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ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

3<br />

dear<br />

readers<br />

Assuming this isn’t your first-time reading bioplastics MAGAZINE, you will have<br />

noticed that this issue looks a little different (if it is your first – odd choice, but<br />

welcome!). If the big golden “100” isn’t enough of a hint, I will gladly (but briefly)<br />

explain it as it represents a milestone that fills me with pride and gratitude in<br />

equal parts. bioplastics MAGAZINE has reached 100 issues! To celebrate this<br />

achievement, we decided to make this issue exceptional. Next to a “Best<br />

of bioplastics”, starting at the centre of the issue where we look back over<br />

almost 18 years of content, we also have a bioplastics MAGAZINE first on<br />

pp. 20 where our Head of Design (the handsome gentleman on the left side<br />

of the cover), who tends to stay in the background, grabs the spotlight in a<br />

somewhat different cover story.<br />

On the next page, you will also find a brief explanation about our<br />

rebranding and new title “Renewable Carbon Plastics”, which is a different<br />

milestone in its own right.<br />

As you can see, a lot is happening behind the scenes of Renewable Carbon<br />

Plastics aka bioplastics MAGAZINE. We also have a brand new online archive<br />

that is more intuitive and user-friendly – more details will follow soon.<br />

Last but certainly not least – 100 issues do not just happen, and while I<br />

am “only” officially working for the magazine for three years now as this<br />

is a family business, my involvement goes back much further and some of<br />

you have known me for many years. So I would like to take this opportunity<br />

to thank all our supporters and friends that helped us over the years, be it<br />

loyal advertisers that help us pay the bills, collaborators that contributed<br />

content for the magazine and conferences, and of course, you – dear<br />

reader, wherever and however you are reading this – Thank you<br />

I am proud too, but I’ll spare you a list. There are many bits and pieces of<br />

memories in this issue about challenges, milestones, changes and so on. But I<br />

am also proud of the two young men next to me on the cover who are supporting<br />

me in doing the magazine and our conferences. Or am I supporting them?<br />

The achievements so far and the rebranding of the magazine were reason enough<br />

to name Alex the Editor-in-Chief of Renewable Carbon Plastics. Congratulations.<br />

But don’t worry. I’ll stick around, and I’m looking forward to meeting many of<br />

you at the upcoming events. Be it our very own 3 rd PHA World Congress that is<br />

leaving Europe for the first time to be held in Atlanta on 10 and 11 of October. Or<br />

be it the European Bioplastics Conference later this year in Berlin.<br />

Until then, I hope you enjoy reading this new, yet well-established publication.<br />

Yours sincerely<br />

@BIOPLASTICSMAG<br />

@RENEWABLECARBONPLASTICS


Imprint<br />

Content<br />

July / Aug <strong>04</strong>|<strong>2023</strong><br />

3 Editorial<br />

5 News<br />

13 10 years ago<br />

50 Application News<br />

56 Basics<br />

58 Glossary<br />

62 Suppliers Guide<br />

65 Event calendar<br />

66 Companies in this issue<br />

Publisher / Editorial<br />

Alex Thielen, Editor-in-Chief (AT)<br />

Dr Michael Thielen,<br />

Senior Consulting Editor, Publisher (MT)<br />

Samuel Brangenberg, Reporter (SB)<br />

Head Office<br />

Polymedia Publisher GmbH<br />

Hackesstr. 99<br />

41066 Mönchengladbach, Germany<br />

phone: +49 (0)2161 664864<br />

fax: +49 (0)2161 631<strong>04</strong>5<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Media Adviser<br />

Samsales (German language)<br />

phone: +49(0)2161-6884467<br />

fax: +49(0)2161 6884468<br />

sb@bioplasticsmagazine.com<br />

Michael Thielen (English Language)<br />

(see head office)<br />

Layout/Production<br />

Philipp Thielen<br />

Photography<br />

Philipp Thielen<br />

Print<br />

Poligrāfijas grupa Mūkusala Ltd.<br />

10<strong>04</strong> Riga, Latvia<br />

bioplastics MAGAZINE is printed on<br />

chlorine-free FSC certified paper.<br />

Renewable Carbon Initiative<br />

12 Food and feed crops for biobased materials<br />

– Really?<br />

14 No Sustainable Future without CCU<br />

Materials<br />

24 From Lord of the Rings armour to biobased<br />

facades<br />

26 Enzymatic Biomaterials Technology Platform<br />

Best Of<br />

34 Cover<br />

35 New Series<br />

36 Milestones<br />

38 Important stories<br />

40 The evolution to Renewable Carbon Plastics<br />

41 Michael’s slice of life<br />

From Science & Research<br />

46 Biodegradable water-soluble support structures<br />

for additive manufacturing<br />

Blow Moulding<br />

48 Biobased, recyclable bottles made from<br />

bioplastics<br />

TOP TALK<br />

Events<br />

16 3 rd PHA World Congress<br />

25 8 th PLA World Congress<br />

Cover Story<br />

20 A centenary of sustainable innovations<br />

Top Talk<br />

28 Chemical recycling as a reset button<br />

Advanced Recycling<br />

28 Chemical recycling as a reset button<br />

30 Microwave assisted depolymerisation<br />

of PET<br />

Biocomposites<br />

32 PLA food packaging project<br />

Sustainability<br />

42 Sustainability with strategy<br />

Report<br />

44 Awareness and preferences for<br />

bioplastics in Japan<br />

bioplastics MAGAZINE<br />

Volume 18 – <strong>2023</strong><br />

ISSN 1862-5258<br />

bM is published 6 times a year.<br />

This publication is sent to qualified<br />

subscribers (179 Euro for 6 issues).<br />

bioplastics MAGAZINE is read in<br />

100 countries.<br />

Every effort is made to verify all information<br />

published, but Polymedia Publisher<br />

cannot accept responsibility for any errors<br />

or omissions or for any losses that may<br />

arise as a result.<br />

All articles appearing in<br />

bioplastics MAGAZINE, or on the website<br />

www.bioplasticsmagazine.com are strictly<br />

covered by copyright. No part of this<br />

publication may be reproduced, copied,<br />

scanned, photographed and/or stored<br />

in any form, including electronic format,<br />

without the prior consent of the publisher.<br />

Opinions expressed in articles do not<br />

necessarily reflect those of Polymedia<br />

Publisher.<br />

bioplastics MAGAZINE welcomes contributions<br />

for publication. Submissions are<br />

accepted on the basis of full assignment<br />

of copyright to Polymedia Publisher GmbH<br />

unless otherwise agreed in advance and in<br />

writing. We reserve the right to edit items<br />

for reasons of space, clarity, or legality.<br />

Please contact the editorial office via<br />

mt@bioplasticsmagazine.com.<br />

The fact that product names may not be<br />

identified in our editorial as trademarks is<br />

not an indication that such names are not<br />

registered trademarks.<br />

bioplastics MAGAZINE uses British spelling.<br />

Envelopes<br />

A part of this print run is mailed to the<br />

readers wrapped bioplastic envelopes<br />

sponsored by Minima Technology Co.,<br />

Ltd./Bioplastics products/Taiwan (R.O.C).<br />

Cover<br />

From left: Philipp, Michael and Alex<br />

Thielen) (Photo: Dirk Schumacher)<br />

@BIOPLASTICSMAG @BIOPLASTICSMAGAZINE @RENEWABLECARBONPLASTICS


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

5<br />

From 100 to 1 – the start of a new era<br />

Bioplastics MAGAZINE has been an established source of<br />

information about and for the bioplastics industry for over 15<br />

years. The global trade journal was for a long time focused<br />

exclusively on bioplastics (i.e. biobased and/or biodegradable<br />

and compostable plastics). Now, with its 100 th edition, the<br />

magazine will rebrand to “Renewable Carbon Plastics”<br />

starting with the current issue.<br />

Plastic materials are indispensable for our current modern<br />

society. While some applications could be replaced with other<br />

materials, e.g. steel, wood, or glass, it is not possible in many<br />

areas – and often, even if possible, not advisable. Plastics are<br />

great materials due to their light weight, their mouldability<br />

into almost any shape imaginable, and their low cost.<br />

However, the last point of low cost has come at a price.<br />

Plastic pollution and the contribution to global warming are<br />

the result of decades of callous mismanagement on a global<br />

scale. We all know the pathetically low recycling rates by now,<br />

showing a huge end-of-life problem. The beginning of life of<br />

most plastic materials isn’t much better as they are made<br />

from fossil-based resources, be it oil, gas, or coal, and their<br />

negative environmental impact.<br />

Plastics made from biogenic sources (crops or waste<br />

streams) can be a great alternative. There has been a<br />

plethora of inventions and developments that the editorial<br />

team of bioplastics MAGAZINE never worried about having<br />

enough content. However, we also recognized that these raw<br />

materials are not the only possible alternative.<br />

The main objective is to avoid the new excavation of fossil<br />

resources from the ground. So, in addition to using biogenic<br />

resources, plastics made from direct carbon capture<br />

(CCU = Carbon Capture & Utilisation) is another viable way to<br />

avoid new fossil resources being used. Here carbon dioxide<br />

(CO 2<br />

) from the atmosphere or exhaust processes or methane<br />

(C 2<br />

H 4<br />

) e.g. from biogasification, can be used to make plastic<br />

raw materials. Another alternative is certainly recycling,<br />

which has seen a revival of sorts in recent years.<br />

That is why the editorial team of bioplastics MAGAZINE<br />

started about two years ago to broaden their scope of topics<br />

into plastics made from CCU and from Advanced Recycling.<br />

The latter comprises technologies such as chemical recycling,<br />

enzyme-based recycling, solvent-based recycling and the<br />

like. Together with the well-established topic of bioplastics,<br />

it completed the concept of renewable carbon in plastics.<br />

So, it comes as no surprise that the team behind<br />

bioplastics MAGAZINE has decided to change the title of the<br />

publication, as with this expanding range of topics, the<br />

name "bioplastics MAGAZINE" didn’t ring true any longer.<br />

This lead to the new name of the publication – "Renewable<br />

Carbon Plastics – RCP". The milestone of the 100 th edition<br />

of bioplastics MAGAZINE seemed like a natural starting point<br />

for this transformation. From 100 to 1, this issue is both the<br />

100 th issue of bioplastics MAGAZINE as well as the first issue of<br />

“Renewable Carbon Plastics”. Content-wise, not much will<br />

change, as we have already been reporting about all renewable<br />

carbon sources for plastics for a couple of years now.<br />

“We all know that bioplastics won’t be able to solve the<br />

problems we are facing by themselves”, says Alex Thielen,<br />

new Editor-in-Chief of RCP and son of founder Michael<br />

Thielen, “but cooperation and a combination of technologies<br />

will lead to the change we all hope to see – the name change<br />

is supposed to represent that philosophy”.<br />

www.renewable-carbon-plastics.com<br />

daily updated News at


6 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

News<br />

Picks & clicks<br />

Most frequently clicked news<br />

Here’s a look at our most popular online content of the past two months.<br />

The story that got the most clicks from the visitors to bioplasticsmagazine.com was:<br />

tinyurl.com/news-<strong>2023</strong>0612<br />

daily updated News at<br />

www.bioplasticsmagazine.com<br />

Grandpuits PLA project update<br />

(12 June <strong>2023</strong>)<br />

TotalEnergies Corbion (Gorinchem, the Netherlands) announced that it will<br />

not pursue a new PLA bioplastics plant in Grandpuits, France.<br />

This announcement followed a review of the investment case of the project<br />

and is in line with the announcements of the company shareholders.<br />

Monument Chemical plans to produce<br />

CO 2<br />

-based polyurethanes in USA<br />

Monument Chemical (Indianapolis, IN, USA) is the first US<br />

company to license Econic’s (Macclesfield, UK) process for<br />

manufacturing polycarbonate ether (PCE) polyols made from<br />

CO 2<br />

as a sustainable source of renewable carbon.<br />

With Econic’s technology, Monument will upcycle waste<br />

carbon dioxide into polyols for high-performance foams,<br />

laminates, coatings, and elastomers for use in automotive,<br />

furniture, mattress, construction, and industrial applications.<br />

Monument will begin production based on the Econic<br />

process in late <strong>2023</strong>.<br />

Econic’s pioneering technology is based on its proprietary<br />

catalyst and process that enables manufacturers to replace<br />

up to 30 % of the fossil-based component in their polyols with<br />

readily available captured CO 2<br />

, in their existing production<br />

plants. The technology allows the level of CO 2<br />

to be controlled<br />

at a molecular level, enabling customers to produce costcompetitive<br />

polyurethane products with equal or higher<br />

performance and a lower carbon footprint.<br />

Don Phillips, Vice President and General Manager, Oxides,<br />

of Monument Chemical, said, “Licensing the Econic process<br />

marks a key milestone in Monument’s commitment to<br />

providing specialty solutions to our customers in the US.<br />

By embracing this groundbreaking technology, we can help<br />

our customers deliver higher-performance products with<br />

enhanced sustainability that will stand out in the marketplace”.<br />

“The world’s drive to net-zero is forcing manufacturers to<br />

move to sustainable carbon sources, without compromising<br />

performance and cost. Monument recognizes that, and we are<br />

delighted to be working with them to make this a reality in the<br />

US polyurethane market. Our aim is to work with Monument<br />

to help sustainably grow their business with Econic’s<br />

groundbreaking technology”, said Econic CEO Keith Wiggins.<br />

The ability of Econic’s technology to make polyurethane<br />

products better and more sustainable by using CO 2<br />

as a<br />

renewable carbon source is being recognized by major<br />

consumer brands and their supply chains. The company<br />

recently announced that it has issued licences to polyol<br />

manufacturers in India and China. AT<br />

www.econic-technologies.com | www.monumentchemical.com<br />

Our frame colours<br />

Topics related to the<br />

Renewable Carbon Initiative...<br />

Bioplastics related topics, i.e.<br />

all topics around biobased<br />

and biodegradable plastics,<br />

come in the familiar<br />

green frame.<br />

All topics related to<br />

Advanced Recycling, such<br />

as chemical recycling<br />

or enzymatic degradation<br />

of mixed waste into<br />

building blocks for<br />

new plastics have this<br />

turquoise coloured frame.<br />

When it comes to plastics<br />

made of any kind of carbon<br />

source associated with<br />

Carbon Capture & Utilisation<br />

we use this frame colour.<br />

The familiar blue<br />

frame stands for rather<br />

administrative sections,<br />

such as the table of<br />

contents or the<br />

“Dear readers” on page 3.<br />

If a topic belongs to more<br />

than one group, we use<br />

crosshatched frames.<br />

Ochre/green stands for<br />

Carbon Capture &<br />

Bioplastics, e. g.<br />

PHA made from methane.<br />

Articles covering<br />

Recycling and Bioplastics ...<br />

Recycling & Carbon Capture<br />

We’re sure, you got it!


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

7<br />

Bluepha and TotalEnergies Corbion collaborate<br />

Bluepha, the leading synthetic biology company in China (Beijing), and TotalEnergies<br />

Corbion (Gorinchem, the Netherlands), a global leader in PLA technology, have signed a<br />

memorandum of understanding (MOU) to accelerate the market adoption of PLA/PHAbased<br />

solutions in China.<br />

The collaboration aims to bring together the expertise and resources of both companies<br />

to further advance the development of high-performance biopolymer solutions, combining<br />

Bluepha ® polyhydroxyalkanoates (PHA) with Luminy ® polylactic acid (PLA) technology.<br />

"We are very excited about this collaboration with TotalEnergies Corbion", said Teng Li,<br />

President & Co-founder of Bluepha. He continued: "TotalEnergies Corbion is a trustworthy<br />

partner and Bluepha PHA mixed with Luminy PLA would be as a Chinese saying Adding<br />

wings to the tiger. Together, the two companies can give more opportunities to our<br />

downstream partners and contribute to a more sustainable future".<br />

"By combining the complementary properties of these materials, we will significantly<br />

expand the application possibilities for brand owners seeking fully biobased material<br />

solutions", said Thomas Philipon, CEO of TotalEnergies Corbion.<br />

Under the terms of the MOU, Bluepha and TotalEnergies Corbion will jointly promote<br />

PLA and PHA market applications in China. Before the MOU signing ceremony, Thomas<br />

Philipon took a tour of the Bluepha PHA Biorefinery, which completed construction in<br />

October 2022 in Yancheng and recently began production of the Bluepha PHA product. AT<br />

daily updated News at<br />

www.bluepha.bio | www.totalenergies-corbion.com<br />

Luminy PLA sustainable under<br />

EU Taxonomy Regulation<br />

TotalEnergies Corbion (Gorinchem, the Netherlands) has<br />

announced that its Luminy ® polylactic acid (PLA) bioplastics<br />

successfully meet the stringent criteria of the European<br />

Union (EU) Taxonomy Regulation on climate change<br />

mitigation and adaptation.<br />

The assessment can be found in the newly re-launched<br />

whitepaper titled "Planting the Future with PLA", which<br />

details the regulation and delves into more sustainability<br />

aspects of biobased materials. The achievement underscores<br />

the company's pivotal role in the global sustainable economy.<br />

The EU Taxonomy Regulation is critical for sustainable<br />

innovation because it sets a standard for what can be<br />

labelled as 'sustainable' in business in the European Union.<br />

The framework uses six environmental objectives: climate<br />

change mitigation, climate change adaptation, sustainable<br />

use and protection of water and marine resources, transition<br />

to a circular economy, pollution prevention and control, and<br />

protection and restoration of biodiversity and ecosystems.<br />

The intent of the regulation is to help increase sustainable<br />

investment and further drive the implementation of the<br />

European Green Deal.<br />

"TotalEnergies Corbion continues to work closely with<br />

lawmakers, regulators, and non-governmental organizations<br />

as we push to create more sustainable plastic alternatives",<br />

said Maelenn Ravard, the company's Sustainability and<br />

Regulatory Manager. "In addition to compliance with the<br />

EU Taxonomy Regulation, our entire line of Luminy PLA is<br />

certified 100 % biobased according to EN16785 and the<br />

USDA biopreferred program. What’s more, our production<br />

plant is ISO certified for environmental management, quality,<br />

and safety and we follow the regulations set by the World<br />

Wildlife Fund's sugarcane industry organization Bonsucro.<br />

We are proud to set this standard for the bioplastics<br />

industry moving forward".<br />

Luminy PLA bioplastics are derived from sugarcane, an<br />

annually renewable resource, and are among the few types<br />

of bioplastics that are both biobased and biodegradable.<br />

As outlined in the "Planting the Future with PLA", whitepaper,<br />

creating a kilogram of PLA requires 1.75 m² of sugarcane<br />

farmland which captures 1.8 kg of CO 2<br />

from the atmosphere<br />

as it grows. TotalEnergies Corbion's entire production<br />

capacity requires just 0.08 % of arable land in Thailand, where<br />

the company produces PLA locally. Simply put, the efficiency<br />

of land use combined with the benefits of carbon capture<br />

make PLA bioplastics a great option for reducing our global<br />

reliance on fossil-based plastics.<br />

TotalEnergies Corbion's Luminy PLA bioplastics enable<br />

businesses all over the world to transition to more sustainable<br />

materials without compromising on quality or performance.<br />

They provide a viable alternative to conventional plastics,<br />

aligning with the EU Taxonomy Regulation's objectives and<br />

supporting the global shift towards a more sustainable future.<br />

The white paper titled Planting the Future with PLA can be<br />

downloaded on their website. AT<br />

www.totalenergies-corbion.com


8 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

News<br />

daily updated News at<br />

www.bioplasticsmagazine.com<br />

Braskem expands Its<br />

biopolymer production<br />

by 30 %<br />

In June, Braskem (São Paulo, Brazil) concluded a<br />

30 % increase in the production capacity of its biobased<br />

ethylene plant, located in the Petrochemical Complex of<br />

Triunfo, Rio Grande do Sul, Brazil. The USD 87 million<br />

investment aims to meet the growing global demand for<br />

sustainable products<br />

The plant now operates at an increased capacity, from<br />

200,000 to 260,000 tonnes/year. Braskem’s biobased<br />

ethylene is made from sustainably sourced, sugarcanebased<br />

ethanol which removes CO 2<br />

from the atmosphere<br />

and stores it in products for daily use.<br />

The initiative is an important advance in the company's<br />

ambition to increase the production of biopolymers<br />

to one million tonnes by 2030, and to become<br />

carbon neutral by 2050.<br />

"The expansion of biobased ethylene capacity reinforces<br />

Braskem’s commitment to sustainable development<br />

and innovation and proves the success of the strategy<br />

we engaged in thirteen years ago, when we launched<br />

the world’s first biobased polyethylene production at<br />

industrial scale, with proprietary technology. We want to<br />

meet society's and customers' demand for products with<br />

less impact on the environment”, explains Walmir Soller,<br />

VP Olefins/Polyolefins for Europe and Asia and responsible<br />

for the I’m green TM biobased business globally.<br />

Each tonne of plastic resin made from renewable<br />

feedstock represents the removal of three tonnes of CO 2<br />

from the atmosphere. Since the plant's beginning in<br />

2010, more than 1.2 million tonnes of I’m green biobased<br />

polyethylene have been produced. The recent increase in<br />

production capacity will remove approximately 185,000<br />

tonnes of CO 2<br />

equivalent per year.<br />

Braskem is the world leader in the production of<br />

biopolymers. Today, the portfolio of biobased resins is<br />

exported to more than 30 countries and is used in products<br />

from more than 250 major brands, such as Allbirds, DUO<br />

UK, Grupo Boticário, Johnson & Johnson, Natura & Co,<br />

Nissin, and Tetra Pak. These biobased resins are used to<br />

manufacture packaging, bags, toys, housewares, industrial<br />

cables and wires, packaging films, hockey fields, and<br />

reusable water bottles, among many other products.<br />

The development and production of ethylene and<br />

resins from biobased sources is the result of Braskem's<br />

continued investment in disruptive innovation and<br />

technology. Research, digital transformation, and bold<br />

partnerships are the foundations upon which Braskem<br />

searches for, and scales, sustainable solutions for society<br />

and the environment. Braskem’s current sustainability<br />

commitments include improving the circularity of plastics,<br />

promoting human-centric development, and leading the<br />

revolution in biobased materials. MT<br />

www.braskem.com<br />

New process for<br />

biobased nylon<br />

A research team from the Helmholtz Centre for<br />

Environmental Research (UFZ) and Leipzig University (both<br />

Leipzig, Germany) has now developed a process that can<br />

produce adipic acid, one of two building blocks of nylon,<br />

from phenol through electrochemical synthesis and the<br />

use of microorganisms. The team also showed that phenol<br />

can be replaced by waste materials from the wood industry.<br />

This could then be used to produce biobased nylon.<br />

The research work was published in Green Chemistry.<br />

In T-shirts, stockings, shirts, and ropes – or as a<br />

component of parachutes and car tyres – polyamides are<br />

used everywhere as synthetic fibres. At the end of the 1930s,<br />

the name Nylon was coined for such synthetic polyamides.<br />

Nylon-6 and Nylon-6.6 are two polyamides that account for<br />

around 95 % of the global nylon market. Until now, they have<br />

been produced from fossil-based raw materials. However,<br />

this petrochemical process is harmful to the environment<br />

because it emits around 10 % of the climate-damaging<br />

nitrous oxide (laughing gas) worldwide and requires a<br />

great deal of energy. "Our goal is to make the entire nylon<br />

production chain environmentally friendly. This is possible<br />

if we access biobased waste as feedstock and make the<br />

synthesis process sustainable", says Falk Harnisch,<br />

head of the Electrobiotechnology working group at the<br />

Helmholtz Centre for Environmental Research (UFZ). MT<br />

www.ufz.de<br />

Certification scheme<br />

for home Compostable<br />

carrier bags<br />

Since July <strong>2023</strong>, DIN CERTCO<br />

(Berlin, Germany) offers a<br />

new certification scheme<br />

according to the new standard<br />

EN 17427:2022 "Packaging –<br />

Requirements and test scheme for<br />

carrier bags suitable for treatment in<br />

well-managed home composting installations". With this<br />

certification scheme, carrier bags, fruit and vegetable<br />

bags, and (organic) waste bags can be labelled with the<br />

trusted certification mark "DINplus Home Compostable<br />

Carrier Bags". The modular certification scheme can<br />

also be used to certify the corresponding materials<br />

and semi-finished items<br />

With this unique certification system according to a<br />

European standard, trust is created along the entire<br />

value chain of manufacturers, retailers, consumers, and<br />

regulatory authorities. MT<br />

www.dincertco.de


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

9<br />

Paques and Senbis collaborate on PHA<br />

Paques Biomaterials (Balk, the Netherlands) and Senbis<br />

Polymer Innovations (Emmen, the Netherlands) have partnered<br />

strategically to develop new applications for a breakthrough<br />

biopolymer with all the advantages of conventional plastics<br />

but without its disadvantages.<br />

Paques Biomaterials has been working on a new value<br />

chain in which bacteria in organic waste streams produce the<br />

biopolymer PHA for more than ten years. “Our background<br />

is in biotechnology”, says Joost Paques, founder of Paques<br />

Biomaterials, “and with this collaboration, biotechnology<br />

and chemistry join forces which is a formula for success<br />

for a biopolymer. We are convinced we will soon produce a<br />

high-quality alternative to fossil plastics, which can be widely<br />

applied and prevent microplastics”.<br />

Senbis Polymer Innovations is a chemical R&D company<br />

specialising in biopolymers. “We will help Paques Biomaterials<br />

develop different PHA grades suitable for a wide range of<br />

applications”, explains Gerard Nijhoving, managing director<br />

of Senbis. “Paques Biomaterials develops the PHA, but we<br />

give direction on which way it must be developed and then<br />

evaluate it. Paques Biomaterials has a promising biopolymer<br />

in hand with Caleyda. It is biobased and highly biodegradable<br />

in all kinds of environments. Their product is unique because<br />

it is made from waste streams and doesn’t use genetically<br />

modified bacteria. That makes it sustainable and natural on<br />

all sides. This involves a major challenge to deliver consistent<br />

quality, as for plastic processing purity is the key.<br />

Senbis has all commercially available biopolymers inhouse<br />

and has researched them. We know what works for<br />

which application. Many PHAs we see now need to catch up<br />

in mechanical and thermal properties compared to other<br />

bioplastics. If we can improve these topics with Paques<br />

Biomaterials, their PHA Caleyda will soon be a serious<br />

player in the market”.<br />

“We also see much potential for this material for socalled<br />

compounds. That means mixing the PHA with other<br />

biopolymers. For some applications, you need a mix of<br />

bioplastics to get the required mechanical properties and<br />

velocity of biodegradability”, says Gerard Nijhoving. “Like<br />

applications such as injection moulding, yarns, 3D printing<br />

or films. With this knowledge, Paques Biomaterials can<br />

optimise Caleyda where necessary, and we work together<br />

towards a high-quality PHA. Furthermore, you can use<br />

these compounds to serve new applications. We also see<br />

opportunities for this in our customer portfolio and even within<br />

our product development”.<br />

The beginning of this new circular value chain is already at<br />

an advanced stage. Paques Biomaterials has already signed a<br />

memorandum of understanding (MOU) with Kolon Industries<br />

and Kolon Global in South Korea, launching large-scale<br />

production of PHA from food waste. In Europe, the first full-scale<br />

plants in which bacteria make PHA in industrial wastewater,<br />

sewage sludge, and organic waste streams (vegetable/fruit<br />

waste) are also under development. In cooperation with five<br />

Dutch Water Boards and waste and energy company HVC,<br />

Paques Biomaterials has been optimising this process with a<br />

demo plant in the last few years. The PHA biomass is a reality,<br />

and in the next phase of the value chain, this biomass will be<br />

extracted and purified into a clean biopolymer PHA called<br />

Caleyda. For this phase, the cooperation with Senbis is crucial.<br />

With their knowledge and expertise, Paques Biomaterials will<br />

make Caleyda, a natural and high-quality bioplastic without<br />

the disadvantages of fossil plastics. AT<br />

www.paquesbiomaterials.nl | www.senbis.com<br />

daily updated News at<br />

Avantium and SCGC partner on CO 2<br />

– based polymers<br />

Avantium (Amsterdam, the Netherlands), a leading technology provider in renewable chemistry, announces that it has<br />

agreed to partner with SCGC (Bangkok, Thailand), a leading integrated chemical player in Asia and an innovator of chemical<br />

innovations and solutions.<br />

Under this partnership, Avantium and SCGC agreed to further develop CO 2<br />

-based polymers and to scale up to a pilot plant with<br />

an indicative capacity of 10 tonnes per annum.<br />

Avantium is a frontrunner in developing and commercialising innovative technologies for the production of chemicals and<br />

materials based on sustainable carbon feedstocks, i.e. carbon from plants or carbon from the air (CO 2<br />

). One of Avantium’s<br />

innovative technology platforms, called Volta Technology, uses electrochemistry to convert CO 2<br />

to high-value products and<br />

chemical building blocks including glycolic acid. By combining glycolic acid with lactic acid, Avantium can produce polylacticco-glycolic<br />

acid (PLGA), a carbon-negative polymer with valuable characteristics: it has an excellent barrier against oxygen and<br />

moisture, has good mechanical properties, is recyclable and is both home compostable and marine degradable. This makes PLGA<br />

a more sustainable and cost-effective alternative to, for example, non-degradable, fossil-based polymers.<br />

Since early <strong>2023</strong>, Avantium and SCGC have been working together to further evaluate PLGA. To this end, Avantium has produced<br />

samples of different PLGAs, which have been evaluated at SCGC’s Norner AS facility. The two parties have now agreed to take the<br />

next step in their cooperation and establish a Joint Development Agreement. Under this agreement, Avantium and SCGC intend<br />

to further evaluate PLGA in order to subsequently scale up production of glycolic acid monomer and PLGA polyester in the next<br />

two years to a pilot plant.<br />

“We are delighted that we have entered into this partnership with SCGC, a partner that understands that innovation and bold<br />

action is the key to lasting positive impact for a sustainable future. Under this partnership, we can further develop the very promising<br />

carbon-negative plastic PLGA and bring this material to the next commercialization phase. Both Avantium and SCGC would also<br />

welcome other strategic and complementary partners to participate in this collaboration”, says Tom van Aken, CEO at Avantium. AT<br />

www.avantium.com | www.scgchemicals.com


10 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

News<br />

daily updated News at<br />

www.bioplasticsmagazine.com<br />

Neste will invest in liquefied waste plastic<br />

upgrading unit at its Porvoo refinery<br />

Neste (Espoo, Finland) has made the final investment decision to commence construction of upgrading facilities for liquefied<br />

plastic waste at its Porvoo refinery in Finland.<br />

With the investment of 111 million euros, Neste will build the capacity to upgrade 150,000 tonnes of liquefied waste plastic per<br />

year. Upgrading is one of the three processing steps turning liquefied waste plastic into high-quality feedstock for new plastics:<br />

pretreatment, upgrading and refining. The investment is part of a broader project (PULSE*), which has received an EU Innovation<br />

Fund grant of EUR 135 million if fully implemented and is targeting a total capacity of 400,000 tonnes per year.<br />

Pretreatment and upgrading of liquefied waste plastic play an important role in Neste’s approach to chemical recycling.<br />

They allow the company to increase flexibility for processing lower-quality plastic waste and scale up processing the liquefied<br />

waste plastic into high-quality petrochemical feedstock in its existing refinery in Porvoo.<br />

“We have developed our capability to process circular raw material at the Porvoo refinery over the recent years and are now set<br />

to build a respective facility. The new facility processing 150,000 tonnes of liquefied waste plastic, is planned to be finalized in the<br />

first half of 2025”, states Markku Korvenranta, Executive Vice President of Neste’s Oil Products.<br />

The project will see Neste building new assets at the Porvoo refinery, but also leveraging existing assets through retrofitting, to<br />

scale-up chemical recycling fast and efficiently. The upgraded liquefied waste plastic will then be processed in the conventional<br />

refinery, in which it will replace a portion of the fossil resources processed at the Porvoo refinery.<br />

Required preparation works at the Porvoo refinery were successfully completed during the first half of <strong>2023</strong>, enabling the<br />

construction work to commence without any delay. AT<br />

*) PULSE = Pretreatment and Upgrading of Liquefied waste plastic to Scale up circular Economy. Project PULSE is funded by the European Union. Views and opinions<br />

expressed are however those of the author(s) only and do not necessarily reflect those of the European Union or European Climate Infrastructure and Environment<br />

Executive Agency (CINEA). Neither the European Union nor the granting authority can be held responsible for them. Neste is the sole beneficiary of Project PULSE’s<br />

funding by the European Union.<br />

www.neste.com<br />

Cooperation on<br />

biobased BOPLA films<br />

Xiamen Changsu Industrial (Xiamen, China) and<br />

TotalEnergies Corbion(Gorinchem, the Netherlands)<br />

have announced a strategic cooperation<br />

agreement that will further advance the polylactic<br />

acid (PLA) industry.<br />

They will work together in the market promotion,<br />

product development, and research and development<br />

of new technologies and applications of biaxially<br />

oriented polylactic acid (BOPLA).<br />

Changsu Industrial is a leading global player<br />

in high-performance specialty plastic films.<br />

Changsu Industrial focus on three major product<br />

segments: new energy, biodegradable, and<br />

functional film materials. The development of<br />

BOPLA is a good example of strong collaboration<br />

between different players in the value chain.<br />

BOPLA is made with biobased PLA using biaxial<br />

stretching technology, making Changsu Industrial's<br />

BOPLA product BiONLY ® biodegradable and capable<br />

of significantly reducing the carbon footprint of<br />

packaging materials. AT/MT<br />

www.changsufilm.com | www.totalenergies-corbion.com<br />

Avantium awarded<br />

EUR 1.5 million EU grant<br />

Avantium (Amsterdam, the Netherlands), a leading<br />

technology provider in renewable chemistry, announces that it<br />

has been awarded a EUR 1.5 million grant by the EU Horizon<br />

Europe programme for its participation in the research and<br />

development programme HICCUPS.<br />

This programme aims to demonstrate the utilisation of CO 2<br />

as a feedstock for the production of polyesters. The grant will<br />

be paid out in tranches to Avantium over a period of four years,<br />

starting in September <strong>2023</strong>.<br />

Under the HICCUPS programme, Avantium will convert CO 2<br />

from biogas produced at wastewater treatment plants into the<br />

sustainable plastic material PLGA (polylactic-co-glycolic acid).<br />

PLGA with 80 % glycolic acid or more has an excellent barrier<br />

against oxygen and moisture and good mechanical properties.<br />

It is furthermore recyclable and both home compostable<br />

and marine degradable. PLGA can be used, for example, as a<br />

coating material and in moulded plastic materials. This makes<br />

PLGA an excellent alternative to fossil-based polyethylene.<br />

The HICCUPS programme, which has received a EUR 5 million<br />

EU Horizon Europe grant in total, will demonstrate the full value<br />

chain from biogenic CO 2<br />

to polyester end-use and is expected to<br />

be executed over four years. AT/MT<br />

www.avantium.com


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

11<br />

Compostable bioplastics biodegrade in real<br />

conditions, study confirms<br />

Chaire CoPack, in partnership with AgroParisTech (Nancy,<br />

France) and the University of Montpellier (France), has<br />

conducted a scientific study that validates the biodegradation<br />

of certified compostable food contact packaging in industrial<br />

composting facilities.<br />

The preliminary report of this study provides conclusive<br />

evidence that certified compostable packaging is a<br />

viable sustainable solution to waste management in the<br />

food packaging industry.<br />

The composting test used 20 tonnes of food – and bio-waste<br />

collected from households, along with 323 kg of assorted<br />

certified compostable packaging. In parallel, a control<br />

compost test was conducted with no packaging added.<br />

“We are thrilled to see the findings of this study”, said<br />

Paolo La Scola, the Public Affairs Manager at TotalEnergies<br />

Corbion (Gorinchem, The Netherlands). “The results send a<br />

strong signal to governments across Europe to grant certified<br />

compostable plastics access to biowaste collection and<br />

composting infrastructure. It’s necessary to reduce plastic<br />

waste mismanagement”.<br />

The research, carried out over a four-month period<br />

from October 2022 to February <strong>2023</strong>, took place in real<br />

industrial composting conditions without forced aeration.<br />

Researchers from the University of Montpellier and<br />

AgroParisTech monitored the study in collaboration with the<br />

industrial composting platform of the Syndicat de Centre<br />

Héraut in Aspiran (France).<br />

The study examined commercially available food packaging<br />

representative of the European market such as compostable<br />

bags, film, food trays, and coffee pods composed of different<br />

resins certified for industrial composting (EN 13432) or home<br />

composting (NF T51-800). These products were made from<br />

biodegradable and compostable resins like PLA, PBAT, and<br />

complexed starch sourced from members of the French<br />

Association of Biobased Compostables, including Novamont<br />

and TotalEnergies Corbion.<br />

The report is currently under review. The preliminary report<br />

is available online. MT<br />

https://tinyurl.com/biodegradabilitystudy<strong>2023</strong><br />

https://tinyurl.com/fate-of-compostable-plastic<br />

daily updated News at<br />

From corn stover to biobased ethylene<br />

Dow's (Midland, MI, USA) agreement with New Energy Blue (Lancaster, PA, USA), staffed by experts with deep experience<br />

in bio-conversion ventures, is the first agreement in North America to generate plastic source materials from corn stover<br />

