – one of two<br />
awards it won on the night – for its collaboration with<br />
Riverford Organics. The winning pack – a tray for soft<br />
fruits – consisted of a pulp tray with a compostable lidding<br />
film, setting Parkside’s range of lidding films up for an<br />
even more successful <strong>2023</strong>. MT<br />
www.parksideflex.com<br />
Re:soil – plant-based<br />
biodegradable vegan<br />
nail tips<br />
Ryohei Mori at Green Science Alliance (Japan, Kawanishi)<br />
developed plant-based biodegradable vegan nail tips<br />
marketed under the “Re:soil” trademark.<br />
The brand name Re:soil originates from the concept of<br />
developing cosmetic products which return back to soil by<br />
biodegradation. This time, nail tips were made from plants<br />
so that they can be called vegan nail tips. There are a few<br />
vegan nail polish products in the market already, but one<br />
would not see vegan nail tips. This type of nail tips can<br />
contribute to reducing CO 2<br />
emissions. Furthermore, since<br />
these products are biodegradable, they can contribute to<br />
reducing plastic pollution too.<br />
Green Science Alliance is aiming to replace all the<br />
petroleum, fossil fuel based chemical products with natural<br />
plant biomass based chemical products. The mother<br />
company is Fuji Pigment, and they have been developing<br />
petroleum-based colour chemical products for over 85<br />
years. Ryohei Mori always had concerns about environmental<br />
damage. He has established an internal startup company<br />
named Green Science Alliance which focuses on developing<br />
natural biomass based chemical products such as biomass<br />
biodegradable plastics, biomass biodegradable resin,<br />
biomass coating, biomass glue, biomass paint, biomass<br />
colour etc... He is trying to replace all the petroleum-based<br />
chemicals into natural biomass-based chemicals in the<br />
world. In addition, recently, he already had developed waterbased<br />
biomass biodegradable nail polish and 100 % vegan<br />
nail remover. And this time, Ryohei Mori has developed vegan<br />
nail tips. Vegan (plant) component is approximately 72 %.<br />
The company is trying to increase the vegan component<br />
in the near future. AT<br />
https://en.nano-sakura-shop.com/
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
51<br />
Biobased baby diapers<br />
Andritz (Graz, Austria) technology and expertise enable Naturopera (Boulogne-<br />
Billancourt, France) to produce biobased diapers.<br />
International technology group Andritz has successfully delivered, installed, and<br />
commissioned a converting line for manufacturing baby diapers at Naturopera’s new<br />
plant in Bully Les Mines, France.<br />
The eXcelle converting line from Andritz Diatec features special technology to produce<br />
both traditional and biobased baby diapers, supporting Naturopera in its efforts to<br />
become a leading producer of a new generation of sustainable diapers.<br />
While most diapers available on the market consist of 70 % fossil-based plastic, Naturopera is preparing to produce diapers<br />
made of 90 % biobased raw materials. This ground-breaking diaper concept was developed in a close collaboration between<br />
Naturopera and Andritz. It replaces the traditional spunbond and meltblown nonwoven layers with spunlace nonwovens mostly<br />
made of natural fibres. A prototype of the 90 % biobased diaper was recently produced at Bully Les Mines.<br />
Claire Stévignon, Babycare Marketing manager at Naturopera says: “Thanks to the support of Andritz Perfojet for the spunlace<br />
fabrics and Andritz Diatec for converting, we are moving in the direction of producing biobased diapers. We will soon start offering<br />
green premium diapers using the jointly developed concept. This initiative will make an important contribution towards more<br />
sustainability in diaper production”.<br />
The Andritz converting machine operating at Naturopera is highly flexible, taking just a few settings to switch to the production<br />
of biobased diapers. It is designed for a multiple-size process, features an operator-friendly interface, and guarantees a<br />
production speed of 800 ppm.<br />
Naturopera is a French company producing baby care, femcare and household products with a strong focus on local production<br />
and sustainability. AT<br />
www.andritz.com<br />
PLA-based sanitary napkins launched in India<br />
Niine Sanitary Napkins (Uttar Pradesh, India), a leading<br />
provider of premium and affordable hygiene solutions<br />
in India, introduces the country’s first PLA-based<br />
biodegradable sanitary pads.<br />
These pads are CIPET-certified, with more than 90 % of<br />
the pad decomposing within 175 days and the rest within a<br />
year. The entire packaging, including the outer cover and<br />
disposable bags, is biodegradable. They offer exceptional<br />
performance in absorption, comfort, and leakage protection,<br />
comparable to regular sanitary pads. Moreover, these<br />
pads are 100 % chemical-free and vegan, providing a safe<br />
and sustainable alternative. PLA, derived from renewable<br />
resources like corn starch or sugarcane, is a biodegradable<br />
and compostable polymer, exemplifying Niine’s commitment<br />
to reducing reliance on non-renewable resources. With the<br />
prestigious CIPET (Central Institute of Plastics Engineering<br />
& Technology) certification, Niine sets a new industry<br />
standard, emphasising its dedication to environmental<br />
responsibility and innovation.<br />
India faces a staggering challenge with the disposal of<br />
approximately 1.021 billion soiled disposable sanitary napkins<br />
every month. These pads are heavily composed of plastic and<br />
take an alarming 500 – 800 years to decompose fully. Improper<br />
disposal methods, including burning, flushing down toilets,<br />
or leaving them in exposed landfills, not only pose a severe<br />
threat to the environment but also endanger the health of<br />
sanitation workers. In response to this critical issue, Niine<br />
has taken a significant step by introducing one of the most<br />
environmentally friendly sanitary napkins. These napkins are<br />
crafted using a combination of eco-friendly materials such as<br />
wood pulp, biobased resins and oils, and PLA-based materials.<br />
They adhere to the highest standards of biodegradability,<br />
certified by renowned institutions like CIPET and ISO.<br />
Notably, Niine’s pads exhibit enhanced compostability,<br />
decomposing effectively even in underground environments<br />
without requiring specific conditions like exposure to sunlight<br />
or air. By offering a sustainable solution, Niine aims to<br />
mitigate the adverse impact of conventional sanitary napkin<br />
waste, ensuring a healthier environment for all.<br />
Niine is a revolutionary brand in India, offering the country’s<br />
first biodegradable sanitary napkins with a PLA-based top<br />
sheet. These napkins are crafted from pure, safe, and skinfriendly<br />
materials, providing a soft and cotton-like feel.<br />
With superior masking and faster absorption, Niine ensures<br />
dryness and leakage protection. They are free from harsh<br />
chemicals and artificial fragrances, making them ideal<br />
for sensitive skin. MT
52 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Application News<br />
Biobased TPE for biopharmaceutical tubing<br />
In mid-July, Avient Corporation (Cleveland OH, USA) announced the availability of its newest bio-derived healthcare solution,<br />
Versaflex HC BIO thermoplastic elastomer (TPE).<br />
Developed as a more sustainable alternative for biopharmaceutical tubing, the initial Versaflex HC BIO BT218 grade is formulated<br />
with nearly 40 % first-generation biomass content, resulting in a lower carbon footprint than traditional alternatives.<br />
“Improving sustainability is a challenge in all industries but is especially true in the strict regulatory world of healthcare.<br />
This product is an example of our ongoing commitment to using material science to help address this growing need in various<br />
ways”, said Matt Mitchell, director, global marketing, Specialty Engineered Materials at Avient. “Creating specialty materials that<br />
reduce carbon emissions at the beginning of the product life cycle is one way we can support customers in fulfilling sustainability<br />
commitments and maintain critical performance demands”.<br />
Avient’s new Versaflex HC BIO TPE offers a sustainable<br />
alternative for biopharma tubing applications<br />
The 71 Shore A formulation provides critical application performance<br />
such as weldability, kink resistance, and tensile strength comparable to<br />
leading medical tubing materials, including silicone and standard TPEs.<br />
In contrast, the bio-derived grade offers greenhouse gas emissions at<br />
2.35 kg CO 2<br />
e / kg product, a nearly 25 % lower cradle-to-gate product<br />
carbon footprint (PCF) than Avient’s standard Versaflex HC BT218 grade.<br />
Avient’s PCF calculation method follows the ISO 14067:2018 standard<br />
and is certified by TÜV Rheinland.<br />
Certified for USP Class VI and ISO 10993, the new Versaflex HC<br />
BIO BT218 grade is manufactured in the United States with global<br />
commercial availability. MT<br />
www.avient.com<br />
Biobased barrier coating for food packaging<br />
Melodea, a leading sustainable barrier coatings producer for packaging<br />
(Rehovot, Israel), introduces its newest innovation, MelOx NGen . MelOx NGen<br />
is a high-performance barrier product specifically engineered to allow for the<br />
recyclability of plastic food packaging and beyond. In addition to its excellent<br />
eco profile, the new barrier has proven superior in its key role of maintaining<br />
food freshness and substantially reducing plastic waste.<br />
MelOx NGen is a water-based, plant-sourced coating designed to line the<br />
inside surface of numerous forms of plastic food packaging such as films,<br />
pouches, bags, lidding, and blister packs used to house CPG products and is<br />
currently being rolled out to the global plastic industry. Approved by FDA and<br />
BfR as compatible for food contact, the coating helps protect and extend the<br />
shelf-life of foods such as snacks, confectionary, nutrition bars, meats, and<br />
dairy products as well as pharmaceuticals.<br />
MelOx NGen is a new iteration of Melodea’s award-winning biobased and<br />
renewable material MelOx for paper packaging but designed specifically<br />
for use on plastic. Used to line packaging as a transparent layer, it offers<br />
a sustainable and cost-effective alternative to petroleum-based Ethyl Vinyl<br />
Alcohol copolymers – EVOH which are currently widely used in packaging<br />
for their food preservation properties as well met-PET (metallised) plastic<br />
materials commonly used to produce lids.<br />
MelOx NGen, could help expand the scope of plastic food packaging eligible<br />
for recycling. It can empower food packagers to fulfil their sustainability goals<br />