(stalks and leaves).<br />

This is also Dow's first agreement in North America to utilize agricultural residues for plastic production.<br />

“We are unlocking the value of agriculture residues in this new partnership with New Energy Blue”, said Karen S. Carter, Dow<br />

President of Packaging & Specialty Products. “By committing to purchase their biobased ethylene, we are helping to enable<br />

innovations in waste recycling, meeting demands for biobased plastics from customers, and strengthening an ecosystem for<br />

diverse and renewable solutions”.<br />

Under the terms of the agreement, Dow is supporting the design of New Energy Freedom, a new facility in Mason City, Iowa, that<br />

is expected to process 275,000 tonnes of corn stover per year and produce commercial quantities of second-generation ethanol<br />

and clean lignin. Nearly half of the ethanol will be turned into biobased ethylene feedstock for Dow products. This agreement also<br />

gives Dow similar commercial supply options for the next four future New Energy Blue projects, supporting New Energy Blue's<br />

ability to scale its production and support farmers by providing a reliable market for agricultural residues. The five projects are<br />

expected to displace over one million tonnes of greenhouse gas (GHG) emissions every year. Dow's share of these five projects<br />

will also lead to a reduction in its sourcing of fossil fuels and subsequent GHG emissions.<br />

This agreement would play a pivotal role in Dow's approach to building material ecosystems that value, source, and transform<br />

waste into circular products. By collaborating with the best partners and technologies for collection, reuse, and recycling of<br />

waste – in this case, using a renewable resource – Dow enables global material ecosystems to scale.<br />

Through this agreement, Dow would increase its use of renewable yet still recyclable resources, transforming them into products<br />

that consumers use every day. Since corn stover releases carbon dioxide into the atmosphere as it decomposes, Dow's agreement<br />

with New Energy Blue would also help reduce carbon emissions from agriculture by reusing this otherwise wasted carbon.<br />

Dow's use of biobased feedstocks from New Energy Blue is expected to be certified by ISCC Plus, an international sustainability<br />

certification program with a focus on traceability of raw materials within the supply chain. While Dow intends to mix agriculturebased<br />

ethylene into its existing manufacturing process, ISCC Plus's chain of custody certification would allow Dow's customers<br />

to account for biobased materials in their supply chains. AT<br />

www.dow.com | www.newenergyblue.com


12 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

INITIATIVE<br />

RENEWABLE<br />

CARBON<br />

Food and feed crops for<br />

biobased materials – Really?<br />

RCI publishes new insights into a hotly debated topic and urges for<br />

careful and evidence-based debates<br />

In <strong>2023</strong>, the world faces a global hunger crisis. According to<br />

the World Food Programme, “a record 349 million people<br />

across 79 countries are facing acute food insecurity – up<br />

from 287 million in 2021. This constitutes a staggering rise<br />

of 200 million people compared to pre-COVID-19 pandemic<br />

levels. More than 900,000 people worldwide are fighting to<br />

survive in famine-like conditions. This is ten times more than<br />

five years ago, an alarmingly rapid increase”.<br />

Against this backdrop, it may seem misanthropic to publish<br />

a paper challenging the widely held view that the use of food<br />

and feed crops for anything other than food and feed uses –<br />

namely, for biobased chemicals and materials – is detrimental<br />

to food security. However, RCI’s new publication aims to show<br />

that the well-known biomass debate is flawed, subjective,<br />

and not fully based on evidence – and as a result, distracts<br />

from much more powerful causes of hunger in the world.<br />

These are to a large extent climate change, conflict, extreme<br />

inequalities in wealth distribution, heavy dependence on food<br />

imports from industrial countries, overconsumption of meat,<br />

losses along the value chain and the impact of the COVID<br />

pandemic, according to the World Food Programme in <strong>2023</strong>.<br />

Competition between biomass uses is not mentioned among<br />

the relevant causes.<br />

Food Security<br />

Feed Security<br />

Market Stability<br />

Climate<br />

Multiple<br />

Potential<br />

Benefits<br />

Farmers<br />

The use of food and feed crops for biobased materials<br />

(Source: nova-Institiute)<br />

Land Productivity<br />

Enviroment<br />

The use of biomass for industrial applications, on the<br />

other hand, has the potential to replace fossil feedstocks<br />

and thus contribute to the urgently needed reduction of fossil<br />

carbon emissions into our atmosphere to mitigate climate<br />

change. While not denying the dire need to combat world<br />

hunger, the authors of the paper argue that using food and<br />

feed crops for chemicals and materials will not necessarily<br />

exacerbate food insecurity, and in fact has the potential to<br />

cause multiple benefits for local and global food security,<br />

climate mitigation and other factors:<br />

1. The climate wins. There is a need to shift away from<br />

fossil feedstocks to achieve climate change mitigation.<br />

Biobased materials are part of the solution and can<br />

thus help to mitigate one of the leading causes of<br />

hunger in the world.<br />

2. Land productivity wins. The competition between<br />

applications is not for the type of crop grown but for the<br />

land. The overall availability of arable land, and therefore<br />

food and feed on the planet determines what is possible and<br />

what is not. Food and feed crops offer high yields through<br />

long-term optimisation and a variety of co-products used<br />

simultaneously in a variety of applications, making the<br />

most out of the available land.<br />

3. The environment wins due to increased resource efficiency<br />

and productivity of food and feed crops and the reduced<br />

land area, especially if agricultural practices are improved<br />

to better respect soil health and ecosystems.<br />

4. Farmers win because they have more options for selling<br />

stock to different markets (food, feed, biofuels, material<br />

industry) and therefore more economic security. This can<br />

increase investment and ultimately the availability of<br />

arable land and ensure sustainable rural development to<br />

maintain EU agriculture.<br />

5. Market stability wins due to increased global availability<br />

of food and feed crops, reducing the risk of shortages and<br />

speculation peaks. The influence of biofuels and biobased<br />

materials on food prices is negligible.<br />

6. Feed security wins due to the high value of the protein-rich<br />

co-products of food and feed crops (which can also be used<br />

to supply protein for human nutrition).<br />

7. Food security wins due to the increased overall availability<br />

of edible crops that can be stored and flexibly distributed<br />

in times of crisis (emergency reserve), actually mitigating<br />

risks of supply-cycle-triggered regional hunger events.


C<br />

M<br />

Y<br />

CM<br />

MY<br />

CY<br />

CMY<br />

K<br />

for Plastics.<br />

and Services.<br />

Crop<br />

Feed<br />

bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

13<br />

The authors argue that “the bigger picture is not the<br />

specific issue of whether food or non-food crops are being<br />

used to produce biomaterials, but rather the integration of<br />

any feedstock for biomaterials production into a landscape<br />

and its social, environmental, and pricing effects there” (BFA<br />

2022). The choice of feedstock in any given case depends<br />

on many factors and is site-specific. There is no “onesize-fits-all”<br />

solution.<br />

Info:<br />

Download the paper here for free:<br />

Short version: https://tinyurl.com/rci-foodfeed-short<br />

Long version: https://tinyurl.com/rci-foodfeed-long<br />

RENEWABLE<br />

All in all, this complex topic requires in-depth and detailed<br />

analyses, and simplified claims will not do it justice. In the<br />

worst case, simple claims will only distract from the real<br />

causes of hunger in the world and at the same time prevent<br />

a young and innovative industry from fulfilling its potential of<br />

contributing to climate change mitigation and offering more<br />

sustainable materials. The Renewable Carbon Initiative<br />

encourages comprehensive discussions that balance the<br />

need for food security with the potential benefits of biobased<br />

materials derived from food and feed crops.<br />

SHORT<br />

LONG<br />

Disclaimer: RCI members are a diverse<br />

group of companies addressing the<br />

challenges of the transition to renewable<br />

carbon with different approaches. The<br />

opinions expressed in this article may not<br />

reflect the exact individual policies and<br />

views of all RCI members.<br />

www.renewable-carbon-initiative.com<br />

10<br />

Years ago<br />

Published in<br />

bioplastics MAGAZINE<br />

Basics<br />

Food or<br />

non-food<br />

Which agricultural feedstocks<br />

are best for industrial uses?<br />

T<br />

he new paper by nova-Institute, Germany, is a<br />

contribution to the recent controversial debate<br />

about whether food crops should be used for<br />

other applications than food and feed. It is based on<br />

scientific evidence and aims to provide a more realistic<br />

and appropriate view of the use of food-crops in biobased<br />

industries, including the production of biobased<br />

plastic materials, taking a step back from the often<br />

very emotional discussion.<br />

The authors, Michael Carus and Lara Dammer, take<br />

the position that all kinds of biomass should be accepted<br />

for industrial uses; the choice should be dependent on<br />

how sustainably and efficiently these biomass resources<br />

can be produced.<br />

Of course, with a growing world population, the first<br />

priority of biomass allocation is food security. At the end of<br />

2011, there were about 7 billion people on our planet. The<br />

global population is expected to reach more than 9 billion<br />

people by 2050. This alone will lead to a 30% increase<br />

in biomass demand. Increasing meat consumption and<br />

higher living standards will generate additional demand<br />

for biomass. According to EU Commission estimations, a<br />

70% increase in food demand is expected, which includes<br />

a projected twofold increase in world meat consumption.<br />

Food and feed clearly are the supply priorities for<br />

biomass use, followed by bio-based products, biofuels<br />

and bioenergy. Fig. 1 shows the use of the 10 billion<br />

Use of harvested agricultural biomass worldwide (2008)<br />

tonnes of biomass harvested worldwide in 2008. Animal<br />

feed predominates with a share of 60%, which will<br />

increase even further.<br />

4 % 4 %<br />

Public debate mostly focuses on the obvious direct<br />

competition for food crops between different uses: food,<br />

32 %<br />

feed, industrial materials and energy. However, the<br />

authors argue that the crucial issue is land availability,<br />

since the cultivation of non-food crops on arable land<br />

would reduce the potential supply of food just as much<br />

or even more. Therefore, they suggest a differentiated<br />

approach to finding the most suitable biomass for<br />

industrial uses.<br />

In a first step, the issue has to be addressed of whether<br />

60 %<br />

the use of biomass for purposes other than food can be<br />

justified at all. This means taking the availability of arable<br />

land into account. Several studies show that some areas<br />

Total biomass ca. 10 billion tonnes<br />

will remain free even after worldwide food demand has<br />

been satisfied. These studies also show potential for<br />

further growth in yields and arable land areas worldwide<br />

– even in the EU, there are between 2.5 and 8 million<br />

Food Animal feed Material use Energy use<br />

hectares arable land that are not currently in use. Despite<br />

these potentials, arable land and biomass are limited<br />

resources and should be used efficiently and sustainably.<br />

As the numbers above show, the industrial material<br />

use of biomass makes up for only a very small share of<br />

biomass competition. Other factors have a much greater<br />

by<br />

Michael Carus, Managing Director<br />

and Lara Dammer, Policy and Strategy<br />

nova-Institute, Huerth, Germany<br />

Notes: Shares of food an feed based on FAOSTAT; gap of animal<br />

feed demand from grazing not included (see Krausmann et al. 2008)<br />

Fig. 1: Worldwide allocation of harvested biomass by production<br />

target (main product) in 2008. Respective amounts include raw<br />

materials and their by-products, even if their uses fall into<br />

different categories.<br />

impact on food availability. Due to a growing demand<br />

from a l sectors, the crucial question is how to increase<br />

the biomass production in a sustainable way.<br />

1. Increasing yields: Tremendous potential in developing<br />

countries is hampered by a lack of investment in we l-<br />

known technologies and infrastructure, unfavourable<br />

agricultural policies such as no access to credits,<br />

insufficient transmission of price incentives, and poorly<br />

enforced land rights.<br />

2. Expansion of arable land: Some 100 mi lion hectares<br />

could be added to the current 1.4 bi lion hectares without<br />

touching rainforest or protected areas. Most estimates<br />

calculate up to 500 mi lion hectares. These areas wi l<br />

require a lot of infrastructure investment before they can<br />

be utilized [1, 2].<br />

Both aspects mean that political reforms and huge<br />

investment in agro-technologies and infrastructure<br />

are necessary. There is also huge potential for saving<br />

biomass and arable land:<br />

• Reduced meat consumption would free up a huge<br />

amount of arable land for other uses. Deriving protein<br />

from cattle requires 40 to 50 times the biomass input<br />

than protein directly obtained from wheat or soy;<br />

• Reducing food losses wi l also free up huge areas<br />

of arable land. Roughly one-third of food produced<br />

for human consumption is lost or wasted globa ly,<br />

amounting to about 1.3 bi lion tonnes per year [3];<br />

• Increasing the efficiency of biomass processing<br />

for a l applications by the use of modern industrial<br />

biotechnology;<br />

• Using a l agricultural by-products that are not inserted<br />

in any value chain today. Lignoce lulosic residues in<br />

particular can be used in second generation biofuels<br />

and biochemicals;<br />

• Fina ly, the use of solar energy, which also takes up<br />

land, for fue ling electric cars is about 100 times<br />

more land-efficient than using the land for biofuels<br />

for conventional cars. In addition, solar energy can be<br />

produced on non-arable land, too. Increased use of this<br />

means of transportation would release huge areas of<br />

arable land that are currently used for biofuels [4]<br />

After the overa l availability of land has been verified,<br />

the second step is to find out how bes to use these areas.<br />

The use of the so-ca led first generation of biomass, such<br />

as sugar, starch, plant oil and natural rubber, to obtain<br />

different chemicals and materials, is virtua ly as old as<br />

mankind (e.g. birch bark pitch use dates back to the late<br />

Paleolithic era). It has been conducted on an industrial<br />

scale for over 100 years. For example, starch is used on<br />

a large scale in the paper industry. Today, a wide range<br />

of chemicals, plastics, detergents, lubricants and fuels<br />

are produced from these resources. Because of their<br />

Opinion<br />

potential direct competition with food and animal feed, the<br />

idea of using lignoce lulosic feedstock as a raw material for<br />

fermentable sugars and also for gasification was introduced<br />

in the last ten years. Lignoce lulose means wood, shortrotation<br />

coppice such as poplar, wi low or Miscanthus, or else<br />

lignoce lulosic agricultural by-products like straw. These are<br />

the so-ca led second-generation feedstocks. Very recently,<br />

more and more research is being carried out into using algae<br />

as a feedstock; this is known as a third-generation feedstock.<br />

Whether the use of second-generation feedstocks wi l<br />

have less impact on food security is questionable and is being<br />

discussed in detail in the complete paper.<br />

Several aspects give reasons to doubt this oftenpostulated<br />

axiom. Recent studies have shown that many<br />

food crops are more land-efficient than non-food crops.<br />

This means that less land is required for the production of a<br />

certain amount o fermentable sugar for example – which is<br />

especially crucial for biotechnology processes, such as the<br />

production of monomers or building blocks for bioplastics –<br />

than would be needed to produce the same amount of sugar<br />

with the supposedly “unproblematic”, second generation<br />

lignoce lulosic non-food crops. <br />

44 bioplastics MAGAZINE [<strong>04</strong>/13] Vol. 8<br />

Basics<br />

Valorization of components of industrially used food crops<br />

Food/feed Industrial use<br />

100%<br />

90%<br />

80%<br />

70%<br />

60%<br />

50%<br />

40%<br />

30%<br />

20%<br />

10%<br />

0%<br />

Sugar Sugar Wheat Corn Soy Rapeseed/<br />

beet cane<br />

canola<br />

magnetic_148,5x105.ai 175.00 lpi 15.00° 75.00° 0.00° 45.00° 14.03.2009 10:13:31<br />

Proze s CyanProze s MagentaProze s GelbProzess Schwarz<br />

Fig. 2: Valorization of components o food crops used in industry.<br />

This considers only the special case of when a l carbohydrates<br />

(sugar beet, sugar cane, wheat and corn) or oils (soy and canola)<br />

are used for industrial material use only, their by-products being<br />

subsequently used for food and feed. 1<br />

Magnetic<br />

www.plasticker.com<br />

for Plastics<br />

This is not very surprising, considering that starch, sugar<br />

and plant oils are used by the crops as energy storage<br />

for solar energy, and easy to utilize again. In contrast,<br />

lignoce lulose gives the crop a functional structure – it is<br />

not built to store energy, but to last and protect the plants<br />

from microorganisms. Only specific enzymes (plus energy)<br />

are able to saccharify the lignocellulosic structure and<br />

transform it into fermentable sugars. Although terrific<br />

improvements have been achieved in this field over the last<br />

two decades, the technology is sti l in its infancy. The price of<br />

the enzymes as well as their efficiency are, alongside capital<br />

requirements, sti l the biggest obstacle to this strategy. As a<br />

result, lignoce lulosic biomass is not an efficient option for<br />

fermentation processes.<br />

This means that the often raised question: “When wi l<br />

your company switch from food crops to second generation<br />

lignoce lulosic feedstock?” is too shortsighted and simplistic.<br />

The authors argue tha the real question is: “What is the most<br />

resource efficient and sustainable use of land and biomass<br />

in your region?” It is not the issue of whether the crop can<br />

be used for food or feed; it is a question of resource and land<br />

efficiency and sustainability. The competition is for land. Land<br />

used for cultivating lignocellulosic feedstock is not available<br />

for food or feed production (see Chapter 6 in the complete<br />

paper). So the dogma of “no food crops for industry” can<br />

lead to a misallocation or underutilization of agricultural<br />

resources, i.e. land and biomass.<br />

• International Trade<br />

in Raw Materials,<br />

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Free of Charge<br />

• Daily News<br />

from the Industrial Sector<br />

and the Plastics Markets<br />

• Cu rent Market Prices<br />

Also, the utilization o food crops in bio-based industries is<br />

very efficient, since the process chains have been optimized<br />

over a very long time and the by-products are used in food<br />

and feed. Biorefineries for food crops have existed for many<br />

years that convert a l parts of a harvested crop into food,<br />

feed, materials and energy/ fuel, maximizing the total value.<br />

If this maximum output value were not attained, the prices of<br />

the food and feed parts would go up.<br />

For example, using sugar, starch or oil for bio-based<br />

chemicals, plastics or fuel leaves plant-based proteins,<br />

which are an important feedstock for the food and animal feed<br />

industry. At present, the world is mainly short of protein and<br />

not of carbohydrates such as sugar and starch. This means<br />

that there is no real competition with food uses, since the<br />

valuable part of the food crops still flows into food and feed<br />

uses. (More information is available in the complete paper.)<br />

Table 1 and Fig. 2 above give an overview of the valorization<br />

of processed fractions of crops, if the main use is material<br />

use, dry matter only. The percentage is related to grain or<br />

fruit only; additional (lignoce lulosic) fibres from straw,<br />

leaves, etc. are no taken into account.<br />

Another very important aspect that is rarely mentioned is<br />

that food crops for industry can also serve as an emergency<br />

reserve of food and feed supply, whereas second-generation<br />

lignoce lulose cannot be used in the same way. This means<br />

that food security can be assured through the extended use<br />

of food crops. In a food crisis, sugar cane (Brazil) and corn<br />

• Buyer’s Guide<br />

for Plastics Additives,<br />

Machinery & Equipment,<br />

Subcontractors<br />

• Job Market<br />

for Specialists and<br />

Executive Sta f in the<br />

Plastics Industry<br />

Up-to-date • Fast • Professional<br />

bioplastics MAGAZINE [<strong>04</strong>/13] Vol. 8 43<br />

Carbohydrates Oils Proteins Fibres (lignoce lulosic)<br />

% Use % Use % Use % Use<br />

Sugar beet 65–70% Industrial 5–7% Feed 5–7% Feed<br />

Sugar cane 30% Industrial<br />

Wheat 60% Industrial 10% Feed, Food 30% Feed, Food<br />

Corn 75% Industrial 5% Food 15% Feed 5% Feed<br />

Feed, Food<br />

Proteins and<br />

Soy 20% Industrial<br />

Fibres 80%<br />

Rapeseed/<br />

Proteins and<br />

40% Industrial<br />

Canola<br />

Fibres 60%<br />

External origin<br />

attributes of the environment<br />

Internal origin<br />

attributes of the biomass<br />

Helpful<br />

to achieving the objective<br />

• Established logistic and processes (varieties,<br />

cultivation, harvest, storage, quality control)<br />

• Sugar cane and beet: Highest yields of fermentable<br />

sugar per ha (high land effi ciency)<br />

• Positive GHG balance and low non-renewable<br />

resource depletion, high resource efficiency<br />

• Protein rich by-product press cake or DDGS (Dried<br />

Distillers Grains with Solubles) for feed<br />

• Lower production costs than sugars from<br />

lignoce lulose<br />

• Easy to use for biotech processes<br />

STRENGTHS<br />

WEAKNESSES<br />

OPPORTUNITIES<br />

THREATS<br />

(US), for example, can be immediately redirected to the availability, resource- and land efficiency, valorization of byproducts<br />

and emergency food reserves are taken into account.<br />

food and feed market. This is especially possible with<br />

crop varieties certified for food and feed.<br />

This also means that research into first generation<br />

First-generation crops also have the potential to give processes should be continued and receive fresh support e.g.<br />

the farmer more flexibility in terms of his crop’s end from European research agendas and tha the quota system<br />

use. If the market is already saturated with food exports for producing sugar in the European Union should be revised<br />

of a crop, this a lows the crop to be diverted towards in order to enable increased production of these feedstocks<br />

industrial use. The reverse is also true when there is a for industrial uses.<br />

food shortage.<br />

And the authors ask for a level playing field between<br />

Therefore, growing more food crops for industry creates industrial material uses of biomass and biofuels/bioenergy<br />

a quintuple win situation:<br />

in order to reduce market distortions in the allocation of<br />

• The farmer wins, since he has more options for se ling<br />

biomass for uses other than food and feed.<br />

his stock and therefore more economic security;<br />

• The environment wins due to greater resource efficiency<br />

o food crops and the sma ler area of land used;<br />

References:<br />

• Food security wins due to flexible a location of food<br />

crops in times of crisis;<br />

• Feed security also wins due to the high value of the<br />

protein-rich by-products o food crops;<br />

• Market stability wins due to increased global availability<br />

of food crops, which wi l reduce the risk of shortages<br />

and speculation peaks.<br />

For all these reasons, the authors reques that political<br />

measures should not differentiate simply between<br />

food and non-food crops, but that criteria such as land<br />

Table 1: Valorization of components o food crops used in industry.<br />

This considers only the special case of when a l carbohydrates<br />

(sugar beet, sugar cane, wheat and corn) or oils (soy and canola)<br />

are used for industrial material use only, their by-products being<br />

subsequently used for food and feed. 1 Sources: Kamm et al. 2006;<br />

IEA Bioenergy, Task 42 Biorefinery 2012: Country Reports.<br />

1 Table 1 and Figure 2 do not give an overview of actual current use o food crops, but only the special case when carbohydrates or oil are<br />

used exclusively for industrial material use. The reality is somewhat di ferent: (1) Most of Brazil’s mi ls can produce both ethanol and sugar,<br />

bu the amount of each product varies according to market conditions. The regular mix is 55 % ethanol and 45 % sugar. (2) With one raw<br />

material, the European starch industry serves di ferent application sectors – confectionary and drinks, processed foods, feed, paper and<br />

corrugating, pharmaceuticals, chemicals/ polymers and biofuels – in an integrated, continuous and balanced manner.<br />

For this episode of “10 Years ago in bioplastics<br />

MAGAZINE” it wasn’t even necessary to look for an<br />

interesting article and ask the author for his or<br />

her today’s view. This time it came by itself, so<br />

we just need to point our readers<br />

to the publication of nova<br />

Intitute from 2013. MT<br />

(soy milk<br />

and tofu from<br />

extracted proteins)<br />

• Fast implementation and growth of the Biobased<br />

Economy; required technology is state of the art<br />

• Food security only possible with a globa ly growing<br />

volume o food crops: Emergency reserves & market<br />

stabilization; (partial substitution with non-food crops<br />

would lead to artifi cial shortage)<br />

• Economic security for the farmer due to more choices<br />

of se ling his stock<br />

Fig. 3: SWOT Analysis o food crop use for industry (nova 2013)<br />

www.bio-based.eu<br />

[1] Dauber, J. et al. 2012: Bioenergy from “surplus” land:<br />

environmental and socio-economic implications; BioRisk 7: 5 –<br />

50 (2012)<br />

[2] Zeddies, J. et al. 2012: Globale Analyse und Abschätzung des<br />

Biomasse-Flächennutzungspotentials. Hohenheim 2012<br />

[3] FAO – Food and Agriculture Organization of the United Nations<br />

2011: Global food losses and food waste. Rome 2011<br />

[4] Carus, M. 2012: From the field to the wheel: Photovoltaic is 40<br />

times more efficient than the best biofuel; bioplastics MAGAZINE<br />

(1/12), Vol. 7, 2012<br />

nova paper #2 on bio-based economy: Food or non-food: Which<br />

agricultural feedstocks are best for industrial uses? (2013-07)<br />

nova papers on bio-based economy are proposals to stimulate<br />

the discussion on curren topics of the bio-based economy<br />

by inviting relevant stakeholders to participate in decisionmaking<br />

processes and debates.<br />

Download this paper and further documents at:<br />

www.bio-based.eu/policy/en<br />

bioplastics MAGAZINE [<strong>04</strong>/13] Vol. 8 45<br />

Helpful<br />

to achieving the objective<br />

• Direct competition to food and feed market<br />

• Price level directly linked to food and feed<br />

prices; high prices during food crisis<br />

• High volatility of the raw material prices<br />

• Decreasing production would cause shortages<br />

on animal feed markets<br />

• Sensitive to drought and dry winter freeze<br />

• Under high pressure from public, NGOs and<br />

politicians: Claimed impact on food prices and food<br />

shortages<br />

• Simple strong and populistic messages like “No Food<br />

Crops for Industry”<br />

• During food crisis: High prices and no secure supply<br />

for the industry<br />

• Insecure political framework; very complex EU<br />

legislation concerning specifi c food crops (e.g. sugar)<br />

Opinion<br />

tinyurl.com/foodfeed2013<br />

42 bioplastics MAGAZINE [<strong>04</strong>/13] Vol. 8


14 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

INITIATIVE<br />

RENEWABLE<br />

CARBON<br />

No sustainable future<br />

without Carbon Capture<br />

and Utilisation (CCU)<br />

Why we need much more political recognition and support for CCU<br />

CCU enables the substitution of fossil carbon in<br />

sectors where carbon is necessary, supports the full<br />

defossilisation of the chemical and derived material<br />

industries, creates a circular economy, reduces the emission<br />

gap, promotes sustainable carbon cycles, fosters innovation,<br />

generates local value, and stimulates job growth.<br />

The Renewable Carbon Initiative (RCI) commissioned<br />

the German nova-Institute to write the unique background<br />

report entitled “Making a case for Carbon Capture and<br />

Utilisation (CCU) – it is much more than just a carbon<br />

removal technology”. The report is a science-based appeal<br />

for CO 2<br />

utilisation.<br />

The central goal of the RCI is to facilitate the transition<br />

from fossil to renewable carbon in all chemicals and<br />

materials. Besides biomass and recycling, Carbon Capture<br />

and Utilisation (CCU) is one of the three available options<br />

to provide renewable carbon, but its potential is not yet<br />

fully recognised by policymakers. One main cause is the<br />

widespread misconception that CCU only delays emissions<br />

and therefore does not contribute to climate change<br />

mitigation or net-zero targets – two critical goals that are at<br />

the heart of global climate policy. When policy accepts CCU,<br />

it is often in the context of long-term storage of carbon or<br />

atmospheric/biogenic carbon dioxide removal.<br />

CCU is much more than a carbon<br />

removal technology<br />

The latest paper of the RCI makes a clear case in favour<br />

of CCU: the technology offers multiple solutions to pressing<br />

problems of our modern world and can support several<br />

Sustainable Development Goals if implemented properly.<br />

In total, 14 different benefits and advantages of CCU are<br />

described and discussed in the paper. A key advantage is that<br />

CCU supplies renewable carbon to – and thereby substitutes<br />

fossil carbon in – sectors that will require carbon in the<br />

long run. This includes the chemical sectors and products<br />

like polymers, plastics, solvents, paints, detergents,<br />

cosmetics, or pharmaceuticals. Several CO 2<br />

-based plastics,<br />

detergents, textiles, or fuels are already in production and<br />

on the market (Figure 1). But CCU is also essential to a longterm<br />

net-zero strategy, crucial for creating a sustainable<br />

circular economy, providing solutions for scaling up the<br />

renewable energy system and bringing multiple benefits for<br />

innovation and business.<br />

The relevance of the technology is not yet accepted in<br />

Europe, but the RCI wants to make a very clear statement:<br />

CCU is a central pillar for the biggest transformation of<br />

the chemical and material industry since the industrial<br />

revolution – to decouple the petrochemical industry from<br />

fossil carbon, by using renewable carbon. CCU is a crucial<br />

technology for the future, as it enables the substitution of<br />

fossil carbon in sectors where carbon will be needed longterm<br />

and supports the full defossilisation of the chemical<br />

and derived material industries. CO 2<br />

can be captured from<br />

various sources and converted into a wide range of fuels,<br />

chemicals and materials. Without CCU, only recycling and<br />

biomass remain to supply the entire non-fossil carbon<br />

demand of a sustainable, defossilised future. But all three<br />

options combined maximise the technological potential<br />

to find the best solutions for any given situation and allow<br />

the creation of a circular carbon economy. By creating<br />

sustainable carbon cycles, CCU reduces the emission gap<br />

and promotes the circular economy. Moreover, CCU fosters<br />

innovation, generates local value, and stimulates job growth.<br />

The consequence of not embracing CCU will be prolonged<br />

dependence on fossil feedstock.<br />

Christopher vom Berg, one of the main authors of the paper:<br />

“Every gram of carbon that can be kept in the cycle through<br />

CCU does not have to be extracted (from fossil resources) or<br />

injected into the ground through Carbon Capture and Storage<br />

(CCS). CCU is the epitome of a circular (carbon) economy!”<br />

Why is there only limited adoption<br />

of CCU as of yet?<br />

CCU is a young and energy-intensive industry with only a<br />

few clear advocates. The technology competes with wellestablished,<br />

upscaled industries that have powerful lobbies<br />

(e.g., fossil industries, biofuels sector), across multiple<br />

products and sectors. And the strong net-zero focus in<br />

policy leads some stakeholders to disregard the remaining<br />

future demand for carbon as a feedstock – and therefore<br />

to push only for zero-carbon energy and carbon storage of<br />

remaining emissions.<br />

Harmonised regulatory support is lacking when it comes<br />

to CCU. Instead, a patchwork of regulatory incentives and<br />

barriers is in place. This patchwork currently encourages CCU<br />

for fuels and long-term storage, but not for the only sector<br />

that has a clear long-term need for carbon supply – chemicals<br />

and materials. At the same time, CCU as a recent technology<br />

lacks clear advocacy and struggles to gain a foothold under<br />

competition in strong, long-established sectors. In order to<br />

support the development of the entire carbon capture sector<br />

and to enable the development of CCU into a central pillar of<br />

comprehensive carbon management, proper endorsement<br />

and support by a policy will be necessary.