and align themselves with government regulations aimed at reducing the<br />
utilization of single-use plastics.<br />
As a part of a long-term strategy for reducing plastic consumption and<br />
waste, the EU has implemented the Plastic Waste Directive. This directive sets<br />
targets for the recycling and reuse of plastic packaging waste. It established<br />
a minimum recycling target of 50 % for plastic packaging by 2025, increasing<br />
to 55 % by 2030. Moreover, in 2021 the EU<br />
approved a tax of EUR 800 per tonne of nonrecycled<br />
plastic containers and packaging<br />
produced in member states’ markets. The tax<br />
aims to incentivize the adoption of recycling<br />
practices and discourage the use of nonrecyclable<br />
materials.<br />
Since the outbreak of COVID-19, there has<br />
been a global surge in demand for EVOH,<br />
resulting in a significant spike in prices.<br />
These prices climbed from USD 5.50 per<br />
kg in 2019 to anywhere between USD 11.00<br />
and 14.00 per kilo at the end of 2022 and<br />
are expected to rise further. This surge has<br />
prompted food packagers to seek alternative<br />
solutions and channels. MT<br />
www.melodea.eu
New bioplastic jar<br />
Lumene (Espoo, Finland), a Nordic pioneer in circular beauty, is introducing<br />
a new, bio-attributed jar made of side streams of Finnish forest industry.<br />
As pioneering circularity for over 20 years, Lumene is the frontrunner in<br />
using upcycled materials. This is now extended beyond formulations with the<br />
new biobased jar material as circularity is emphasized more in Lumene’s<br />
packaging choices. Lumene wants to minimize the use of excess packaging<br />
materials, maximize packaging recyclability, and utilize the use of recycled<br />
plastic and renewable raw materials in all areas possible. In recent years,<br />
the company has taken big leaps in packaging development by introducing<br />
lightweight jars, refills, as well as recycled and biobased materials in<br />
beauty product packaging.<br />
The new bio-attributed jar is made of side streams of Finnish forest industry.<br />
Tall oil, a side stream material of pulp manufacturing, is used to produce<br />
biobased feedstock, which is the raw material for plastic production. When<br />
fossil-based plastic is<br />
replaced by bioplastic,<br />
the carbon dioxide<br />
emissions of the pack<br />
are reduced significantly.<br />
“At Lumene the<br />
packaging forms a large<br />
part of the product’s<br />
carbon footprint. The<br />
50 ml jar is our most<br />
used packaging with<br />
1.5 million pieces<br />
annually. That is why it<br />
has an important role<br />
in our sustainability<br />
roadmap. With the new jar Lumene reduces the use of fossil plastic<br />
by 64 tonnes annually. For consumer the change is not evident. The<br />
biobased jar has the same appearance and properties as the current,<br />
fossil-based plastic jar. However, it is a more sustainable option for<br />
a conscious consumer and one possibility to make a better choice”,<br />
said Essi Arola, Head of R&D, Packaging and Sustainability at Lumene.<br />
Lumene is the first beauty brand to launch a biobased packaging application<br />
with both the jar and the label made of innovative wood-based residue. The<br />
new jar, lid and label are bio-attributed but the soft plastic in the liner inside<br />
the lid is still made of fossil-based plastic, representing 3 % of the whole<br />
weight. The liner is used to make the pack airtight and is not yet available<br />
with biobased option.<br />
Since the jar is made of side stream material, no additional forest logging<br />
is required. The jar is also fully recyclable in PP stream. The project is carried<br />
out in cooperation with UPM Biofuels (Helsinki, Finland) and the biopolymer<br />
producer SABIC (Riyadh, Saudi Arabia), the producer of the certified renewable<br />
polymers. The new biobased solution is based on a mass balance approach<br />
with a fully certified value chain (ISCC Plus certification).<br />
28 th Fakuma<br />
International trade fair<br />
for plastics processing<br />
D 17. – 21. Oct. <strong>2023</strong><br />
a Friedrichshafen<br />
www.niine.com<br />
- Injection molding<br />
technology<br />
- Thermoforming and<br />
forming technology<br />
- Extrusion technology<br />
- Additive manufacturing /<br />
3D printing technology<br />
- Tools, materials,<br />
process engineering<br />
and services<br />
The new bio-attributed jar will be launched gradually, starting in August<br />
<strong>2023</strong> with Nordic-C [Valo] moisturizers. AT<br />
www.Lumene.com | www.upmbiofuels.com | www.sabic.com<br />
@ www.fakuma-messe.com<br />
Ä #fakuma<strong>2023</strong> ü?äög<br />
Organizer:<br />
SP. E. SCHALL GmbH & Co. KG<br />
f +49 (0) 7025 9206-0<br />
m fakuma@schall-messen.de<br />
bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
53
54 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Applications<br />
Your choice matters<br />
Arapaha, a Dutch purpose-driven start-up from<br />
Maastricht, has recently launched its first signature<br />
bio-circular products that underline the company’s<br />
philosophy: “Discover a lifestyle in balance with our planet”.<br />
The company designs products for the home,<br />
work, sports, and outfit markets. Products are<br />
designed with closed-loop recycling in<br />
mind. These products are manufactured<br />
with bio-circular polymers. It’s bio<br />
because Arapaha develops and<br />
launches products based on<br />
biopolymers such as PLA. It’s<br />
circular because the company<br />
applies design-for-recycling<br />
principles and guarantees productto-product<br />
recycling.<br />
recycle<br />
Arapaha products are to the<br />
furthest extent made from one<br />
single biopolymer to make recycling<br />
easy. The first tangible products on<br />
the market are DRAAG a shopping bag<br />
and draag, a fashionable small handbag.<br />
These bags have in common that the various<br />
form factors are from one type of biobased polymer.<br />
That means that the outer felt, the knitted inner liner, the<br />
woven belt and the injection moulded protective bottom<br />
studs and the thimbles that secure the belt are made from<br />
polylactic acid (PLA). At the end of their functional life, the<br />
bags do not need to be disassembled prior to shredding as<br />
a first step in the recycling process. Arapaha has developed<br />
and patented a unique molecular recycling process to<br />
depolymerize PLA products into oligomers. These oligomers<br />
can be polymerised again to rPLA having the same quality as<br />
virgin PLA. The colourants and additives used, the polyester<br />
(PET) sewing thread and the magnetic closure do not<br />
hamper recycling. Each Arapaha product holds a unique QR<br />
code. This QR code gives access to a product passport with<br />
information on materials used, the origin of the raw<br />
materials, manufacturing and<br />
much more. Furthermore,<br />
the QR code gives hints and<br />
tips on care and repair. At<br />
the end of its functional life,<br />
the product can<br />
be returned free<br />
of charge and the<br />
company will take<br />
care of re-use, repair<br />
or recycling depending<br />
on the product’s state.<br />
create<br />
repeat<br />
return<br />
In this way, Arapaha creates a lifestyle in balance with our<br />
planet. It’s possible!<br />
The company’s in-depth knowledge of recycling processes,<br />
biobased materials and manufacturing is shared and<br />
deepened further in (inter)national partnerships and<br />
projects with raw materials suppliers, universities,<br />
research institutes, and manufacturers. Arapaha<br />
has been very active in projects like BEGIN<br />
(Fully recyclable rugs based on advanced<br />
biomaterials; Circular Chain Projects),<br />
REPLACER (recycling of materials<br />
made from advanced grades of<br />
polylactic acid in a closed-loop for<br />
CO 2<br />
emission reduction; project<br />
Top Sector Energy), SPLASH<br />
(sustainable PLA based hockey and<br />
use<br />
other sports clothing; Circular Chain<br />
Projects) and PLACE (a PLA based<br />
Circular Economy; project European<br />
Regional Development Fund) to name<br />
a few. Together with partners, Arapaha<br />
has proven that dyeing of PLA yarn with<br />
super-critical CO 2<br />
(scCO 2<br />
) results in colourfast<br />
yarns and substantially reduces the environmental<br />
footprint compared to traditional yarn dyeing. Using<br />
scCO 2<br />
leads to a substantial reduction in the use of water,<br />
dyes, and chemicals.<br />
In e.g., project PLACE it has been proven that molecular<br />
recycling of a complete shopping bag consisting of various<br />
form factors of PLA without prior disassembly can be<br />
processed. Furthermore, it was found that combining PLA<br />
with a suitable modifier enhances the impact strength<br />
of injection moulded products. Even more so, the impact<br />
strength exceeds that of ABS, a polymer known for<br />
its impact performance.<br />
The company holds patents on closed-loop recycling of<br />
PLA and scCO 2<br />
dying of PLA yarn.<br />
On short notice,<br />
Arapaha will publish the<br />
results of an extensive<br />
life cycle assessment<br />
of “advanced grade<br />
PLA product with novel<br />
end-of-life treatment<br />
of depolymerization”<br />
done in cooperation<br />
with the TNO institute<br />
in the Netherlands. MT<br />
www.arapaha.com
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
55<br />
Ruian Gregeo<br />
A biodegradable plastic production enterprise in China.<br />
Direct manufacturer and supplier of PBAT, PBS, Biodegradable Compounds.<br />
Ruian Gregeo is a leading supplier of integrated solutions for new environmental<br />
protection materials. Gregeo insists on technological innovation and has developed a<br />
variety of new material products independently, with product lines covering entirely<br />
biodegradable materials.<br />
PBAT Material Property:<br />
Patent and Certificate:<br />
Jiangsu Ruian Applied Biotechnology Co., Ltd.<br />
Website: www.ruiangeo.com<br />
Email: ruiankeji@ruiangeo.com<br />
Twitter: RuianGregeo
56 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Basics<br />
Overcoming challenges in PHA<br />
injection moulding<br />
The plastics industry is increasingly aware of the need<br />
to reduce the environmental impact of traditional<br />
plastics and embrace more eco-friendly alternatives.<br />
Biodegradable biopolymers, like PHAs, offer a promising<br />
solution, but their unique properties pose challenges in the<br />
injection moulding process. This article shall explore four<br />
common challenges and how to overcome them.<br />
Thermal Degradation:<br />
PHAs have a limited processing window between their<br />
thermal degradation and melting temperatures, making<br />
them sensitive to temperature and residence time.<br />
To address this, fine-tune the control (PID) settings for the<br />
extruder and mould heating controller and reduce idle time<br />
to a minimum. Additionally, be mindful of shear forces during<br />
transportation from the extruder to the mould cavity by using<br />
mould constructions that lower shear. Employ a tuned hot<br />
runner for successful material transfer. Having experienced<br />
operators is crucial to identifying and addressing visual<br />
degradation or defects promptly.<br />
Melt Flow and Crystallinity<br />
Optimising melt parameters is vital for creating highquality<br />
PHA products. Higher melt flow helps fill voids in the<br />
mould cavity, but achieving the right balance of crystallinity is<br />
essential. Some applications require partial crystallisation in<br />
the mould, which necessitates higher mould temperatures.<br />
However, excessive crystallinity can increase brittleness.<br />
Finding the optimal strength and flexibility for the finished<br />
part will involve trial and error based on the specific resin.<br />
Consider using non-stick coatings on mould cavities to avoid<br />
parts sticking to the mould.<br />
Drying Process<br />
Proper drying of PHAs is crucial since they can hold up to<br />
1 % moisture when saturated, leading to further degradation.<br />
The ideal processing moisture content is below 500 ppm.<br />
Ensure to dry the resin above 70°C for at least four hours,<br />
and use a calibrated moisture analyser to confirm it’s within<br />
the processing window.<br />
Purging<br />
Adequate purging is vital during PHA processing. When<br />
the material sits idle in the barrel or hot runner, degraded<br />
material can build up. Choose an appropriate purge resin<br />
with a melt flow and melting temperature that closely match<br />
the PHA to cleanse degraded material and carbon deposits.<br />
Skilled operators who can recognise these limitations will<br />
minimise downtime and reduce waste.<br />
Bioplastics, especially PHAs, hold great promise for a<br />
sustainable future. It can be very tempting to mix PHA’s with<br />
other biopolymers or even traditional polymers to broaden<br />
processing windows. However, there is a great risk to<br />
compromising their natural ability to be fully biodegradable or<br />
even compostable. Generating or shedding toxic microplastic<br />
that can harm the environment needs to be considered. And<br />
the author strongly discourages the temptation to produce<br />
products aimed at greenwashing exercises.<br />
As more companies and consumers prioritise eco-friendly<br />
products, PHAs and other bioplastics will become increasingly<br />
important. To stay ahead of the curve, manufacturers should<br />
embrace these materials and tackle their unique challenges.<br />
Beyond Plastic takes pride in its 75+ years of combined<br />
experience in various injection moulding processes.<br />
And they are dedicated to creating a more sustainable<br />
future by offering custom compounded alternatives to<br />
conventional plastics using PHA.<br />
www.beyondplastic.com<br />
By:<br />
Fred Pinczuk, CTO<br />
Beyond Plastic<br />
Commerce,<br />
CA, USA
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
57<br />
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58 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Basics<br />
Glossary 5.1 last update issue 06/2021<br />
In bioplastics MAGAZINE the same expressions appear again<br />
and again that some of our readers might not be familiar<br />
with. The purpose of this glossary is to provide an overview<br />
of relevant terminology of the bioplastics industry, to avoid<br />
repeated explanations of terms such as PLA (polylactic acid)<br />
in various articles.<br />
[bM ... refers to more comprehensive article previously published in bioplastics MAGAZINE)<br />
Bioplastics (as defined by European Bioplastics<br />
e.V.) is a term used to define two different kinds<br />
of plastics:<br />
a. Plastics based on → renewable resources<br />
(the focus is the origin of the raw material<br />
used). These can be biodegradable or not.<br />
b. → Biodegradable and → compostable plastics<br />
according to EN13432 or similar standards (the<br />
focus is the compostability of the final product;<br />
biodegradable and compostable plastics can<br />
be based on renewable (biobased) and/or nonrenewable<br />
(fossil) resources).<br />
Bioplastics may be<br />
f based on renewable resources and<br />
biodegradable;<br />
f based on renewable resources but not be<br />
biodegradable; and<br />
f based on fossil resources and biodegradable.<br />
Advanced Recycling | Innovative recycling<br />
methods that go beyond the traditional<br />
mechanical recycling of grinding and<br />
compoundig plastic waste. Advanced recycling<br />
includes chemical recycling or enzyme<br />
mediated recycling<br />
Aerobic digestion | Aerobic means in the<br />
presence of oxygen. In → composting, which is<br />
an aerobic process, → microorganisms access<br />
the present oxygen from the surrounding<br />
atmosphere. They metabolize the organic<br />
material to energy, CO 2<br />
, water and cell biomass,<br />
whereby part of the energy of the organic<br />
material is released as heat. [bM 03/07, bM 02/09]<br />
Anaerobic digestion | In anaerobic digestion,<br />
organic matter is degraded by a microbial<br />
population in the absence of oxygen and<br />
producing methane and carbon dioxide<br />
(= → biogas) and a solid residue that can be<br />
composted in a subsequent step without<br />
practically releasing any heat. The biogas can<br />
be treated in a Combined Heat and Power Plant<br />
(CHP), producing electricity and heat, or can be<br />
upgraded to bio-methane [14]. [bM 06/09]<br />
Amorphous | Non-crystalline, glassy with<br />
unordered lattice.<br />
Amylopectin | Polymeric branched starch<br />
molecule with very high molecular weight<br />
(biopolymer, monomer is → Glucose). [bM 05/09]<br />
Amylose | Polymeric non-branched starch<br />
molecule with high molecular weight<br />
(biopolymer, monomer is → Glucose). [bM 05/09]<br />
Since this glossary will not be printed in<br />
each issue you can download a pdf version<br />
from our website (tinyurl.com/bpglossary).<br />
Biobased | The term biobased describes the<br />
part of a material or product that is stemming<br />
from → biomass. When making a biobasedclaim,<br />
the unit (→ biobased carbon content,<br />
→ biobased mass content), a percentage and the<br />
measuring method should be clearly stated [1].<br />
Biobased carbon | Carbon contained in<br />
or stemming from → biomass. A material<br />
or product made of fossil and → renewable<br />
resources contains fossil and → biobased carbon.<br />
The biobased carbon content is measured via<br />
the 14 C method (radiocarbon dating method)<br />
that adheres to the technical specifications as<br />
described in [1,4,5,6].<br />
Biobased labels | The fact that (and to<br />
what percentage) a product or a material is<br />
→ biobased can be indicated by respective<br />
labels. Ideally, meaningful labels should<br />
be based on harmonised standards and<br />
a corresponding certification process by<br />
independent third-party institutions. For the<br />
property biobased such labels are in place by<br />
certifiers → DIN CERTCO and → TÜV Austria<br />
who both base their certifications on the<br />
technical specification as described in [4,5].<br />
A certification and the corresponding label<br />
depicting the biobased mass content was<br />
developed by the French Association Chimie du<br />
Végétal [ACDV].<br />
Biobased mass content | describes the<br />
amount of biobased mass contained in<br />
a material or product. This method is<br />
14<br />
complementary to the C method, and<br />
furthermore, takes other chemical elements<br />
besides the biobased carbon into account, such<br />
as oxygen, nitrogen and hydrogen. A measuring<br />
method has been developed and tested by the<br />
Association Chimie du Végétal (ACDV) [1].<br />
Biobased plastic | A plastic in which<br />
constitutional units are totally or partly<br />
from → biomass [3]. If this claim is used, a<br />
percentage should always be given to which<br />
extent the product/material is → biobased [1].<br />
[bM 01/07, bM 03/10]<br />
Biodegradable Plastics | are plastics that are<br />
completely assimilated by the → microorganisms<br />
present a defined environment as food<br />
for their energy. The carbon of the plastic must<br />
completely be converted into CO 2<br />
during the<br />
microbial process.<br />
The process of biodegradation depends on the<br />
environmental conditions, which influence it<br />
(e.g. location, temperature, humidity) and on<br />
the material or application itself. Consequently,<br />
the process and its outcome can vary considerably.<br />
Biodegradability is linked to the structure<br />
of the polymer chain; it does not depend on the<br />
origin of the raw materials.<br />
There is currently no single, overarching standard<br />
to back up claims about biodegradability.<br />
One standard, for example, is ISO or in Europe:<br />
EN 14995 Plastics – Evaluation of compostability<br />
– Test scheme and specifications.<br />
[bM 02/06, bM 01/07]<br />
Biogas | → Anaerobic digestion<br />
Biomass | Material of biological origin<br />
excluding material embedded in geological<br />
formations and material transformed to<br />
fossilised material. This includes organic<br />
material, e.g. trees, crops, grasses, tree litter,<br />
algae and waste of biological origin, e.g.<br />
manure [1, 2].<br />
Biorefinery | The co-production of a spectrum<br />
of biobased products (food, feed, materials,<br />
chemicals including monomers or building<br />
blocks for bioplastics) and energy (fuels, power,<br />
heat) from biomass. [bM 02/13]<br />
Blend | Mixture of plastics, polymer alloy of<br />
at least two microscopically dispersed and<br />
molecularly distributed base polymers.<br />
Bisphenol-A (BPA) | Monomer used to produce<br />
different polymers. BPA is said to cause<br />
health problems, because it behaves like a<br />
hormone. Therefore, it is banned for use in<br />
children’s products in many countries.<br />
BPI | Biodegradable Products Institute, a notfor-profit<br />
association. Through their innovative<br />
compostable label program, BPI educates<br />
manufacturers, legislators and consumers<br />
about the importance of scientifically based<br />
standards for compostable materials which<br />
biodegrade in large composting facilities.<br />
Carbon footprint | (CFPs resp. PCFs – Product<br />
Carbon Footprint): Sum of → greenhouse gas<br />
emissions and removals in a product system,<br />
expressed as CO 2<br />
equivalent, and based on a<br />
→ Life Cycle Assessment. The CO 2<br />
equivalent<br />
of a specific amount of a greenhouse gas is<br />
calculated as the mass of a given greenhouse<br />
gas multiplied by its → global warming potential<br />
[1,2,15]<br />
Carbon neutral, CO 2<br />
neutral | describes a<br />
product or process that has a negligible impact<br />
on total atmospheric CO 2<br />
levels. For example,<br />
carbon neutrality means that any CO 2<br />
released<br />
when a plant decomposes or is burnt is offset by<br />
an equal amount of CO 2<br />