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

15<br />

DAC<br />

(Direct Air<br />

Capture)<br />

Industry<br />

Bioenergy<br />

Plants<br />

Recycling<br />

Re-Utilisation in Materials<br />

Carbon Capture<br />

Incineration<br />

Waste<br />

Incineration<br />

Landfill<br />

End<br />

of<br />

Life<br />

Sources<br />

Utilisation O ptions<br />

Energy<br />

Storage<br />

Biological<br />

Uptake<br />

Gaseous<br />

Fuels<br />

Power<br />

Plants<br />

Chemical Conversion<br />

Energy Materials<br />

Liquid<br />

Fuels<br />

Proteins<br />

Fertiliser,<br />

Urea<br />

Direct<br />

Utilisation<br />

Beverage<br />

Dry Ice<br />

Fertiliser<br />

in Green<br />

House<br />

RENEWABLE<br />

Permanent<br />

Storage<br />

Minerals,<br />

Cement,<br />

Concrete<br />

Longlasting<br />

Application<br />

Polymers,<br />

Plastics<br />

Solvents,<br />

Paint,<br />

Lacquer,<br />

Coatings<br />

Cleaning<br />

with CO<br />

Cooling<br />

Systems<br />

Fire<br />

Extinguisher<br />

Figure 1:<br />

CO 2<br />

as a feedstock:<br />

CCU provides multiple<br />

solutions for sustainability<br />

(Source nova-Institiute)<br />

It is RCI’s belief that Europe’s first priority should be<br />

to minimise the emission gap (and thus the problem of<br />

overshooting carbon emissions) as much as possible, while<br />

developing carbon dioxide removals as the technological<br />

back-up plan to achieve our climate targets. Failing on these<br />

targets is simply not an option, and therefore well-established<br />

carbon capture technologies need to be developed and<br />

scaled. But with strong investment in renewable energies<br />

and CCU, the remaining emission gap can be significantly<br />

reduced to only the truly unavoidable emissions.<br />

Michael Carus, one of the main authors of the paper: “It is<br />

simply absurd that power stations and industry should store<br />

their CO 2<br />

emissions in the ground at great expense via long<br />

pipelines (CCS), while at the same time continuing to use<br />

fossil carbon from the ground – instead of driving the carbon<br />

around in circles via CCU. It is a political scandal not to create<br />

a policy framework in Europe that stimulates the capture and<br />

use of ongoing fossil CO 2<br />

emissions”.<br />

Info:<br />

The background report identifies and discusses 14 significant<br />

benefits and advantages that CCU can deliver and promotes twelve<br />

policies measures to fully<br />

realise these benefits.<br />

The entire report is available<br />

for free:<br />

https://tinyurl.com/rci-ccu-23<br />

Disclaimer: RCI members are a diverse group of<br />

companies addressing the challenges of the transition<br />

to renewable carbon with different approaches.<br />

The opinions expressed in this articlemay not<br />

reflect the exact individual policies and views of all<br />

RCI members.<br />

www.renewable-carbon-initiative.com | www.nova-institute.eu


16 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Events<br />

bioplastics MAGAZINE presents:<br />

The successful PHA World Congress, organized by bioplastics MAGAZINE together with<br />

GO!PHA goes into its third edition. After 2018 and 2021 and a digital event in 2020, the<br />

conference is now going to the USA.<br />

On October 10 th and 11 th , <strong>2023</strong>, the 3 rd PHA World Congress will be held<br />

at the Westin Peachtree Plaza in Atlanta.<br />

The congress will address the progress, challenges, and market opportunities for the<br />

formation of this new polymer platform in the world. Every step in the value chain will be<br />

addressed. Raw materials, polymer manufacturing, compounding, polymer processing,<br />

applications, opportunities, and end-of-life options will be discussed by parties active in each<br />

of these areas. Progress in underlying technology challenges will also be addressed.<br />

The hybrid event allows participation on-site as well as online. The event will be recorded and made available for convenient<br />

watching (video-on-demand) until the end of the year. All presentations will be made available in PDF format as well.<br />

Agenda<br />

www.pha-world-congress.com<br />

Tuesday, October 10, <strong>2023</strong><br />

08:00 – 08:10 Michael Thielen, Polymedia Publisher Welcome Remarks<br />

08:10 – 08:30 Anindya Mukherjee, GO!PHA PHA: Circular materials made by Nature<br />

08:30 – 08:50 t.b.d. The importance of biopolymers in transforming our industries, economies and society<br />

08:50 – 09:10 James Fields, Beyond Plastic PHA recyclability: identification and sorting in recycling systems<br />

09:20 – 09:40<br />

Linda Amaral-Zettler, NIOZ, Woods Hole<br />

Oceanographic Institute<br />

PHA biodegradation mechanics in the marine environment<br />

09:40 – 10:00 Sam de Coninck, Normec OWS Three decades of biodegradability & compostability testing on PHA: Facts & Fiction<br />

10:00 – 10:20 Blake Lindsey, RWDC Industries The Global Plastics Crisis – PHA nature's solution<br />

10:55 – 11:15 Katrina Knauer, NREL An enzymatic recycling system for mixed biopolyesters<br />

11:15 – 11:35 Anton Zhloba, Jungbunzlauer Citrate Esters as Plasticisers for PHBV/PLA films<br />

11:35 – 11:55 Yuanbin Bai, Bluepha Lessons in scaling up PHA production<br />

12:05 – 12:25 René Rozendal, Paques Biomaterials PHA producing bacteria: nature’s way to recycle carbon<br />

12:25 – 12:45 N.N., Circularise (t.b.c) Digital product passports and MassBalance bookkeeping<br />

14:00 – 14:20 Eugene Chen, Colorado State University Redesigning PHAs with synthetic chemistry: opening up new possibilities of the PHA polymer platform<br />

14:20 – 14:40<br />

Wouter Post, Wageningen University &<br />

Research<br />

PHA based materials with programmed biodegradation for consumer and agriculture applications<br />

14:40 – 15:00 Tine Zlebnik, ECHO Instruments Practical aspects of measuring biodegradation of plastics in automatic respirometers<br />

15:35 – 15:55 Peng Ye, Farrel Pomini PHA Compounding and processing insights using a continuous mixer<br />

15:55 – 16:15<br />

Nick Sandland and Debjyoti Banerjee,<br />

Teknor Apex<br />

Tuning PHA performance with ASTM D6400 – ready compounding ingredients<br />

Wednesday, October 11, <strong>2023</strong><br />

08:00 – 08:10 Michael Thielen, Polymedia Publisher Welcome Remarks<br />

08:10 – 08:30 George Chen, Tsinghua University PHA Past, Present and Future<br />

08:30 – 08:50 Maximilian Lackner, Technikum Wien Advancements in gas fermentation for PHA production<br />

08:50 – 09:10 Adi Goldman, Biotic Robust non-sterile fermentation of marine biomass to PHA<br />

09:20 – 09:40 Francesco Montecchio, Alfa Laval Insights on process optimization for PHA downstream purification<br />

09:40 – 10:00 William Bardosh, TerraVerdae Progress on applications development and market opportunities for PHAs<br />

10:00 – 10:20 N.N., Kaneka (t.b.c.) t.b.d.<br />

10:55 – 11:15 Julia Reisser, Uluu Replacing Fossil Plastic with Seaweed PHAs<br />

11:15 – 11:35 Luigi Vandi, University of Queensland New generation ductile PHA Biocomposites made with native fibres<br />

11:35 – 11:55 Molly Morse, Mango Materials Wastewater biogas feedstock for PHA fibre formulation and other uses<br />

12:05 – 12:25<br />

Eric Klingenberg, Mars and Brad Rodgers,<br />

Danimer Scientific<br />

Supply Chain Collaboration – Keys to successful compostable packaging innovations with PHA<br />

12:25 – 12:45 Rick Passenier, GO!PHA Driving the PHA-polymer platform; navigating regulations and partnerships for growth<br />

14:00 – 14:20 Raj Krishnaswamy, CJ Biomaterials New PHA Development Expands Biodegradability Landscape for Other Biopolymers<br />

14:20 – 14:40 Bryan Haynes, Kimberly-Clark Advancements of PHA processing for hygiene applications<br />

14:40 – 15:00 Paul Boudreault, BOSK Bioproducts How to turn industrial waste into sustainable packaging with a PHA based compound<br />

15:35 – 15:55 Sridevi Narayan, Pepsico Utilizing PHA films for packaging applications; PHA innovation insights<br />

15:55 – 16:15 Allegra Muscatello, Taghleef Industries Development of PHA films: the succes of formulation<br />

Subject to changes


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(subject to changes)


18 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Events<br />

Happy Birthday to FKuR<br />

Bioplastics and circular material specialist FKuR celebrates<br />

20 th anniversary<br />

Renewable Carbon Plastics (aka bioplastics MAGAZINE)<br />

sincerely congratulates FKuR (Willich, Germany) for 20<br />

years of groundbreaking work in the field of bioplastics.<br />

From an associated institute of the University of Applied<br />

Sciences to a pioneer of the circular economy for a sustainable<br />

plastics industry. Stories like this one are not only written in<br />

Silicon Valley, but also in the Lower Rhine region in Germany.<br />

What started back at the Willich site with just a few<br />

employees and a laboratory extruder has now become a<br />

major company in the bioplastics industry. FKuR develops<br />

and produces innovative bioplastic compounds on the<br />

company’s premises covering more than 7,000 m². The<br />

company’s own granulates are complemented by a broad<br />

distribution portfolio of biobased bioplastics and high-quality<br />

post-consumer recyclates.<br />

Meanwhile, the FKuR group of companies produces<br />

and distributes its plastic solutions from three worldwide<br />

locations. Embedded in the group are, in addition to FKuR<br />

Kunststoff GmbH supplying the European market from the<br />

company’s headquarters in Willich, the US marketing & sales<br />

office of FKuR Plastics Corp. (Texas, USA) as well as the joint<br />

venture SKYi FKuR Biopolymers Pvt Ltd, founded in 2019 and<br />

producing in Pune, India.<br />

20 years of bioplastics, 30 years of sustainability<br />

“This year we are not only celebrating 20 years of FKuR,<br />

but also more than 30 years of commitment to the circular<br />

economy”, emphasizes Carmen Michels. FKuR’s roots go<br />

back to 1992, when it was founded as a research institute<br />

under the name Forschungsinstitut Kunststoff und Recycling<br />

(FKuR). Since its beginnings, the company has been dedicated<br />

to the topic of sustainability. It all started back then with the<br />

question of how plastic products could be better recycled.<br />

When plastics recycling in Germany evolved from its infancy<br />

at the end of the 1990s, FKuR focused on the development<br />

of biodegradable plastics. This step was followed by the<br />

rebranding as FKuR Kunststoff GmbH with the corporate<br />

philosophy Plastics made by Nature!<br />

“For us, nature was and is the best recycler. That’s why,<br />

with nature as our guideline and a passion for plastics, we<br />

have developed a unique range of bioplastics and recyclable<br />

granulates”, explains Patrick Zimmermann. As the<br />

company’s history continued, it added biobased distribution<br />

products to its own compounds, such as the biobased I’m<br />

green Polyethylene (Bio-PE) from Braskem, the Bio-PET<br />

from Taiwan’s Fenc Group, and most recently the high-quality<br />

post-consumer recyclates from Kaskada Ltd.<br />

The Managing Directors of FKuR Kunststoff GmbH, from left to<br />

right Carmen Michels, Patrick Zimmermann, Daniel Peltzer.<br />

Goal: Keep carbon in the cycle<br />

“We are convinced that the future of plastics must be carbon<br />

neutral — to protect our planet and for a more responsible<br />

use of the limited resources we are given. Therefore, these<br />

strategic cooperations were the next logical step for us in our<br />

mission Plastics care for Future”, explains Daniel Peltzer.<br />

Today, FKuR is one of the leading suppliers of sustainable<br />

plastic granulates. From biobased and biodegradable<br />

bioplastics to high-quality recyclates, FKuR offers its<br />

customers unrivaled product diversity for a wide range of<br />

applications and processing methods.<br />

“FKuR’s central philosophy is a new way of thinking about<br />

the future plastics age, as problem-ridden and successful<br />

at the same time as it currently presents itself. The search<br />

for sustainable solutions has become an important part<br />

of our DNA. We are grateful and proud that we have been<br />

able to make an important contribution to the sustainability<br />

of the plastics industry over the past 20 years. Our thanks<br />

go first and foremost to the people who make up FKuR, our<br />

shareholders, all of whom are active in the company, as<br />

well as our employees & staff, who work highly motivated<br />

for our success. Guarantor of our success are in the same<br />

way the partners who accompany us: Customers, suppliers,<br />

development and distribution partners”, says Edmund<br />

Dolfen, founder and visionary forerunner of FKuR. MT<br />

www.fkur.com | www.fkur-polymers.com


available at www.renewable-carbon.eu/graphics<br />

O<br />

OH<br />

HO<br />

OH<br />

HO<br />

OH<br />

O<br />

OH<br />

HO<br />

OH<br />

O<br />

OH<br />

O<br />

OH<br />

© -Institute.eu | 2021<br />

PVC<br />

EPDM<br />

PP<br />

PMMA<br />

PE<br />

Vinyl chloride<br />

Propylene<br />

Unsaturated polyester resins<br />

Methyl methacrylate<br />

PEF<br />

Polyurethanes<br />

MEG<br />

Building blocks<br />

Natural rubber<br />

Aniline Ethylene<br />

for UPR<br />

Cellulose-based<br />

2,5-FDCA<br />

polymers<br />

Building blocks<br />

for polyurethanes<br />

Levulinic<br />

acid<br />

Lignin-based polymers<br />

Naphthta<br />

Ethanol<br />

PET<br />

PFA<br />

5-HMF/5-CMF FDME<br />

Furfuryl alcohol<br />

Waste oils<br />

Casein polymers<br />

Furfural<br />

Natural rubber<br />

Saccharose<br />

PTF<br />

Starch-containing<br />

Hemicellulose<br />

Lignocellulose<br />

1,3 Propanediol<br />

polymer compounds<br />

Casein<br />

Fructose<br />

PTT<br />

Terephthalic<br />

Non-edible milk<br />

acid<br />

MPG NOPs<br />

Starch<br />

ECH<br />

Glycerol<br />

p-Xylene<br />

SBR<br />

Plant oils<br />

Fatty acids<br />

Castor oil<br />

11-AA<br />

Glucose Isobutanol<br />

THF<br />

Sebacic<br />

Lysine<br />

PBT<br />

acid<br />

1,4-Butanediol<br />

Succinic<br />

acid<br />

DDDA<br />

PBAT<br />

Caprolactame<br />

Adipic<br />

acid<br />

HMDA DN5<br />

Sorbitol<br />

3-HP<br />

Lactic<br />

acid<br />

Itaconic<br />

Acrylic<br />

PBS(x)<br />

acid<br />

acid<br />

Isosorbide<br />

PA<br />

Lactide<br />

Superabsorbent polymers<br />

Epoxy resins<br />

ABS<br />

PHA<br />

APC<br />

PLA<br />

All figures available at www.renewable-carbon.eu/graphics<br />

fossil<br />

available at www.renewable-carbon.eu/graphics<br />

All figures available at www.bio-based.eu/markets<br />

renewable<br />

allocated<br />

© -Institute.eu | <strong>2023</strong><br />

conventional<br />

© -Institute.eu | 2021<br />

Adipic acid (AA)<br />

11-Aminoundecanoic acid (11-AA)<br />

1,4-Butanediol (1,4-BDO)<br />

Dodecanedioic acid (DDDA)<br />

Epichlorohydrin (ECH)<br />

Ethylene<br />

Furan derivatives<br />

D-lactic acid (D-LA)<br />

L-lactic acid (L-LA)<br />

Lactide<br />

Monoethylene glycol (MEG)<br />

Monopropylene glycol (MPG)<br />

Naphtha<br />

1,5-Pentametylenediamine (DN5)<br />

1,3-Propanediol (1,3-PDO)<br />

Sebacic acid<br />

Succinic acid (SA)<br />

© -Institute.eu | 2020<br />

Mechanical<br />

Recycling<br />

Extrusion<br />

Physical-Chemical<br />

Recycling<br />

available at www.renewable-carbon.eu/graphics<br />

Refining<br />

Dissolution<br />

Physical<br />

Recycling<br />

Polymerisation<br />

Formulation<br />

Processing<br />

Use<br />

Enzymolysis<br />

Biochemical<br />

Recycling<br />

Depolymerisation<br />

Solvolysis<br />

Thermal depolymerisation<br />

Enzymolysis<br />

Purification<br />

Dissolution<br />

Plastic Product<br />

End of Life<br />

Plastic Waste<br />

Collection<br />

Separation<br />

Different Waste<br />

Qualities<br />

Solvolysis<br />

Chemical<br />

Recycling<br />

Monomers<br />

Recycling<br />

Conversion<br />

Pyrolysis<br />

Gasification<br />

Depolymerisation<br />

Thermochemical<br />

Recycling<br />

Pyrolysis<br />

Thermochemical<br />

Recycling<br />

Incineration<br />

CO2 Utilisation<br />

(CCU)<br />

Gasification<br />

Thermochemical<br />

Recycling<br />

Recovery<br />

Recovery<br />

Recovery<br />

CO2<br />

© -Institute.eu | 2022<br />

© -Institute.eu | 2020<br />

bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

19<br />

nova Market and Trend Reports<br />

on Renewable Carbon<br />

The Best Available on Bio- and CO2-based Polymers<br />

& Building Blocks and Chemical Recycling<br />

Summer<br />

Special<br />

20 % Discount<br />

Code: Summer<strong>2023</strong><br />

( 01.06 – 31.08.23 )<br />

Carbon Dioxide (CO 2)<br />

as Feedstock for Chemicals,<br />

Advanced Fuels, Polymers,<br />

Proteins and Minerals<br />

Technologies and Market, Status and<br />

Outlook, Company Profiles<br />

Bio-based Building Blocks<br />

and Polymers<br />

Global Capacities, Production and Trends 2022–2027<br />

Mapping of advanced recycling<br />

technologies for plastics waste<br />

Providers, technologies, and partnerships<br />

Polymers<br />

Building Blocks<br />

Diversity of<br />

Advanced Recycling<br />

Intermediates<br />

Feedstocks<br />

Plastics<br />

Composites<br />

Plastics/<br />

Polymers<br />

Monomers<br />

Monomers<br />

Naphtha<br />

Syngas<br />

Authors: Pauline Ruiz, Pia Skoczinski, Achim Raschka, Nicolas Hark, Michael Carus.<br />

With the support of: Aylin Özgen, Jasper Kern, Nico Plum<br />

April <strong>2023</strong><br />

This and other reports on renewable carbon are available at<br />

www.renewable-carbon.eu/publications<br />

Authors: Pia Skoczinski, Michael Carus, Gillian Tweddle, Pauline Ruiz, Doris de Guzman,<br />

Jan Ravenstijn, Harald Käb, Nicolas Hark, Lara Dammer and Achim Raschka<br />

February <strong>2023</strong><br />

This and other reports on renewable carbon are available at<br />

www.renewable-carbon.eu/publications<br />

Authors: Lars Krause, Michael Carus, Achim Raschka<br />

and Nico Plum (all nova-Institute)<br />

June 2022<br />

This and other reports on renewable carbon are available at<br />

www.renewable-carbon.eu/publications<br />

Mimicking Nature –<br />

The PHA Industry Landscape<br />

Latest trends and 28 producer profiles<br />

Bio-based Naphtha<br />

and Mass Balance Approach<br />

Status & Outlook, Standards &<br />

Certification Schemes<br />

Chemical recycling – Status, Trends<br />

and Challenges<br />

Technologies, Sustainability, Policy and Key Players<br />

Plastic recycling and recovery routes<br />

Principle of Mass Balance Approach<br />

Virgin Feedstock<br />

Renewable Feedstock<br />

Feedstock<br />

Process<br />

Products<br />

Monomer<br />

Secondary<br />

valuable<br />

materials<br />

Chemicals<br />

Fuels<br />

Others<br />

Polymer<br />

Use of renewable feedstock<br />

in very first steps of<br />

chemical production<br />

(e.g. steam cracker)<br />

Utilisation of existing<br />

integrated production for<br />

all production steps<br />

Allocation of the<br />

renewable share to<br />

selected products<br />

Primary recycling<br />

(mechanical)<br />

Plastic<br />

Product<br />

Secondary recycling<br />

(mechanical)<br />

Tertiary recycling<br />

(chemical)<br />

CO 2 capture<br />

Product (end-of-use)<br />

Quaternary recycling<br />

(energy recovery)<br />

Energy<br />

Landfill<br />

Author: Jan Ravenstijn<br />

March 2022<br />

This and other reports on renewable carbon are available at<br />

www.renewable-carbon.eu/publications<br />

Authors: Michael Carus, Doris de Guzman and Harald Käb<br />

March 2021<br />

This and other reports on renewable carbon are available at<br />

www.renewable-carbon.eu/publications<br />

Author: Lars Krause, Florian Dietrich, Pia Skoczinski,<br />

Michael Carus, Pauline Ruiz, Lara Dammer, Achim Raschka,<br />

nova-Institut GmbH, Germany<br />

November 2020<br />

This and other reports on the bio- and CO 2-based economy are<br />

available at www.renewable-carbon.eu/publications<br />

Genetic engineering<br />

Production of Cannabinoids via<br />

Extraction, Chemical Synthesis<br />

and Especially Biotechnology<br />

Current Technologies, Potential & Drawbacks and<br />

Future Development<br />

Plant extraction<br />

Plant extraction<br />

Cannabinoids<br />

Chemical synthesis<br />

Biotechnological production<br />

Production capacities (million tonnes)<br />

Commercialisation updates on<br />

bio-based building blocks<br />

Bio-based building blocks<br />

Evolution of worldwide production capacities from 2011 to 2024<br />

4<br />

3<br />

2<br />

1<br />

2011 2012 2013 2014 2015 2016 2017 2018 2019 2024<br />

Levulinic acid – A versatile platform<br />

chemical for a variety of market applications<br />

Global market dynamics, demand/supply, trends and<br />

market potential<br />

HO<br />

OH<br />

diphenolic acid<br />

H 2N<br />

O<br />

OH<br />

O<br />

O<br />

OH<br />

5-aminolevulinic acid<br />

O<br />

O<br />

levulinic acid<br />

O<br />

O<br />

ɣ-valerolactone<br />

OH<br />

HO<br />

O<br />

O<br />

succinic acid<br />

OH<br />

O<br />

O OH<br />

O O<br />

levulinate ketal<br />

O<br />

H<br />

N<br />

O<br />

5-methyl-2-pyrrolidone<br />

OR<br />

O<br />

levulinic ester<br />

Authors: Pia Skoczinski, Franjo Grotenhermen, Bernhard Beitzke,<br />

Michael Carus and Achim Raschka<br />

January 2021<br />

This and other reports on renewable carbon are available at<br />

www.renewable-carbon.eu/publications<br />

Author:<br />

Doris de Guzman, Tecnon OrbiChem, United Kingdom<br />

Updated Executive Summary and Market Review May 2020 –<br />

Originally published February 2020<br />

This and other reports on the bio- and CO 2-based economy are<br />

available at www.bio-based.eu/reports<br />

Authors: Achim Raschka, Pia Skoczinski, Raj Chinthapalli,<br />

Ángel Puente and Michael Carus, nova-Institut GmbH, Germany<br />

October 2019<br />

This and other reports on the bio-based economy are available at<br />

www.bio-based.eu/reports<br />

renewable-carbon.eu/publications


20 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Cover Story<br />

A centenary of sustainable<br />

Unveiling the<br />

issue<br />

100 Better-More, 100 sounds like a rather<br />

issues – a number that needs to be<br />

talked about. In a time of Faster-<br />

small number. If we talked about 100 years, surely<br />

everyone would have a feel for how impressive and big<br />

this number is, but 100 issues?<br />

Many publications come<br />

every month or even every<br />

week. In this period, 100 issues<br />

are not that far away. Since we<br />

have a rhythm of six issues a<br />

year (with two and four issues<br />

in the early years), it takes some<br />

time, to add up all those sixes<br />

and make them a combined one<br />

hundred. To be precise, it took us<br />

more than 17 years to achieve this<br />

triple-digit milestone.<br />

Let me take you on a little<br />

journey back in time to the<br />

origins of bioplastics MAGAZINE.<br />

Or, perhaps, even to the time<br />

before that. The year is 2005, and<br />

our CEO Michael Thielen was<br />

still a startup-PR-consultant with a strong<br />

background in plastics and blow moulding technology.<br />

He was asked by IBAW (today European Bioplastics)<br />

chairman Harald Kaeb to act as a PR consultant for the<br />

Innovationparc – bioplastics in packaging at Interpack<br />

2005 in Düsseldorf. And, like so many others, Michael<br />

was intrigued. After Interpack the topic piqued his<br />

interest, so he asked Harald “What’s the name of your<br />

industry’s trade journal? I want a subscription!”<br />

But guess what… there wasn’t one.<br />

What a bummer – or was it?<br />

The subject ignited Michael’s passion. According<br />

to legend, it took only a couple of conversations with<br />

various people (whose creativity and imagination were<br />

fuelled by a drink or two) and the small crazy idea<br />

developed and grew, becoming less and less crazy.<br />

As you probably know, the bioplastics industry is full<br />

of passionate and (hopelessly?) optimistic people –<br />

trailblazers and inventors that foolhardily try to bring<br />

change to the world. So it didn’t take long to find the<br />

right experts, combined with professional approaches,<br />

and the little crazy idea matured into<br />

a full-blown epiphany, backed by a<br />

proper business plan. As a result,<br />

Michael founded the bioplastics<br />

MAGAZINE in 2006 together with Sam<br />

Brangenberg, who became a close<br />

friend of the family over the years.<br />

Starting with two and four issues<br />

in the first two years, the third year<br />

marked the beginning of our sixissue<br />

cycle. Sure, if you want to do it<br />

right and economically sound, you<br />

need support. Of course, you can’t<br />

do it all on your own, there are too<br />

many tasks to be fulfilled. While<br />

Michael was to a large part a “oneman-show”,<br />

he was supported<br />

by the minor shareholders Sam<br />

Brangenberg (sales) and Mark<br />

Speckenbach (layout and design).<br />

And they also found enough people<br />

“crazy enough” to invest in advertisement in a print<br />

medium when many a soul was saying “magazines<br />

and books will die out soon”. Against all odds, and<br />

perhaps exactly because the bioplastics industry is full<br />

of dreamers and visionaries, bioplastics MAGAZINE was<br />

able to establish itself on the market as THE source of<br />

all information on the subject of bioplastics.<br />

What happened across 100 issues of content over<br />

17 years can be seen on pp 34. This article, however,<br />

is about our cover – a celebration of this milestone.<br />

If you’re a loyal reader you will be familiar with the<br />

approximate conception of the cover: usually a woman<br />

with some kind of product that connects to one of the<br />

topics in the magazine. Occasionally, it was a man or a<br />

child (usually connected to toys) or even a puppet or a<br />

doll. All embedded in our bio-green framework. Finally,<br />

our logo and the highlights of the issues are on top so<br />

that it is clear what this publication is all about.


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

21<br />

innovations:<br />

of bioplastics MAGAZINE<br />

Since we are of course incredibly proud of this<br />

anniversary issue, we also wanted to show this<br />

succinctly on the cover. The concept naturally comes<br />

first and dictates the basic framework of the look. In the<br />

past, we have decorated milestones and anniversaries<br />

with silver applications. We wanted to stick to that<br />

concept and increase the significance – so we’re going<br />

for gold baby. In addition, we replaced the organic<br />

green frame in this issue with a dark background in<br />

order to visually distinguish it from the 99 issues that<br />

came before, and to emphasize even more that this<br />

anniversary is exceptional. If this is too blatant for<br />

you at this point, all I can say is, “Sorry – not sorry”. A<br />

design like this stays with the big anniversaries, and<br />

they don’t come along every day.<br />

By Philipp Thielen<br />

Head of Design & Digital Operator<br />

bioplastics MAGAZINE<br />

Let’s talk about “the cover girls”. While it is unusual<br />

for a trade magazine to have people on the cover at all,<br />

it was initially something that kind of just happened –<br />

and if things happen twice in a row, it’s a rule (German<br />

proverb – probably). And let’s be honest, 2006 was a<br />

different time, the argument “sex sells” was less<br />

controversial – even if we did not pick the “cover girls”<br />

for their sex appeal. Yet, holding on to that tradition did<br />

not come without criticism.<br />

In the last three years, a lot of changes have taken<br />

place, both in terms of content and structure. When it<br />

came to the cover, we tried to incorporate the criticism<br />

while holding on to the tradition of a “cover person”. The<br />

“cover-girl concept” remained, however, we gradually<br />

moved away from images that fit the topic, towards<br />

showcasing women of the industry. The plastics<br />

industry is still a male-dominated one, although times<br />

are changing – and so are we. It was therefore crystal<br />

clear to us that the cover of the 100 th issue would also<br />

be different. If you look at the cover, you already know<br />

what I’m getting at, but let me tell you more about it.<br />

Three years ago, Alex started as an editorial assistant<br />

for the daily-news. Thanks to his background with his<br />

Master’s in Creative Writing, this was easy work which<br />

gradually expanded to editing articles and, every once<br />

in a while, writing one himself.<br />

In terms of content, Alex had always had contact<br />

with the magazine and the topic of bioplastics, as he<br />

supported the magazine at trade fairs and conferences<br />

for years, and of course, knew the magazine. Until today,<br />

this perfectly fitting combination of technical knowhow<br />

and interest, probably even passion for the<br />

content has developed to such an extent that Alex<br />

has now become the absolutely legitimate Editor-in-<br />

Chief. Of course, you also know him from the editorial.<br />

Alex is also responsible for the ”new” topics Advanced<br />

Recycling and Carbon Capture and Utilisation – CCU<br />

and has already built up certain expertise there.<br />

If you are keen to know more about it, Alex talked about<br />

it in a recent podcast (see link at the end).<br />

Like Alex, I also have had contact with the industry<br />

and the topic of bioplastics since I was a teenager,<br />

helping out at a number of trade fairs and conferences.<br />

In a way, we both grew up with the topic of bioplastics.<br />

After eleven years as a commercial photographer<br />

in the publishing industry, I joined the bioplastics<br />

MAGAZINE team in 2022 and have since been responsible<br />

for the design and layout, as well as the digital<br />

operation at our conferences.<br />

In summary, the one-man-show Michael has<br />

become the family team of bioplastics MAGAZINE over<br />

the past years. So what would be more fitting than to<br />

feature this team on the cover on this special occasion?


Cover Story<br />

22 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

It would be difficult to create a cover that relates more to the content of<br />

the magazine, and it is, in my opinion, also a much better way to celebrate<br />

such a significant anniversary than just a big number. I would also say<br />

that all three of us are not prone to self-promote and while we are all<br />

smartarses, I would describe us as rather modest overall. Here and there<br />

in life, you simply have to celebrate significant events – and this anniversary<br />

is definitely one of them.<br />

Finally, I am also very pleased to mention at this point that our 100 th issue<br />

of bioplastics MAGAZINE is also the first issue of Renewable Carbon Plastics<br />

and heralds the start of our rebranding. With the growing importance of<br />

Advanced Recycling and CCU, we have realised that for the industry and<br />

healthy change, bioplastics alone is not enough and simply doesn’t ring<br />

true any more, especially as we want to broaden our focus even further.<br />

You can read more about this on pp 5.<br />

I can only echo the words from the editorial and thank you, dear readers,<br />

and of course all our partners throughout the years, for the journey<br />

together. I am sure we have an exciting and interesting future ahead of us.<br />

And now we celebrate.<br />

www.plasticclimatefuture.com/podcast/bioplasticsmagazine<br />

www.renewable-carbon-plastics.com


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

23<br />

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24 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Materials<br />

From Lord of the Rings armour<br />

to biobased facades<br />

Kaynemaile (Lower Hutt, New Zealand), a leading global<br />

designer and manufacturer of architectural mesh for<br />

commercial, residential, and public buildings, recently<br />

announced a major shift from fossil-based raw materials to<br />

biomass content. The company uses Makrolon ® RE, an ISCC<br />

PLUS-certified, mass-balanced polycarbonate from Covestro<br />

(Leverkusen, Germany).<br />

With Kaynemaile’s origins in the Armoury department of<br />

The Lord of the Rings film trilogy some 20 years ago, the<br />

company has evolved into an international business built on<br />

its innovative nil-waste liquid-state manufacturing process<br />

coupled with a compelling design aesthetic and a team<br />

focused on providing bespoke functional design solutions<br />

Kaynemaile’s new RE8 Architectural<br />

Mesh will deliver an ISCC PLUS<br />

certified sustainable share of up to<br />

88 % of its architectural product. Moving<br />

Kaynemaile’s production away from<br />

traditional fossil-based materials to a<br />

bio-circular attributed material will offer<br />

a reduction of the carbon footprint of the<br />

polymer material by up to 80 %, cradleto-gate,<br />

including biogenic uptake,<br />

enabling circular economy efforts while<br />

maintaining proven functionality, ISCC<br />

PLUS certified and LEED-enabled.<br />

“RE8 is a major milestone in<br />

Kaynemaile’s 20-year commitment to<br />

circular economy practices”, says Kayne<br />

Horsham, Founder of Kaynemaile.<br />

“From the start, we have sought a highperformance<br />

sustainable feed-stock material solution that<br />

exceeds building compliance standards yet has a lighter<br />

environmental footprint. Covestro’s bio-circular attributed<br />

polycarbonate portfolio is now able to deliver on this ambition”.<br />

“Makrolon RE polycarbonate from Covestro offers designers<br />

a sustainable material solution, while still maintaining the<br />

key benefits of traditional polycarbonate”, says Joel Matsco,<br />

Senior Marketing Manager, Covestro. “The polycarbonate<br />

material enables an unencumbered design experience and<br />

provides a second life to upstream waste and residues. We<br />

look forward to seeing RE8 from Kaynemaile on buildings and<br />

in spaces around the world”.<br />

at scale. Kaynemaile’s manufacturing facility is ISCC PLUS<br />

certified and the introduction of its RE8 bio-circular material<br />

helps position architects, planners, and builders to meet<br />

regulated carbon reduction targets.<br />

“RE8 is the most significant initiative by the company<br />

since its founding”, says Kayne Horsham. “We are proud<br />

to be at the forefront of this future-proofing circular<br />

economy technology”. AT<br />

www.kaynemaile.com | www.covestro.com<br />

Magnetic<br />

for Plastics<br />

www.plasticker.com<br />

• International Trade<br />

in Raw Materials, Machinery & Products Free of Charge.<br />

• Daily News<br />

from the Industrial Sector and the Plastics Markets.<br />

• Current Market Prices<br />

for Plastics.<br />

• Buyer’s Guide<br />

for Plastics & Additives, Machinery & Equipment, Subcontractors<br />

and Services.<br />

• Job Market<br />

for Specialists and Executive Staff in the Plastics Industry.<br />

Up-to-date • Fast • Professional


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

25<br />

8 th PLA World Congress<br />

28 + 29 MAY 2024 › MUNICH › GERMANY<br />

HYBRID EVENT<br />

organized by<br />

aka<br />

Call for Papers<br />

Save the Date<br />

www.pla-world-congress.com<br />

PLA is a versatile bioplastics raw material from<br />

renewable resources. It is being used for films and rigid<br />

packaging, for fibres in woven and non-woven applications,<br />

injection moulded toys, automotive applications, consumer<br />

electronics and in many other industries. Innovative<br />

methods of polymerizing, compounding or blending PLA<br />

have broadened the range of properties and thus the range<br />

of possible applications. That‘s why Renewable Carbon<br />

Plastics (also known as bioplastics MAGAZINE) is now<br />

organizing the PLA World Congress in its 8 th edition:<br />

28 + 29 May 2024 in Munich / Germany<br />

Experts from all involved fields will share their knowledge<br />

and contribute to a comprehensive overview of today‘s<br />

opportunities and challenges and discuss the possibilities,<br />

limitations and future prospects of PLA for all kinds of<br />

applications. Like the seven previous congresses the<br />

8 th PLA World Congress will also offer excellent networking<br />

opportunities for all delegates and speakers as well as<br />

exhibitors of the tabletop exhibition. Based on our good<br />

experiences the conference will again be a hybrid event.<br />

Participation is possible on-site in Munich as well as<br />

online via live streaming or a recording of all presentations<br />

after the event.