absorbed by the plant<br />
through photosynthesis when it is growing.<br />
Carbon neutrality can also be achieved by<br />
buying sufficient carbon credits to make up the<br />
difference. The latter option is not allowed when<br />
communicating → LCAs or carbon footprints<br />
regarding a material or product [1, 2].<br />
Carbon-neutral claims are tricky as products<br />
will not in most cases reach carbon neutrality<br />
if their complete life cycle is taken into<br />
consideration (including the end-of-life).<br />
If an assessment of a material, however, is<br />
conducted (cradle-to-gate), carbon neutrality<br />
might be a valid claim in a B2B context. In this<br />
case, the unit assessed in the complete life<br />
cycle has to be clarified [1].<br />
Cascade use | of → renewable resources<br />
means to first use the → biomass to produce
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
59<br />
biobased industrial products and afterwards<br />
– due to their favourable energy balance – use<br />
them for energy generation (e.g. from a biobased<br />
plastic product to → biogas production).<br />
The feedstock is used efficiently and value<br />
generation increases decisively.<br />
Catalyst | Substance that enables and<br />
accelerates a chemical reaction.<br />
CCS, Carbon Capture & Storage | is a<br />
technology similar to CCU used to stop large<br />
amounts of CO 2<br />
from being released into<br />
the atmosphere, by separating the carbon<br />
dioxide from emissions. The CO 2<br />
is then injecting<br />
it into geological formations where it is<br />
permanently stored.<br />
CCU, Carbon Capture & Utilisation | is a<br />
broad term that covers all established and<br />
innovative industrial processes that aim at<br />
capturing CO 2<br />
– either from industrial point<br />
sources or directly from the air – and at<br />
transforming it into a variety of value-added<br />
products, in our case plastics or plastic<br />
precursor chemicals. [bM 03/21, 05/21]<br />
Cellophane | Clear film based on → cellulose.<br />
[bM 01/10, 06/21]<br />
Cellulose | Cellulose is the principal component<br />
of cell walls in all higher forms of plant<br />
life, at varying percentages. It is therefore the<br />
most common organic compound and also<br />
the most common polysaccharide (multisugar)<br />
[11]. Cellulose is a polymeric molecule<br />
with very high molecular weight (monomer is<br />
→ Glucose), industrial production from wood<br />
or cotton, to manufacture paper, plastics and<br />
fibres. [bM 01/10, 06/21]<br />
Cellulose ester | Cellulose esters occur by the<br />
esterification of cellulose with organic acids.<br />
The most important cellulose esters from a<br />
technical point of view are cellulose acetate<br />
(CA with acetic acid), cellulose propionate (CP<br />
with propionic acid) and cellulose butyrate<br />
(CB with butanoic acid). Mixed polymerisates,<br />
such as cellulose acetate propionate (CAP) can<br />
also be formed. One of the most well-known<br />
applications of cellulose aceto butyrate (CAB)<br />
is the moulded handle on the Swiss army<br />
knife [11].<br />
Cellulose acetate CA | → Cellulose ester<br />
CEN | Comité Européen de Normalisation<br />
(European organisation for standardization).<br />
Certification | is a process in which materials/<br />
products undergo a string of (laboratory) tests<br />
in order to verify that they fulfil certain requirements.<br />
Sound certification systems should<br />
be based on (ideally harmonised) European<br />
standards or technical specifications (e.g., by<br />
→ CEN, USDA, ASTM, etc.) and be performed by<br />
independent third-party laboratories. Successful<br />
certification guarantees a high product safety<br />
– also on this basis, interconnected labels can<br />
be awarded that help the consumer to make an<br />
informed decision.<br />
Circular economy | The circular economy<br />
is a model of production and consumption,<br />
which involves sharing, leasing, reusing,<br />
repairing, refurbishing and recycling existing<br />
materials and products as long as possible. In<br />
this way, the life cycle of products is extended.<br />
In practice, it implies reducing waste to a<br />
minimum. Ideally erasing waste altogether,<br />
by reintroducing a product, or its material, at<br />
the end-of-life back in the production process<br />
– closing the loop. These can be productively<br />
used again and again, thereby creating further<br />
value. This is a departure from the traditional,<br />
linear economic model, which is based on a<br />
take-make-consume-throw away pattern. This<br />
model relies on large quantities of cheap, easily<br />
accessible materials, and green energy.<br />
Compost | A soil conditioning material of<br />
decomposing organic matter which provides<br />
nutrients and enhances soil structure.<br />
[bM 06/08, 02/09]<br />
Compostable Plastics | Plastics that are<br />
→ biodegradable under → composting conditions:<br />
specified humidity, temperature,<br />
→ microorganisms and timeframe. To make<br />
accurate and specific claims about compostability,<br />
the location (home, → industrial)<br />
and timeframe need to be specified [1].<br />
Several national and international standards<br />
exist for clearer definitions, for example, EN<br />
14995 Plastics – Evaluation of compostability –<br />
Test scheme and specifications. [bM 02/06, bM 01/07]<br />
Composting | is the controlled → aerobic, or<br />
oxygen-requiring, decomposition of organic<br />
materials by → microorganisms, under<br />
controlled conditions. It reduces the volume and<br />
mass of the raw materials while transforming<br />
them into CO 2<br />
, water and a valuable soil<br />
conditioner – compost.<br />
When talking about composting of bioplastics,<br />
foremost → industrial composting in a managed<br />
composting facility is meant (criteria defined in<br />
EN 13432).<br />
The main difference between industrial<br />
and home composting is, that in industrial<br />
composting facilities temperatures are<br />
much higher and kept stable, whereas in the<br />
composting pile temperatures are usually lower,<br />
and less constant as depending on factors such<br />
as weather conditions. Home composting is<br />
a way slower-paced process than industrial<br />
composting. Also, a comparatively smaller<br />
volume of waste is involved. [bM 03/07]<br />
Compound | Plastic mixture from different<br />
raw materials (polymer and additives). [bM <strong>04</strong>/10)<br />
Copolymer | Plastic composed of<br />
different monomers.<br />
Cradle-to-Gate | Describes the system<br />
boundaries of an environmental → Life Cycle<br />
Assessment (LCA) which covers all activities<br />
from the cradle (i.e., the extraction of raw<br />
materials, agricultural activities and forestry)<br />
up to the factory gate.<br />
Cradle-to-Cradle | (sometimes abbreviated<br />
as C2C): Is an expression which communicates<br />
the concept of a closed-cycle economy, in which<br />
waste is used as raw material (‘waste equals<br />
food’). Cradle-to-Cradle is not a term that is<br />
typically used in → LCA studies.<br />
Cradle-to-Grave | Describes the system<br />
boundaries of a full → Life Cycle Assessment<br />
from manufacture (cradle) to use phase and<br />
disposal phase (grave).<br />
Crystalline | Plastic with regularly arranged<br />
molecules in a lattice structure.<br />
Density | Quotient from mass and volume of<br />
a material, also referred to as specific weight.<br />
DIN | Deutsches Institut für Normung (German<br />
organisation for standardization).<br />
DIN-CERTCO | Independant certifying<br />
organisation for the assessment on the<br />
conformity of bioplastics.<br />
Dispersing | Fine distribution of non-miscible<br />
liquids into a homogeneous, stable mixture.<br />
Drop-In bioplastics | are chemically indentical<br />
to conventional petroleum-based plastics, but<br />
made from renewable resources. Examples are<br />
bio-PE made from bio-ethanol (from e.g. sugar<br />
cane) or partly biobased PET; the monoethylene<br />
glycol made from bio-ethanol. Developments<br />
to make terephthalic acid from renewable<br />
resources are underway. Other examples are<br />
polyamides (partly biobased e.g. PA 4.10 or PA<br />
6.10 or fully biobased like PA 5.10 or PA10.10).<br />
EN 13432 | European standard for the<br />
assessment of the → compostability of plastic<br />
packaging products.<br />
Energy recovery | Recovery and exploitation<br />
of the energy potential in (plastic) waste for<br />
the production of electricity or heat in waste<br />
incineration plants (waste-to-energy).<br />
Environmental claim | A statement, symbol<br />
or graphic that indicates one or more<br />
environmental aspect(s) of a product, a<br />
component, packaging, or a service. [16].<br />
Enzymes | are proteins that catalyze<br />
chemical reactions.<br />
Enzyme-mediated plastics | are not<br />
→ bioplastics. Instead, a conventional nonbiodegradable<br />
plastic (e.g. fossil-based<br />
PE) is enriched with small amounts of<br />
an organic additive. Microorganisms are<br />
supposed to consume these additives and the<br />
degradation process should then expand to<br />
the non-biodegradable PE and thus make the<br />
material degrade. After some time the plastic<br />
is supposed to visually disappear and to be<br />
completely converted to carbon dioxide and<br />
water. This is a theoretical concept which has<br />
not been backed up by any verifiable proof so<br />
far. Producers promote enzyme-mediated<br />
plastics as a solution to littering. As no<br />
proof for the degradation process has been<br />
provided, environmental beneficial effects are<br />
highly questionable.<br />
Ethylene | Colour – and odourless gas, made<br />
e.g. from, Naphtha (petroleum) by cracking or<br />
from bio-ethanol by dehydration, the monomer<br />
of the polymer polyethylene (PE).<br />
European Bioplastics e.V. | The industry<br />
association representing the interests of<br />
Europe’s thriving bioplastics’ industry. Founded<br />
in Germany in 1993 as IBAW, European<br />
Bioplastics today represents the interests of<br />
about 50 member companies throughout the<br />
European Union and worldwide. With members<br />
from the agricultural feedstock, chemical and<br />
plastics industries, as well as industrial users<br />
and recycling companies, European Bioplastics<br />
serves as both a contact platform and<br />
catalyst for advancing the aims of the growing<br />
bioplastics industry.<br />
Extrusion | Process used to create plastic<br />
profiles (or sheet) of a fixed cross-section<br />
consisting of mixing, melting, homogenising<br />
and shaping of the plastic.<br />
FDCA | 2,5-furandicarboxylic acid, an intermediate<br />
chemical produced from 5-HMF. The<br />
dicarboxylic acid can be used to make → PEF =<br />
polyethylene furanoate, a polyester that could<br />
be a 100 % biobased alternative to PET.<br />
Fermentation | Biochemical reactions controlled<br />
by → microorganisms or → enyzmes (e.g.<br />
the transformation of sugar into lactic acid).
60 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Basics<br />
FSC | The Forest Stewardship Council. FSC is<br />
an independent, non-governmental, not-forprofit<br />
organization established to promote the<br />
responsible and sustainable management of<br />
the world’s forests.<br />
Gelatine | Translucent brittle solid substance,<br />
colourless or slightly yellow, nearly tasteless<br />
and odourless, extracted from the collagen<br />
inside animals‘ connective tissue.<br />
Genetically modified organism GMO)<br />
Organisms, such as plants and animals, whose<br />
genetic material (DNA) has been altered are<br />
called genetically modified organisms (GMOs).<br />
Food and feed which contain or consist of such<br />
GMOs, or are produced from GMOs, are called<br />
genetically modified (GM) food or feed [1]. If GM<br />
crops are used in bioplastics production, the<br />
multiple-stage processing and the high heat<br />
used to create the polymer removes all traces<br />
of genetic material. This means that the final<br />
bioplastics product contains no genetic traces.<br />
The resulting bioplastics are therefore well<br />
suited to use in food packaging as it contains<br />
no genetically modified material and cannot<br />
interact with the contents.<br />
Global Warming | Global warming is the<br />
rise in the average temperature of Earth’s<br />
atmosphere and oceans since the late 19th<br />
century and its projected continuation [8].<br />
Global warming is said to be accelerated by<br />
→ greenhouse gases.<br />
Glucose | is a monosaccharide (or simple<br />
sugar). It is the most important carbohydrate<br />
(sugar) in biology. Glucose is formed by photosynthesis<br />
or hydrolyse of many carbohydrates<br />
e. g. starch.<br />
Greenhouse gas, GHG | Gaseous constituent<br />
of the atmosphere, both natural and anthropogenic,<br />
that absorbs and emits radiation at<br />
specific wavelengths within the spectrum of<br />
infrared radiation emitted by the Earth’s surface,<br />
the atmosphere, and clouds [1, 9].<br />
Greenwashing | The act of misleading<br />
consumers regarding the environmental<br />
practices of a company, or the environmental<br />
benefits of a product or service [1, 10].<br />
Granulate, granules | Small plastic particles<br />
(3-4 millimetres), a form in which plastic is sold<br />
and fed into machines, easy to handle and dose.<br />
HMF (5-HMF) | 5-hydroxymethylfurfural is<br />
an organic compound derived from sugar<br />
dehydration. It is a platform chemical, a<br />
building block for 20 performance polymers<br />
and over 175 different chemical substances.<br />
The molecule consists of a furan ring which<br />
contains both aldehyde and alcohol functional<br />
groups. 5-HMF has applications in many<br />
different industries such as bioplastics,<br />
packaging, pharmaceuticals, adhesives and<br />
chemicals. One of the most promising routes is<br />
2,5 furandicarboxylic acid (FDCA), produced as<br />
an intermediate when 5-HMF is oxidised. FDCA<br />
is used to produce PEF, which can substitute<br />
terephthalic acid in polyester, especially<br />
polyethylene terephthalate (PET). [bM 03/14, 02/16]<br />
Home composting | → composting [bM 06/08]<br />
Humus | In agriculture, humus is often used<br />
simply to mean mature → compost, or natural<br />
compost extracted from a forest or other<br />
spontaneous source for use to amend soil.<br />
Hydrophilic | Property: water-friendly, soluble<br />
in water or other polar solvents (e.g. used in<br />
conjunction with a plastic which is not waterresistant<br />
and weatherproof, or that absorbs<br />
water such as polyamide. (PA).<br />
Hydrophobic | Property: water-resistant, not<br />
soluble in water (e.g. a plastic which is water<br />
resistant and weatherproof, or that does not<br />
absorb any water such as polyethylene (PE) or<br />
polypropylene (PP).<br />
Industrial composting | is an established<br />
process with commonly agreed-upon requirements<br />
(e.g. temperature, timeframe) for<br />
transforming biodegradable waste into stable,<br />
sanitised products to be used in agriculture.<br />
The criteria for industrial compostability of<br />
packaging have been defined in the EN 13432.<br />
Materials and products complying with this<br />
standard can be certified and subsequently<br />
labelled accordingly [1,7]. [bM 06/08, 02/09]<br />
ISO | International Organization for<br />
Standardization<br />
JBPA | Japan Bioplastics Association<br />
Land use | The surface required to grow<br />
sufficient feedstock (land use) for today’s<br />
bioplastic production is less than 0.02 % of the<br />
global agricultural area of 4.7 billion hectares.<br />
It is not yet foreseeable to what extent an<br />
increased use of food residues, non-food crops<br />
or cellulosic biomass in bioplastics production<br />
might lead to an even further reduced land use<br />
in the future. [bM <strong>04</strong>/09, 01/14]<br />
LCA, Life Cycle Assessment | is the<br />
compilation and evaluation of the input, output<br />
and the potential environmental impact of a<br />
product system throughout its life cycle [17].<br />
It is sometimes also referred to as life cycle<br />
analysis, eco-balance or cradle-to-grave<br />
analysis. [bM 01/09]<br />
Littering | is the (illegal) act of leaving waste<br />
such as cigarette butts, paper, tins, bottles,<br />
cups, plates, cutlery, or bags lying in an open<br />
or public place.<br />
Marine litter | Following the European<br />
Commission’s definition, “marine litter consists<br />
of items that have been deliberately discarded,<br />
unintentionally lost, or transported by winds<br />
and rivers, into the sea and on beaches. It<br />
mainly consists of plastics, wood, metals, glass,<br />
rubber, clothing and paper”. Marine debris<br />
originates from a variety of sources. Shipping<br />
and fishing activities are the predominant<br />
sea-based, ineffectively managed landfills as<br />
well as public littering the mainland-based<br />
sources. Marine litter can pose a threat to<br />
living organisms, especially due to ingestion or<br />
entanglement.<br />
Currently, there is no international standard<br />
available, which appropriately describes<br />
the biodegradation of plastics in the marine<br />
environment. However, several standardisation<br />
projects are in progress at the ISO and ASTM<br />
(ASTM D6691) level. Furthermore, the European<br />
project OPEN BIO addresses the marine<br />
biodegradation of biobased products. [bM 02/16]<br />
Mass balance | describes the relationship<br />
between input and output of a specific substance<br />
within a system in which the output<br />
from the system cannot exceed the input into<br />
the system.<br />
First attempts were made by plastic raw<br />
material producers to claim their products<br />
renewable (plastics) based on a certain input of<br />
biomass in a huge and complex chemical plant,<br />
then mathematically allocating this biomass<br />
input to the produced plastic.<br />
These approaches are at least controversially<br />
disputed. [bM <strong>04</strong>/14, 05/14, 01/15]<br />
Microorganism | Living organisms of microscopic<br />
sizes, such as bacteria, fungi or yeast.<br />
Molecule | A group of at least two atoms held<br />
together by covalent chemical bonds.<br />
Monomer | Molecules that are linked by<br />
polymerization to form chains of molecules and<br />
then plastics.<br />
Mulch film | Foil to cover the bottom<br />
of farmland.<br />
Organic recycling | means the treatment of<br />
separately collected organic waste by anaerobic<br />
digestion and/or composting.<br />
Oxo-degradable / Oxo-fragmentable<br />
materials and products that do not biodegrade!<br />
The underlying technology of oxo-degradability<br />
or oxo-fragmentation is based on special<br />
additives, which, if incorporated into standard<br />
resins, are purported to accelerate the<br />
fragmentation of products made thereof. Oxodegradable<br />
or oxo-fragmentable materials<br />
do not meet accepted industry standards on<br />
compostability such as EN 13432. [bM 01/09, 05/09]<br />
PBAT | Polybutylene adipate terephthalate,<br />
is an aliphatic-aromatic copolyester that has<br />
the properties of conventional polyethylene<br />
but is fully biodegradable under industrial<br />
composting. PBAT is made from fossil<br />
petroleum with first attempts being made to<br />
produce it partly from renewable resources.<br />
[bM 06/09]<br />
PBS | Polybutylene succinate, a 100 %<br />
biodegradable polymer, made from (e.g. bio-<br />
BDO) and succinic acid, which can also be<br />
produced biobased. [bM 03/12]<br />
PC | Polycarbonate, thermoplastic polyester,<br />
petroleum-based and not degradable, used for<br />
e.g. for baby bottles or CDs. Criticized for its<br />
BPA (→ Bisphenol-A) content.<br />
PCL | Polycaprolactone, a synthetic (fossilbased),<br />
biodegradable bioplastic, e.g. used as<br />
a blend component.<br />
PE | Polyethylene, thermoplastic polymerised<br />
from ethylene. Can be made from renewable<br />
resources (sugar cane via bio-ethanol). [bM 05/10]<br />
PEF | Polyethylene furanoate, a polyester<br />
made from monoethylene glycol (MEG) and<br />
→ FDCA (2,5-furandicarboxylic acid , an intermediate<br />
chemical produced from 5-HMF). It<br />
can be a 100 % biobased alternative for PET.<br />
PEF also has improved product characteristics,<br />
such as better structural strength and<br />
improved barrier behaviour, which will allow<br />
for the use of PEF bottles in additional applications.<br />
[bM 03/11, <strong>04</strong>/12]<br />
PET | Polyethylenterephthalate, transparent<br />
polyester used for bottles and film. The<br />
polyester is made from monoethylene glycol<br />
(MEG), that can be renewably sourced from bioethanol<br />
(sugar cane) and, since recently, from<br />
plant-based paraxylene (bPX) which has been<br />
converted to plant-based terephthalic acid<br />
(bPTA). [bM <strong>04</strong>/14. bM 06/2021]<br />