26 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Materials<br />

Enzymatic Biomaterials<br />

Technology Platform<br />

IFF (New York, NY, USA) announced the launch of its<br />

new-to-the-world Designed Enzymatic Biomaterials (DEB)<br />

technology for the development of biobased materials<br />

at scale. Designed to deliver meaningful sustainability<br />

benefits – with performance comparable or superior to<br />

fossil-based materials – DEB technology helps to address<br />

growing preferences for environmentally-friendly, highperformance<br />

biopolymers.<br />

The technology platform offers manufacturers the<br />

opportunity to meet regulatory changes and mounting<br />

consumer demands to replace traditional fossil-based<br />

synthetic polymers. DEB is poised to lead the rapidly<br />

progressing bio-revolution by unlocking purposeful<br />

and sustainable innovation across various applications<br />

and products in home care, personal care, fabric care,<br />

and industrial markets.<br />

“With the DEB technology platform, scientists can now<br />

build the functions of petroleum-based polymers into<br />

biopolymer materials directly – customizing and finetuning<br />

polysaccharides to enable sustainable performance<br />

enhancements within the chosen application”, said Wayne<br />

Ashton, VP of Home and Personal Care at IFF. “From my<br />

perspective, this is one of the most innovative technology<br />

platforms to launch industry-wide in the last 15 years”.<br />

Biomaterials derived from renewable raw materials are<br />

becoming a preferred option for many customers as they<br />

can be considerably more sustainable than their traditional,<br />

fossil-based counterparts. However, in the past, some<br />

biomaterials have demonstrated performance weaknesses,<br />

limiting their adoption and market penetration.<br />

IFF’s cutting-edge DEB technology utilizes advanced<br />

biotechnology to create unique, structurally diverse<br />

polysaccharides like those found in nature, but at scale,<br />

with an accuracy and consistency typically only found in<br />

conventional plastics. Its new family of advanced tailored<br />

biomaterials uses only plant-based sugars, water, and<br />

enzymes; to open up access to a range of materials<br />

with glycosidic linkage control, designed-in molecular<br />

weights and morphology.<br />

The promising potential of this innovative<br />

technology platform has already been demonstrated<br />

across several industries.<br />

• Personal Care Applications – AURIST AGC, IFF’s first<br />

personal care ingredient enabled by DEB technology<br />

can significantly improve both wet and dry combability<br />

in conditioning haircare products and is a readily<br />

biodegradable alternative to synthetic incumbents.<br />

The newly launched conditioning biopolymer won the<br />

prestigious gold in the functional ingredients category<br />

at the <strong>2023</strong> in-cosmetics Global Innovation Zone<br />

Best Ingredient Award.<br />

• Home Care Applications – Lyrature is a growing family<br />

of nature-inspired, customizable, high-performance<br />

biopolymers, designed to pursue fully biodegradable<br />

detergents and cleansers. The DEB technology can be<br />

applied as cleaning polymers, rheology modifiers, and<br />

emulsion stabilizers.<br />

• Industrial Applications – Nuvolve engineered<br />

polysaccharides are currently being developed<br />

successfully as performance-enhancing materials<br />

for textile and performance additive applications and<br />

together with partners across various industries such as<br />

packaging, paper and board as well as nonwovens and<br />

performance composites. Nuvolve solutions are designed<br />

to meet the established polymer grade, industry<br />

specifications that are expected from fossil-derived<br />

products but are typically not met by the traditional<br />

biomaterials available today.<br />

IFF embeds its commitment to circular design across its<br />

business as a guiding principle toward creating responsible,<br />

sustainable, and closed-loop systems in which materials<br />

are reused and waste becomes a resource. The Company<br />

continues to seek partnerships with forward-thinkers to<br />

drive the bio-revolution. To learn more about how Designed<br />

Enzymatic Biomaterials from IFF are powering a new frontier<br />

in biomaterial innovation, visit their website. AT<br />

https://bioscience.iff.com


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

27<br />

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28 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Top Talk<br />

Chemical recycling<br />

as a reset button<br />

D<br />

oes chemical recycling actually reduce greenhouse<br />

gas emissions in an overall life cycle assessment?<br />

How does chemical recycling compare with<br />

mechanical processes and thermal recycling?<br />

The bi-weekly German plastics journal K-Zeitung<br />

talked to Heikki Färkkilä, Vice President Chemical<br />

Recycling at Neste Renewable Polymers and Chemicals.<br />

The interview was conducted by Matthias Gutbrod<br />

(K-Zeitung, www.k-zeitung.de).<br />

MG: With mechanical recycling and waste-to-energy<br />

incineration, there are established processes for dealing<br />

with plastic waste. Why is chemical recycling necessary?<br />

HF: Incinerating fossil-based plastic waste with energy<br />

recovery is basically equivalent to burning fossil resources<br />

that have taken a short detour as plastic products.<br />

The incineration of plastic waste results in significant<br />

greenhouse gas emissions. As progress is made toward zeroemission<br />

alternatives for both electricity and heat generation,<br />

the approach is becoming less convincing.<br />

By keeping materials in circulation through recycling,<br />

incineration and other scenarios such as landfilling or, in<br />

the worst case, littering the environment can be avoided.<br />

Mechanical recycling is indeed an efficient and proven method<br />

to achieve this. However, it has its limitations. There are<br />

waste streams that are very difficult or impossible to recycle<br />

mechanically. In addition, there are medical or food contact<br />

applications that cannot be covered with mechanically<br />

recycled material for reasons of quality and purity. In other<br />

applications, the recycled material must be mixed with virgin<br />

plastics to achieve the desired quality.<br />

In all of these cases, chemical recycling can come into play<br />

by expanding the range of recyclable waste, allowing the use<br />

of recyclates in sensitive applications, and replacing new<br />

plastics in the mixtures with recycled plastics.<br />

MG: Critics say chemical recycling is very energy-intensive<br />

and the material yield is low. What counterarguments can<br />

be put forward here?<br />

HF: There is no doubt that chemical recycling is more<br />

energy-intensive than mechanical recycling. However, it<br />

also processes other waste streams and produces other<br />

products by turning hard-to-recycle plastic waste into virgin<br />

raw materials for new plastics. In terms of energy intensity,<br />

pyrolysis-based liquefaction processes can obtain most of<br />

the required energy from non-condensable gases generated<br />

as a side stream from the waste itself. This minimizes the<br />

need for additional energy. In terms of yield, up to 85 % of<br />

the polymer content of waste plastics can be converted into<br />

pyrolysis oil, which is then further processed into feedstock<br />

for new plastics in very efficient, large-scale refineries.<br />

MG: Chemical recycling could process various types of<br />

mixed plastic waste, but to achieve high yields with justifiable<br />

energy input, fairly clean and homogeneous plastic waste is<br />

required. Do chemical and mechanical recyclers ultimately<br />

compete for high-quality waste after all?<br />

HF: If plastic waste is suitable for mechanical recycling,<br />

it should be recycled mechanically in the first place.<br />

Anything else would be economic nonsense. It is true,<br />

however, that chemical recycling cannot accept every material<br />

either. We will mainly be looking at polyolefins that have little<br />

or no value for mechanical recycling due to impurities, dyes,<br />

multi-layer or multi-material structures and the like. Neste is<br />

expanding the range of chemically recyclable materials by<br />

using its own processing technologies as part of the ‘PULSE’<br />

project supported by the EU Innovation Fund (cf. page 10 in<br />

this issue of bioplastics MAGAZINE - MT).<br />

MG: Which waste fractions would even a chemical recycler<br />

ultimately no longer want to recycle?<br />

HF: Chlorine is one of the substances that cause difficulties<br />

in chemical recycling processes. Therefore, materials such<br />

as PVC will have to continue to wait for a recycling solution.<br />

We would also sort out PET because there is already a wellfunctioning<br />

recycling infrastructure in place.<br />

It is interesting that you talk about “no longer” in your<br />

question: Every time a material is mechanically recycled,<br />

the quality decreases somewhat, which means that it<br />

cannot be recycled infinitely this way. Chemical recycling<br />

basically provides a reset button that restores the quality of<br />

the material, so that it can then be mechanically recycled<br />

again several times. This once again underscores the<br />

complementary nature of both routes.<br />

MG: Chemical recycling is considered costly due to preprocessing,<br />

energy requirements, and the use of chemicals/<br />

catalysts. Under what conditions can chemical recycling be<br />

operated economically?<br />

HF: The cost issue has brought us to where we are today:<br />

With our backs to the wall against climate change. It is not<br />

only with plastics that we have chosen the seemingly cheap<br />

fossil route. But fossil resources are only cheap because<br />

we ignore the consequential costs. Yes, more sustainable<br />

alternatives are more expensive in most cases, but they are<br />

also just more sustainable.<br />

Fortunately, there are well-known brands and a growing<br />

segment of consumers willing to value more sustainable<br />

solutions. At the same time, regulation is also evolving,<br />

which is necessary to accelerate the adoption of new circular<br />

economy solutions. In general, we expect the cost of chemical<br />

recycling to come down as the technology learning curve<br />

and volumes increase.


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

29<br />

MG: Are there already plants operating on<br />

an industrial scale in Europe?<br />

HF: Currently, chemical recycling is still in<br />

a phase of commercialization and expansion,<br />

with several liquefaction projects underway.<br />

As Neste, we have been refining liquefied<br />

waste plastic at our refinery in Finland<br />

since 2020. For our PULSE project, we<br />

have received a grant of 135 million Euros from the EU<br />

Innovation Fund to further expand the pretreatment and<br />

upgrading capacities of liquefied waste plastic at our Porvoo<br />

refinery in Finland. We are aiming for a capacity to process<br />

400,000 tonnes of liquefied plastic per year there. This is a<br />

step toward our goal of processing more than one million<br />

tonnes of used plastics per year by 2030.<br />

MG: Plastics producers mix fossil and non-fossil raw<br />

materials in their processes and allocate the non-fossil<br />

quantities to very specific end products via a mass balance.<br />

This even happens across individual product categories<br />

and site boundaries. The danger of greenwashing<br />

is great. Doesn’t this undermine the recognition<br />

of chemical recycling?<br />

HF: Mass balancing is a common concept, not only in the<br />

plastics industry. It’s very useful when the product properties<br />

don’t differ and building separate infrastructures would not<br />

be economically viable. Take green power, for example: if<br />

you buy green power from your electricity supplier, you get a<br />

guarantee that the amount you use comes from renewable<br />

energy sources, and you encourage the further development<br />

of green power. However, the electricity for your TV can<br />

also come from a coal-fired power plant because the grid<br />

is one and the same.<br />

The situation is similar with plastics. But from a climate<br />

perspective, that doesn’t really matter. What matters<br />

is the fact that fossil resources are being replaced and<br />

more recycled or renewable materials are being used.<br />

Transparency is important here. The danger of greenwashing<br />

does not come from mass balancing but from the lack of<br />

Heikki Färkkilä,<br />

Vice President Chemical Recycling at<br />

Neste Renewable Polymers<br />

(Photo: Neste)<br />

transparency about mass balancing.<br />

Independent certification systems<br />

are needed to confirm sustainability.<br />

MG: How important are legal<br />

recognition and mass balancing to<br />

the success of chemical recycling?<br />

HF: They are both very important.<br />

Without legal recognition, it becomes<br />

very difficult to justify the investments needed to industrialize<br />

chemical recycling. Who will invest hundreds of millions or<br />

billions of euros in recycling facilities if it is not yet clear<br />

whether it will be recognized as recycling? Policymakers<br />

have recognized this, but the movement is not yet keeping<br />

pace with the reality of companies wanting to invest and<br />

build large facilities.<br />

In addition, mass balancing will be very important,<br />

especially in the start-up phase: For some time, there simply<br />

won’t be enough recycled material for the industry to run<br />

large crackers exclusively on. What choice do they have<br />

but to mix it with other materials? If mass balancing is not<br />

accepted, the industry’s transition will be severely hampered<br />

– and this applies not only to recyclates but also to renewable<br />

materials, where the situation is similar.<br />

MG: Neste has already chemically recycled initial<br />

quantities of plastic waste. What experience has Neste<br />

gained? What further plans does Neste have in this area?<br />

HF: We have set ourselves a clear goal: By 2030, we want<br />

to process more than one million tonnes of plastic waste<br />

per year. To date, we have processed almost 3,000 tonnes of<br />

liquefied plastic waste at our refinery in Porvoo, Finland, and<br />

sold the recycled raw material to customers in the industry.<br />

A more comprehensive version of this interview was<br />

previously published in the German language in K-Zeitung,<br />

issue 13 – <strong>2023</strong> (<strong>04</strong> July <strong>2023</strong>). Reprinted here in abridged<br />

form with kind permission. Translation errors reserved.<br />

www.k-zeitung.de | www.neste.com


30 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Advanced Recycling<br />

Microwave assisted<br />

depolymerization of PET<br />

First-of-a-kind manufacturing plant for microwave assisted<br />

depolymerization of PET to be built in Spain<br />

Gr3n (Chiasso, Switzerland) announced at the end of July that<br />

its goal of being the world’s leading supplier of enhanced<br />

recycled polyethylene terephthalate (PET) is closer to<br />

becoming a reality, thanks to the signing of a binding Memorandum<br />

of Understanding (MOU) with its shareholder Intecsa Industrial<br />

(Madrid, Spain) to set up a joint venture. Together with Intecsa<br />

Industrial, gr3n will join forces and build a “First-of-a-Kind” (FOAK)<br />

manufacturing facility, commencing the EPC phase (Engineering,<br />

Procurement and Construction) in Q4-2024 and aiming to be<br />

operational in 2027.<br />

“This is a huge step for gr3n, as it will allow us to grow even<br />

more, showing enhanced recycling is something tangible<br />

and that it is possible to bring MADE, our Microwave Assisted<br />

Depolymerization, to market”, said Maurizio Crippa, gr3n Founder<br />

and Chief Executive Officer. “Shareholders have the full view on<br />

gr3n’s operations, so moving forward with one of them is further<br />

confirmation of their trust but also of the strength of the data and<br />

the results generated”.<br />

Gr3n developed an innovative process, based on the application<br />

of microwave technology to alkaline hydrolysis, which provides<br />

an economically viable approach to the recycling of polyethylene<br />

terephthalate (PET), allowing for its industrial implementation.<br />

The gr3n process is economically sustainable and industrially<br />

viable as it breaks down any type of PET and polyester plastic<br />

into its two core components (PTA and MEG monomers), which<br />

can then be re-assembled to obtain virgin-like plastics, allowing<br />

endless recycling loops. This new process has the potential to<br />

change how PET is recycled worldwide, with huge benefits both<br />

for the recycling industry and for the entire polyester value chain.<br />

The company’s goal is to become the world-leading supplier<br />

of recycled PET and polyester, addressing the global need for<br />

virgin plastics and triggering a truly circular approach to plastic<br />

recycling. gr3n is part of PETCORE Europe, Chemical Recycling<br />

Europe, and Accelerating Circularity.<br />

Gr3n’s process has the potential to change the way PET is<br />

recycled worldwide, enabling huge benefits for both the recycling<br />

industry and the entire polyester value chain. Many efforts have<br />

been made in the past to transfer enhanced recycling from<br />

research laboratories to the manufacturing industry, but the<br />

economics and scepticism of the first adopters have constantly<br />

blocked the progress of the proposed solutions. Thanks to the<br />

MADE technology developed by gr3n, this approach is now feasible<br />

and makes gr3n one of the few companies with the potential to<br />

provide a reliable enhanced recycling solution that closes the<br />

life cycle of PET and also offers food-grade polymer material,<br />

processes a large variety of waste and reduces the carbon footprint<br />

of these materials usually destined for incineration or landfill.


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

31<br />

“Gr3n has the potential to change the recycling industry,<br />

as their technology allows us to tackle things other<br />

technologies cannot”, said Ramiro Prieto, Commercial and<br />

New Business Units Director at Intecsa Industrial. “This<br />

means expanding the raw material that can be recycled,<br />

then accelerating the transition to the circular economy.<br />

As Industrial partners and shareholders, we are part of the<br />

board, but we have also had the opportunity to perform the<br />

basic engineering of the industrial plant. Thus, we are well<br />

acquainted with the technology which we firmly believe is<br />

now ready to level up”.<br />

“We’re really thrilled to see all the great things gr3n<br />

is up to and how they’ve been pushing the boundaries<br />

of technology, and we believe that gr3n’s technology will<br />

be a key player in the path towards the closed loop of the<br />

PET sector. Our partnership with gr3n reflects our focus<br />

on accelerating the implementation of Intecsa’s deep<br />

technical and operational expertise in industrial plants. At<br />

Intecsa we are convinced that this will be a game changer”,<br />

said Ernesto De La Serna, Director of New Developments<br />

and Innovation at Intecsa Industrial.<br />

The world’s first industrial-scale MADE PET recycling<br />

plant will have the capability to process post-industrial<br />

and post-consumer PET waste including hard-to-recycle<br />

waste, to produce approximately 40,000 tonnes of virgin<br />

PET chips from the recycled monomers saving nearly 2<br />

million tonnes of CO 2<br />

during its operating life. The post–<br />

consumer and/or post-industrial polyesters will be both<br />

from bottles (coloured, colourless, transparent, opaque)<br />

and textiles (100 % polyester, but also mixtures of other<br />

materials like PU, cotton, polyether, polyurea, etc. with up<br />

to 30 % of presence in the raw textile).<br />

REGISTER<br />

NOW!<br />

For your registration scan this QR code<br />

or go to www.european-bioplastics.org/<br />

events/ebc/registration<br />

12 – 13 Dec <strong>2023</strong><br />

Titanic Hotel, Berlin, Germany<br />

The technical concept of the MADE plant is to break<br />

down PET into its main components (monomers) so they<br />

can potentially be re-polymerized endlessly to provide<br />

brand-new virgin PET or any other polymer using one of the<br />

monomers. Polymers obtained can be used to produce new<br />

bottles/trays and/or new garments, essentially completely<br />

displacing feedstock material from fossil fuels, as the<br />

recycled product has the same functionality as that derived<br />

traditionally. This means that gr3n can potentially achieve<br />

bottle-to-textile, textile-to-textile, or even textile-to-bottle<br />

recycling, moving from a linear to a circular system. MT<br />

https://gr3n-recycling.com | www.intecsaindustrial.com


32 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Biocomposites<br />

PLA food packaging project<br />

PLA-fibre biocomposite and PLA-starch blends for food<br />

packaging applications<br />

Polylactic acid (PLA) is currently the strongest bioplastic<br />

in terms of volume and global production capacity [1].<br />

This trend is also expected to continue in the future –<br />

by 2027, the global production capacity of PLA is forecasted<br />

to be about 38 % of all bioplastics (2022 it was around 21 %)<br />

[2]. PLA also offers the best value for money and is already<br />

well understood in terms of processing properties. However,<br />

for economic and other reasons, products made from PLA<br />

are not currently recycled on industrial scale. Since PLA has<br />

no direct fossil counterpart plastic, it cannot be integrated<br />

into existing recycling processes, or only to a limited extent.<br />

Furthermore, no sorting facilities are currently established<br />

to sort PLA, as the material flow remains too low [3]. In order<br />

to promote recycling for PLA, it is necessary that sufficient<br />

material is available on the market.<br />

This is where the joint project PLA2Scale comes in, funded<br />

by the German Federal Ministry of Food and Agriculture<br />

(project management agency Fachagentur Nachwachsende<br />

Rohstoffe – FNR – funding no: 2221NR033). The areas of<br />

application for food packaging made of PLA are limited,<br />

among other things, due to the gas barrier properties [4].<br />

Should the areas of application be expanded, the material<br />

flow of PLA could be sufficiently increased and thus sorting<br />

and (mechanical and chemical) recycling could also become<br />

economically interesting. The PLA2Scale project aims<br />

to contribute to a significant increase in the PLA material<br />

stream through substituted packaging materials in order<br />

to strengthen the incentive effect for sorting/recycling<br />

companies to recycle PLA as a new material stream alongside<br />

conventional plastics.<br />

The overall goal of the project is to increase the amount<br />

of PLA-based food packaging to the market, taking<br />

ecological design into account. In this context, ecological<br />

design is understood to mean material-efficient use and<br />

optimum product protection for the packaged goods.<br />

To achieve an increase in the PLA material flow, among<br />

others, two of the main research approaches aimed for are<br />

summarized in Figure 1.<br />

On the one hand, the oxygen barrier of PLA-starch blends<br />

is to be increased in order to be suitable for more sensitive<br />

foods such as convenience products, cheese, and sliced<br />

sausage in modified atmosphere. On the other hand, the<br />

gas barrier of PLA-fibre biocomposites is to be lowered.<br />

Here, different fibres are used to create incompatibilities<br />

that are necessary for gas transfer so that highly respiratory<br />

foods, such as fresh fruits and vegetables can be packaged<br />

appropriately. These two approaches are expected to expand<br />

the potential applications of PLA or PLA biocomposites for<br />

market-relevant food categories. PLA blends and fibre<br />

integration can not only adapt the function of PLA, but also<br />

also reduce the price compared to pure PLA.<br />

Since the start of the project in November 2022, the IfBB<br />

(Institute for Bioplastics and Biocomposites of the Hannover<br />

University of Applied Sciences and Arts) and the Sustainable<br />

Packaging Institute (SPI) of the Albstadt-Sigmaringen<br />

University are working in a consortium with ten industrial<br />

partners and two associations on the new food packaging,<br />

from raw material selection to up-scaling to industrial scale.<br />

Overall, three main plastic processing routes for PLA,<br />

PLA biocomposites, or PLA blends will be evaluated, namely<br />

flat film casting, thermoforming, and injection moulding.<br />

Over the past few months, the raw material selection for<br />

the blend/biocomposite partners has been made, which will<br />

be primarily from residual/side streams. For this purpose,<br />

13 fibre products for the development of the PLA fibre<br />

biocomposites have been investigated so far (e.g. apple fibres,<br />

citrus fibres, by-products of the wood processing industry<br />

such as sawdust, pea fibres, hemp shives) and three starchcontaining<br />

side stream products for the PLA starch blends<br />

have been tested. First trials have been performed for the<br />

PLA biocomposites. Injection moulded test specimen discs<br />

were produced and characterized. The SPI team is currently<br />

doing flat film production trials on pilot scale with PLAsawdust<br />

biocomposites (Figure 2).<br />

PLA -fibre<br />

biocomposite<br />

Forrespiratory food<br />

such as<br />

•Fresh fruits<br />

•Fresh vegetables<br />

PLA<br />

Figure 1: Schematic representation of<br />

the objectives of compounding PLA in the<br />

PLA2Scale project.<br />

PLA-starch<br />

blend<br />

For sensitive food<br />

such as<br />

• Meat and cheese<br />

•Refrigeratedfood


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

33<br />

In the end, the gas permeability measurements serve as<br />

the final decision criterion to decide which biocomposite<br />

material, in which concentration, and which biobased<br />

additives are suitable for flat films casting. For respiratory<br />

foods such as fresh fruits, vegetables, and fresh salads, a<br />

water vapour permeability >10,000 g/m²d is required to<br />

package these products adequately [4]. For PLA blends with<br />

starch-based blend partners, potato-based raw materials<br />

are currently being investigated, which are compounded into<br />

PLA in the form of thermoplastic starch. Both approaches,<br />

PLA-fibre biocomposite and PLA-starch blend will be further<br />

processed into films and thermoformed trays at pilot and<br />

industrial scale, which will be used for food packaging and<br />

storage trials towards the end of the project to demonstrate<br />

the feasibility of these systems.<br />

In addition to the technical development, the IfBB will<br />

conduct a life cycle assessment of the raw materials, the<br />

processes, and the packaging materials developed. At the<br />

end of the project, the substitution potential of the developed<br />

packaging materials will be calculated in order to be able<br />

to make statements about how much petrochemical<br />

plastic packaging can be replaced and how this affects the<br />

life cycle assessment.<br />

The innovative potential of the PLA2Scale project is high.<br />

Establishing enough PLA on the market to make sorting and<br />

recycling economically viable, would have great effects on the<br />

greenhouse gas potential as recycling as been shown to be<br />

the best end-of-life option for PLA concerning the reduction<br />

of greenhouse gas emissions [3].<br />

References:<br />

[1] IfBB – Institute for Bioplastics and Biocomposites (ed.): Biopolymers – Facts<br />

and statistics 2022, Hannover <strong>2023</strong>.<br />

[2] European Bioplastics e.V., <strong>2023</strong> (accessed online), Bioplastics market data,<br />

https://www.european-bioplastics.org/market/#iLightbox[gallery_image_1]/1<br />

[3] Spierling, S., Röttger, C., Venkateshwaran, V., Mudersbach, M., Herrmann, C.,<br />

Endres, H.-J. Bio-based Plastics – A Building Block for the Circular Economy?,<br />

Procedia CIRP, 69, 2018, p. 573-578.<br />

[4] Detzel A., Bodrogi, F., Kauertz, B., Bick, C., Welle, F., Schmid, M., Schmitz, K.,<br />

Müller, K., Käb, H.: Biobasierte Kunststoffe als Verpackung von Lebensmitteln,<br />

BMEL, FNR. Endbericht. 2018. S. 1-122.<br />

By:<br />

Corina Reichert, Research Group Leader SPI<br />

Manuel Hogg, Deputy Laboratory and Technical Centre<br />

Manager Technican SPI<br />

Markus Schmid, Institute Director SPI<br />

Albstadt-Sigmaringen University,<br />

Sigmaringen, Germany<br />

Stephen Kroll, Deputy Institute Director IfBB<br />

Marie Tiemann, Research Scientist<br />

Andrea Siebert-Raths, Institute Director IfBB<br />

Hannover University of Applied Sciences and Arts,<br />

Hannover, Germany<br />

Figure 2: PLA-sawdust extruded flat film with<br />

different concentrations of sawdust and film<br />

thickness (Source: Albstadt-Sigmaringen University)


34 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Best Of<br />

bioplastics MAGAZINE<br />

over the years<br />

Currently in its 18 th year of publishing bioplastics MAGAZINE has reached<br />

the milestone of 100 issues. Meanwhile, the rebranding process is in<br />

full swing looking at future developments in the industry and the role<br />

of plastic materials in the world in general. However, at such a significant<br />

turning point it is also important to consider where we are coming from,<br />

how it all started, and how the trade journal has changed and evolved<br />

over the years. On page 20 you can read a bit about the founding of this<br />

publication – here we felt it would be nice to show some of the milestones<br />

big and small, professional and personal that occurred over the years.<br />

Rather than simply going chronologically they are clustered together<br />

combining certain themes. We hope you enjoy this, perhaps a<br />

bit self-indulgent, trip down memory lane.<br />

11/06<br />

ONLINE<br />

ARCHIVE<br />

06/02<br />

06/01<br />

Cover<br />

07/01<br />

09/01<br />

The first cover (06/01) was a photo taken the year before at Interpack<br />

2005. And after we got a proposal for a cover girl for issue number 2, we<br />

suddenly had a “rule”. Even if we already had our first “cover boy” in 2009<br />

the concept didn’t stay without criticism, especially when we published the<br />

kitty-cat with an appetite for a PLA-mouse. Another significant cover series<br />

started in 2007, it was the first cover featuring the Bio-concept cars,<br />

one of Michael’s favourite topics when reporting<br />

on automotive applications.


38<br />

8<br />

27<br />

29<br />

22<br />

14<br />

12<br />

17<br />

29<br />

5<br />

39<br />

10<br />

28<br />

6<br />

13<br />

26<br />

23<br />

9<br />

2<br />

36<br />

32<br />

3<br />

18<br />

1<br />

31<br />

34<br />

19<br />

15<br />

4<br />

21<br />

20<br />

37<br />

35<br />

33<br />

1124<br />

50<br />

40<br />

30<br />

20<br />

10<br />

10<br />

8<br />

6<br />

4<br />

2<br />

bioplastics MAGAZINE [05/09] Vol. 4 33<br />

New Series<br />

10/03<br />

Preview<br />

West Hall<br />

West Hall Ballroom<br />

PolyOne Corporation is exhibiting a complete family of bio-related<br />

compounds and additives at NPE 2009 from the PolyOne Sustainable<br />

Solutions portfolio, including Bio-colorants and additives: OnColor BIO and<br />

OnCap BIO, as we l as OnColor WPC for wood plastic composites. BPAfree<br />

materials presented are Edgetek Tritan fi led and unfi led compounds<br />

and blends. GLS OnFlex BIO are bio-based TPEs. Furthermore there will be<br />

custom bio-compounds based on PHBV (see also p. 14). A new family of biobased<br />

compounds to be introduced a the show as we l.<br />

In the Emerging Technologies Pavilion, located in the West Ha l, PolyOne wi l<br />

be sponsoring an exhibit featuring their fu l portfolio of PolyOne Sustainable<br />

Solutions in the Biopolymers section. PolyOne‘s full range of solutions can be<br />

viewed at their booth in the West ha l.<br />

www.polyone.com ETP / W10a and W113021<br />

Emerging<br />

Technologies<br />

Pavilion<br />

Entrance Entrance<br />

The numbers in the yellow circles refer to the table on the next page<br />

5 7<br />

09/03<br />

Skyway To<br />

South Hall<br />

Preview<br />

Company Booth-Number See preview Number on<br />

on page map<br />

Amco Plastic Materials Inc. W12020 1<br />

API SPA ETP / W1a 2<br />

API-Kolon Engineered Plastics W122032 3<br />

BASF ETP / W12120 22 4<br />

bioplastics MAGAZINE ETP / W19a/19b <br />

Biopolymers and Biocomposites Research Team W11802 2 <br />

Cereplast ETP / W11a 2 <br />

Chemtrusion, Inc. W9032 8<br />

CMPND and OBIC ETP / Wa 9<br />

DuPont W113011 22 10<br />

Eastman Chemical Company S8084 South Ha l<br />

EMS-GRIVORY America, Inc. W13<strong>04</strong>0 11<br />

EOS ( Electro Optical Systems ) W10021 12<br />

Evonik Degussa Corp. S02 23 South Ha l<br />

Ex-Tech Plastics, Inc. W118029 13<br />

Felix Composites Inc. W103028 14<br />

General Color, LLC W128034 1<br />

Ha link RSB Inc. W131<strong>04</strong> 1<br />

Heritage Plastics W10022 2 1<br />

ICO Polymers W123<strong>04</strong>3 18<br />

IDES W128031 2 19<br />

Jamplast, Inc. W13<strong>04</strong> 23 20<br />

Kal-Trading Inc W12903 21<br />

Kingfa Sci. & Tech. Co., Ltd. W103023 21 22<br />

Kureha Corporation (America) Inc. W11901 21 23<br />

Leistritz N<strong>04</strong> 21 North Hall<br />

LTL Color Compounders, Inc. W138<strong>04</strong>1 24<br />

Merquinsa W131<strong>04</strong>3 2 2<br />

Te les (Metabolix, Inc.) W119020 2 2<br />

Nanobiomatters W9028 21 2<br />

Plastic Technologies, Inc. S2081 23 South Ha l<br />

PolyOne Corporation (& GLS Corporation) W113021 24 28<br />

Polyvel, Inc. S3<strong>04</strong>2 South Hall<br />

PSM (Teinnovations) W100038 22 29<br />

Recycling Solutions, Inc. W10<strong>04</strong> 30<br />

Sabic W123011 31<br />

Southern Star Engineering Group N803 North Ha l<br />

SPI Bioplastics Council ETP / W12b 22 32<br />

Teknor Apex Bioplastics Division ETP / W18b and W1320 2 33<br />

TP Composites Inc. W12031 34<br />

TradePro Inc. W132011 3<br />

U.S. Depart. Of Agriculture, Agriculture Research Service W 3<br />

United Soybean Board W13003 3<br />

US Army Natick Soldier Research Development and Engineering Center W94020 2 38<br />

Zhejiang Hangzhou Xinfu Pharmaceutical Co., Ltd W11203 2 39<br />

The first letter of the booth number indicates the ha l (W: West, S: South, N: North).<br />

ETP stands for the Emerging Technologies Pavi lion in the West ha l.<br />

bioplastics MAGAZINE cannot give any guarantee tha this list is correct or complete.<br />

bioplastics MAGAZINE [03/09] Vol. 4 2<br />

16/02<br />

24 bioplastics MAGAZINE [03/09] Vol. 4<br />

Every once in a while we started a new series, some of which have run out,<br />

but might be re-installed. Great popularity enjoy the show guides with a<br />

floorplan of the major trade shows such as the K-show, Interpack, NPE,<br />

or Chinaplas. Our on-site reports took us to sites in Bainbridge, GA (today<br />

Danimer Scientific) and companies including Phario, Galactic, or Fraunhofer<br />

IAP. In a row of “Personality” Interviews we asked bioplastics-celebrities like<br />

Ramani Narayan or Michael Carus about their career but also private things<br />

like breakfast preferences. It’s always fun to look for 10-year-old articles<br />

and ask the authors for their current points of view about the topics.<br />

Brand owners shared their views with us on bioplastics and what this<br />

industry should do to gain acceptance. And finally, a look at the most<br />

clicked daily news on the website is the start of each<br />

issues news section.<br />

Report<br />

Fraunhofer<br />

IAP<br />

Bead cellulose with porous and smooth surface<br />

32 bioplastics MAGAZINE [05/09] Vol. 4<br />

I<br />

n a new series bioplastics MAGAZINE plans to introduce, in no<br />

particular order, research institutes that work on bioplastics,<br />

whether it be the synthesis, the analysis, processing or application<br />

of bioplastics. The first article introduces the Fraunhofer<br />

Institut für Angewandte Polymerforschung in Potsdam-Golm,<br />

Germany<br />

The Fraunhofer Institut für Angewandte Polymerforschung IAP<br />

(The Fraunhofer Institute for Applied Polymer Research) is one<br />

of about 60 Institutes within the Fraunhofer Gesellschaft e.V.,<br />

a non-profit organization headquartered in Munich, Germany.<br />

The institute‘s budget in 2008 was about € 12 million, 30% of<br />

which was government funded and 70% acquired from other<br />

sources (3% by way of publicly funded research projects and<br />

3% directly from industry projects)<br />

In the preface to the institute‘s 2008 Annual Report, Professor<br />

Hans Peter Fink, director of the institute writes: “We are living in<br />

the age of plastics. Polymers are everywhere, found in plastics<br />

and in many other applications like fibers and films, foam plastics,<br />

synthetic rubber products, varnishes, adhesives, and additives<br />

for construction materials, paper, detergents, cosmetic and<br />

pharmaceutical industries. In addition to innovative developments<br />

in polymer functional materials, research is now focusing on the<br />

sustainability of the polymer industry. Environmentally friendly<br />

and energy efficient production processes and the utilisation of<br />

bio-based resources, which are not dependent on petroleum,<br />

are playing a vital role. The Fraunhofer IAP is well positioned in<br />

this regard with its unique competencies in the area of synthetic<br />

and bio-based polymers…“<br />

PLA<br />

Cellulose<br />

Cellulose is the most frequently occurring biopolymer, and<br />

as dissolving pulp it is an important industrial raw material. It<br />

is processed into regenerated cellulose products such as fibers,<br />

non-wovens, films, sponges and membranes. It can also be<br />

processed into versatile cellulose derivatives, thermoplastics,<br />

fibers, cigarette filters, adhesives, building additives, bore oils,<br />

hygiene products, pharmaceutical components, etc.<br />

Composites<br />

Cellulose-based man-made fibers (rayon tyre cord yarn)<br />

are a serious alternative to short glass fibers for reinforcing<br />

even biopolymers such as PLA or PHA. Rayon fibers have<br />

advantages over short glass fibers in terms of their low density<br />

and abrasiveness. Furthermore, they do not pierce the skin<br />

as do glass fibers, which makes them much easier to handle.<br />

When rayon fibers are combined with PLA, a completely biobased<br />

and biodegradable material is formed. One of the crucial<br />

disadvantages of PLA is its low impact strength. In composites,<br />

rayon fibers can increase impact strength significantly, as they<br />

act as impact modifiers.<br />

By reinforcing a polyhydroxyalkonoate (PHA) polymer with<br />

cellulose-based spun fibers, biogenic and biodegradable<br />

composites were obtained with substantially improved (in<br />

some cases double) mechanical properties as compared with<br />

the unreinforced matrix material. bioplastics MAGAZINE will<br />

publish more comprehensive articles about these findings in<br />

future issues.<br />

09/05<br />

In the area of biopolymers, the Fraunhofer IAP is active in<br />

particular in the field of synthesis and material development of<br />

bio-based polylactide (PLA) in connection with the establishment<br />

of production facilities in Guben (on the German/Polish border).<br />

A biopolymer application center is being planned at the site<br />

in collaboration with the investor Pyramid Bioplastics Guben<br />

GmbH. Here, a project group from IAP will develop PLA grades,<br />

blends and composites for different fields of application such<br />

as films, fibers, bottles, injection moulded or extruded products<br />

and many more. The research and development of blends and<br />

copolymers of L- and D-lactides is also part of the planned<br />

activities.<br />

Further research activities concentrate on naturally<br />

synthesized polysaccharides such as cellulose, hemicellulose,<br />

starch and chitin, which are available in almost unlimited<br />

quantities.<br />

The opportunities for using cellulose and starch biopolymers,<br />

which have been available in almost unlimited quantities for a<br />

long time, are far from being exhausted. One focus of the research<br />

and development at the Fraunhofer IAP is on these versatile<br />

raw materials. New products and environmentally friendly<br />

production methods are being developed at the IAP thanks to<br />

the growing amount of knowledge concerning the exploration,<br />

characterization and modification of these polymers.<br />

Starch<br />

Starch is another indispensable resource with a long tradition.<br />

The substance’s many functional properties make it suitable<br />

for use in the food sector and for technical applications. Nonfood<br />

applications include additives for paper manufacture,<br />

construction materials, fiber sizes, adhesives, fermentation,<br />

bioplastics, detergents, and cosmetic and pharmaceutical<br />

products.<br />

To further their aim of comprehensive utilization of biomass<br />

for such materials, scientists at Fraunhofer IAP have developed<br />

strong lignin competencies in recent years. They have also<br />

investigated the use of sugar beet pulp for polyurethane<br />

production.<br />

The use and optimization of biotechnology with the aim of<br />

directly applying the biomass by extraction and plant material<br />

processing is a further focus of Fraunhofer IAP‘s biopolymer<br />

research. With its comprehensive expertise in the field of<br />

biopolymers and long-standing experience and knowledge of<br />

polymer synthesis, the institute is highly qualified to develop<br />

products and processes in various areas of biopolymers,<br />

ranging from applied basic research in the laboratory to pilot<br />

plant operation. - MT<br />

www.iap.fraunhofer.de<br />

Charpy, un-notched [kJ/m²]<br />

- 23 °C<br />

- 18 °C<br />

native 15%<br />

25% 30%<br />

Un-notched Charpy impact strenght of rayon<br />

reinforced polylactic acid vs. fibert content.<br />

Charpy, notched [kJ/m²]<br />

- 23 °C<br />

- 18 °C<br />

native 15%<br />

25% 30%<br />

Notched Charpy impact strenght of rayon<br />

reinforced polylactid vs. fiber content.<br />

SEM micrograph of a cellulose melt blown nonwoven<br />

Report<br />

Fiber content<br />

Fiber content<br />

17/05<br />

16/01<br />

Bioplastics Award 2011<br />

b<br />

ioplastics MAGAZINE is grateful to European Plastics News (EPN) who founded the Bioplastics<br />

Awards in 2007 and jointly organised the award in 2010 together with bioplastics MAGAZINE. Crain<br />

Communications, which is publisher of EPN and organiser of annual plastics industry conferences<br />

in Europe, says it will remain a strong supporter of the awards, which is from now on presented exclusively<br />

by bioplastics MAGAZINE.<br />

Steve Crowhurst, Crain Communications Publishing Director, says: “Crain wholeheartedly supports the<br />

Bioplastics Awards, which reflect the achievements of those companies making and using renewable<br />

materials. This is a dynamic part of the global plastics industry and we will be following its growth closely<br />

in print and online at Europeanplasticsnews.com.<br />

Five judges from the academic world, the press and industry associations from America, Europa and<br />

Asia have reviewed all of the proposals and we are now proud to present details of the five most promising<br />

submissions.<br />

The 6 th Bioplastics Award recognises innovation, success and achievements by manufacturers, processors, brand owners<br />

and users of bioplastic materials. To be eligible for consideration in the awards scheme the proposed company, product, or<br />

service must have been developed or have been on the market during 2010 or 2011.<br />

The following companies/products are shortlisted (without any ranking) and from these five finalists the winner will be<br />

announced during the 6 th European Bioplastics Conference on November 22 nd , 2011 in Berlin, Germany.<br />

Limagrain Céréales Ingrédients (LCI): BioSac, the first biodegradable<br />

and compostable packaging for the cement industry<br />

BioSac is the first biodegradable and compostable packaging for the cement industry and the<br />

latest application of LCI’s biolice. It has been developed collaboratively by LCI with the Barbier,<br />

Mondi and Ciments Calcia groups.<br />

Conventional cement bags consist of a double layer of kraft-type paper for strength and a<br />

polyethylene-free (PE-free) for product conservation. However, this combination of different types<br />

of materials prevents the immediate recovery of the packaging.<br />

The innovative nature of BioSac comes from the composition of its ‘free film’, which now uses<br />

give a technically innovative solution to the problems of managing this type of<br />

11/05<br />

bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

35


36 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Best Of<br />

Milestones<br />

As early as for the first issue<br />

we travelled to Switzerland and<br />

talked to Nestlé about bioplastics.<br />

The Top-Talk is a series that was<br />

reinstalled just recently.<br />

06/02<br />

06/01<br />

In the first year, we also<br />

hopped across the pond for<br />

the first time to present<br />

bioplastics MAGAZINE to<br />

an US audience at the NPE<br />

trade show in Chicago.<br />

07/02<br />

11/02<br />

For the fifth<br />

anniversary issue,<br />

we were lucky to find<br />

Innovia (now Futamura)<br />

to sponsor a metalcoated<br />

Natureflex film<br />

for a silver-coated<br />

cover page.<br />

The first conference organized in 2007 was the “PLA Bottle<br />

Conference” soon to be replaced by the PLA World Congress<br />

and to be followed by many other conferences. But other than the<br />

big events, we always concentrated on very focused niche topics<br />

such as bioplastics for toys or certain bioplastic materials. The<br />

Bioplastics Business Breakfasts at the K-Show are always very much<br />

appreciated by the trade show visitors.<br />

10/<strong>04</strong>


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

37<br />

12/01<br />

More than 10 years ago the first<br />

edition of the Bioplastics Basics<br />

Book was introduced. Now in its 3 rd<br />

edition and available in 6<br />

languages.<br />

The 10 th anniversary also<br />

marked the presentation of our first bioplastics<br />

MAGAZINE app. Since then you can read it anywhere<br />

on any device. Well, from now on we terminate the<br />

app, not without offering an even more comfortable<br />

offer to read our magazine on the go.<br />

16/01<br />

21/02<br />

20/05<br />

In 2020<br />

bioplasticsMAGAZINE.pl was<br />

born. Our esteemed colleague<br />

Wojciech Pawlikowski did a tremendous<br />

job to create a Polish-language edition which also<br />

impresses with its different, modern appearance.<br />

3 years later, Wojchiech also translated the<br />

basics book into Polish.<br />

With the expansion of<br />

the topics to CCU and Advanced<br />

Recycling we created special<br />

frame colours to indicate<br />

the respective section of<br />

articles. Sometimes tricky,<br />

as articles may well fall<br />

into more than<br />

one category.<br />

2015<br />

We are particularly<br />

proud, that as an offspring of<br />

the 1 st PHA World Congress,<br />

the global organization PHA<br />

(GO!PHA) was founded, today<br />

serving about 60 members<br />

and co-organizing the 3 rd PHA<br />

World Congress with us.<br />

18/06


Best Of<br />

38 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

60 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

rainforest, one of the world’s greatest carbon<br />

reservoirs. Its unparalleled biodiversity as well as<br />

and its role in regulating the climate in southern<br />

parts of South America, should rightly be protected.<br />

That being said, it’s a common misconception that<br />

that over 95 % of all deforestation in the region is<br />

illegal (e.g., logging, mining, and “land grabbing”).<br />

Brazil is a vast country, its northern most point<br />

is closer to Canada than it is to its own southern<br />

border. Climate and soil in the northern rainforest<br />

are less suited to agriculture and legislation<br />

Figure 5: Land use:<br />

country, 2000 km away from the rainforest where almost<br />

all sugarcane production takes place and where Braskem<br />

sources their sugarcane from.<br />

www.braskem.com<br />

reviewed LCA Report on GREEN HDPE and FOSSIL HDPE carried out<br />

by ACV Brasil following ISO 14<strong>04</strong>0.<br />

[2] https://www.cnabrasil.org.br/cna/panorama-do-agro<br />

[3] https://plataforma.brasil.mapbiomas.org,<br />

[4] www.epe.gov.br/pt/abcdenergia/matriz-energetica-e-eletrica<br />

[5]: https://www.sugarcane.org/sustainability-the-brazilian-experience/<br />

initiatives/<br />

09/<strong>04</strong><br />

Basics<br />

Misconception three: Brazilian<br />

sugarcane contributes to deforestation<br />

Deforestation is, understandably, a large concern<br />

for many. Brazil has also been surrounded by<br />

controversy for the continued loss of the Amazon<br />

to responsible farmers compared to the southern regions<br />

where Brazil has pioneered and mastered the development<br />

of tropical agriculture. It’s here, at the centre-south of the<br />

the rainforest is being cut down for agriculture,<br />

which is rarely the case. Recent studies have shown<br />

[1] Savings equate to the difference between the average carbon footprint<br />

of PE in the EU (Plastics Europe) and I’m green PE as per specialist<br />

How much land is needed<br />

for bioplastics is an everrecurring<br />

story, especially with the<br />

ever-recurring misconception<br />

about sugar cane and the<br />

amazon rainforest.<br />

requires farmers to keep 80 % of their properties<br />

preserved. This makes the region less attractive<br />

[6]: Shades of Green, Sustainable Agriculture in Brazil, Evaristo de<br />

Miranda<br />

[7]: https://www.sindacucar-al.com.br/galerias/feijao-com-cana/<br />

[8]: https://www.agric.com.br/sistemas_de_producao/o_que_e_plantio_<br />

direto.html<br />

[9]: http://www.canaonline.com.br/conteudo/a-aplicacao-de-torta-defiltro-no-canavial-alem-de-nutrir-ajuda-a-reter-a-umidade-no-solomas-e-essencial-ser-aplicada-com-o-equipamento-correto.html<br />

[10]: Shades of Green, Sustainable Agriculture in Brazil, Evaristo de<br />

Miranda<br />

[11]: NIPE—Unicamp, IBGE and CTC. Elaboration: UNICA)<br />

23/03<br />

Almost 92 % of sugarcane production is harvested in South-Central Brazil, and the remaining<br />

8 % is grown in the Northeast region. This means all the areas cultivated for sugarcane<br />

production are located almost 2,000 km from the Amazon, roughly the same distance<br />

between New York City and Dallas, or Paris and Moscow.<br />

Source: [11]<br />

Important stories<br />

From one of the many conferences<br />

Michael attended one topic touched<br />

his soul in a special way. It was an open-source<br />

project for affordable 3D-printed and fully operational<br />

mechanical hand for children in poorer parts of<br />

the world who had lost their own hand in an<br />

accident or war.<br />

16/03


Yardclippings before… ... and after 3 weeks<br />

46 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

By:<br />

45<br />

– for example Italy.<br />

bioplastics MAGAZINE<br />

47<br />

bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

39<br />

Opinion<br />

Biobased:<br />

Lose the hyphen<br />

by<br />

Ron Buckhalt<br />

U.S. Department for Agriculture<br />

(USDA)<br />

L<br />

ook at this issue of bioplastics MAgAzine and you will<br />

see nearly all things bio are not hyphenated. They are<br />

one single word, biobased, biodegradable, bioplastics,<br />

biopolymer, biorefineries, and biomass. even the name of the<br />

publication, bioplastics MAgAzine, is not hyphenated. Look<br />

at any U.S. Federal government document and you will see<br />

most things bio, including biobased, are not hyphenated. This<br />

was not always the case. Many of these words were hyphenated<br />

when first used because they were new in use. So while<br />

much progress has been made, we continue to see biobased<br />

spelled with and without a hyphen.<br />

As one who was working with biobased industrial products<br />

in the early 1980’s directing marketing and communications<br />

campaigns i had to constantly fight my computer which kept<br />

correcting to bio-based. it was frustrating until i added to the<br />

term biobased to my computer’s accepted dictionary. i have<br />

even added biobased some years ago to the memory of the<br />

new machine on which i am now working to make sure it is<br />

accepted. Of course, the mid-80’s was also the same time<br />

automatic spell check would change biobased to beefalo. i<br />

actually saw one published document in the 80’s which the<br />

author did not double check, but left it to spell check to take<br />

care of, that had beefalo throughout. go figure. At that point i<br />

promised myself that if i did nothing else in life i would do what<br />

i could to make sure biobased became the accepted spelling.<br />

So when we worked on ”greening the government” Federal<br />

executive orders in the 80’s and legislation creating our<br />

BioPreferred program in 2001-2002, we sought to standardize<br />

the term to biobased in all Federal government documents.<br />

Biobased is the way it is spelled in the 2002 and 2008 U.S.<br />

Farm Bills that first created our BioPreferred program and<br />

then amended it. Our intent was to make biobased a noun by<br />

usage, not just an adjective always modifying product.<br />

new words are created everyday and the dictionaries<br />

eventually catch up. Words and terms like bucket list, cloud<br />

computing, energy drink, man cave, and audio dub were<br />

recently added. They have been around for a while. in the<br />

13/03<br />

case of biobased that has not yet happened. Biobased is not<br />

in Webster, not even bio-based. Yet Wikipedia has it listed as<br />

biobased. The name of our program, BioPreferred, was not in<br />

the Farm Bill legislation. it is a made-up word for marketing<br />

purposes to signify the Federal purchasing preference for<br />

products made from bio feed stocks as well as the many<br />

advantages to consumers and the environment. You won’t<br />

find BioPreferred in a “proper” dictionary. even Wikipedia<br />

just points to the BioPreferred web site and when you do a<br />

computer search for BioPreferred our program name pops<br />

up. We hold a patent on the term by the way.<br />

in the large scheme of things whether we hyphenate<br />

biobased or not is probably no big deal. But there are those of<br />

us who believe biobased is a movement, not an adjective, and<br />

that is why we have dedicated most of our working career to<br />

advancing the cause and we want to spell it biobased and we<br />

want to see it in Webster.<br />

bioplastics MAGAZINE [03/13] Vol. 8 57<br />

Some authors are wondering why we<br />

always correct bio-based into biobased,<br />

i.e. without a hyphen. The reason goes back<br />

about 10 years, when Ron Buckhalt, then<br />

Director of the BioPreferred program<br />

of USDA shared his opinion with us.<br />

And we could only agree with him.<br />

14/<strong>04</strong><br />

Working on the<br />

Basics Book,<br />

Michael dived into the history<br />

of bioplastics. Thanks to the<br />

German Plastic Museum<br />

(Kunststoffmuseum) he found<br />

very interesting details about the<br />

very first plastics, which were<br />

all actually bioplastics.<br />

Report<br />

Test to fail – or fail to test?<br />

Faulty test design and questionable composting conditions lead<br />

to a foreseeable failure of the DUH experiment<br />

The impudence with which the<br />

DUH wanted to prove in a test with<br />

a predetermined outcome<br />

that compostable products<br />

are bad, and our proof of their<br />

bad intentions was our masterpiece of<br />

investigative journalism.<br />

Report<br />

In a recent presentation during the Bioplastics Business<br />

T<br />

he Deutsche Umwelthilfe (Environmental Action<br />

Germany – DUH) invited the press in Mid-October,<br />

including bioplastics MAGAZINE, for what they called<br />

“a field test” (Praxistest). Under the title “Is ’compostable‘<br />

compostable on the packaging it should be compostable as<br />

start on October 12 th , 2022 in an industrial composting plant it comes out of the retail box”.<br />

in Swisttal, Germany.<br />

bioplastic really degradable?” a field test was scheduled to<br />

bioplastics MAGAZINE participated in this first event and<br />

witnessed the preparation of some experimental bags to be<br />

buried in one of the huge compost heaps of the composting<br />

plant. Some bags used for the trial had been prepared before<br />

meeting the media representatives on site. Fresh yard<br />

clippings were mixed with virgin, unused biowaste collection<br />

bags, coffee capsules, plates, cutlery, candy bar wrappers,<br />

and a sneaker marketed as biodegradable.<br />

The first doubts that we had about the bioplastics samples<br />

were that unused products were chosen for the experiment.<br />

When asked about the use of empty, mint condition,<br />

waste bags and unused coffee/tea capsules that had not<br />

been exposed to heat, pressure, or water the response<br />

was: “Because, if a product is marketed as biodegradable/<br />

Oliver Ehlert of DIN CERTCO (Berlin, Germany), a<br />

recognized certifying institute, comments: “Using products<br />

such as certified compostable biowaste bags and coffee<br />

capsules in unused condition neither corresponds to reality<br />

nor to the test criteria (as described in e.g. DIN EN 13432).<br />

Only biowaste bags filled with organic household waste or<br />

coffee capsules filled with brewed coffee residues are in line<br />

with real consumer behaviour”.<br />

The samples and yard clippings were packed in orange-<br />

coloured potato sacks, a method that would also be used by<br />

BASF, for example, as a spokesperson of the DUH pointed<br />

out. These sacks, closed with cable ties, were buried in one<br />

of the huge compost heaps and marked with coloured flags<br />

in order to easily find them again at the end of the test period.<br />

The end of the field test was scheduled for the 2 nd of<br />

November, just three weeks later. bioplastics MAGAZINE was<br />

invited and participated in this second date too. To put this<br />

timeframe into perspective to the certification that this<br />

experiment was supposedly testing, “the usual certifications<br />

for industrial compostability in Germany require composting<br />

after 12 and 6 weeks respectively. This test provided for a<br />

rotting time of only 3 weeks. As a rule, it is hardly possible<br />

to achieve sufficient decomposition results in such a short<br />

time interval”, Ehlert explained. The test conditions were,<br />

therefore, in the best-case scenario half as long as the<br />

certification requires and in worst-case one fourth of the time.<br />

Predictions of DUH oracles and<br />

hard realities of compost<br />

As pointed out by Ehlert, the test had little hope to be<br />

successful – depending on how you define success that is.<br />

The DUH seemed to have jumped the gun regarding the<br />

predictable failure (or success?) as they proclaimed the test<br />

a failure on the 31 st of October (two days before digging out<br />

and examining the test samples) stating (in German): “Our<br />

bioplastics experiment has shown: Statements about the<br />

degradation of bioplastics are not to be trusted. Even in<br />

industrial composting plants, many plastic products marketed<br />

as biodegradable do not degrade without leaving residues and<br />

pollute the compost”. ([1] shows the version after the test).<br />

It has been a while since we were involved in the academic<br />

processes of scientific testing but, usually, you don’t make<br />

conclusions before you have even seen the results. Another<br />

aspec that makes this test rather dubious is the lack of one<br />

or more control groups. This is no attempt to compare apples<br />

with oranges of course, but what about comparing PLA with<br />

oranges or other normal biowaste products that are difficult<br />

to compost? However, there is no arguing with the past – we<br />

have to deal with the results that we actually have, so let’s<br />

look at these failed test objects.<br />

By Alex and Michael Thielen<br />

A closer look at the photographs we took on the 2 nd of<br />

November very clearly reveals a couple of things:<br />

1. The timeframe for such an experiment is<br />

indeed much too short, and<br />

2. compostable plastic products do begin to biodegrade.<br />

Thus, to really nobody’s surprise, after three weeks the<br />

bioplastics products did no turn into compost. But let’s not<br />

jump to any hasty conclusions just yet, we wouldn’t wan to<br />

appear biased when analysing the results of an experiment.<br />

As i turns out we do have a control group after all, kind of<br />

at least. While this seems not originally intended for this<br />

purpose, we should look at all available data – let’s look<br />

at regularly accepted biowaste used in this experiment,<br />

i.e. yard clippings.<br />

Looking at the before and after photos from the yard<br />

clippings, you can see that the leaves and twigs are, well,<br />

still leaves and twigs, albeit a bit more on the brown side.<br />

This suggests tha they are en route to decompose but are<br />

nowhere near what constitutes proper compost. If leaves and<br />

twigs don’t properly break down in three weeks, then what<br />

are we even talking about here?<br />

Biowaste-bag before … ... and after 3 weeks<br />

If you don’t break down – you fail.<br />

If you do break down – you also fail.<br />

Opinion<br />

When examining the degraded bioplastic samples, Thomas<br />

Fischer, Head of Circular Economy at the DUH showed small<br />

flakes of disintegrated PLA cups into the press cameras and<br />

called these a severe problem. These small particles, he<br />

called microplastics, cannot be sieved out of the compost<br />

and are seen as contaminants. As a result, the whole batch<br />

of compost needed to be incinerated and could not be sold<br />

as compost, according to Mr. Fischer. Had the composting<br />

phase been a bit longer, these flakes would probably have<br />

been completely degraded.<br />

bioplastics MAGAZINE took a sample of this compost-fraction<br />

and after another three weeks of (home) composting, the picture<br />

is indeed significantly di ferent. The left photo shows the PLA<br />

particles we could separate from approx 0.2 litres of compost.<br />

Missed opportunity or trials made in bad faith?<br />

The German Association for Compostable Products<br />

(Verbund kompostierbare Produkte e.V., Berlin, Germany) is<br />

severely disappointed in view of this experiment. In particular,<br />

the selection of the tested products as well as the composting<br />

conditions are considered misleading.<br />

“In general, we welcome any trial that examines how well<br />

our members’ products compost”, says Michael von Ketteler,<br />

Managing Director of the association. “However, in this trial we<br />

see fundamental flaws, the results of which were foreseeable<br />

before the trial began. An opportunity was missed here”.<br />

Yet, looking a the results and the (premature) reaction of<br />

the DUH leaves a bad taste in our mouths. The statement<br />

of the DUH calls (certified) claims of compostability “fraud”<br />

aimed to mislead consumers with the goal of making a<br />

quick buck on the back of the environmentally conscious.<br />

These brazen claims not only attack a whole industry trying<br />

to bring progress but also patronises consumers – and the<br />

environmentally conscious consumer tends to know what is<br />

and isn’t allowed in the bio bin.<br />

DUH shows flakes of disintegrated PLA cups.<br />

Trial violates waste legislation<br />

Peter Brunk, chairman of Verbund, warns: “Non-certified<br />

products, such as a shoe, have no place in the organic waste<br />

bin, please”. Except for certified compostable biowaste<br />

bags, no other products may be disposed of in the biowaste<br />

bin or in composting facilities, according to the current<br />

(German) biowaste ordinance. Thus, in the DUH composting<br />

experiment, there is a clear violation of the current organic<br />

waste law for almost all tested products. “I have major<br />

scientific and waste law concerns about this experiment.<br />

It gives the general public a completely false impression”,<br />

criticises Peter Brunk.<br />

Composting made in Germany – is the DUH<br />

barking up the wrong tree?<br />

“We advocate for sustainable lifestyles and economies”,<br />

the (German version of) the website of the DUH proudly<br />

proclaims while standing shoulder to shoulder with the<br />

German composting industry which, at large, has been<br />

against biodegradable plastics for as long as they are in the<br />

market. Let’s examine how the business of composting works<br />

in Germany and wha the purpose of composting is, to begin<br />

with. The German business model of composting works via a<br />

gate fee, a composter gets a certain fee per tonne of biowaste<br />

that goes through the plant. This explains why the cycle times<br />

of German composting facilities are so shor that even yard<br />

trimmings seem to have trouble properly decomposing in the<br />

given time frame as proven by the recent DUH experiment.<br />

The German system is a problem focussed system – there<br />

is biowaste that we don’t want in landfills that we need to<br />

Breakfast, Bruno de Wilde, Laboratory Manager of Organic<br />

Waste Systems (OWS – Ghent, Belgium) cited a study [2]<br />

comparing the two systems. One core focus of the study<br />

was how much kg of organic waste per person per year ends<br />

up in composting facilities – and therefore not in landfill. In<br />

Germany, it was 20-25 kg in 2010 and 25 kg in 2020 – hardly<br />

any progress. In Italy on the other hand, it was 10-15 kg in<br />

2010 and 60 kg in 2020, more than double the amount than in<br />

Germany. The Italians seem to have done a much better job<br />

than the Germans in increasing the amount of organic waste<br />

that ends up in composting – why is that?<br />

The difference seems to be philosophical in nature, it’s<br />

fundamentally in how bio-waste is seen – in Germany it is<br />

seen as a problem, in Italy as an opportunity (as it is also<br />

the case in e.g. Austria, Spain and other European countries<br />

around Germany). Italy has a problem with desertification<br />

and soil erosion, high-quality compost is a remedy for these<br />

issues and helps to promote “sustainable lifestyles and<br />

economies”. Compost has a more intrinsic value in Italy,<br />

while in Germany the focus is more on throughput. The Italian<br />

system is solution driven and open to change. Let’s take the<br />

example of one of our failed test subjects – coffee capsules.<br />

Used coffee grounds are great for compost quality and a<br />

huge quantity of coffee is in coffee capsules usually made<br />

from aluminium or plastics. If the plastic is compostable, it<br />

is a great way to deliver the coffee to the composters. This is<br />

also not a problem in Italy because, as opposed to Germany,<br />

compost quality is of higher importance than throughput –<br />

compost cycle times are longer to increase quality and create<br />

a mature compost (according to de Wilde, German compost<br />

tends to be immature compost). Longer cycle times also allow<br />

for compostable plastics to properly break down – they even<br />

bring an added value in form of the coffee (in the example<br />

of coffee capsules).<br />

Compost quality and rigid systems<br />

Why does this comparison between Italy and Germany<br />

matter? A harsh view of the German system could be, that<br />

it is rather rigid and only values total volumes of waste dealt<br />

with in the shortest amount of time – anything that doesn’t<br />

break down in that time, is a problem. The Italian system<br />

seems more solution-focused, and more open to change,<br />

22/06<br />

which in the last decade has led to more biowaste diverted<br />

from landfill – one of the main reasons we do composting. The<br />

argument here is no that German compost is by definition<br />

of inferior quality but rather tha the system seems to value<br />

throughput over quality – it is designed that way. And the DUH<br />

is not wrong to say that bioplastic materials, even certified<br />

ones, should not end up in a system that is not designed for<br />

them – and looking a the timeframes of certification and the<br />

reality of composting cycles in Germany that argument holds<br />

some water. And in the design phase of any application where<br />

biodegradability and compostability are being considered, we<br />

should always ask, “why should we do this – what is the added<br />

value?” – and if there is none, don’t make it biodegradable/<br />

compostable! To question and criticize the cases that don’t add<br />

provided by compostable items, this should be acknowledged,<br />

take for example biowaste collection bags or compostable<br />

fruit and vegetable bags – and use such products, also in<br />

Germany, rather than generally disapproving the concept<br />

of biodegradability, not differentiating thoroughly enough.<br />

And advocating for sustainable lifestyles and economies is<br />

noble and worthwhile and it is good tha the DUH has these<br />

goals, but maybe the problem lies not with biodegradable and<br />

compostable plastics, but with a gate fee system that rewards<br />

shorter cycle times.<br />

Wouldn’t it be more sustainable and lead to better<br />

compost when, e.g. coffee from coffee capsules ends up in<br />

our compost? Sure, one could argue tha there are perhaps<br />

recycling schemes that are suitable for those, but do they<br />

work properly (it’s not like recycling these applications<br />

is always easy, economical, or ecological)? We see these<br />

materials can work in a composting system, supported<br />

by rules and guided by certifications. The DUH could, for<br />

example, invest some of its resources in investigating the<br />

opportunities and the potential a system change might have<br />

for sustainable lifestyles and economies – and by extension<br />

the German consumer.<br />

Conclusions<br />

The DUH is a German organization and by all means should<br />

focus on what is best for Germany, German consumers,<br />

and the German environment. In Germany, only biowaste<br />

bags are allowed in the biowaste collection system and for<br />

good reason. And if handled properly, these will completely<br />

break down in industrial composting environments. Yet, it<br />

is always easy to defend the status quo, and to indulge in<br />

plastic bashing – however, to critically evaluate or even try<br />

to change a system is difficult. There is a strong argument<br />

against using compostability claims for marketing, especially<br />

if these claims are not based on third-party certification.<br />

Biodegradability and compostability, as attributes, only<br />

make sense if they actually add value to a product – and<br />

a biodegradable shoe sole brings added value (reducing<br />

microplastics created by wear and tear while using the shoe),<br />

but perhaps it’s something that should simply be done, but<br />

not be advertised with, to avoid customer confusion. To call all<br />

such claims “advertising lies” and “fraud”, as the DUH does<br />

in its press release is, however, arguable as well (we are not<br />

saying tha there is no greenwashing – bu these things are<br />

rarely all or nothing in nature).<br />

At the end of the day, we see the whole experiment as a<br />

biased and poorly performed action with only one goal<br />

– bashing bioplastics. We would wish that the DUH would<br />

be a bit more ambitious in its attempts, to operate with<br />

scientific rigour and arguments based on hard facts when<br />

proclaiming it a failure.<br />

German language version available at<br />

www.bioplasticsmagazine.de/202206<br />

Opinion<br />

value is right and important. Yet, in case added value can be<br />

promoting “sustainable lifestyles and economies”. And at<br />

the very least – wait until a test is actually finished before<br />

stage, so let’s look at another European composting system<br />

deal with, preferably quickly. Now, the DUH says that they<br />

are active not only on the national, but also on the European<br />

[1] h tps://www.duh.de/bioplastik-werbeluege/<br />

[2] Vink, E. et al; The Compostables Project, Presentation at bio!PAC 2022,<br />

online conference on bioplastics and packaging, 15-16 March, organized by<br />

h tps: /www.derverbund.com<br />

44 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18


40 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

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r1_01.2020<br />

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bioplastics MAGAZINE [01/21] Vol. 16 3<br />

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5<br />

Best Of<br />

12/05<br />

15/06<br />

2022<br />

The Evolution to<br />

Renewable Carbon<br />

Plastics<br />

16/06<br />

The term “renewable<br />

carbon” was already<br />

mentioned for the first time in<br />

issue 03/2008, and in 2012 we asked for<br />

the first time “Are plastics made from CO 2<br />

to<br />

be considered as bioplastics?” 3 years later<br />

(in 2015 and 2016) we published our first<br />

reports on CO 2<br />

-based plastics. After Alex’s<br />

first “dear readers” editorial in 21/01, we<br />

officially announced to broaden our scope to<br />

include more topics from the other areas<br />

that fall under Renewable Carbon in issue<br />

2021/02. A special edition in 2022<br />

comprised the first articles in<br />

the new categories.<br />

21/01<br />

dear<br />

readers<br />

The last year has been a difficult one with the coronavirus raging<br />

across the globe and governments scrambling to find solutions to stop<br />

its spread. Many of us are currently in one form of lockdown or another<br />

as the second, and in some countries even the third wave washes<br />

over us. However, 2021 is starting hopeful, vaccines are approved<br />

and being distributed, yet normalcy seems to be still out of reach<br />

as new mutations seem to be popping up left and right.<br />

During the crisis, we had to adapt and change our behaviour, to<br />

protect us and others we had to innovate to fight this new threat.<br />

Some of these changes will probably stay with us for a while as<br />

the vaccination process might take a bit and even then, it is not<br />

guaranteed that we will completely eliminate the corona threat.<br />

But it makes me proud that many such life-saving innovations<br />

came from the bioplastics community. In issue 03 of 2020, we<br />

even had three full pages that focused entirely on covid related<br />

application news.<br />

We also had to adapt, had to go digital or postpone events. And<br />

we plan to make our three events planned for 2021 hybrid events.<br />

While we still hope to see most of you in person at the 2 nd PHA<br />

platform World Congress (July 6-7), the bio!TOY (September 7-8),<br />

or the bio!PAC (November 3-4), we are aware that for some of<br />

you it might not be possible to attend physically for one reason<br />

or another. Therefore, these events will be both physically and<br />

digitally available.<br />

But amidst all these changes it is good to have some constants.<br />

For example, that the first issue every year features the topics of<br />

Automotive and Foam. Yet even here we cannot stop the winds of<br />

change – and in this case, we would not want to. We are happy to see<br />

the growing interest of the automotive industry into more sustainable<br />

solutions, which include more sustainable materials.<br />

Last, but not least we look at the whats, hows, and whys of enzymes<br />

in our Basics section.<br />

We hope that in these trying times bioplastics MAGAZINE can give you<br />

some respite. Hang in there, we are all in this together.<br />

WWW.MATERBI.COM<br />

as orange peel<br />

adv arancia_bioplasticmagazine_01_02.2020_210x297.indd 1 24/01/20 10:26<br />

bioplastics MAGAZINE Vol. 16 ISSN 1862-5258<br />

Cover Story<br />

Luca, the world’s first<br />

Zero-Waste car | 16<br />

Highlights<br />

Automotive | 14<br />

Foam | 26<br />

Basics<br />

Enzymes | 40<br />

... is read in 92 countries<br />

Follow us on twitter!<br />

. is read in 92 countries<br />

www.twitter.com/bioplasticsmag<br />

Jan / Feb<br />

01 / 2021<br />

Editorial<br />

From 100 to 1 – the start of a new era<br />

Bioplastics MAGAZINE has been an established source of<br />

information about and for the bioplastics industry for over 15<br />

years. The global trade journal was for a long time focused<br />

exclusively on bioplastics (i.e. biobased and/or biodegradable<br />

and compostable plastics). Now, with its 100 th edition, the<br />

magazine wi l rebrand to “Renewable Carbon Plastics”<br />

starting with the current issue.<br />

Plastic materials are indispensable for our current modern<br />

society. While some applications could be replaced with other<br />

materials, e.g. steel, wood, or glass, it is not possible in many<br />

areas – and often, even if possible, not advisable. Plastics are<br />

great materials due to their light weight, their mouldability<br />

into almost any shape imaginable, and their low cost.<br />

However, the last point of low cost has come at a price.<br />

Plastic pollution and the contribution to global warming are<br />

the result of decades of ca lous mismanagement on a global<br />

showing a huge end-of-life problem. The beginning of life of<br />

from fossil-based resources, be it oil, gas, or coal, and their<br />

negative environmental impact.<br />

scale. We a l know the pathetica ly low recycling rates by now,<br />

most plastic materials isn’t much be ter as they are made<br />

Plastics made from biogenic sources (crops or waste<br />

streams) can be a great alternative. There has been a<br />

plethora of inventions and developments tha the editorial<br />

team of bioplastics MAGAZINE never worried about having<br />

enough content. However, we also recognized tha these raw<br />

materials are no the only possible alternative.<br />

The main objective is to avoid the new excavation o fossil<br />

resources from the ground. So, in addition to using biogenic<br />

(CCU = Carbon Capture & Utilisation) is another viable way to<br />

resources, plastics made from direct carbon capture<br />

avoid new fossil resources being used. Here carbon dioxide<br />

(CO 2 from the atmosphere or exhaust processes or methane<br />

(C 2 H 4 ) e.g. from biogasification, can be used to make plastic<br />

raw materials. Another alternative is certainly recycling,<br />

which has seen a revival of sorts in recent years.<br />

That is why the editorial team of bioplastics MAGAZINE<br />

started abou two years ago to broaden their scope of topics<br />

into plastics made from CCU and from Advanced Recycling.<br />

23/<strong>04</strong><br />

The la ter comprises technologies such as chemical recycling,<br />

enzyme-based recycling, solvent-based recycling and the<br />

like. Together with the we l-established topic of bioplastics,<br />

it completed the concept of renewable carbon in plastics.<br />

So, it comes as no surprise that the team behind<br />

bioplastics MAGAZINE has decided to change the title of the<br />

publication, as with this expanding range of topics, the<br />

name "bioplastics MAGAZINE" didn’t ring true any longer.<br />

Carbon Plastics – RCP". The milestone of the 100 th edition<br />

This lead to the new name of the publication – "Renewable<br />

of bioplastics MAGAZINE seemed like a natural starting point<br />

for this transformation. From 100 to 1, this issue is both the<br />

100 th issue of bioplastics MAGAZINE as we l as the first issue of<br />

“Renewable Carbon Plastics”. Content-wise, not much wi l<br />

change, as we have already been reporting about a l renewable<br />

carbon sources for plastics for a couple of years now.<br />

“We a l know that bioplastics won’t be able to solve the<br />

problems we are facing by themselves”, says Alex Thielen,<br />

new Editor-in-Chief of RCP and son of founder Michael<br />

Thielen, “but cooperation and a combination of technologies<br />

wi l lead to the change we all hope to see – the name change<br />

is supposed to represen that philosophy”.<br />

www.renewable-carbon-plastics.com<br />

daily updated News at<br />

www.bioplasticsmagazine.com<br />

News<br />

08/03<br />

Sincerely yours<br />

Alex Thielen


www.twitter.com/bioplasticsmag<br />

Michael’s slice of life<br />

Cover-Story<br />

14/06<br />

C loning a<br />

hand-carved<br />

hand-puppet<br />

Autodesk 123D catch<br />

generates a CAD-file...<br />

From a series of about 40 photographs ...<br />

The undefined neck is<br />

cut off in Netfabb...<br />

And a new neck, consisting of<br />

cylinders and a conical bore is<br />

added in Autodesk 123D Design<br />

More than once Michael’s private<br />

life made its entrance into bioplastics MAGAZINE.<br />

Be it the support of Philipp and Alex already as<br />

teenagers or his passion for glove puppet theatre (a<br />

“family tradition”), where he cloned a figurine in 3D<br />

printing. As Minister in a Red Hussar’s uniform during a<br />

Schützenfest, he organized PLA beer cups with a takeback<br />

scheme and as a beekeeper, he clarified some<br />

of the nonsense published about the polyethylene<br />

eating wax moth.<br />

Now the head can be 3D-printed<br />

from FKuR/Helian woodFill PLA material<br />

with wood fibre filling.<br />

Miss Schniedermeyer on stage<br />

bioplastics MAGAZINE [06/14] Vol. 9 21<br />

08/<strong>04</strong><br />

13/03<br />

Editorial<br />

dear<br />

readers<br />

Michael and Jenny (Covergirl 05/2011)<br />

bioplastics MAGAZINE has already reported a couple of times about the PLA beverage cups<br />

that are collected and recycled at large festivals, sport events or rock concerts. “So why not<br />

do it myself?” I thought earlier this year. During a rather small local festival in my home<br />

town of Mönchengladbach in Germany I succeeded in convincing the organizers to sell<br />

beer in PLA cups (Ingeo cups supplied by Huhtamaki). And just like at the other festivals<br />

or concerts, the guests were offered a free drink for each ten returned cups.<br />