PGA | Polyglycolic acid or polyglycolide is a<br />
biodegradable, thermoplastic polymer and the<br />
simplest linear, aliphatic polyester. Besides<br />
its use in the biomedical field, PGA has been<br />
introduced as a barrier resin. [bM 03/09]
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
61<br />
PHA | Polyhydroxyalkanoates (PHA) or<br />
the polyhydroxy fatty acids, are a family<br />
of biodegradable polyesters. As in many<br />
mammals, including humans, that hold<br />
energy reserves in the form of body fat some<br />
bacteria that hold intracellular reserves in<br />
form of of polyhydroxyalkanoates. Here the<br />
micro-organisms store a particularly high<br />
level of energy reserves (up to 80% of their<br />
own body weight) for when their sources of<br />
nutrition become scarce. By farming this<br />
type of bacteria, and feeding them on sugar<br />
or starch (mostly from maize), or at times on<br />
plant oils or other nutrients rich in carbonates,<br />
it is possible to obtain PHA‘s on an industrial<br />
scale [11]. The most common types of PHA are<br />
PHB (Polyhydroxybutyrate, PHBV and PHBH.<br />
Depending on the bacteria and their food, PHAs<br />
with different mechanical properties, from<br />
rubbery soft trough stiff and hard as ABS, can be<br />
produced. Some PHAs are even biodegradable<br />
in soil or in a marine environment.<br />
PLA | Polylactide or polylactic acid (PLA), a<br />
biodegradable, thermoplastic, linear aliphatic<br />
polyester based on lactic acid, a natural acid,<br />
is mainly produced by fermentation of sugar<br />
or starch with the help of micro-organisms.<br />
Lactic acid comes in two isomer forms, i.e. as<br />
laevorotatory D(-)lactic acid and as dextrorotary<br />
L(+)lactic acid.<br />
Modified PLA types can be produced by the use<br />
of the right additives or by certain combinations<br />
of L- and D-lactides (stereocomplexing), which<br />
then have the required rigidity for use at higher<br />
temperatures [13]. [bM 01/09, 01/12]<br />
Plastics | Materials with large molecular<br />
chains of natural or fossil raw materials, produced<br />
by chemical or biochemical reactions.<br />
PPC | Polypropylene carbonate, a bioplastic<br />
made by copolymerizing CO 2<br />
with propylene<br />
oxide (PO). [bM <strong>04</strong>/12]<br />
PTT | Polytrimethylterephthalate (PTT),<br />
partially biobased polyester, is produced<br />
similarly to PET, using terephthalic acid or<br />
dimethyl terephthalate and a diol. In this case<br />
it is a biobased 1,3 propanediol, also known as<br />
bio-PDO. [bM 01/13]<br />
Renewable Carbon | entails all carbon<br />
sources that avoid or substitute the use of any<br />
additional fossil carbon from the geosphere.<br />
It can come from the biosphere, atmosphere,<br />
or technosphere, applications are, e.g.,<br />
bioplastics, CO 2<br />
-based plastics, and recycled<br />
plastics respectively. Renewable carbon<br />
circulates between biosphere, atmosphere,<br />
or technosphere, creating a carbon circular<br />
economy. [bM 03/21]<br />
Renewable resources | Agricultural raw<br />
materials, which are not used as food or feed,<br />
but as raw material for industrial products<br />
or to generate energy. The use of renewable<br />
resources by industry saves fossil resources<br />
and reduces the amount of → greenhouse<br />
gas emissions. Biobased plastics are predominantly<br />
made of annual crops such as corn,<br />
cereals, and sugar beets or perennial cultures<br />
such as cassava and sugar cane.<br />
Resource efficiency | Use of limited natural<br />
resources in a sustainable way while minimising<br />
impacts on the environment. A resourceefficient<br />
economy creates more output or value<br />
with lesser input.<br />
Seedling logo | The compostability label or<br />
logo Seedling is connected to the standard<br />
EN 13432/EN 14995 and a certification process<br />
managed by the independent institutions<br />
→ DIN CERTCO and → TÜV Austria. Bioplastics<br />
products carrying the Seedling fulfil the criteria<br />
laid down in the EN 13432 regarding industrial<br />
compostability. [bM 01/06, 02/10]<br />
Saccharins or carbohydrates | Saccharins<br />
or carbohydrates are named for the sugarfamily.<br />
Saccharins are monomer or polymer<br />
sugar units. For example, there are known<br />
mono-, di – and polysaccharose. → glucose is a<br />
monosaccarin. They are important for the diet<br />
and produced biology in plants.<br />
Semi-finished products | Plastic in form<br />
of sheet, film, rods or the like to be further<br />
processed into finished products<br />
Sorbitol | Sugar alcohol, obtained by reduction<br />
of glucose changing the aldehyde group<br />
to an additional hydroxyl group. It is used as a<br />
plasticiser for bioplastics based on starch.<br />
Starch | Natural polymer (carbohydrate)<br />
consisting of → amylose and → amylopectin,<br />
gained from maize, potatoes, wheat, tapioca<br />
etc. When glucose is connected to polymer<br />
chains in a definite way the result (product)<br />
is called starch. Each molecule is based on<br />
300 – 12000-glucose units. Depending on<br />
the connection, there are two types known<br />
→ amylose and → amylopectin. [bM 05/09]<br />
Starch derivatives | Starch derivatives are<br />
based on the chemical structure of → starch.<br />
The chemical structure can be changed by<br />
introducing new functional groups without<br />
changing the → starch polymer. The product<br />
has different chemical qualities. Mostly the<br />
hydrophilic character is not the same.<br />
Starch-ester | One characteristic of every<br />
starch-chain is a free hydroxyl group. When<br />
every hydroxyl group is connected with an<br />
acid one product is starch-ester with different<br />
chemical properties.<br />
Starch propionate and starch butyrate | Starch<br />
propionate and starch butyrate can be<br />
synthesised by treating the → starch with<br />
propane or butanoic acid. The product<br />
structure is still based on → starch. Every<br />
based → glucose fragment is connected with a<br />
propionate or butyrate ester group. The product<br />
is more hydrophobic than → starch.<br />
Sustainability | An attempt to provide the<br />
best outcomes for the human and natural<br />
environments both now and into the indefinite<br />
future. One famous definition of sustainability is<br />
the one created by the Brundtland Commission,<br />
led by the former Norwegian Prime Minister<br />
G. H. Brundtland. It defined sustainable<br />
development as development that ‘meets the<br />
needs of the present without compromising<br />
the ability of future generations to meet their<br />
own needs.’ Sustainability relates to the<br />
continuity of economic, social, institutional and<br />
environmental aspects of human society, as<br />
well as the nonhuman environment. This means<br />
that sustainable development involves the<br />
simultaneous pursuit of economic prosperity,<br />
environmental protection, and social equity. In<br />
other words, businesses have to expand their<br />
responsibility to include these environmental<br />
and social dimensions. It also implies a<br />
commitment to continuous improvement that<br />
should result in a further reduction of the<br />
environmental footprint of today’s products,<br />
processes and raw materials used. Impacts<br />
such as the deforestation of protected habitats<br />
or social and environmental damage arising<br />
from poor agricultural practices must be<br />
avoided. Corresponding certification schemes,<br />
such as ISCC PLUS, WLC or Bonsucro, are<br />
an appropriate tool to ensure the sustainable<br />
sourcing of biomass for all applications around<br />
the globe.<br />
Thermoplastics | Plastics which soften or<br />
melt when heated and solidify when cooled<br />
(solid at room temperature).<br />
Thermoplastic Starch | (TPS) → starch that<br />
was modified (cooked, complexed) to make it a<br />
plastic resin<br />
Thermoset | Plastics (resins) which do not<br />
soften or melt when heated. Examples are<br />
epoxy resins or unsaturated polyester resins.<br />
TÜV Austria Belgium | Independant certifying<br />
organisation for the assessment on the<br />
conformity of bioplastics (formerly Vinçotte)<br />
WPC | Wood Plastic Composite. Composite<br />
materials made of wood fibre/flour and plastics<br />
(mostly polypropylene).<br />
Yard Waste | Grass clippings, leaves,<br />
trimmings, garden residue.<br />
References:<br />
[1] Environmental Communication Guide,<br />
European Bioplastics, Berlin,<br />
Germany, 2012<br />
[2] ISO 14067. Carbon footprint of products<br />
– Requirements and guidelines for<br />
quantification and communication<br />
[3] CEN TR 15932, Plastics – Recommendation<br />
for terminology and characterisation of<br />
biopolymers and bioplastics, 2010<br />
[4] CEN/TS 16137, Plastics – Determination of<br />
biobased carbon content, 2011<br />
[5] ASTM D6866, Standard Test Methods for<br />
Determining the Biobased Content of Solid,<br />
Liquid, and Gaseous Samples Using Radiocarbon<br />
Analysis<br />
[6] SPI: Understanding Biobased Carbon<br />
Content, 2012<br />
[7] EN 13432, Requirements for packaging<br />
recoverable through composting and<br />
biodegradation. Test scheme and<br />
evaluation criteria for the final acceptance<br />
of packaging, 2000<br />
[8] Wikipedia<br />
[9] ISO 14064 Greenhouse gases – Part 1:<br />
Specification with guidance..., 2006<br />
[10] Terrachoice, 2010, www.terrachoice.com<br />
[11] Thielen, M.: Bioplastics: Basics. Applications.<br />
Markets, Polymedia Publisher, 2012<br />
[12] Lörcks, J.: Biokunststoffe, Broschüre der<br />
FNR, 2005<br />
[13] de Vos, S.: Improving heat-resistance of<br />
PLA using poly(D-lactide),<br />
bioplastics MAGAZINE, Vol. 3, <strong>Issue</strong> 02/2008<br />
[14] de Wilde, B.: Anaerobic Digestion,<br />
bioplastics MAGAZINE, Vol 4., <strong>Issue</strong> 06/2009<br />
[15] ISO 14067 onb Corbon Footprint of<br />
Products<br />
[16] ISO 14021 on Self-declared Environmental<br />