The collected cups will be sent to Purac to be recycled during one of the next uses of the<br />

Perpetual Plastic Project’s recycling machine (see p. 54).<br />

The festival is a typical German Schützenfest (see http://bit.ly/Y1SmVP for an nation), and this year I was one of the two Ministers to the King of Marksmen, , wearing<br />

explaa<br />

traditional red hussar’s uniform.<br />

Now… after combining job and leisure… back to business: And back to recycling of<br />

17/03<br />

PLA, which is one of the highlights in this issue, even though we could not obtain the<br />

latest news about the future of the chemical recycling system LOOPLA in time to<br />

include it. The project will be continued by Futerro after Galactic decided to orient<br />

its development towards more specific solutions for the food and pharmaceutical<br />

sectors, and we still offer our readers a lot of other articles and news around the<br />

recycling of PLA. We will certainly keep you updated on the future of LOOPLA…<br />

The other editorial focus is on injection moulding of components for use in<br />

durable applications. Because durable applications have become an increased<br />

focus of attention in the bioplastics world, we also decided to dedicate the third<br />

day of our Bioplastics Business Breakfast, during the upcoming K’2013 trade<br />

fair, to durable applications.<br />

Finally this issue is once again rounded off by another of our basics articles,<br />

this time on succinic acid, and lots of industry and applications news. As usual, our<br />

events calendar provides an overview about forthcoming conferences and trade shows. I’m<br />

looking forward to seeing one or more of you at one of these events.<br />

Until then, we hope you enjoy reading bioplastics MAGAZINE<br />

Sincerely yours<br />

Michael Thielen<br />

Follow us on twitter!<br />

Be our friend on Facebook!<br />

www.facebook.com/bioplasticsmagazine<br />

bioplastics MAGAZINE [03/13] Vol. 8<br />

bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

3<br />

41


42 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Sustainability<br />

Sustainability with strategy<br />

What is the best way for companies to develop and implement<br />

a sustainability strategy?<br />

The importance of sustainability in business is growing<br />

due to climate change, species extinction, increased<br />

awareness of human rights and equality, and rising<br />

energy prices. A well-developed sustainability strategy<br />

offers companies, especially SMEs, competitive advantages,<br />

cost savings, risk management, and employee engagement.<br />

The efficient structuring process of a sustainability strategy,<br />

including inventory, analysis, goal setting, action planning,<br />

resource allocation, and stakeholder engagement, is<br />

critical to success.<br />

However, developing, launching, and implementing<br />

a sustainability strategy is also a complex challenge. It<br />

requires change management, consideration of external<br />

conditions, measurability and reporting, and addressing<br />

stakeholder expectations.<br />

A sustainability strategy describes a company’s plan<br />

for defining relevant sustainability issues and how to deal<br />

with them. Ideally, it is part of the corporate strategy and is<br />

clearly communicated internally and externally as to how<br />

the company contributes to sustainable development. The<br />

introduction of a sustainability strategy is not a one-off<br />

project, but a continuous process.<br />

A well-developed sustainability strategy enables<br />

companies not only to meet sustainability requirements but<br />

also to achieve market advantages. An intensive analysis<br />

of one’s own value chain also enables a regular exchange<br />

with important stakeholders. This brings the advantage of<br />

gaining early insights into trends and developments that are<br />

emerging in one’s own industry.<br />

There are various sustainability strategies to drive<br />

sustainable development. These include sufficiency (reducing<br />

production and consumption), efficiency (increasing output<br />

with the same input), and consistency (nature-friendly<br />

material cycles, recycling, waste avoidance). To achieve<br />

sustainability goals, it is important to use all three strategies<br />

in a smart interplay.<br />

Legal requirements and compliance:<br />

Recently, in Europe, several laws have been passed<br />

or drafted that have one thing in common: They require<br />

companies to address sustainability.<br />

CSRD / ESRS:<br />

These include the CSRD (Corporate Sustainability<br />

Reporting Directive) with the ESRS (European Sustainability<br />

Reporting Standard) as a framework, which significantly<br />

expands sustainability reporting obligations.<br />

LfKSG:<br />

Although the new German Supply Chain Act only applies to<br />

companies above a certain size, drafts for a European Supply<br />

Chain Act indicate that smaller companies will soon be held<br />

accountable as well. Already today, corporations are passing<br />

on the requirements placed on them to suppliers.<br />

ESG:<br />

In addition, the EU taxonomy regulation with its focus<br />

on ESG (Environmental Social Governance) imposes<br />

requirements in particular on capital market-oriented<br />

companies with the aim of redirecting financial flows to more<br />

sustainable activities.<br />

Growing importance of compliance: In parallel with legal<br />

developments and social discourse, risk awareness in<br />

companies is increasing.


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

43<br />

The following process can help companies<br />

develop and implement a sustainability strategy:<br />

1. Status quo identification and priority setting:<br />

Sustainability is a broad field, and it is important to clearly<br />

define and narrow down the areas for action. This is best<br />

achieved with a comprehensive status quo determination of<br />

the company regarding all aspects of sustainability. By using<br />

the D4S software program, which is based on 14 of the most<br />

important sustainability standards, this can be done in a few<br />

days. Also, survey key stakeholders through a materiality<br />

analysis and take the results into account. In addition,<br />

perform a CO 2<br />

emissions calculation of the company. Based<br />

on the results of this analysis, the prerequisite for creating a<br />

sound and validatable sustainability strategy with defined and<br />

prioritized fields of action is given.<br />

2. Create understanding and commitment:<br />

Create a uniform understanding of sustainability in your<br />

company and emphasize the three pillars of economy, ecology,<br />

and social issues. Clarify for each individual company what<br />

these terms mean in detail and which emphases should be<br />

set. Another fundamental prerequisite for the successful<br />

integration of sustainable measures and processes is<br />

the commitment of the company. This starts with the<br />

management. Concrete measures can include adapted job<br />

descriptions, annual targets, team events, and much more.<br />

3. Develop a sustainability vision and mission statement:<br />

Be clear about what you want to achieve. What are your goals<br />

for the transformation process? A sustainability vision takes<br />

into account all global and local sustainability issues that<br />

impact the company, as well as the principles by which the<br />

company aligns itself. Define your goals and develop a target<br />

picture with concrete cornerstones. Orientate yourself on this<br />

target picture on the way to more sustainability.<br />

4. Anchor the sustainability strategy in the company:<br />

It is of crucial importance of a successful sustainable<br />

corporate transformation that, starting with the executive<br />

board, through the entire management level to the individual<br />

employee, all skills and mechanisms are taken into account<br />

and appropriate competencies are built up. It is essential to<br />

establish a long-term sustainable corporate culture with<br />

team dynamics and appropriate processes and “team norms”.<br />

This shapes the self-image and actions of the employees and<br />

has an extraordinarily large influence on motivation and thus<br />

successful implementation.<br />

5. Implementation through defined measures:<br />

Define responsibilities and appoint a person to lead the<br />

transformation process. Involve partners along the entire<br />

value chain to make the implementation successful.<br />

6. Measurability and continuous improvement process:<br />

Define appropriate indicators and measure sustainability<br />

performance. Use monitoring and reporting tools and<br />

methods to inform progress and track sustainability goals.<br />

Regularly review your measures and targets as laws and<br />

customer requirements may change.<br />

Overall, developing and implementing a sustainability<br />

strategy is an ongoing process that requires continuous<br />

adjustments and improvements. Companies can benefit<br />

from a well-developed sustainability strategy while helping<br />

to address global challenges.<br />

www.begamo.com<br />

By:<br />

Christina Granacher<br />

Managing Director<br />

BeGaMo<br />

Hohenfels, Germany<br />

Save the date (German language event):<br />

Nachhaltigkeit und Kunststoffe<br />

– Die Zukunftsthemen<br />

Schloß Hohenfels / Germany<br />

20. + 21. September <strong>2023</strong><br />

www.begamo.com


44 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Report<br />

Awareness and preferences<br />

for bioplastics in Japan<br />

New Study reveals: Despite complex consumer<br />

preferences for bioplastics in Japan, adoption<br />

of these materials could be enhanced through<br />

educational interventions.<br />

To facilitate the transition to a bioeconomy, understanding<br />

consumer behaviour and preferences regarding bioplastics is<br />

crucial. Researchers conducted a comprehensive study on the<br />

factors influencing consumer choices in Japan. Their findings<br />

show that Japanese consumers have limited comprehension<br />

of bioplastics and do not exhibit unconditional preference<br />

towards them. These findings could guide the development<br />

of acceptable bioplastics and targeted strategies aimed<br />

at improving consumer awareness, ultimately driving the<br />

adoption of biobased and biodegradable plastics.<br />

Non-biodegradable plastics are major contributors<br />

to land and marine pollution, destroying habitats and<br />

causing harm to both flora and fauna. Hence, the switch to<br />

bioplastics is imperative to ensure sustainability. The success<br />

of environmental initiatives aimed at increasing bioplastic<br />

adoption critically hinges on understanding consumer<br />

behaviour. However, consumer preferences and perceptions<br />

around bioplastics, particularly in Japan and other Asian<br />

countries, are not well understood.<br />

A recent study published online on July 10, <strong>2023</strong>, in the<br />

Journal of Cleaner Production attempted to find answers to<br />

questions surrounding Japanese consumers’ preferences for<br />

bioplastics. “So far, attempts to improve bioplastic adoption<br />

in Japan have been hindered by a lack of clarity on the factors<br />

influencing consumer preferences. We attempted to shed<br />

light on these factors in our comprehensive large-scale<br />

study”, explains Takuro Uehara Professor at the College of<br />

Policy Science, Ritsumeikan University, who led the study.<br />

The goal of the study was three-fold: Understanding how<br />

familiar consumers in Japan are with bioplastics, revealing<br />

their preferences for bioplastics based on different factors,<br />

and examining how educational interventions affect their<br />

choices. To achieve this, the researchers surveyed over<br />

12,000 respondents using questions focused on three<br />

products – 500 ml PET water bottles, three-colour ballpoint<br />

pens, and 500 ml shampoo bottles. The respondents were<br />

divided into two groups: the treatment group, who were<br />

educated on the basic distinctions between biobased and<br />

biodegradable plastics, and the control group, who did not<br />

receive educational interventions. Then, the researchers<br />

performed discrete choice experiments and text mining<br />

based on responses from these 12,000 participants.<br />

Their findings yielded interesting insights, particularly<br />

highlighting a common trend among Japanese consumers<br />

and their European counterparts, which is a limited<br />

comprehension of the distinctions between biobased,<br />

biodegradable, and bioplastics. Surprisingly, most<br />

respondents were unaware of the fact that not all bioplastics<br />

are biodegradable and biobased. This demonstrated the<br />

need to improve consumer awareness regarding the<br />

characteristics and environmental impact of bioplastics.<br />

Another important finding was the complexity of consumer<br />

preferences for bioplastics in Japan and the influence<br />

of general perceptions and personal values on these<br />

preferences. Notably, the preference for bioplastics among<br />

these consumers was not unconditional. Most consumers<br />

were not in favour of using biomass in any of the three products.<br />

Among the different types of feedstocks, they preferred<br />

sugarcane to wood chips, and favoured waste cooking oil<br />

the least. This was likely owing to their greater emphasis on<br />

quality than on the trade-offs of biomass feedstocks.<br />

Limited comprehension<br />

of biobased,<br />

biodegradable, and<br />

bioplastics<br />

Strong preference<br />

for biodegradability<br />

and domestically<br />

made products<br />

Lower<br />

environmental<br />

concerns<br />

Characteristics<br />

of Japanese<br />

consumers<br />

Choices affected<br />

by perceptions<br />

and values<br />

Lack of unconditional<br />

preference for<br />

bioplastics<br />

Emphasis on practical use<br />

characteristics and quality<br />

over environmental<br />

impact


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

45<br />

Nevertheless, there were several key factors the<br />

respondents considered valuable in their preference<br />

for bioplastics. These included the reduction in carbon<br />

dioxide emissions, which was the most valued attribute<br />

across all three products in both the control and treatment<br />

groups. Another key factor was biodegradability, which<br />

was associated with positive responses from participants.<br />

Significantly, the respondents expressed a preference for<br />

domestic products, although the reasons were generally<br />

related to safety, quality, and reliability rather than<br />

environmental considerations.<br />

COMPEO<br />

Leading compounding technology<br />

for heat- and shear-sensitive plastics<br />

Finally, the findings showed that educational<br />

interventions can influence consumer decisions, increasing<br />

their willingness to pay for more environmentally<br />

friendly products, including those with better feedstock<br />

incorporation and those enabling reductions in CO 2<br />

emissions. For example, after learning that bioplastics can<br />

be fossil-based, respondents gave greater value to products<br />

with reduced CO 2<br />

emissions. Interestingly, this preference<br />

was only significant for water bottles, suggesting that<br />

consumers were more sensitive to water bottles – which<br />

tend to be less durable – than to the other two products.<br />

Overall, the findings provide a picture of the kind of<br />

products Japanese consumers prefer and the attributes<br />

they focus on while making choices surrounding<br />

bioplastics. Takuro Uehara comments, “Our results will<br />

help Japanese industries and governments understand the<br />

type of bioplastics that would be preferred and accepted<br />

by consumers, giving them an impetus to develop more<br />

such products and improve bioplastic use”. He adds,<br />

“Information dissemination can influence consumer<br />

preference for bioplastic products, which highlights the<br />

importance of awareness campaigns”.<br />

The findings from Takuro Uehara and his group could<br />

serve as a foundational roadmap for increasing bioplastic<br />

use in Japan and mark a significant step in Japan’s<br />

transformation into a bioeconomy. MT<br />

http://en.ritsumei.ac.jp<br />

Info:<br />

The study was funded by the Environment Research and<br />

Technology Development Fund of the Environmental<br />

Restoration and Conservation Agency of Japan<br />

[JPMEERF21S11920].<br />

The original paper: Consumer preferences and understanding<br />

of biobased and biodegradable plastics (Journal of Cleaner<br />

Production Volume 417, 10 September <strong>2023</strong>) can be accessed<br />

via DOI:<br />

https://doi.org/10.1016/j.jclepro.<strong>2023</strong>.137979<br />

Uniquely efficient. Incredibly versatile. Amazingly flexible.<br />

With its new COMPEO Kneader series, BUSS continues<br />

to offer continuous compounding solutions that set the<br />

standard for heat- and shear-sensitive applications, in all<br />

industries, including for biopolymers.<br />

• Moderate, uniform shear rates<br />

• Extremely low temperature profile<br />

• Efficient injection of liquid components<br />

• Precise temperature control<br />

• High filler loadings<br />

www.busscorp.com


46 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

From Science & Research<br />

Biodegradable water-soluble<br />

support structures for<br />

additive manufacturing<br />

In the AquaLoes project, researchers from the Institut<br />

für Kunststofftechnik (IKT) at the University of Stuttgart<br />

(Germany) have developed biodegradable support structures<br />

for 3D printing. They are made mainly of polyhydroxybutyrateco-valerate<br />

(PHBV) and table salt and detach easily from the<br />

components in a water bath. The dissolved components<br />

can either be extracted from the water bath and recycled<br />

or disposed of in wastewater without creating microplastics.<br />

PHBV, which comes entirely from biological sources, is<br />

biodegradable in fresh water and seawater.<br />

In order to further develop the material concept to market<br />

maturity, the IKT is currently looking for industrial partners.<br />

Biodegradable plastics offer the great advantage of<br />

an alternative disposal option compared to conventional<br />

plastics. Critical voices believe that the use of biodegradable<br />

plastics encourages littering. However, there are specific<br />

applications where biodegradability offers reasonable<br />

advantages. The best-known examples are products such<br />

as mulch films and plant clips from the agricultural sector,<br />

which are usually difficult to collect, clean, and recycle if<br />

made from conventional plastics.<br />

Another application field of bioplastics offers additive<br />

manufacturing. Due to the almost limitless possibility of<br />

producing various products such as toys, decorations, tools,<br />

or household helpers, 3D printers are meeting with a great<br />

deal of enthusiasm, especially in home applications.<br />

The widely used fused filament fabrication (FFF) process,<br />

describes the continuous, layer-by-layer deposition of a fused<br />

strand to form three-dimensional geometries and is referred<br />

to below as 3D printing. In this process, support structures<br />

must be printed in many cases to prevent the component<br />

from sagging in the event of overhangs or undercuts. These<br />

structures must be removed from the component after<br />

the printing process is completed. A common process<br />

is the mechanical removal of these structures after the<br />

component has solidified, which often leads to damage to<br />

the component surface.<br />

For this reason, the use of soluble materials for support<br />

structures has become established in recent years. In this<br />

process, the support structure is printed from a soluble<br />

material using multi-material printing with the aid of a<br />

second print head. After printing, the component and its<br />

support structure are immersed in a suitable solvent, which<br />

dissolves the support structure. This results in high-quality<br />

surfaces even after the support structure has been removed.<br />

A frequently encountered material for such soluble<br />

support materials is, for example, polyvinyl alcohol (PVA),<br />

which, however, does not easily biodegrade. Without further<br />

purification steps, the support structures remain in the<br />

wastewater of private and also industrial users in the form<br />

of individual dissolved polymer chains and thus inevitably end<br />

up in the environment. In this application, the use of a fully<br />

biodegradable material, even in wastewater, would reduce<br />

the environmental impact of the materials used.<br />

Biodegradation depends not only on the type of material<br />

used but also on the prevailing environmental conditions<br />

such as temperature and microbial activity. Therefore, only<br />

polymers that are biodegradable in a freshwater environment<br />

can be considered for the application presented here. At the<br />

same time, not only biodegradability determines the choice of<br />

the appropriate polymer, but the printing process also requires<br />

a certain strength of the substrate to support the structure.<br />

These requirements speak in favour of plastics such as PHBV<br />

as the ideal choice for biodegradable support structures.<br />

The polymer PHBV is obtained biotechnologically. Certain<br />

bacterial strains produce PHBV as a storage substance,<br />

mostly from plant nutrients such as sugar, starch, or residual<br />

and waste materials. This metabolic product can be extracted<br />

from the bacteria and processed into plastics.<br />

The IKT came up with the idea of developing a new material<br />

for support structures based on PHBV. It has the advantage<br />

of being completely biologically metabolized to water and<br />

CO 2<br />

even in seawater, which is a harsh environment for<br />

many bacteria. Since PHBV itself is biodegradable in water<br />

but not water-soluble, the researchers wanted to achieve a<br />

quick fragmentation of the supporting material by mixing<br />

it with table salt, which dissolves in water rather fast. The<br />

PHBV fragments could then either be filtered out or, if they<br />

remain in the wastewater, biodegrade by bacteria within a<br />

manageable period of time.<br />

In this project, more than 30 different formulations<br />

were developed for the printing and dissolution tests.<br />

For this purpose, a PHBV from TianAn Biologic Material<br />

(Ningbo, China) was used as the base polymer. In addition,<br />

due to its brittleness, a short-chain polyethylene glycol<br />

from Sigma-Aldrich (Taufkirchen, Germany) was used<br />

as a plasticizer, which does not adversely affect the key<br />

property of biodegradability. To achieve dissolution of<br />

the supporting structure, a very fine table salt from the<br />

European Salt Company (Hannover, Germany) with a particle<br />

size < 0.15 mm was used.


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

47<br />

By:<br />

Christian Bonten, Head of the IKT<br />

Frederik Gutbrod, Research Assistant<br />

Lars Schmohl, Research Assistant<br />

Institut für Kunststofftechnik<br />

University of Stuttgart, Germany<br />

Compounding of the filled materials was carried out on<br />

a ZSK 26 twin-screw extruder from Coperion (Stuttgart,<br />

Germany) while the actual filaments (diameter 1.75 mm)<br />

for the FFF process were produced by using a laboratory<br />

extrusion line from Collin (Maitenbeth, Germany).<br />

Example of a plastic filament made of 40 % PHBV, 20 % PEG<br />

and 40 % table salt.<br />

Photo: IKT, University of Stuttgart<br />

The printability tests were carried out on a ToolChanger<br />

from E3D (Chalgrove, UK). A particular advantage of this<br />

machine is that up to four differently equipped printing<br />

heads can be used without conversion. This means that this<br />

printer can also be used for multi-material printing, as is<br />

necessary for the use of a support structure material that<br />

differs from the material of the part. The suitability of the<br />

developed compounds was evaluated by printing a bridge<br />

component. The component material as well as the watersoluble<br />

support structure were extruded onto a raft during<br />

the tests to prevent warping of the support.<br />

To prove the water solubility, these components were<br />

placed in deionized water. In addition, a LAQUAtwin Salt-<br />

11 meter from HORIBA Advanced Techno (Kyoto, Japan)<br />

was used to measure the salt content of the water after<br />

storage of the components.<br />

Through the tests, a formulation of 40 % PHBV, 10 %<br />

PEG, and 50 % high fineness table salt was identified to<br />

show the best results.<br />

Especially in combination with the widely used polymer PLA<br />

in 3D printing, the compound achieved high adhesion and<br />

enabled the printing of defect-free components. However, the<br />

high adhesion came somewhat at the expense of completely<br />

residue-free removability.<br />

A support plastic made of 40 % PHBV, 10 % PEG and 50 %<br />

ultra-fine table salt resulted in the best properties for<br />

3D printing. The compound is completely biodegradable<br />

even in seawater.<br />

Photo: IKT, University of Stuttgart<br />

The release process required 24 h at room temperature<br />

in a deionized water bath, with minor use of tooling. In<br />

comparison, conventional support polymers such as<br />

butenediol-vinyl-alcohol-copolymer (BVOH) require only<br />

about 4 to 6 h to dissolve.<br />

To further reduce the release time of the developed<br />

compound, the option of rinsing the component in a<br />

standard household dishwasher at elevated temperatures<br />

was successfully tested. Since the new polymer is aimed at<br />

the hobby sector, this method is readily implementable in<br />

practice, but would also be associated with a complete fate<br />

of the supporting polymers in the wastewater.<br />

The biodegradable support polymer is not yet ready for<br />

the market. In particular, there is still a need to increase<br />

the elongation at break and to investigate the ability for<br />

combinations with other 3D printing materials. The IKT team<br />

is currently looking for interested industrial partners to jointly<br />

develop the approach further. The University of Stuttgart has<br />

already filed a patent for 3D printing support material made of<br />

PHBV, salt and other polymers, plasticizers, and auxiliaries.<br />

www.ikt.uni-stuttgart.de


48 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Blow Moulding<br />

Biobased, recyclable bottles<br />

made from bioplastics<br />

The aim of the joint project Bio2Bottle is to develop<br />

a novel, durable, and biodegradable material for<br />

the production of bottles that are suitable for the<br />

storage of cleaning agents as well as<br />

for organic farming.<br />

The primary goal of the project,<br />

which was funded by the German<br />

Federal Ministry of Food and<br />

Agriculture (BMEL), is to produce<br />

bottles that can be used to store<br />

cleaning products. The challenge<br />

is to meet high standards, such as<br />

a water vapour barrier, stability,<br />

and melt viscosity necessary<br />

for this application, while at the<br />

same time using biodegradable<br />

and recyclable materials. In the<br />

long term, however, the project<br />

partners are also aiming to open<br />

up new areas of application for<br />

the biobased plastic bottles<br />

used, for example for packaging<br />

fertilisers or food.<br />

Initiated by IBB Netzwerk (München,<br />

Germany), the idea for the ambitious<br />

project was conceived during the<br />

regular project meetings of the<br />

established BioPlastik network.<br />

Since the bioplastic bottles available on the market so<br />

far have had various disadvantages, the three industrial<br />

companies cleaneroo (Bremen, Germany), UnaveraChemLab<br />

(Mittenwald, Germany),and FKuR (Willich, Germany) have<br />

joined forces under the project coordination of Inna Bretz<br />

from the Fraunhofer Institute for Environmental, Safety<br />

and Energy Technology UMSICHT (Oberhausen, Germany)<br />

to tackle previous shortcomings together. In addition to<br />

material selection, the focus is of course on the recycling<br />

process – only a combination of both will make the product<br />

competitive in the long term.<br />

Procedure and results<br />

The project will cover the entire value chain from additive<br />

synthesis to material development, use of the bottles, and<br />

recycling. For the concrete end application, the bottles<br />

must fulfill further special requirements with regard to<br />

their sterilisation (innovative cleaning agents) at the<br />

project partner’s request. In addition, a complete<br />

recycling process for chemical or<br />

biotechnological utilisation of the<br />

materials is to be developed.<br />

As of today, a requirements<br />

profile for the plastics to be<br />

developed has been successfully<br />

established. Suitable blend<br />

components and promising<br />

plastic blends have already been<br />

produced on a pilot scale, and the<br />

characterisation of PHA-based<br />

components and the production<br />

of the first hollow bodies with the<br />

associated stability tests have been<br />

carried out. In addition, promising<br />

results have already been achieved<br />

with regard to biotechnological<br />

and chemical recycling.<br />

Economic outlook<br />

Now it is time to make the results<br />

available to the general public and to draw<br />

This is what a durable<br />

their attention to the expected product. For this<br />

biodegradable bottle could look like<br />

in the future. © cleaneroo GmbH purpose, a logo was developed that combines<br />

the project intention of bottle production with<br />

the work of all partners and thus creates a common identity<br />

and recognition value.<br />

In the further course, the project is to be presented<br />

primarily at selected, industry-specific events in order to gain<br />

presence in the relevant target groups.<br />

The high melt viscosity and the additional possibility of<br />

biotechnological utilisation increase the project’s chances<br />

of success both scientifically and economically. In addition,<br />

material recycling is currently being tested and is expected<br />

to be established by mid-<strong>2023</strong>. Finally, the ongoing testing of<br />

biodegradability will also contribute to ensuring that nothing<br />

stands in the way of achieving the set project goals. MT<br />

tinyurl.com/bio2bottle


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

49<br />

THE FUTURE OF<br />

PLASTIC IS<br />

BIODEGRADABLE.<br />

Beyond Plastic is creating a more sustainable and eco-friendly future with natural<br />

alternatives to conventional plastics. We work across various industries<br />

— from beverage to cosmetics and beyond —<br />

to develop PHA products that naturally break down in soil and marine environments,<br />

leaving zero persistent microplastics behind.<br />

WANT TO BE PART OF A<br />

CLEANER FUTURE?<br />

Let’s connect: sales@beyondplastic.com


50 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Application News<br />

Sustainable lidding<br />

film solutions<br />

UK-based flexible packaging specialist Parkside<br />

(Normanton, West Yorkshire) has launched a<br />

revolutionary range of sustainable lidding films as a<br />

next-generation solution for brands seeking to solve<br />

their packaging sustainability challenges, as part of its<br />

Sustainable 7 product strategy.<br />

Comprised of renewable and certified compostable<br />

films, paper-based solutions, and recyclable monomers,<br />

Parkside’s range of lidding films is now augmented by<br />

its unique ParkScribe ® laser scoring technology. This<br />

enables the creation of easy peel-and-reseal PET lids<br />

that are integral to the pack, meaning the film stays<br />

attached through the recycling process.<br />

“This is just one demonstration of the innovation<br />

present in our lidding film range. Our latest range of<br />

recyclable plastic, 30 %-plus recycled content, paperbased,<br />

and compostable films enables customers to be<br />

flexible when developing packaging that perfectly suits<br />

the needs of their application”.<br />

Parkside’s fully-accredited home and industrially<br />

compostable duplex laminate films are regarded<br />

as industry-leading in terms of sustainability and<br />

performance throughout the supply chain for many food<br />

applications – and when used with pulp trays, it provides a<br />

fully compostable solution. However, the expanded range<br />

also includes options that can provide a greater level of<br />

oxygen or moisture barrier if needed for chilled meats,<br />

soft fruits, dairy products, and more, helping to reduce<br />

the impact of food waste.<br />

Parkside’s range of high-quality sustainable lidding<br />

films saw it pick up a prestigious FIAUK award for<br />

Sustainably Produced Packaging in 2022 – one of two<br />

awards it won on the night – for its collaboration with<br />

Riverford Organics. The winning pack – a tray for soft<br />

fruits – consisted of a pulp tray with a compostable lidding<br />

film, setting Parkside’s range of lidding films up for an<br />

even more successful <strong>2023</strong>. MT<br />

www.parksideflex.com<br />

Re:soil – plant-based<br />

biodegradable vegan<br />

nail tips<br />

Ryohei Mori at Green Science Alliance (Japan, Kawanishi)<br />

developed plant-based biodegradable vegan nail tips<br />

marketed under the “Re:soil” trademark.<br />

The brand name Re:soil originates from the concept of<br />

developing cosmetic products which return back to soil by<br />

biodegradation. This time, nail tips were made from plants<br />

so that they can be called vegan nail tips. There are a few<br />

vegan nail polish products in the market already, but one<br />

would not see vegan nail tips. This type of nail tips can<br />

contribute to reducing CO 2<br />

emissions. Furthermore, since<br />

these products are biodegradable, they can contribute to<br />

reducing plastic pollution too.<br />

Green Science Alliance is aiming to replace all the<br />

petroleum, fossil fuel based chemical products with natural<br />

plant biomass based chemical products. The mother<br />

company is Fuji Pigment, and they have been developing<br />

petroleum-based colour chemical products for over 85<br />

years. Ryohei Mori always had concerns about environmental<br />

damage. He has established an internal startup company<br />

named Green Science Alliance which focuses on developing<br />

natural biomass based chemical products such as biomass<br />

biodegradable plastics, biomass biodegradable resin,<br />

biomass coating, biomass glue, biomass paint, biomass<br />

colour etc... He is trying to replace all the petroleum-based<br />

chemicals into natural biomass-based chemicals in the<br />

world. In addition, recently, he already had developed waterbased<br />

biomass biodegradable nail polish and 100 % vegan<br />

nail remover. And this time, Ryohei Mori has developed vegan<br />

nail tips. Vegan (plant) component is approximately 72 %.<br />

The company is trying to increase the vegan component<br />

in the near future. AT<br />

https://en.nano-sakura-shop.com/


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

51<br />

Biobased baby diapers<br />

Andritz (Graz, Austria) technology and expertise enable Naturopera (Boulogne-<br />

Billancourt, France) to produce biobased diapers.<br />

International technology group Andritz has successfully delivered, installed, and<br />

commissioned a converting line for manufacturing baby diapers at Naturopera’s new<br />

plant in Bully Les Mines, France.<br />

The eXcelle converting line from Andritz Diatec features special technology to produce<br />

both traditional and biobased baby diapers, supporting Naturopera in its efforts to<br />

become a leading producer of a new generation of sustainable diapers.<br />

While most diapers available on the market consist of 70 % fossil-based plastic, Naturopera is preparing to produce diapers<br />

made of 90 % biobased raw materials. This ground-breaking diaper concept was developed in a close collaboration between<br />

Naturopera and Andritz. It replaces the traditional spunbond and meltblown nonwoven layers with spunlace nonwovens mostly<br />

made of natural fibres. A prototype of the 90 % biobased diaper was recently produced at Bully Les Mines.<br />

Claire Stévignon, Babycare Marketing manager at Naturopera says: “Thanks to the support of Andritz Perfojet for the spunlace<br />

fabrics and Andritz Diatec for converting, we are moving in the direction of producing biobased diapers. We will soon start offering<br />

green premium diapers using the jointly developed concept. This initiative will make an important contribution towards more<br />

sustainability in diaper production”.<br />

The Andritz converting machine operating at Naturopera is highly flexible, taking just a few settings to switch to the production<br />

of biobased diapers. It is designed for a multiple-size process, features an operator-friendly interface, and guarantees a<br />

production speed of 800 ppm.<br />

Naturopera is a French company producing baby care, femcare and household products with a strong focus on local production<br />

and sustainability. AT<br />

www.andritz.com<br />

PLA-based sanitary napkins launched in India<br />

Niine Sanitary Napkins (Uttar Pradesh, India), a leading<br />

provider of premium and affordable hygiene solutions<br />

in India, introduces the country’s first PLA-based<br />

biodegradable sanitary pads.<br />

These pads are CIPET-certified, with more than 90 % of<br />

the pad decomposing within 175 days and the rest within a<br />

year. The entire packaging, including the outer cover and<br />

disposable bags, is biodegradable. They offer exceptional<br />

performance in absorption, comfort, and leakage protection,<br />

comparable to regular sanitary pads. Moreover, these<br />

pads are 100 % chemical-free and vegan, providing a safe<br />

and sustainable alternative. PLA, derived from renewable<br />

resources like corn starch or sugarcane, is a biodegradable<br />

and compostable polymer, exemplifying Niine’s commitment<br />

to reducing reliance on non-renewable resources. With the<br />

prestigious CIPET (Central Institute of Plastics Engineering<br />

& Technology) certification, Niine sets a new industry<br />

standard, emphasising its dedication to environmental<br />

responsibility and innovation.<br />

India faces a staggering challenge with the disposal of<br />

approximately 1.021 billion soiled disposable sanitary napkins<br />

every month. These pads are heavily composed of plastic and<br />

take an alarming 500 – 800 years to decompose fully. Improper<br />

disposal methods, including burning, flushing down toilets,<br />

or leaving them in exposed landfills, not only pose a severe<br />

threat to the environment but also endanger the health of<br />

sanitation workers. In response to this critical issue, Niine<br />

has taken a significant step by introducing one of the most<br />

environmentally friendly sanitary napkins. These napkins are<br />

crafted using a combination of eco-friendly materials such as<br />

wood pulp, biobased resins and oils, and PLA-based materials.<br />

They adhere to the highest standards of biodegradability,<br />

certified by renowned institutions like CIPET and ISO.<br />

Notably, Niine’s pads exhibit enhanced compostability,<br />

decomposing effectively even in underground environments<br />

without requiring specific conditions like exposure to sunlight<br />

or air. By offering a sustainable solution, Niine aims to<br />

mitigate the adverse impact of conventional sanitary napkin<br />

waste, ensuring a healthier environment for all.<br />

Niine is a revolutionary brand in India, offering the country’s<br />

first biodegradable sanitary napkins with a PLA-based top<br />

sheet. These napkins are crafted from pure, safe, and skinfriendly<br />

materials, providing a soft and cotton-like feel.<br />

With superior masking and faster absorption, Niine ensures<br />

dryness and leakage protection. They are free from harsh<br />

chemicals and artificial fragrances, making them ideal<br />

for sensitive skin. MT


52 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Application News<br />

Biobased TPE for biopharmaceutical tubing<br />

In mid-July, Avient Corporation (Cleveland OH, USA) announced the availability of its newest bio-derived healthcare solution,<br />

Versaflex HC BIO thermoplastic elastomer (TPE).<br />

Developed as a more sustainable alternative for biopharmaceutical tubing, the initial Versaflex HC BIO BT218 grade is formulated<br />

with nearly 40 % first-generation biomass content, resulting in a lower carbon footprint than traditional alternatives.<br />

“Improving sustainability is a challenge in all industries but is especially true in the strict regulatory world of healthcare.<br />

This product is an example of our ongoing commitment to using material science to help address this growing need in various<br />

ways”, said Matt Mitchell, director, global marketing, Specialty Engineered Materials at Avient. “Creating specialty materials that<br />

reduce carbon emissions at the beginning of the product life cycle is one way we can support customers in fulfilling sustainability<br />

commitments and maintain critical performance demands”.<br />

Avient’s new Versaflex HC BIO TPE offers a sustainable<br />

alternative for biopharma tubing applications<br />

The 71 Shore A formulation provides critical application performance<br />

such as weldability, kink resistance, and tensile strength comparable to<br />

leading medical tubing materials, including silicone and standard TPEs.<br />

In contrast, the bio-derived grade offers greenhouse gas emissions at<br />

2.35 kg CO 2<br />

e / kg product, a nearly 25 % lower cradle-to-gate product<br />

carbon footprint (PCF) than Avient’s standard Versaflex HC BT218 grade.<br />

Avient’s PCF calculation method follows the ISO 14067:2018 standard<br />

and is certified by TÜV Rheinland.<br />

Certified for USP Class VI and ISO 10993, the new Versaflex HC<br />

BIO BT218 grade is manufactured in the United States with global<br />

commercial availability. MT<br />

www.avient.com<br />

Biobased barrier coating for food packaging<br />

Melodea, a leading sustainable barrier coatings producer for packaging<br />

(Rehovot, Israel), introduces its newest innovation, MelOx NGen . MelOx NGen<br />

is a high-performance barrier product specifically engineered to allow for the<br />

recyclability of plastic food packaging and beyond. In addition to its excellent<br />

eco profile, the new barrier has proven superior in its key role of maintaining<br />

food freshness and substantially reducing plastic waste.<br />

MelOx NGen is a water-based, plant-sourced coating designed to line the<br />

inside surface of numerous forms of plastic food packaging such as films,<br />

pouches, bags, lidding, and blister packs used to house CPG products and is<br />

currently being rolled out to the global plastic industry. Approved by FDA and<br />

BfR as compatible for food contact, the coating helps protect and extend the<br />

shelf-life of foods such as snacks, confectionary, nutrition bars, meats, and<br />

dairy products as well as pharmaceuticals.<br />

MelOx NGen is a new iteration of Melodea’s award-winning biobased and<br />

renewable material MelOx for paper packaging but designed specifically<br />

for use on plastic. Used to line packaging as a transparent layer, it offers<br />

a sustainable and cost-effective alternative to petroleum-based Ethyl Vinyl<br />

Alcohol copolymers – EVOH which are currently widely used in packaging<br />

for their food preservation properties as well met-PET (metallised) plastic<br />

materials commonly used to produce lids.<br />

MelOx NGen, could help expand the scope of plastic food packaging eligible<br />

for recycling. It can empower food packagers to fulfil their sustainability goals<br />

and align themselves with government regulations aimed at reducing the<br />

utilization of single-use plastics.<br />

As a part of a long-term strategy for reducing plastic consumption and<br />

waste, the EU has implemented the Plastic Waste Directive. This directive sets<br />

targets for the recycling and reuse of plastic packaging waste. It established<br />

a minimum recycling target of 50 % for plastic packaging by 2025, increasing<br />

to 55 % by 2030. Moreover, in 2021 the EU<br />

approved a tax of EUR 800 per tonne of nonrecycled<br />

plastic containers and packaging<br />

produced in member states’ markets. The tax<br />

aims to incentivize the adoption of recycling<br />

practices and discourage the use of nonrecyclable<br />

materials.<br />

Since the outbreak of COVID-19, there has<br />

been a global surge in demand for EVOH,<br />

resulting in a significant spike in prices.<br />

These prices climbed from USD 5.50 per<br />

kg in 2019 to anywhere between USD 11.00<br />

and 14.00 per kilo at the end of 2022 and<br />

are expected to rise further. This surge has<br />

prompted food packagers to seek alternative<br />

solutions and channels. MT<br />

www.melodea.eu


New bioplastic jar<br />

Lumene (Espoo, Finland), a Nordic pioneer in circular beauty, is introducing<br />

a new, bio-attributed jar made of side streams of Finnish forest industry.<br />

As pioneering circularity for over 20 years, Lumene is the frontrunner in<br />

using upcycled materials. This is now extended beyond formulations with the<br />

new biobased jar material as circularity is emphasized more in Lumene’s<br />

packaging choices. Lumene wants to minimize the use of excess packaging<br />

materials, maximize packaging recyclability, and utilize the use of recycled<br />

plastic and renewable raw materials in all areas possible. In recent years,<br />

the company has taken big leaps in packaging development by introducing<br />

lightweight jars, refills, as well as recycled and biobased materials in<br />

beauty product packaging.<br />

The new bio-attributed jar is made of side streams of Finnish forest industry.<br />

Tall oil, a side stream material of pulp manufacturing, is used to produce<br />

biobased feedstock, which is the raw material for plastic production. When<br />

fossil-based plastic is<br />

replaced by bioplastic,<br />

the carbon dioxide<br />

emissions of the pack<br />

are reduced significantly.<br />

“At Lumene the<br />

packaging forms a large<br />

part of the product’s<br />

carbon footprint. The<br />

50 ml jar is our most<br />

used packaging with<br />

1.5 million pieces<br />

annually. That is why it<br />

has an important role<br />

in our sustainability<br />

roadmap. With the new jar Lumene reduces the use of fossil plastic<br />

by 64 tonnes annually. For consumer the change is not evident. The<br />

biobased jar has the same appearance and properties as the current,<br />

fossil-based plastic jar. However, it is a more sustainable option for<br />

a conscious consumer and one possibility to make a better choice”,<br />

said Essi Arola, Head of R&D, Packaging and Sustainability at Lumene.<br />

Lumene is the first beauty brand to launch a biobased packaging application<br />

with both the jar and the label made of innovative wood-based residue. The<br />

new jar, lid and label are bio-attributed but the soft plastic in the liner inside<br />

the lid is still made of fossil-based plastic, representing 3 % of the whole<br />

weight. The liner is used to make the pack airtight and is not yet available<br />

with biobased option.<br />

Since the jar is made of side stream material, no additional forest logging<br />

is required. The jar is also fully recyclable in PP stream. The project is carried<br />

out in cooperation with UPM Biofuels (Helsinki, Finland) and the biopolymer<br />

producer SABIC (Riyadh, Saudi Arabia), the producer of the certified renewable<br />

polymers. The new biobased solution is based on a mass balance approach<br />

with a fully certified value chain (ISCC Plus certification).<br />

28 th Fakuma<br />

International trade fair<br />

for plastics processing<br />

D 17. – 21. Oct. <strong>2023</strong><br />

a Friedrichshafen<br />

www.niine.com<br />

- Injection molding<br />

technology<br />

- Thermoforming and<br />

forming technology<br />

- Extrusion technology<br />

- Additive manufacturing /<br />

3D printing technology<br />

- Tools, materials,<br />

process engineering<br />

and services<br />

The new bio-attributed jar will be launched gradually, starting in August<br />

<strong>2023</strong> with Nordic-C [Valo] moisturizers. AT<br />

www.Lumene.com | www.upmbiofuels.com | www.sabic.com<br />

@ www.fakuma-messe.com<br />

Ä #fakuma<strong>2023</strong> ü?äög<br />

Organizer:<br />

SP. E. SCHALL GmbH & Co. KG<br />

f +49 (0) 7025 9206-0<br />

m fakuma@schall-messen.de<br />

bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

53


54 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Applications<br />

Your choice matters<br />

Arapaha, a Dutch purpose-driven start-up from<br />

Maastricht, has recently launched its first signature<br />

bio-circular products that underline the company’s<br />

philosophy: “Discover a lifestyle in balance with our planet”.<br />

The company designs products for the home,<br />

work, sports, and outfit markets. Products are<br />

designed with closed-loop recycling in<br />

mind. These products are manufactured<br />

with bio-circular polymers. It’s bio<br />

because Arapaha develops and<br />

launches products based on<br />

biopolymers such as PLA. It’s<br />

circular because the company<br />

applies design-for-recycling<br />

principles and guarantees productto-product<br />

recycling.<br />

recycle<br />

Arapaha products are to the<br />

furthest extent made from one<br />

single biopolymer to make recycling<br />

easy. The first tangible products on<br />

the market are DRAAG a shopping bag<br />

and draag, a fashionable small handbag.<br />

These bags have in common that the various<br />

form factors are from one type of biobased polymer.<br />

That means that the outer felt, the knitted inner liner, the<br />

woven belt and the injection moulded protective bottom<br />

studs and the thimbles that secure the belt are made from<br />

polylactic acid (PLA). At the end of their functional life, the<br />

bags do not need to be disassembled prior to shredding as<br />

a first step in the recycling process. Arapaha has developed<br />

and patented a unique molecular recycling process to<br />

depolymerize PLA products into oligomers. These oligomers<br />

can be polymerised again to rPLA having the same quality as<br />

virgin PLA. The colourants and additives used, the polyester<br />

(PET) sewing thread and the magnetic closure do not<br />

hamper recycling. Each Arapaha product holds a unique QR<br />

code. This QR code gives access to a product passport with<br />

information on materials used, the origin of the raw<br />

materials, manufacturing and<br />

much more. Furthermore,<br />

the QR code gives hints and<br />

tips on care and repair. At<br />

the end of its functional life,<br />

the product can<br />

be returned free<br />

of charge and the<br />

company will take<br />

care of re-use, repair<br />

or recycling depending<br />

on the product’s state.<br />

create<br />

repeat<br />

return<br />

In this way, Arapaha creates a lifestyle in balance with our<br />

planet. It’s possible!<br />

The company’s in-depth knowledge of recycling processes,<br />

biobased materials and manufacturing is shared and<br />

deepened further in (inter)national partnerships and<br />

projects with raw materials suppliers, universities,<br />

research institutes, and manufacturers. Arapaha<br />

has been very active in projects like BEGIN<br />

(Fully recyclable rugs based on advanced<br />

biomaterials; Circular Chain Projects),<br />

REPLACER (recycling of materials<br />

made from advanced grades of<br />

polylactic acid in a closed-loop for<br />

CO 2<br />

emission reduction; project<br />

Top Sector Energy), SPLASH<br />

(sustainable PLA based hockey and<br />

use<br />

other sports clothing; Circular Chain<br />

Projects) and PLACE (a PLA based<br />

Circular Economy; project European<br />

Regional Development Fund) to name<br />

a few. Together with partners, Arapaha<br />

has proven that dyeing of PLA yarn with<br />

super-critical CO 2<br />

(scCO 2<br />

) results in colourfast<br />

yarns and substantially reduces the environmental<br />

footprint compared to traditional yarn dyeing. Using<br />

scCO 2<br />

leads to a substantial reduction in the use of water,<br />

dyes, and chemicals.<br />

In e.g., project PLACE it has been proven that molecular<br />

recycling of a complete shopping bag consisting of various<br />

form factors of PLA without prior disassembly can be<br />

processed. Furthermore, it was found that combining PLA<br />

with a suitable modifier enhances the impact strength<br />

of injection moulded products. Even more so, the impact<br />

strength exceeds that of ABS, a polymer known for<br />

its impact performance.<br />

The company holds patents on closed-loop recycling of<br />

PLA and scCO 2<br />

dying of PLA yarn.<br />

On short notice,<br />

Arapaha will publish the<br />

results of an extensive<br />

life cycle assessment<br />

of “advanced grade<br />

PLA product with novel<br />

end-of-life treatment<br />

of depolymerization”<br />

done in cooperation<br />

with the TNO institute<br />

in the Netherlands. MT<br />

www.arapaha.com


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

55<br />

Ruian Gregeo<br />

A biodegradable plastic production enterprise in China.<br />

Direct manufacturer and supplier of PBAT, PBS, Biodegradable Compounds.<br />

Ruian Gregeo is a leading supplier of integrated solutions for new environmental<br />

protection materials. Gregeo insists on technological innovation and has developed a<br />

variety of new material products independently, with product lines covering entirely<br />

biodegradable materials.<br />

PBAT Material Property:<br />

Patent and Certificate:<br />

Jiangsu Ruian Applied Biotechnology Co., Ltd.<br />

Website: www.ruiangeo.com<br />

Email: ruiankeji@ruiangeo.com<br />

Twitter: RuianGregeo


56 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Basics<br />

Overcoming challenges in PHA<br />

injection moulding<br />

The plastics industry is increasingly aware of the need<br />

to reduce the environmental impact of traditional<br />

plastics and embrace more eco-friendly alternatives.<br />

Biodegradable biopolymers, like PHAs, offer a promising<br />

solution, but their unique properties pose challenges in the<br />

injection moulding process. This article shall explore four<br />

common challenges and how to overcome them.<br />

Thermal Degradation:<br />

PHAs have a limited processing window between their<br />

thermal degradation and melting temperatures, making<br />

them sensitive to temperature and residence time.<br />

To address this, fine-tune the control (PID) settings for the<br />

extruder and mould heating controller and reduce idle time<br />

to a minimum. Additionally, be mindful of shear forces during<br />

transportation from the extruder to the mould cavity by using<br />

mould constructions that lower shear. Employ a tuned hot<br />

runner for successful material transfer. Having experienced<br />

operators is crucial to identifying and addressing visual<br />

degradation or defects promptly.<br />

Melt Flow and Crystallinity<br />

Optimising melt parameters is vital for creating highquality<br />

PHA products. Higher melt flow helps fill voids in the<br />

mould cavity, but achieving the right balance of crystallinity is<br />

essential. Some applications require partial crystallisation in<br />

the mould, which necessitates higher mould temperatures.<br />

However, excessive crystallinity can increase brittleness.<br />

Finding the optimal strength and flexibility for the finished<br />

part will involve trial and error based on the specific resin.<br />

Consider using non-stick coatings on mould cavities to avoid<br />

parts sticking to the mould.<br />

Drying Process<br />

Proper drying of PHAs is crucial since they can hold up to<br />

1 % moisture when saturated, leading to further degradation.<br />

The ideal processing moisture content is below 500 ppm.<br />

Ensure to dry the resin above 70°C for at least four hours,<br />

and use a calibrated moisture analyser to confirm it’s within<br />

the processing window.<br />

Purging<br />

Adequate purging is vital during PHA processing. When<br />

the material sits idle in the barrel or hot runner, degraded<br />

material can build up. Choose an appropriate purge resin<br />

with a melt flow and melting temperature that closely match<br />

the PHA to cleanse degraded material and carbon deposits.<br />

Skilled operators who can recognise these limitations will<br />

minimise downtime and reduce waste.<br />

Bioplastics, especially PHAs, hold great promise for a<br />

sustainable future. It can be very tempting to mix PHA’s with<br />

other biopolymers or even traditional polymers to broaden<br />

processing windows. However, there is a great risk to<br />

compromising their natural ability to be fully biodegradable or<br />

even compostable. Generating or shedding toxic microplastic<br />

that can harm the environment needs to be considered. And<br />

the author strongly discourages the temptation to produce<br />

products aimed at greenwashing exercises.<br />

As more companies and consumers prioritise eco-friendly<br />

products, PHAs and other bioplastics will become increasingly<br />

important. To stay ahead of the curve, manufacturers should<br />

embrace these materials and tackle their unique challenges.<br />

Beyond Plastic takes pride in its 75+ years of combined<br />

experience in various injection moulding processes.<br />

And they are dedicated to creating a more sustainable<br />

future by offering custom compounded alternatives to<br />

conventional plastics using PHA.<br />

www.beyondplastic.com<br />

By:<br />

Fred Pinczuk, CTO<br />

Beyond Plastic<br />

Commerce,<br />

CA, USA


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

57<br />

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58 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Basics<br />

Glossary 5.1 last update issue 06/2021<br />

In bioplastics MAGAZINE the same expressions appear again<br />

and again that some of our readers might not be familiar<br />

with. The purpose of this glossary is to provide an overview<br />

of relevant terminology of the bioplastics industry, to avoid<br />

repeated explanations of terms such as PLA (polylactic acid)<br />

in various articles.<br />

[bM ... refers to more comprehensive article previously published in bioplastics MAGAZINE)<br />

Bioplastics (as defined by European Bioplastics<br />

e.V.) is a term used to define two different kinds<br />

of plastics:<br />

a. Plastics based on → renewable resources<br />

(the focus is the origin of the raw material<br />

used). These can be biodegradable or not.<br />

b. → Biodegradable and → compostable plastics<br />

according to EN13432 or similar standards (the<br />

focus is the compostability of the final product;<br />

biodegradable and compostable plastics can<br />

be based on renewable (biobased) and/or nonrenewable<br />

(fossil) resources).<br />

Bioplastics may be<br />

f based on renewable resources and<br />

biodegradable;<br />

f based on renewable resources but not be<br />

biodegradable; and<br />

f based on fossil resources and biodegradable.<br />

Advanced Recycling | Innovative recycling<br />

methods that go beyond the traditional<br />

mechanical recycling of grinding and<br />

compoundig plastic waste. Advanced recycling<br />

includes chemical recycling or enzyme<br />

mediated recycling<br />

Aerobic digestion | Aerobic means in the<br />

presence of oxygen. In → composting, which is<br />

an aerobic process, → microorganisms access<br />

the present oxygen from the surrounding<br />

atmosphere. They metabolize the organic<br />

material to energy, CO 2<br />

, water and cell biomass,<br />

whereby part of the energy of the organic<br />

material is released as heat. [bM 03/07, bM 02/09]<br />

Anaerobic digestion | In anaerobic digestion,<br />

organic matter is degraded by a microbial<br />

population in the absence of oxygen and<br />

producing methane and carbon dioxide<br />

(= → biogas) and a solid residue that can be<br />

composted in a subsequent step without<br />

practically releasing any heat. The biogas can<br />

be treated in a Combined Heat and Power Plant<br />

(CHP), producing electricity and heat, or can be<br />

upgraded to bio-methane [14]. [bM 06/09]<br />

Amorphous | Non-crystalline, glassy with<br />

unordered lattice.<br />

Amylopectin | Polymeric branched starch<br />

molecule with very high molecular weight<br />

(biopolymer, monomer is → Glucose). [bM 05/09]<br />

Amylose | Polymeric non-branched starch<br />

molecule with high molecular weight<br />

(biopolymer, monomer is → Glucose). [bM 05/09]<br />

Since this glossary will not be printed in<br />

each issue you can download a pdf version<br />

from our website (tinyurl.com/bpglossary).<br />

Biobased | The term biobased describes the<br />

part of a material or product that is stemming<br />

from → biomass. When making a biobasedclaim,<br />

the unit (→ biobased carbon content,<br />

→ biobased mass content), a percentage and the<br />

measuring method should be clearly stated [1].<br />

Biobased carbon | Carbon contained in<br />

or stemming from → biomass. A material<br />

or product made of fossil and → renewable<br />

resources contains fossil and → biobased carbon.<br />

The biobased carbon content is measured via<br />

the 14 C method (radiocarbon dating method)<br />

that adheres to the technical specifications as<br />

described in [1,4,5,6].<br />

Biobased labels | The fact that (and to<br />

what percentage) a product or a material is<br />

→ biobased can be indicated by respective<br />

labels. Ideally, meaningful labels should<br />

be based on harmonised standards and<br />

a corresponding certification process by<br />

independent third-party institutions. For the<br />

property biobased such labels are in place by<br />

certifiers → DIN CERTCO and → TÜV Austria<br />

who both base their certifications on the<br />

technical specification as described in [4,5].<br />

A certification and the corresponding label<br />

depicting the biobased mass content was<br />

developed by the French Association Chimie du<br />

Végétal [ACDV].<br />

Biobased mass content | describes the<br />

amount of biobased mass contained in<br />

a material or product. This method is<br />

14<br />

complementary to the C method, and<br />

furthermore, takes other chemical elements<br />

besides the biobased carbon into account, such<br />

as oxygen, nitrogen and hydrogen. A measuring<br />

method has been developed and tested by the<br />

Association Chimie du Végétal (ACDV) [1].<br />

Biobased plastic | A plastic in which<br />

constitutional units are totally or partly<br />

from → biomass [3]. If this claim is used, a<br />

percentage should always be given to which<br />

extent the product/material is → biobased [1].<br />

[bM 01/07, bM 03/10]<br />

Biodegradable Plastics | are plastics that are<br />

completely assimilated by the → microorganisms<br />

present a defined environment as food<br />

for their energy. The carbon of the plastic must<br />

completely be converted into CO 2<br />

during the<br />

microbial process.<br />

The process of biodegradation depends on the<br />

environmental conditions, which influence it<br />

(e.g. location, temperature, humidity) and on<br />

the material or application itself. Consequently,<br />

the process and its outcome can vary considerably.<br />

Biodegradability is linked to the structure<br />

of the polymer chain; it does not depend on the<br />

origin of the raw materials.<br />

There is currently no single, overarching standard<br />

to back up claims about biodegradability.<br />

One standard, for example, is ISO or in Europe:<br />

EN 14995 Plastics – Evaluation of compostability<br />

– Test scheme and specifications.<br />

[bM 02/06, bM 01/07]<br />

Biogas | → Anaerobic digestion<br />

Biomass | Material of biological origin<br />

excluding material embedded in geological<br />

formations and material transformed to<br />

fossilised material. This includes organic<br />

material, e.g. trees, crops, grasses, tree litter,<br />

algae and waste of biological origin, e.g.<br />

manure [1, 2].<br />

Biorefinery | The co-production of a spectrum<br />

of biobased products (food, feed, materials,<br />

chemicals including monomers or building<br />

blocks for bioplastics) and energy (fuels, power,<br />

heat) from biomass. [bM 02/13]<br />

Blend | Mixture of plastics, polymer alloy of<br />

at least two microscopically dispersed and<br />

molecularly distributed base polymers.<br />

Bisphenol-A (BPA) | Monomer used to produce<br />

different polymers. BPA is said to cause<br />

health problems, because it behaves like a<br />

hormone. Therefore, it is banned for use in<br />

children’s products in many countries.<br />

BPI | Biodegradable Products Institute, a notfor-profit<br />

association. Through their innovative<br />

compostable label program, BPI educates<br />

manufacturers, legislators and consumers<br />

about the importance of scientifically based<br />

standards for compostable materials which<br />

biodegrade in large composting facilities.<br />

Carbon footprint | (CFPs resp. PCFs – Product<br />

Carbon Footprint): Sum of → greenhouse gas<br />

emissions and removals in a product system,<br />

expressed as CO 2<br />

equivalent, and based on a<br />

→ Life Cycle Assessment. The CO 2<br />

equivalent<br />

of a specific amount of a greenhouse gas is<br />

calculated as the mass of a given greenhouse<br />

gas multiplied by its → global warming potential<br />

[1,2,15]<br />

Carbon neutral, CO 2<br />

neutral | describes a<br />

product or process that has a negligible impact<br />

on total atmospheric CO 2<br />

levels. For example,<br />

carbon neutrality means that any CO 2<br />

released<br />

when a plant decomposes or is burnt is offset by<br />

an equal amount of CO 2<br />

absorbed by the plant<br />

through photosynthesis when it is growing.<br />

Carbon neutrality can also be achieved by<br />

buying sufficient carbon credits to make up the<br />

difference. The latter option is not allowed when<br />

communicating → LCAs or carbon footprints<br />

regarding a material or product [1, 2].<br />

Carbon-neutral claims are tricky as products<br />

will not in most cases reach carbon neutrality<br />

if their complete life cycle is taken into<br />

consideration (including the end-of-life).<br />

If an assessment of a material, however, is<br />

conducted (cradle-to-gate), carbon neutrality<br />

might be a valid claim in a B2B context. In this<br />

case, the unit assessed in the complete life<br />

cycle has to be clarified [1].<br />

Cascade use | of → renewable resources<br />

means to first use the → biomass to produce


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

59<br />

biobased industrial products and afterwards<br />

– due to their favourable energy balance – use<br />

them for energy generation (e.g. from a biobased<br />

plastic product to → biogas production).<br />

The feedstock is used efficiently and value<br />

generation increases decisively.<br />

Catalyst | Substance that enables and<br />

accelerates a chemical reaction.<br />

CCS, Carbon Capture & Storage | is a<br />

technology similar to CCU used to stop large<br />

amounts of CO 2<br />

from being released into<br />

the atmosphere, by separating the carbon<br />

dioxide from emissions. The CO 2<br />

is then injecting<br />

it into geological formations where it is<br />

permanently stored.<br />

CCU, Carbon Capture & Utilisation | is a<br />

broad term that covers all established and<br />

innovative industrial processes that aim at<br />

capturing CO 2<br />

– either from industrial point<br />

sources or directly from the air – and at<br />

transforming it into a variety of value-added<br />

products, in our case plastics or plastic<br />

precursor chemicals. [bM 03/21, 05/21]<br />

Cellophane | Clear film based on → cellulose.<br />

[bM 01/10, 06/21]<br />

Cellulose | Cellulose is the principal component<br />

of cell walls in all higher forms of plant<br />

life, at varying percentages. It is therefore the<br />

most common organic compound and also<br />

the most common polysaccharide (multisugar)<br />

[11]. Cellulose is a polymeric molecule<br />

with very high molecular weight (monomer is<br />

→ Glucose), industrial production from wood<br />

or cotton, to manufacture paper, plastics and<br />

fibres. [bM 01/10, 06/21]<br />

Cellulose ester | Cellulose esters occur by the<br />

esterification of cellulose with organic acids.<br />

The most important cellulose esters from a<br />

technical point of view are cellulose acetate<br />

(CA with acetic acid), cellulose propionate (CP<br />

with propionic acid) and cellulose butyrate<br />

(CB with butanoic acid). Mixed polymerisates,<br />

such as cellulose acetate propionate (CAP) can<br />

also be formed. One of the most well-known<br />

applications of cellulose aceto butyrate (CAB)<br />

is the moulded handle on the Swiss army<br />

knife [11].<br />

Cellulose acetate CA | → Cellulose ester<br />

CEN | Comité Européen de Normalisation<br />

(European organisation for standardization).<br />

Certification | is a process in which materials/<br />

products undergo a string of (laboratory) tests<br />

in order to verify that they fulfil certain requirements.<br />

Sound certification systems should<br />

be based on (ideally harmonised) European<br />

standards or technical specifications (e.g., by<br />

→ CEN, USDA, ASTM, etc.) and be performed by<br />

independent third-party laboratories. Successful<br />

certification guarantees a high product safety<br />

– also on this basis, interconnected labels can<br />

be awarded that help the consumer to make an<br />

informed decision.<br />

Circular economy | The circular economy<br />

is a model of production and consumption,<br />

which involves sharing, leasing, reusing,<br />

repairing, refurbishing and recycling existing<br />

materials and products as long as possible. In<br />

this way, the life cycle of products is extended.<br />

In practice, it implies reducing waste to a<br />

minimum. Ideally erasing waste altogether,<br />

by reintroducing a product, or its material, at<br />

the end-of-life back in the production process<br />

– closing the loop. These can be productively<br />

used again and again, thereby creating further<br />

value. This is a departure from the traditional,<br />

linear economic model, which is based on a<br />

take-make-consume-throw away pattern. This<br />

model relies on large quantities of cheap, easily<br />

accessible materials, and green energy.<br />

Compost | A soil conditioning material of<br />

decomposing organic matter which provides<br />

nutrients and enhances soil structure.<br />

[bM 06/08, 02/09]<br />

Compostable Plastics | Plastics that are<br />

→ biodegradable under → composting conditions:<br />

specified humidity, temperature,<br />

→ microorganisms and timeframe. To make<br />

accurate and specific claims about compostability,<br />

the location (home, → industrial)<br />

and timeframe need to be specified [1].<br />

Several national and international standards<br />

exist for clearer definitions, for example, EN<br />

14995 Plastics – Evaluation of compostability –<br />

Test scheme and specifications. [bM 02/06, bM 01/07]<br />

Composting | is the controlled → aerobic, or<br />

oxygen-requiring, decomposition of organic<br />

materials by → microorganisms, under<br />

controlled conditions. It reduces the volume and<br />

mass of the raw materials while transforming<br />

them into CO 2<br />

, water and a valuable soil<br />

conditioner – compost.<br />

When talking about composting of bioplastics,<br />

foremost → industrial composting in a managed<br />

composting facility is meant (criteria defined in<br />

EN 13432).<br />

The main difference between industrial<br />

and home composting is, that in industrial<br />

composting facilities temperatures are<br />

much higher and kept stable, whereas in the<br />

composting pile temperatures are usually lower,<br />

and less constant as depending on factors such<br />

as weather conditions. Home composting is<br />

a way slower-paced process than industrial<br />

composting. Also, a comparatively smaller<br />

volume of waste is involved. [bM 03/07]<br />

Compound | Plastic mixture from different<br />

raw materials (polymer and additives). [bM <strong>04</strong>/10)<br />

Copolymer | Plastic composed of<br />

different monomers.<br />

Cradle-to-Gate | Describes the system<br />

boundaries of an environmental → Life Cycle<br />

Assessment (LCA) which covers all activities<br />

from the cradle (i.e., the extraction of raw<br />

materials, agricultural activities and forestry)<br />

up to the factory gate.<br />

Cradle-to-Cradle | (sometimes abbreviated<br />

as C2C): Is an expression which communicates<br />

the concept of a closed-cycle economy, in which<br />

waste is used as raw material (‘waste equals<br />

food’). Cradle-to-Cradle is not a term that is<br />

typically used in → LCA studies.<br />

Cradle-to-Grave | Describes the system<br />

boundaries of a full → Life Cycle Assessment<br />

from manufacture (cradle) to use phase and<br />

disposal phase (grave).<br />

Crystalline | Plastic with regularly arranged<br />

molecules in a lattice structure.<br />

Density | Quotient from mass and volume of<br />

a material, also referred to as specific weight.<br />

DIN | Deutsches Institut für Normung (German<br />

organisation for standardization).<br />

DIN-CERTCO | Independant certifying<br />

organisation for the assessment on the<br />

conformity of bioplastics.<br />

Dispersing | Fine distribution of non-miscible<br />

liquids into a homogeneous, stable mixture.<br />

Drop-In bioplastics | are chemically indentical<br />

to conventional petroleum-based plastics, but<br />

made from renewable resources. Examples are<br />

bio-PE made from bio-ethanol (from e.g. sugar<br />

cane) or partly biobased PET; the monoethylene<br />

glycol made from bio-ethanol. Developments<br />

to make terephthalic acid from renewable<br />

resources are underway. Other examples are<br />

polyamides (partly biobased e.g. PA 4.10 or PA<br />

6.10 or fully biobased like PA 5.10 or PA10.10).<br />

EN 13432 | European standard for the<br />

assessment of the → compostability of plastic<br />

packaging products.<br />

Energy recovery | Recovery and exploitation<br />

of the energy potential in (plastic) waste for<br />

the production of electricity or heat in waste<br />

incineration plants (waste-to-energy).<br />

Environmental claim | A statement, symbol<br />

or graphic that indicates one or more<br />

environmental aspect(s) of a product, a<br />

component, packaging, or a service. [16].<br />

Enzymes | are proteins that catalyze<br />

chemical reactions.<br />

Enzyme-mediated plastics | are not<br />

→ bioplastics. Instead, a conventional nonbiodegradable<br />

plastic (e.g. fossil-based<br />

PE) is enriched with small amounts of<br />

an organic additive. Microorganisms are<br />

supposed to consume these additives and the<br />

degradation process should then expand to<br />

the non-biodegradable PE and thus make the<br />

material degrade. After some time the plastic<br />

is supposed to visually disappear and to be<br />

completely converted to carbon dioxide and<br />

water. This is a theoretical concept which has<br />

not been backed up by any verifiable proof so<br />

far. Producers promote enzyme-mediated<br />

plastics as a solution to littering. As no<br />

proof for the degradation process has been<br />

provided, environmental beneficial effects are<br />

highly questionable.<br />

Ethylene | Colour – and odourless gas, made<br />

e.g. from, Naphtha (petroleum) by cracking or<br />

from bio-ethanol by dehydration, the monomer<br />

of the polymer polyethylene (PE).<br />

European Bioplastics e.V. | The industry<br />

association representing the interests of<br />

Europe’s thriving bioplastics’ industry. Founded<br />

in Germany in 1993 as IBAW, European<br />

Bioplastics today represents the interests of<br />

about 50 member companies throughout the<br />

European Union and worldwide. With members<br />

from the agricultural feedstock, chemical and<br />

plastics industries, as well as industrial users<br />

and recycling companies, European Bioplastics<br />

serves as both a contact platform and<br />

catalyst for advancing the aims of the growing<br />

bioplastics industry.<br />

Extrusion | Process used to create plastic<br />

profiles (or sheet) of a fixed cross-section<br />

consisting of mixing, melting, homogenising<br />

and shaping of the plastic.<br />

FDCA | 2,5-furandicarboxylic acid, an intermediate<br />

chemical produced from 5-HMF. The<br />

dicarboxylic acid can be used to make → PEF =<br />

polyethylene furanoate, a polyester that could<br />

be a 100 % biobased alternative to PET.<br />

Fermentation | Biochemical reactions controlled<br />

by → microorganisms or → enyzmes (e.g.<br />

the transformation of sugar into lactic acid).