claims<br />
[17] ISO 14<strong>04</strong>4 on Life Cycle Assessment
62 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Suppliers Guide<br />
1. Raw materials<br />
AGRANA Starch<br />
Bioplastics<br />
Conrathstraße 7<br />
A-3950 Gmuend, Austria<br />
bioplastics.starch@agrana.com<br />
www.agrana.com<br />
Mixcycling Srl<br />
Via dell‘Innovazione, 2<br />
36<strong>04</strong>2 Breganze (VI), Italy<br />
Tel.: +39 <strong>04</strong>451911890<br />
info@mixcycling.it<br />
www.mixcycling.it<br />
Biofibre GmbH<br />
Member of Steinl Group<br />
Sonnenring 35<br />
D-84032 Altdorf<br />
Tel.: +49 (0)871 308 – 0<br />
Fax: +49 (0)871 308 – 83<br />
info@biofibre.de<br />
www.biofibre.de<br />
39 mm<br />
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Suppliers Guide with your company<br />
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can be listed among top suppliers in the<br />
field of bioplastics.<br />
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Polymedia Publisher GmbH<br />
Hackesstr. 99<br />
41066 Mönchengladbach<br />
Germany<br />
Tel.: +49 2161 664864<br />
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cancelled three months before expiry.<br />
Arkema<br />
Advanced Bio-Circular polymers<br />
Rilsan ® PA11 & Pebax ® Rnew ® TPE<br />
WW HQ: Colombes, France<br />
bio-circular.com<br />
hpp.arkema.com<br />
BASF SE<br />
Ludwigshafen, Germany<br />
Tel.: +49 621 60 – 6692<br />
joerg.auffermann@basf.com<br />
www.ecovio.com<br />
Gianeco S.r.l.<br />
Via Magenta 57 10128 Torino - Italy<br />
Tel.: +39011937<strong>04</strong>20<br />
info@gianeco.com<br />
www.gianeco.com<br />
Tel.: +86 351 – 689356<br />
Fax: +86 351 – 689718<br />
www.jinhuizhaolong.com<br />
ecoworldsales@jinhuigroup.com<br />
Bioplastics – PLA, PBAT<br />
www.lgchem.com<br />
youtu.be/p8CIXaOuv1A<br />
bioplastics@lgchem.com<br />
PTT MCC Biochem Co., Ltd.<br />
info@pttmcc.com / www.pttmcc.com<br />
Tel.: +66(0) 2 140 – 563<br />
MCPP Germany GmbH<br />
+49 (0) 211 520 54 662<br />
Julian.Schmeling@mcpp-europe.com<br />
MCPP France SAS<br />
+33 (0)2 51 65 71 43<br />
fabien.resweber@mcpp-europe.com<br />
Xiamen Changsu Industrial Co., Ltd<br />
Tel.: +86 – 92-6899303<br />
Mobile: +86 185 5920 1506<br />
Email: andy@chang-su.com.cn<br />
Xinjiang Blue Ridge Tunhe<br />
Polyester Co., Ltd.<br />
No. 316, South Beijing Rd. Changji,<br />
Xinjiang, 831100, P.R.China<br />
Tel.: +86 994 2716195<br />
Mob.: +86 186 99400676<br />
maxirong@lanshantunhe.com<br />
www.lanshantunhe.com<br />
PBAT, PBS, PBSA, PBST supplier<br />
Zhejiang Huafon Environmental<br />
Protection Material Co.,Ltd.<br />
No.1688 Kaifaqu Road,Ruian<br />
Economic Development<br />
Zone,Zhejiang,China.<br />
Tel.: +86 577 6689 0105<br />
Mobile: +86 139 5881 3517<br />
ding.yeguan@huafeng.com<br />
www.huafeng.com<br />
Professional manufacturer for<br />
PBAT /CO 2<br />
-based biodegradable materials<br />
1.1 Biobased monomers<br />
1.2 Compounds<br />
Earth Renewable Technologies BR<br />
Estr. Velha do Barigui 10511, Brazil<br />
kfabri@ertbio.com<br />
www.ertbio.com<br />
eli<br />
bio<br />
Elixance<br />
Tel.: +33 (0) 2 23 10 16 17<br />
Tel PA du +33 Gohélis, (0)2 56250 23 Elven, 10 16 France 17 - elix<br />
elixbio@elixbio.com/ www.elixbio.com<br />
www.elixance.com - www.eli<br />
FKuR Kunststoff GmbH<br />
Siemensring 79<br />
D - 47877 Willich<br />
Tel.: +49 2154 9251-0<br />
Tel.: +49 2154 9251 – 51<br />
sales@fkur.com<br />
www.fkur.com<br />
P O L i M E R<br />
GEMA POLIMER A.S.<br />
Ege Serbest Bolgesi, Koru Sk.,<br />
No.12, Gaziemir, Izmir 35410,<br />
Turkey<br />
+90 (232) 251 5<strong>04</strong>1<br />
info@gemapolimer.com<br />
http://www.gemabio.com<br />
Global Biopolymers Co., Ltd.<br />
Bioplastics compounds<br />
(PLA+starch, PLA+rubber)<br />
194 Lardproa 80 yak 14<br />
Wangthonglang, Bangkok<br />
Thailand 10310<br />
info@globalbiopolymers.com<br />
www.globalbiopolymers.com<br />
Tel.: +66 81 915<strong>04</strong>46<br />
www.facebook.com<br />
www.issuu.com<br />
www.twitter.com<br />
www.youtube.com<br />
Microtec Srl<br />
Via Po’, 53/55<br />
30030, Mellaredo di Pianiga (VE),<br />
Italy<br />
Tel.: +39 <strong>04</strong>1 5190621<br />
Fax: +39 <strong>04</strong>1 5194765<br />
info@microtecsrl.com<br />
www.biocomp.it<br />
BIO-FED<br />
Member of the Feddersen Group<br />
BioCampus Cologne<br />
Nattermannallee 1<br />
50829 Cologne, Germany<br />
Tel.: +49 221 88 88 94 – 00<br />
info@bio-fed.com<br />
www.bio-fed.com<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel.: +49 36459 45 0<br />
www.grafe.com
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
63<br />
Green Dot Bioplastics Inc.<br />
527 Commercial St Suite 310<br />
Emporia, KS 66801<br />
Tel.: +1 620 – 73-8919<br />
info@greendotbioplastics.com<br />
www.greendotbioplastics.com<br />
TECNARO GmbH<br />
Bustadt 40<br />
D-74360 Ilsfeld. Germany<br />
Tel.: +49 (0)7062/97687-0<br />
www.tecnaro.de<br />
Sunar NP Biopolymers<br />
Turhan Cemat Beriker Bulvarı<br />
Yolgecen Mah. No: 565 01355<br />
Seyhan /Adana,TÜRKIYE<br />
info@sunarnp.com<br />
burc.oker@sunarnp.com.tr<br />
www.sunarnp.com<br />
Tel.: +90 (322) 441 01 65<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel.: +49 36459 45 0<br />
www.grafe.com<br />
a brand of<br />
Helian Polymers BV<br />
Bremweg 7<br />
5951 DK Belfeld<br />
The Netherlands<br />
Tel.: +31 77 398 09 09<br />
sales@helianpolymers.com<br />
https://pharadox.com<br />
Kingfa Sci. & Tech. Co., Ltd.<br />
No.33 Kefeng Rd, Sc. City, Guangzhou<br />
Hi-Tech Ind. Development Zone,<br />
Guangdong, P.R. China. w<br />
Tel.: +86 (0)20 6622 1696<br />
info@ecopond.com.cn<br />
www.kingfa.com<br />
Natureplast – Biopolynov<br />
6 Rue Ada Lovelace<br />
14120 Mondeville – France<br />
Tel.: +33 (0)2 31 83 50 87<br />
www.natureplast.eu<br />
NUREL Engineering Polymers<br />
Ctra. Barcelona, km 329<br />
50016 Zaragoza, Spain<br />
Tel.: +34 976 465 579<br />
inzea@samca.com<br />
www.inzea-biopolymers.com<br />
Plásticos Compuestos S.A.<br />
C/ Basters 15<br />
08184 Palau Solità i Plegamans<br />
Barcelona, Spain<br />
Tel.: +34 93 863 96 70<br />
info@kompuestos.com<br />
www.kompuestos.com<br />
Sukano AG<br />
Chaltenbodenstraße 23<br />
CH-8834 Schindellegi<br />
Tel.: +41 44 787 57 77<br />
Fax: +41 44 787 57 78<br />
www.sukano.com<br />
Trinseo<br />
1000 Chesterbrook Blvd. Suite 300<br />
Berwyn, PA 19312<br />
+1 855 8746736<br />
www.trinseo.com<br />
1.3 PLA<br />
Shenzhen Esun Industrial Co., Ltd.<br />
www.brightcn.net<br />
bright@brightcn.net<br />
Tel.: +86 – 55-26031978<br />
TotalEnergies Corbion bv<br />
Stadhuisplein 70<br />
4203 NS Gorinchem<br />
The Netherlands<br />
Tel.: +31 183 695 695<br />
www.totalenergies-corbion.com<br />
PLA@totalenergies-corbion.com<br />
Zhejiang Hisun Biomaterials Co.,Ltd.<br />
No.97 Waisha Rd, Jiaojiang District,<br />
Taizhou City, Zhejiang Province, China<br />
Tel.: +86 – 76-88827723<br />
pla@hisunpharm.com<br />
www.hisunplas.com<br />
1.4 Starch-based bioplastics<br />
BIOTEC<br />
Biologische Naturverpackungen<br />
Werner-Heisenberg-Strasse 32<br />
46446 Emmerich/Germany<br />
Tel.: +49 (0) 2822 – 92510<br />
info@biotec.de<br />
www.biotec.de<br />
Plásticos Compuestos S.A.<br />
C/ Basters 15<br />
08184 Palau Solità i Plegamans<br />
Barcelona, Spain<br />
Tel.: +34 93 863 96 70<br />
info@kompuestos.com<br />
www.kompuestos.com<br />
UNITED BIOPOLYMERS S.A.<br />
Parque Industrial e Empresarial<br />
da Figueira da Foz<br />
Praça das Oliveiras, Lote 126<br />
3090 – 51 Figueira da Foz – Portugal<br />
Tel.: +351 233 403 420<br />
info@unitedbiopolymers.com<br />
www.unitedbiopolymers.com<br />
1.5 PHA<br />
Bluepha PHA<br />
A Phabulous Blend With Nature<br />
contact@bluepha.com<br />
www.bluepha.bio<br />
CJ Biomaterials<br />
www.cjbio.net<br />
cjphact.us@cj.net<br />
Kaneka Belgium N.V.<br />
Nijverheidsstraat 16<br />
2260 Westerlo-Oevel, Belgium<br />
Tel.: +32 (0)14 25 78 36<br />
Fax: +32 (0)14 25 78 81<br />
info.biopolymer@kaneka.be<br />
TianAn Biopolymer<br />
No. 68 Dagang 6th Rd,<br />
Beilun, Ningbo, China, 315800<br />
Tel.: +86 – 57 48 68 62 50 2<br />
Fax: +86 – 57 48 68 77 98 0<br />
enquiry@tianan-enmat.com<br />
www.tianan-enmat.com<br />
1.6 Masterbatches<br />
Albrecht Dinkelaker<br />
Polymer- and Product Development<br />
Talstrasse 83<br />
6<strong>04</strong>37 Frankfurt am Main, Germany<br />
Tel.: +49 (0)69 76 89 39 10<br />
info@polyfea2.de<br />
www.caprowax-p.eu<br />
Treffert GmbH & Co. KG<br />
In der Weide 17<br />
55411 Bingen am Rhein; Germany<br />
+49 6721 403 0<br />
www.treffert.eu<br />
Treffert S.A.S.<br />
Rue de la Jontière<br />
57255 Sainte-Marie-aux-Chênes,<br />
France<br />
+33 3 87 31 84 84<br />
www.treffert.fr<br />
1.7 Composites<br />
Sustainable Composites<br />
Tel.: +1 6<strong>04</strong> – 372-4200<br />
www.ctkbio.com<br />
2. Additives/Secondary raw materials<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel.: +49 36459 45 0<br />
www.grafe.com<br />
3. Semi-finished products<br />
3.1 Sheets<br />
Customised Sheet Xtrusion<br />
James Wattstraat 5<br />
7442 DC Nijverdal<br />
The Netherlands<br />
+31 (548) 626 111<br />
info@csx-nijverdal.nl<br />
www.csx-nijverdal.nl<br />
4. Bioplastics products<br />
Bio4Pack GmbH<br />
Marie-Curie-Straße 5<br />
48529 Nordhorn, Germany<br />
Tel.: +49 (0)5921 818 37 00<br />
info@bio4pack.com<br />
www.bio4pack.com
64 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Suppliers Guide<br />
Minima Technology Co., Ltd.<br />
Esmy Huang, Vice president<br />
Yunlin, Taiwan (R.O.C)<br />
Mobile: (886) 0 – 82 829988<br />
Email: esmy@minima-tech.com<br />
Website: www.minima.com<br />
w OEM/ODM (B2B)<br />
w Direct Supply Branding (B2C)<br />
w Total Solution/Turnkey Project<br />
7. Plant engineering<br />
EREMA Engineering Recycling<br />
Maschinen und Anlagen GmbH<br />
Unterfeldstrasse 3<br />
4052 Ansfelden, AUSTRIA<br />
Phone: +43 (0) 732 / 3190-0<br />
Fax: +43 (0) 732 / 3190 – 23<br />
erema@erema.at<br />
www.erema.at<br />
9. Services<br />
10.2 Universities<br />
IfBB – Institute for Bioplastics<br />
and Biocomposites<br />
Heisterbergallee 12<br />
3<strong>04</strong>53 Hannover, Germany<br />
Tel.: +49 5 11 / 92 96 – 22 69<br />
Fax: +49 5 11 / 92 96 – 99 - 22 69<br />
lisa.mundzeck@hs-hannover.de<br />
www.ifbb-hannover.de/<br />
Naturabiomat<br />
AT: office@naturabiomat.at<br />
DE: office@naturabiomat.de<br />
NO: post@naturabiomat.no<br />
FI: info@naturabiomat.fi<br />
www.naturabiomat.com<br />
Osterfelder Str. 3<br />
46<strong>04</strong>7 Oberhausen<br />
Tel.: +49 (0)208 8598 1227<br />
thomas.wodke@umsicht.fhg.de<br />
www.umsicht.fraunhofer.de<br />
Institut für Kunststofftechnik<br />
Universität Stuttgart<br />
Pfaffenwaldring 32<br />
70569 Stuttgart<br />
Tel.: +49 711/685 – 62801<br />
info@ikt.uni-stuttgart.de<br />
www.ikt.uni-stuttgart.de<br />
Natur-Tec ® - Northern Technologies<br />
4201 Woodland Road<br />
Circle Pines, MN 55014 USA<br />
Tel.: +1 763.4<strong>04</strong>.8700<br />
Fax: +1 763.225.6645<br />
info@naturtec.com<br />
www.naturtec.com<br />
NOVAMONT S.p.A.<br />
Via Fauser , 8<br />
28100 Novara - ITALIA<br />
Fax: +39.0321.699.601<br />
Tel.: +39.0321.699.611<br />
www.novamont.com<br />
6. Equipment<br />
6.1 Machinery & moulds<br />
Buss AG<br />
Hohenrainstrasse 10<br />
4133 Pratteln / Switzerland<br />
Tel.: +41 61 825 66 00<br />
info@busscorp.com<br />
www.busscorp.com<br />
6.2 Degradability Analyzer<br />
Innovation Consulting Harald Kaeb<br />
narocon<br />
Dr. Harald Kaeb<br />
Tel.: +49 30 – 8096930<br />
kaeb@narocon.de<br />
www.narocon.de<br />
nova-Institut GmbH<br />
Tel.: +49(0)2233 – 60 14 00<br />
contact@nova-institut.de<br />
www.biobased.eu<br />
Bioplastics Consulting<br />
Tel.: +49 2161 664864<br />
info@polymediaconsult.com<br />
10. Institutions<br />
10.1 Associations<br />
BPI – The Biodegradable<br />
Products Institute<br />
331 West 57th Street, Suite 415<br />
New York, NY 10019, USA<br />
Tel.: +1 – 88-274 – 646<br />
info@bpiworld.org<br />
Michigan State University<br />
Dept. of Chem. Eng & Mat. Sc.<br />
Professor Ramani Narayan<br />
East Lansing MI 48824, USA<br />
Tel.: +1 517 719 7163<br />
narayan@msu.edu<br />
10.3 Other institutions<br />
Green Serendipity<br />
Caroli Buitenhuis<br />
IJburglaan 836<br />
1087 EM Amsterdam<br />
The Netherlands<br />
Tel.: +31 6 – 4216733<br />
www.greenseredipity.nl<br />
10.3 Other institutions<br />
GO!PHA<br />
Rick Passenier<br />
Oudebrugsteeg 9<br />
1012JN Amsterdam<br />
The Netherlands<br />
info@gopha.org<br />
www.gopha.org<br />
MODA: Biodegradability Analyzer<br />
SAIDA FDS INC.<br />
143 – 10 Isshiki, Yaizu,<br />
Shizuoka, Japan<br />
Tel.: +81 – 54-624 – 155<br />
Fax: +81 – 54-623 – 623<br />
info_fds@saidagroup.jp<br />
www.saidagroup.jp/fds_en<br />
European Bioplastics e.V.<br />
Marienstr. 19/20<br />
10117 Berlin, Germany<br />
Tel.: +49 30 284 82 350<br />
Fax: +49 30 284 84 359<br />
info@european-bioplastics.org<br />
www.european-bioplastics.org
ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
65<br />
Upcoming Events<br />
You can meet us<br />
Interfoam Vietnam <strong>2023</strong><br />
23.08. – 25.08.<strong>2023</strong>, Ho Chi Minh City, Vietnam<br />
www.interfoamvietnam.com<br />
PLAST Milan<br />
05.09. – 08.09.<strong>2023</strong>, Milan, Italy<br />
www.plastonline.org/en<br />
Nachhaltigkeit und Kunststoffe – Die Zukunftsthemen<br />
21.09. – 22.09.<strong>2023</strong>, Schloß Hohenstein, Germany<br />
www.begamo.com<br />
3 rd PHA platform World Congress – <strong>2023</strong> USA<br />
10.10. – 11.10.<strong>2023</strong>, Atlanta, USA<br />
by bioplastics MAGAZINE<br />
www.pha-world-congress.com<br />
The Greener Manufacturing Show North America<br />
11.10. – 12.10.<strong>2023</strong>, Atlanta, USA<br />
www.greener-manufacturing.com/usa<br />
Fakuma<br />
17.10. – 21.10.<strong>2023</strong>, Friedrichshafen, Germany<br />
www.fakuma-messe.de<br />
15 th Bioplastics Market<br />
18.10. – 19.10.<strong>2023</strong>, Bangkok, Thailand<br />
www.cmtevents.com/aboutevent.aspx?ev=231021<br />
The Greener Manufacturing Show Europe<br />
08.11. – 09.11.<strong>2023</strong>, Cologne, Germany<br />
www.greener-manufacturing.com<br />
European Congress on Biopolymers and Bioplastics<br />
16.11. – 17.11.<strong>2023</strong>, Rome, Italy<br />
https://scisynopsisconferences.com/biopolymers<br />
Diversity of Advanced Recycling of Plastic Waste<br />
28.11. – 29.11.<strong>2023</strong>, Cologne, Germany<br />
https://advanced-recycling.eu<br />
European Bioplastics Conference <strong>2023</strong><br />
12.12. – 13.12.<strong>2023</strong>, Berlin, Germany<br />
www.european-bioplastics.org/events/ebc<br />
ArabPlast<br />
13.12. – 15.12.<strong>2023</strong>, Dubai, UAE<br />
https://arabplast.info<br />
2 nd Annual World Biopolymers and Bioplastics Innovation Forum<br />
28.02. – 29.02.2024, Amsterdam, The Netherlands<br />
www.leadventgrp.com/events/2nd-annual-world-biopolymers-and-bioplasticsinnovation-forum/details<br />
Subject to changes.<br />
For up to date event-info visit https://www.bioplasticsmagazine.com/en/event-calendar/<br />
daily updated eventcalendar at<br />
Next issues<br />
<strong>Issue</strong><br />
Month<br />
Publ.<br />
Date<br />
edit/ad/<br />
Deadline<br />
Edit. Focus 1 Edit. Focus 2 Trade Fair Specials<br />
05/<strong>2023</strong> Sep/Oct 02.10.<strong>2023</strong> 01.09.<strong>2023</strong> Fibres / Textiles / Nonwovens Polyurethanes / Elastomers<br />
06/<strong>2023</strong> Nov/Dec <strong>04</strong>.12.<strong>2023</strong> 03.11.<strong>2023</strong> Films / Flexibles / Bags Barrier materials<br />
01/2024 Jan/Feb 05.02.2024 23.12.<strong>2023</strong> Automotive Foam<br />
02/2024 Mar/Apr 10.<strong>04</strong>.2024 10.03.2024 Thermoforming / Rigid Packaging Masterbatch / Additives NPE Preview<br />
03/2024 May/Jun 03.06.2024 06.05.2024 Injection moulding Beauty / Healthcare NPE Review<br />
Subject to changes.
66 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />
Companies in this issue<br />
Company Editorial Advert Company Editorial Advert Company Editorial Advert<br />
Agrana 62 Fuji Pigment 50<br />
Nissin 8<br />
AgroParisTech 11<br />
Gema Polimers 62 Normec OWS 16<br />
Albstatt-Sigmaringen Univ. 32<br />
Gianeco 62 nova-institute 12,13,14 19,64<br />
Alfa Laval 16<br />
Global Biopolymers 62 Novamont 11 64,68<br />
Allbirds 8<br />
GO!PHA 16<br />
NREL 16<br />
Andritz 51<br />
Gr3n 30<br />
Nurel 63<br />
Arapaha 54<br />
Grafe 62,63 Paques Biomaterials 9,16<br />
Arkema 62 Green Dot Bioplastics 63 Parkside Flexibles 50<br />
Avantium 9<br />
Green Scientific Alliance 50<br />
Pepsico 16<br />
Avient 52<br />
Green Serendipity 64 PETCORE 30<br />
BASF 62 Grupo Botánico 8<br />
plasticker 24<br />
BeGaMo 42<br />
Helian Polymers 14 63 Plásticos Compuestos 63<br />
Beyond Plastic 16,56 49 Helmholtz Ctr. f. Envir. Res. 8<br />
polymediaconsult 64<br />
Bio4Pack 63 HFF 27<br />
PTT/MCC 62<br />
Bio-Fed 62 Horiba Advanced Techno 47<br />
Renewable Carbon Initiative 12,14<br />
Biofibre 62 HVC 9<br />
Ritsumeikan Univ. 44<br />
Biotec 63,67 IBAW 21<br />
Ruian Gregeo 55<br />
Biotic 16<br />
IBB Netzwerk 48<br />
RWDC Industries 16<br />
Bluepha 7,16 63 Inst. F. Bioplastics & Biocomp. 31 64 Sabic 53<br />
BMEL 48<br />
Institut f. Kunststofftechnik 46 64 Saida 64<br />
BOSK Bioproducts 16<br />
ISCC plus 11,24,53 SCGC 9<br />
BPI 64 JinHui ZhaoLong High Technology 62 Senbis Polymer Innovations 9<br />
Braskem 8,18<br />
Johnson & Johnson 8<br />
Shenzhen Esun Industries 63<br />
BUSS 45,64 Jungbunzlauer 16<br />
Sigma-Aldrich 46<br />
Caprowax Dinkelaker 32 63 Kaneka 16 63 Sukano 63<br />
Chaire CoPack 11<br />
Kaskada 18<br />
Sunar 63<br />
CIPET 51<br />
Kaynemaile 24<br />
Sustainable Packaging Institute 31<br />
Circularise 16<br />
Kingfa 63 Syndicat de Centre Heraut 11<br />
CJ Biomaterials 16 63 Kolon Industries 9<br />
Taghleef Industries 16<br />
Cleanero 48<br />
Kompuestos 63 Technikum Wien 16<br />
Collin 47<br />
Leipzig Univ. 8<br />
Tecnaro 63<br />
Colorado State University 16<br />
LG Chem 62 TerraVerdae 16<br />
Coperion 47<br />
Lumene 53<br />
Tetrapak 8<br />
Covestro 24<br />
Mango Materials 16<br />
Tianan Biologic 46 63<br />
CTK Bio 63 Mars 16<br />
TNO 54<br />
Customized Sheet Extrusion 63 Melodea 52<br />
TotalEnergies Corbion 6,7,10,11 63<br />
Danimer Scientific 16<br />
Michigan State University 64 Treffert 63<br />
DIN Certco 8<br />
Microtec 62 Trinseo 63<br />
Dow 11<br />
Minima Technology 64 Tsinghua University 16<br />
Earth Renewable Technologies 62 Mixcycling 62 TÜV Rheinland 52<br />
ECHO Instruments 16<br />
Monument Chemical 6<br />
Uluu 16<br />
Econic Technologies 6<br />
narocon InnovationConsulting 64 United Biopolymers 63<br />
Elixance 62 Natura & Co 8<br />
Univ. Montpellier 11<br />
Erema 64 Naturabiomat 64 Univ. Stuttgart (IKT) 46 64<br />
European Bioplastics 21 31,64 Natureplast-Biopolynov 63 University of Queensland 16<br />
European Salt Company 46<br />
Naturopera 51<br />
UPM Biofuels 53<br />
Fakuma (Schall) 53 NaturTec 64 Wageningen Univ. & Research 16<br />
Farrel Pomini 16<br />
Neste 10,28<br />
Xiamen Changsu Industries 10 62<br />
FENC 18<br />
New Energy Blue 11<br />
Xinjiang Blue Ridge Tunhe 62<br />
FKuR 18,48 2,62 Niine 51<br />
Zeijiang Hisun Biomaterials 63<br />
FNR 31<br />
NIOZ, Woods Hole Oc. Inst. 16<br />
Zeijiang Huafon 62<br />
Fraunhofer UMSICHT 48 64
In 1992 Biotec was founded in a garage in<br />
Emmerich am Rhein in Germany and became one<br />
of the pioneers of the biopolymer field.<br />
Our steady growth now shows:<br />
Installed capacity 60,000 t/a<br />
Employees (2022) ∼90<br />
Turnover<br />
∼100M €<br />
Production site ∼8.700 m 2<br />
Responding to changing market needs and to support our<br />
customers we continue to develop new solutions.<br />
We are happy to introduce<br />
BIOPLAST 700<br />
BIOPLAST 800<br />
PLA-free Transparent Biodegradable<br />
Food contact Compostable Sealable<br />
Compostable Heat Stable Biodegradable<br />
Thermoforming >60% BBC Food contact<br />
www.biotec.de
_01.<strong>2023</strong>