60 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Basics<br />

FSC | The Forest Stewardship Council. FSC is<br />

an independent, non-governmental, not-forprofit<br />

organization established to promote the<br />

responsible and sustainable management of<br />

the world’s forests.<br />

Gelatine | Translucent brittle solid substance,<br />

colourless or slightly yellow, nearly tasteless<br />

and odourless, extracted from the collagen<br />

inside animals‘ connective tissue.<br />

Genetically modified organism GMO)<br />

Organisms, such as plants and animals, whose<br />

genetic material (DNA) has been altered are<br />

called genetically modified organisms (GMOs).<br />

Food and feed which contain or consist of such<br />

GMOs, or are produced from GMOs, are called<br />

genetically modified (GM) food or feed [1]. If GM<br />

crops are used in bioplastics production, the<br />

multiple-stage processing and the high heat<br />

used to create the polymer removes all traces<br />

of genetic material. This means that the final<br />

bioplastics product contains no genetic traces.<br />

The resulting bioplastics are therefore well<br />

suited to use in food packaging as it contains<br />

no genetically modified material and cannot<br />

interact with the contents.<br />

Global Warming | Global warming is the<br />

rise in the average temperature of Earth’s<br />

atmosphere and oceans since the late 19th<br />

century and its projected continuation [8].<br />

Global warming is said to be accelerated by<br />

→ greenhouse gases.<br />

Glucose | is a monosaccharide (or simple<br />

sugar). It is the most important carbohydrate<br />

(sugar) in biology. Glucose is formed by photosynthesis<br />

or hydrolyse of many carbohydrates<br />

e. g. starch.<br />

Greenhouse gas, GHG | Gaseous constituent<br />

of the atmosphere, both natural and anthropogenic,<br />

that absorbs and emits radiation at<br />

specific wavelengths within the spectrum of<br />

infrared radiation emitted by the Earth’s surface,<br />

the atmosphere, and clouds [1, 9].<br />

Greenwashing | The act of misleading<br />

consumers regarding the environmental<br />

practices of a company, or the environmental<br />

benefits of a product or service [1, 10].<br />

Granulate, granules | Small plastic particles<br />

(3-4 millimetres), a form in which plastic is sold<br />

and fed into machines, easy to handle and dose.<br />

HMF (5-HMF) | 5-hydroxymethylfurfural is<br />

an organic compound derived from sugar<br />

dehydration. It is a platform chemical, a<br />

building block for 20 performance polymers<br />

and over 175 different chemical substances.<br />

The molecule consists of a furan ring which<br />

contains both aldehyde and alcohol functional<br />

groups. 5-HMF has applications in many<br />

different industries such as bioplastics,<br />

packaging, pharmaceuticals, adhesives and<br />

chemicals. One of the most promising routes is<br />

2,5 furandicarboxylic acid (FDCA), produced as<br />

an intermediate when 5-HMF is oxidised. FDCA<br />

is used to produce PEF, which can substitute<br />

terephthalic acid in polyester, especially<br />

polyethylene terephthalate (PET). [bM 03/14, 02/16]<br />

Home composting | → composting [bM 06/08]<br />

Humus | In agriculture, humus is often used<br />

simply to mean mature → compost, or natural<br />

compost extracted from a forest or other<br />

spontaneous source for use to amend soil.<br />

Hydrophilic | Property: water-friendly, soluble<br />

in water or other polar solvents (e.g. used in<br />

conjunction with a plastic which is not waterresistant<br />

and weatherproof, or that absorbs<br />

water such as polyamide. (PA).<br />

Hydrophobic | Property: water-resistant, not<br />

soluble in water (e.g. a plastic which is water<br />

resistant and weatherproof, or that does not<br />

absorb any water such as polyethylene (PE) or<br />

polypropylene (PP).<br />

Industrial composting | is an established<br />

process with commonly agreed-upon requirements<br />

(e.g. temperature, timeframe) for<br />

transforming biodegradable waste into stable,<br />

sanitised products to be used in agriculture.<br />

The criteria for industrial compostability of<br />

packaging have been defined in the EN 13432.<br />

Materials and products complying with this<br />

standard can be certified and subsequently<br />

labelled accordingly [1,7]. [bM 06/08, 02/09]<br />

ISO | International Organization for<br />

Standardization<br />

JBPA | Japan Bioplastics Association<br />

Land use | The surface required to grow<br />

sufficient feedstock (land use) for today’s<br />

bioplastic production is less than 0.02 % of the<br />

global agricultural area of 4.7 billion hectares.<br />

It is not yet foreseeable to what extent an<br />

increased use of food residues, non-food crops<br />

or cellulosic biomass in bioplastics production<br />

might lead to an even further reduced land use<br />

in the future. [bM <strong>04</strong>/09, 01/14]<br />

LCA, Life Cycle Assessment | is the<br />

compilation and evaluation of the input, output<br />

and the potential environmental impact of a<br />

product system throughout its life cycle [17].<br />

It is sometimes also referred to as life cycle<br />

analysis, eco-balance or cradle-to-grave<br />

analysis. [bM 01/09]<br />

Littering | is the (illegal) act of leaving waste<br />

such as cigarette butts, paper, tins, bottles,<br />

cups, plates, cutlery, or bags lying in an open<br />

or public place.<br />

Marine litter | Following the European<br />

Commission’s definition, “marine litter consists<br />

of items that have been deliberately discarded,<br />

unintentionally lost, or transported by winds<br />

and rivers, into the sea and on beaches. It<br />

mainly consists of plastics, wood, metals, glass,<br />

rubber, clothing and paper”. Marine debris<br />

originates from a variety of sources. Shipping<br />

and fishing activities are the predominant<br />

sea-based, ineffectively managed landfills as<br />

well as public littering the mainland-based<br />

sources. Marine litter can pose a threat to<br />

living organisms, especially due to ingestion or<br />

entanglement.<br />

Currently, there is no international standard<br />

available, which appropriately describes<br />

the biodegradation of plastics in the marine<br />

environment. However, several standardisation<br />

projects are in progress at the ISO and ASTM<br />

(ASTM D6691) level. Furthermore, the European<br />

project OPEN BIO addresses the marine<br />

biodegradation of biobased products. [bM 02/16]<br />

Mass balance | describes the relationship<br />

between input and output of a specific substance<br />

within a system in which the output<br />

from the system cannot exceed the input into<br />

the system.<br />

First attempts were made by plastic raw<br />

material producers to claim their products<br />

renewable (plastics) based on a certain input of<br />

biomass in a huge and complex chemical plant,<br />

then mathematically allocating this biomass<br />

input to the produced plastic.<br />

These approaches are at least controversially<br />

disputed. [bM <strong>04</strong>/14, 05/14, 01/15]<br />

Microorganism | Living organisms of microscopic<br />

sizes, such as bacteria, fungi or yeast.<br />

Molecule | A group of at least two atoms held<br />

together by covalent chemical bonds.<br />

Monomer | Molecules that are linked by<br />

polymerization to form chains of molecules and<br />

then plastics.<br />

Mulch film | Foil to cover the bottom<br />

of farmland.<br />

Organic recycling | means the treatment of<br />

separately collected organic waste by anaerobic<br />

digestion and/or composting.<br />

Oxo-degradable / Oxo-fragmentable<br />

materials and products that do not biodegrade!<br />

The underlying technology of oxo-degradability<br />

or oxo-fragmentation is based on special<br />

additives, which, if incorporated into standard<br />

resins, are purported to accelerate the<br />

fragmentation of products made thereof. Oxodegradable<br />

or oxo-fragmentable materials<br />

do not meet accepted industry standards on<br />

compostability such as EN 13432. [bM 01/09, 05/09]<br />

PBAT | Polybutylene adipate terephthalate,<br />

is an aliphatic-aromatic copolyester that has<br />

the properties of conventional polyethylene<br />

but is fully biodegradable under industrial<br />

composting. PBAT is made from fossil<br />

petroleum with first attempts being made to<br />

produce it partly from renewable resources.<br />

[bM 06/09]<br />

PBS | Polybutylene succinate, a 100 %<br />

biodegradable polymer, made from (e.g. bio-<br />

BDO) and succinic acid, which can also be<br />

produced biobased. [bM 03/12]<br />

PC | Polycarbonate, thermoplastic polyester,<br />

petroleum-based and not degradable, used for<br />

e.g. for baby bottles or CDs. Criticized for its<br />

BPA (→ Bisphenol-A) content.<br />

PCL | Polycaprolactone, a synthetic (fossilbased),<br />

biodegradable bioplastic, e.g. used as<br />

a blend component.<br />

PE | Polyethylene, thermoplastic polymerised<br />

from ethylene. Can be made from renewable<br />

resources (sugar cane via bio-ethanol). [bM 05/10]<br />

PEF | Polyethylene furanoate, a polyester<br />

made from monoethylene glycol (MEG) and<br />

→ FDCA (2,5-furandicarboxylic acid , an intermediate<br />

chemical produced from 5-HMF). It<br />

can be a 100 % biobased alternative for PET.<br />

PEF also has improved product characteristics,<br />

such as better structural strength and<br />

improved barrier behaviour, which will allow<br />

for the use of PEF bottles in additional applications.<br />

[bM 03/11, <strong>04</strong>/12]<br />

PET | Polyethylenterephthalate, transparent<br />

polyester used for bottles and film. The<br />

polyester is made from monoethylene glycol<br />

(MEG), that can be renewably sourced from bioethanol<br />

(sugar cane) and, since recently, from<br />

plant-based paraxylene (bPX) which has been<br />

converted to plant-based terephthalic acid<br />

(bPTA). [bM <strong>04</strong>/14. bM 06/2021]<br />

PGA | Polyglycolic acid or polyglycolide is a<br />

biodegradable, thermoplastic polymer and the<br />

simplest linear, aliphatic polyester. Besides<br />

its use in the biomedical field, PGA has been<br />

introduced as a barrier resin. [bM 03/09]


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

61<br />

PHA | Polyhydroxyalkanoates (PHA) or<br />

the polyhydroxy fatty acids, are a family<br />

of biodegradable polyesters. As in many<br />

mammals, including humans, that hold<br />

energy reserves in the form of body fat some<br />

bacteria that hold intracellular reserves in<br />

form of of polyhydroxyalkanoates. Here the<br />

micro-organisms store a particularly high<br />

level of energy reserves (up to 80% of their<br />

own body weight) for when their sources of<br />

nutrition become scarce. By farming this<br />

type of bacteria, and feeding them on sugar<br />

or starch (mostly from maize), or at times on<br />

plant oils or other nutrients rich in carbonates,<br />

it is possible to obtain PHA‘s on an industrial<br />

scale [11]. The most common types of PHA are<br />

PHB (Polyhydroxybutyrate, PHBV and PHBH.<br />

Depending on the bacteria and their food, PHAs<br />

with different mechanical properties, from<br />

rubbery soft trough stiff and hard as ABS, can be<br />

produced. Some PHAs are even biodegradable<br />

in soil or in a marine environment.<br />

PLA | Polylactide or polylactic acid (PLA), a<br />

biodegradable, thermoplastic, linear aliphatic<br />

polyester based on lactic acid, a natural acid,<br />

is mainly produced by fermentation of sugar<br />

or starch with the help of micro-organisms.<br />

Lactic acid comes in two isomer forms, i.e. as<br />

laevorotatory D(-)lactic acid and as dextrorotary<br />

L(+)lactic acid.<br />

Modified PLA types can be produced by the use<br />

of the right additives or by certain combinations<br />

of L- and D-lactides (stereocomplexing), which<br />

then have the required rigidity for use at higher<br />

temperatures [13]. [bM 01/09, 01/12]<br />

Plastics | Materials with large molecular<br />

chains of natural or fossil raw materials, produced<br />

by chemical or biochemical reactions.<br />

PPC | Polypropylene carbonate, a bioplastic<br />

made by copolymerizing CO 2<br />

with propylene<br />

oxide (PO). [bM <strong>04</strong>/12]<br />

PTT | Polytrimethylterephthalate (PTT),<br />

partially biobased polyester, is produced<br />

similarly to PET, using terephthalic acid or<br />

dimethyl terephthalate and a diol. In this case<br />

it is a biobased 1,3 propanediol, also known as<br />

bio-PDO. [bM 01/13]<br />

Renewable Carbon | entails all carbon<br />

sources that avoid or substitute the use of any<br />

additional fossil carbon from the geosphere.<br />

It can come from the biosphere, atmosphere,<br />

or technosphere, applications are, e.g.,<br />

bioplastics, CO 2<br />

-based plastics, and recycled<br />

plastics respectively. Renewable carbon<br />

circulates between biosphere, atmosphere,<br />

or technosphere, creating a carbon circular<br />

economy. [bM 03/21]<br />

Renewable resources | Agricultural raw<br />

materials, which are not used as food or feed,<br />

but as raw material for industrial products<br />

or to generate energy. The use of renewable<br />

resources by industry saves fossil resources<br />

and reduces the amount of → greenhouse<br />

gas emissions. Biobased plastics are predominantly<br />

made of annual crops such as corn,<br />

cereals, and sugar beets or perennial cultures<br />

such as cassava and sugar cane.<br />

Resource efficiency | Use of limited natural<br />

resources in a sustainable way while minimising<br />

impacts on the environment. A resourceefficient<br />

economy creates more output or value<br />

with lesser input.<br />

Seedling logo | The compostability label or<br />

logo Seedling is connected to the standard<br />

EN 13432/EN 14995 and a certification process<br />

managed by the independent institutions<br />

→ DIN CERTCO and → TÜV Austria. Bioplastics<br />

products carrying the Seedling fulfil the criteria<br />

laid down in the EN 13432 regarding industrial<br />

compostability. [bM 01/06, 02/10]<br />

Saccharins or carbohydrates | Saccharins<br />

or carbohydrates are named for the sugarfamily.<br />

Saccharins are monomer or polymer<br />

sugar units. For example, there are known<br />

mono-, di – and polysaccharose. → glucose is a<br />

monosaccarin. They are important for the diet<br />

and produced biology in plants.<br />

Semi-finished products | Plastic in form<br />

of sheet, film, rods or the like to be further<br />

processed into finished products<br />

Sorbitol | Sugar alcohol, obtained by reduction<br />

of glucose changing the aldehyde group<br />

to an additional hydroxyl group. It is used as a<br />

plasticiser for bioplastics based on starch.<br />

Starch | Natural polymer (carbohydrate)<br />

consisting of → amylose and → amylopectin,<br />

gained from maize, potatoes, wheat, tapioca<br />

etc. When glucose is connected to polymer<br />

chains in a definite way the result (product)<br />

is called starch. Each molecule is based on<br />

300 – 12000-glucose units. Depending on<br />

the connection, there are two types known<br />

→ amylose and → amylopectin. [bM 05/09]<br />

Starch derivatives | Starch derivatives are<br />

based on the chemical structure of → starch.<br />

The chemical structure can be changed by<br />

introducing new functional groups without<br />

changing the → starch polymer. The product<br />

has different chemical qualities. Mostly the<br />

hydrophilic character is not the same.<br />

Starch-ester | One characteristic of every<br />

starch-chain is a free hydroxyl group. When<br />

every hydroxyl group is connected with an<br />

acid one product is starch-ester with different<br />

chemical properties.<br />

Starch propionate and starch butyrate | Starch<br />

propionate and starch butyrate can be<br />

synthesised by treating the → starch with<br />

propane or butanoic acid. The product<br />

structure is still based on → starch. Every<br />

based → glucose fragment is connected with a<br />

propionate or butyrate ester group. The product<br />

is more hydrophobic than → starch.<br />

Sustainability | An attempt to provide the<br />

best outcomes for the human and natural<br />

environments both now and into the indefinite<br />

future. One famous definition of sustainability is<br />

the one created by the Brundtland Commission,<br />

led by the former Norwegian Prime Minister<br />

G. H. Brundtland. It defined sustainable<br />

development as development that ‘meets the<br />

needs of the present without compromising<br />

the ability of future generations to meet their<br />

own needs.’ Sustainability relates to the<br />

continuity of economic, social, institutional and<br />

environmental aspects of human society, as<br />

well as the nonhuman environment. This means<br />

that sustainable development involves the<br />

simultaneous pursuit of economic prosperity,<br />

environmental protection, and social equity. In<br />

other words, businesses have to expand their<br />

responsibility to include these environmental<br />

and social dimensions. It also implies a<br />

commitment to continuous improvement that<br />

should result in a further reduction of the<br />

environmental footprint of today’s products,<br />

processes and raw materials used. Impacts<br />

such as the deforestation of protected habitats<br />

or social and environmental damage arising<br />

from poor agricultural practices must be<br />

avoided. Corresponding certification schemes,<br />

such as ISCC PLUS, WLC or Bonsucro, are<br />

an appropriate tool to ensure the sustainable<br />

sourcing of biomass for all applications around<br />

the globe.<br />

Thermoplastics | Plastics which soften or<br />

melt when heated and solidify when cooled<br />

(solid at room temperature).<br />

Thermoplastic Starch | (TPS) → starch that<br />

was modified (cooked, complexed) to make it a<br />

plastic resin<br />

Thermoset | Plastics (resins) which do not<br />

soften or melt when heated. Examples are<br />

epoxy resins or unsaturated polyester resins.<br />

TÜV Austria Belgium | Independant certifying<br />

organisation for the assessment on the<br />

conformity of bioplastics (formerly Vinçotte)<br />

WPC | Wood Plastic Composite. Composite<br />

materials made of wood fibre/flour and plastics<br />

(mostly polypropylene).<br />

Yard Waste | Grass clippings, leaves,<br />

trimmings, garden residue.<br />

References:<br />

[1] Environmental Communication Guide,<br />

European Bioplastics, Berlin,<br />

Germany, 2012<br />

[2] ISO 14067. Carbon footprint of products<br />

– Requirements and guidelines for<br />

quantification and communication<br />

[3] CEN TR 15932, Plastics – Recommendation<br />

for terminology and characterisation of<br />

biopolymers and bioplastics, 2010<br />

[4] CEN/TS 16137, Plastics – Determination of<br />

biobased carbon content, 2011<br />

[5] ASTM D6866, Standard Test Methods for<br />

Determining the Biobased Content of Solid,<br />

Liquid, and Gaseous Samples Using Radiocarbon<br />

Analysis<br />

[6] SPI: Understanding Biobased Carbon<br />

Content, 2012<br />

[7] EN 13432, Requirements for packaging<br />

recoverable through composting and<br />

biodegradation. Test scheme and<br />

evaluation criteria for the final acceptance<br />

of packaging, 2000<br />

[8] Wikipedia<br />

[9] ISO 14064 Greenhouse gases – Part 1:<br />

Specification with guidance..., 2006<br />

[10] Terrachoice, 2010, www.terrachoice.com<br />

[11] Thielen, M.: Bioplastics: Basics. Applications.<br />

Markets, Polymedia Publisher, 2012<br />

[12] Lörcks, J.: Biokunststoffe, Broschüre der<br />

FNR, 2005<br />

[13] de Vos, S.: Improving heat-resistance of<br />

PLA using poly(D-lactide),<br />

bioplastics MAGAZINE, Vol. 3, <strong>Issue</strong> 02/2008<br />

[14] de Wilde, B.: Anaerobic Digestion,<br />

bioplastics MAGAZINE, Vol 4., <strong>Issue</strong> 06/2009<br />

[15] ISO 14067 onb Corbon Footprint of<br />

Products<br />

[16] ISO 14021 on Self-declared Environmental<br />

claims<br />

[17] ISO 14<strong>04</strong>4 on Life Cycle Assessment


62 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Suppliers Guide<br />

1. Raw materials<br />

AGRANA Starch<br />

Bioplastics<br />

Conrathstraße 7<br />

A-3950 Gmuend, Austria<br />

bioplastics.starch@agrana.com<br />

www.agrana.com<br />

Mixcycling Srl<br />

Via dell‘Innovazione, 2<br />

36<strong>04</strong>2 Breganze (VI), Italy<br />

Tel.: +39 <strong>04</strong>451911890<br />

info@mixcycling.it<br />

www.mixcycling.it<br />

Biofibre GmbH<br />

Member of Steinl Group<br />

Sonnenring 35<br />

D-84032 Altdorf<br />

Tel.: +49 (0)871 308 – 0<br />

Fax: +49 (0)871 308 – 83<br />

info@biofibre.de<br />

www.biofibre.de<br />

39 mm<br />

Simply contact:<br />

Tel.: +49 2161 6884467<br />

suppguide@bioplasticsmagazine.com<br />

Stay permanently listed in the<br />

Suppliers Guide with your company<br />

logo and contact information.<br />

For only 6,– EUR per mm, per issue you<br />

can be listed among top suppliers in the<br />

field of bioplastics.<br />

For Example:<br />

Polymedia Publisher GmbH<br />

Hackesstr. 99<br />

41066 Mönchengladbach<br />

Germany<br />

Tel.: +49 2161 664864<br />

Fax: +49 2161 631<strong>04</strong>5<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Sample Charge:<br />

39mm x 6,00 € = 234,00 €<br />

per entry/per issue<br />

Sample Charge for one year:<br />

6 issues x 234,00 EUR = 1,4<strong>04</strong>.00 €<br />

The entry in our Suppliers Guide<br />

is bookable for one year (6 issues)<br />

and extends automatically if it’s not<br />

cancelled three months before expiry.<br />

Arkema<br />

Advanced Bio-Circular polymers<br />

Rilsan ® PA11 & Pebax ® Rnew ® TPE<br />

WW HQ: Colombes, France<br />

bio-circular.com<br />

hpp.arkema.com<br />

BASF SE<br />

Ludwigshafen, Germany<br />

Tel.: +49 621 60 – 6692<br />

joerg.auffermann@basf.com<br />

www.ecovio.com<br />

Gianeco S.r.l.<br />

Via Magenta 57 10128 Torino - Italy<br />

Tel.: +39011937<strong>04</strong>20<br />

info@gianeco.com<br />

www.gianeco.com<br />

Tel.: +86 351 – 689356<br />

Fax: +86 351 – 689718<br />

www.jinhuizhaolong.com<br />

ecoworldsales@jinhuigroup.com<br />

Bioplastics – PLA, PBAT<br />

www.lgchem.com<br />

youtu.be/p8CIXaOuv1A<br />

bioplastics@lgchem.com<br />

PTT MCC Biochem Co., Ltd.<br />

info@pttmcc.com / www.pttmcc.com<br />

Tel.: +66(0) 2 140 – 563<br />

MCPP Germany GmbH<br />

+49 (0) 211 520 54 662<br />

Julian.Schmeling@mcpp-europe.com<br />

MCPP France SAS<br />

+33 (0)2 51 65 71 43<br />

fabien.resweber@mcpp-europe.com<br />

Xiamen Changsu Industrial Co., Ltd<br />

Tel.: +86 – 92-6899303<br />

Mobile: +86 185 5920 1506<br />

Email: andy@chang-su.com.cn<br />

Xinjiang Blue Ridge Tunhe<br />

Polyester Co., Ltd.<br />

No. 316, South Beijing Rd. Changji,<br />

Xinjiang, 831100, P.R.China<br />

Tel.: +86 994 2716195<br />

Mob.: +86 186 99400676<br />

maxirong@lanshantunhe.com<br />

www.lanshantunhe.com<br />

PBAT, PBS, PBSA, PBST supplier<br />

Zhejiang Huafon Environmental<br />

Protection Material Co.,Ltd.<br />

No.1688 Kaifaqu Road,Ruian<br />

Economic Development<br />

Zone,Zhejiang,China.<br />

Tel.: +86 577 6689 0105<br />

Mobile: +86 139 5881 3517<br />

ding.yeguan@huafeng.com<br />

www.huafeng.com<br />

Professional manufacturer for<br />

PBAT /CO 2<br />

-based biodegradable materials<br />

1.1 Biobased monomers<br />

1.2 Compounds<br />

Earth Renewable Technologies BR<br />

Estr. Velha do Barigui 10511, Brazil<br />

kfabri@ertbio.com<br />

www.ertbio.com<br />

eli<br />

bio<br />

Elixance<br />

Tel.: +33 (0) 2 23 10 16 17<br />

Tel PA du +33 Gohélis, (0)2 56250 23 Elven, 10 16 France 17 - elix<br />

elixbio@elixbio.com/ www.elixbio.com<br />

www.elixance.com - www.eli<br />

FKuR Kunststoff GmbH<br />

Siemensring 79<br />

D - 47877 Willich<br />

Tel.: +49 2154 9251-0<br />

Tel.: +49 2154 9251 – 51<br />

sales@fkur.com<br />

www.fkur.com<br />

P O L i M E R<br />

GEMA POLIMER A.S.<br />

Ege Serbest Bolgesi, Koru Sk.,<br />

No.12, Gaziemir, Izmir 35410,<br />

Turkey<br />

+90 (232) 251 5<strong>04</strong>1<br />

info@gemapolimer.com<br />

http://www.gemabio.com<br />

Global Biopolymers Co., Ltd.<br />

Bioplastics compounds<br />

(PLA+starch, PLA+rubber)<br />

194 Lardproa 80 yak 14<br />

Wangthonglang, Bangkok<br />

Thailand 10310<br />

info@globalbiopolymers.com<br />

www.globalbiopolymers.com<br />

Tel.: +66 81 915<strong>04</strong>46<br />

www.facebook.com<br />

www.issuu.com<br />

www.twitter.com<br />

www.youtube.com<br />

Microtec Srl<br />

Via Po’, 53/55<br />

30030, Mellaredo di Pianiga (VE),<br />

Italy<br />

Tel.: +39 <strong>04</strong>1 5190621<br />

Fax: +39 <strong>04</strong>1 5194765<br />

info@microtecsrl.com<br />

www.biocomp.it<br />

BIO-FED<br />

Member of the Feddersen Group<br />

BioCampus Cologne<br />

Nattermannallee 1<br />

50829 Cologne, Germany<br />

Tel.: +49 221 88 88 94 – 00<br />

info@bio-fed.com<br />

www.bio-fed.com<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel.: +49 36459 45 0<br />

www.grafe.com


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

63<br />

Green Dot Bioplastics Inc.<br />

527 Commercial St Suite 310<br />

Emporia, KS 66801<br />

Tel.: +1 620 – 73-8919<br />

info@greendotbioplastics.com<br />

www.greendotbioplastics.com<br />

TECNARO GmbH<br />

Bustadt 40<br />

D-74360 Ilsfeld. Germany<br />

Tel.: +49 (0)7062/97687-0<br />

www.tecnaro.de<br />

Sunar NP Biopolymers<br />

Turhan Cemat Beriker Bulvarı<br />

Yolgecen Mah. No: 565 01355<br />

Seyhan /Adana,TÜRKIYE<br />

info@sunarnp.com<br />

burc.oker@sunarnp.com.tr<br />

www.sunarnp.com<br />

Tel.: +90 (322) 441 01 65<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel.: +49 36459 45 0<br />

www.grafe.com<br />

a brand of<br />

Helian Polymers BV<br />

Bremweg 7<br />

5951 DK Belfeld<br />

The Netherlands<br />

Tel.: +31 77 398 09 09<br />

sales@helianpolymers.com<br />

https://pharadox.com<br />

Kingfa Sci. & Tech. Co., Ltd.<br />

No.33 Kefeng Rd, Sc. City, Guangzhou<br />

Hi-Tech Ind. Development Zone,<br />

Guangdong, P.R. China. w<br />

Tel.: +86 (0)20 6622 1696<br />

info@ecopond.com.cn<br />

www.kingfa.com<br />

Natureplast – Biopolynov<br />

6 Rue Ada Lovelace<br />

14120 Mondeville – France<br />

Tel.: +33 (0)2 31 83 50 87<br />

www.natureplast.eu<br />

NUREL Engineering Polymers<br />

Ctra. Barcelona, km 329<br />

50016 Zaragoza, Spain<br />

Tel.: +34 976 465 579<br />

inzea@samca.com<br />

www.inzea-biopolymers.com<br />

Plásticos Compuestos S.A.<br />

C/ Basters 15<br />

08184 Palau Solità i Plegamans<br />

Barcelona, Spain<br />

Tel.: +34 93 863 96 70<br />

info@kompuestos.com<br />

www.kompuestos.com<br />

Sukano AG<br />

Chaltenbodenstraße 23<br />

CH-8834 Schindellegi<br />

Tel.: +41 44 787 57 77<br />

Fax: +41 44 787 57 78<br />

www.sukano.com<br />

Trinseo<br />

1000 Chesterbrook Blvd. Suite 300<br />

Berwyn, PA 19312<br />

+1 855 8746736<br />

www.trinseo.com<br />

1.3 PLA<br />

Shenzhen Esun Industrial Co., Ltd.<br />

www.brightcn.net<br />

bright@brightcn.net<br />

Tel.: +86 – 55-26031978<br />

TotalEnergies Corbion bv<br />

Stadhuisplein 70<br />

4203 NS Gorinchem<br />

The Netherlands<br />

Tel.: +31 183 695 695<br />

www.totalenergies-corbion.com<br />

PLA@totalenergies-corbion.com<br />

Zhejiang Hisun Biomaterials Co.,Ltd.<br />

No.97 Waisha Rd, Jiaojiang District,<br />

Taizhou City, Zhejiang Province, China<br />

Tel.: +86 – 76-88827723<br />

pla@hisunpharm.com<br />

www.hisunplas.com<br />

1.4 Starch-based bioplastics<br />

BIOTEC<br />

Biologische Naturverpackungen<br />

Werner-Heisenberg-Strasse 32<br />

46446 Emmerich/Germany<br />

Tel.: +49 (0) 2822 – 92510<br />

info@biotec.de<br />

www.biotec.de<br />

Plásticos Compuestos S.A.<br />

C/ Basters 15<br />

08184 Palau Solità i Plegamans<br />

Barcelona, Spain<br />

Tel.: +34 93 863 96 70<br />

info@kompuestos.com<br />

www.kompuestos.com<br />

UNITED BIOPOLYMERS S.A.<br />

Parque Industrial e Empresarial<br />

da Figueira da Foz<br />

Praça das Oliveiras, Lote 126<br />

3090 – 51 Figueira da Foz – Portugal<br />

Tel.: +351 233 403 420<br />

info@unitedbiopolymers.com<br />

www.unitedbiopolymers.com<br />

1.5 PHA<br />

Bluepha PHA<br />

A Phabulous Blend With Nature<br />

contact@bluepha.com<br />

www.bluepha.bio<br />

CJ Biomaterials<br />

www.cjbio.net<br />

cjphact.us@cj.net<br />

Kaneka Belgium N.V.<br />

Nijverheidsstraat 16<br />

2260 Westerlo-Oevel, Belgium<br />

Tel.: +32 (0)14 25 78 36<br />

Fax: +32 (0)14 25 78 81<br />

info.biopolymer@kaneka.be<br />

TianAn Biopolymer<br />

No. 68 Dagang 6th Rd,<br />

Beilun, Ningbo, China, 315800<br />

Tel.: +86 – 57 48 68 62 50 2<br />

Fax: +86 – 57 48 68 77 98 0<br />

enquiry@tianan-enmat.com<br />

www.tianan-enmat.com<br />

1.6 Masterbatches<br />

Albrecht Dinkelaker<br />

Polymer- and Product Development<br />

Talstrasse 83<br />

6<strong>04</strong>37 Frankfurt am Main, Germany<br />

Tel.: +49 (0)69 76 89 39 10<br />

info@polyfea2.de<br />

www.caprowax-p.eu<br />

Treffert GmbH & Co. KG<br />

In der Weide 17<br />

55411 Bingen am Rhein; Germany<br />

+49 6721 403 0<br />

www.treffert.eu<br />

Treffert S.A.S.<br />

Rue de la Jontière<br />

57255 Sainte-Marie-aux-Chênes,<br />

France<br />

+33 3 87 31 84 84<br />

www.treffert.fr<br />

1.7 Composites<br />

Sustainable Composites<br />

Tel.: +1 6<strong>04</strong> – 372-4200<br />

www.ctkbio.com<br />

2. Additives/Secondary raw materials<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel.: +49 36459 45 0<br />

www.grafe.com<br />

3. Semi-finished products<br />

3.1 Sheets<br />

Customised Sheet Xtrusion<br />

James Wattstraat 5<br />

7442 DC Nijverdal<br />

The Netherlands<br />

+31 (548) 626 111<br />

info@csx-nijverdal.nl<br />

www.csx-nijverdal.nl<br />

4. Bioplastics products<br />

Bio4Pack GmbH<br />

Marie-Curie-Straße 5<br />

48529 Nordhorn, Germany<br />

Tel.: +49 (0)5921 818 37 00<br />

info@bio4pack.com<br />

www.bio4pack.com


64 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Suppliers Guide<br />

Minima Technology Co., Ltd.<br />

Esmy Huang, Vice president<br />

Yunlin, Taiwan (R.O.C)<br />

Mobile: (886) 0 – 82 829988<br />

Email: esmy@minima-tech.com<br />

Website: www.minima.com<br />

w OEM/ODM (B2B)<br />

w Direct Supply Branding (B2C)<br />

w Total Solution/Turnkey Project<br />

7. Plant engineering<br />

EREMA Engineering Recycling<br />

Maschinen und Anlagen GmbH<br />

Unterfeldstrasse 3<br />

4052 Ansfelden, AUSTRIA<br />

Phone: +43 (0) 732 / 3190-0<br />

Fax: +43 (0) 732 / 3190 – 23<br />

erema@erema.at<br />

www.erema.at<br />

9. Services<br />

10.2 Universities<br />

IfBB – Institute for Bioplastics<br />

and Biocomposites<br />

Heisterbergallee 12<br />

3<strong>04</strong>53 Hannover, Germany<br />

Tel.: +49 5 11 / 92 96 – 22 69<br />

Fax: +49 5 11 / 92 96 – 99 - 22 69<br />

lisa.mundzeck@hs-hannover.de<br />

www.ifbb-hannover.de/<br />

Naturabiomat<br />

AT: office@naturabiomat.at<br />

DE: office@naturabiomat.de<br />

NO: post@naturabiomat.no<br />

FI: info@naturabiomat.fi<br />

www.naturabiomat.com<br />

Osterfelder Str. 3<br />

46<strong>04</strong>7 Oberhausen<br />

Tel.: +49 (0)208 8598 1227<br />

thomas.wodke@umsicht.fhg.de<br />

www.umsicht.fraunhofer.de<br />

Institut für Kunststofftechnik<br />

Universität Stuttgart<br />

Pfaffenwaldring 32<br />

70569 Stuttgart<br />

Tel.: +49 711/685 – 62801<br />

info@ikt.uni-stuttgart.de<br />

www.ikt.uni-stuttgart.de<br />

Natur-Tec ® - Northern Technologies<br />

4201 Woodland Road<br />

Circle Pines, MN 55014 USA<br />

Tel.: +1 763.4<strong>04</strong>.8700<br />

Fax: +1 763.225.6645<br />

info@naturtec.com<br />

www.naturtec.com<br />

NOVAMONT S.p.A.<br />

Via Fauser , 8<br />

28100 Novara - ITALIA<br />

Fax: +39.0321.699.601<br />

Tel.: +39.0321.699.611<br />

www.novamont.com<br />

6. Equipment<br />

6.1 Machinery & moulds<br />

Buss AG<br />

Hohenrainstrasse 10<br />

4133 Pratteln / Switzerland<br />

Tel.: +41 61 825 66 00<br />

info@busscorp.com<br />

www.busscorp.com<br />

6.2 Degradability Analyzer<br />

Innovation Consulting Harald Kaeb<br />

narocon<br />

Dr. Harald Kaeb<br />

Tel.: +49 30 – 8096930<br />

kaeb@narocon.de<br />

www.narocon.de<br />

nova-Institut GmbH<br />

Tel.: +49(0)2233 – 60 14 00<br />

contact@nova-institut.de<br />

www.biobased.eu<br />

Bioplastics Consulting<br />

Tel.: +49 2161 664864<br />

info@polymediaconsult.com<br />

10. Institutions<br />

10.1 Associations<br />

BPI – The Biodegradable<br />

Products Institute<br />

331 West 57th Street, Suite 415<br />

New York, NY 10019, USA<br />

Tel.: +1 – 88-274 – 646<br />

info@bpiworld.org<br />

Michigan State University<br />

Dept. of Chem. Eng & Mat. Sc.<br />

Professor Ramani Narayan<br />

East Lansing MI 48824, USA<br />

Tel.: +1 517 719 7163<br />

narayan@msu.edu<br />

10.3 Other institutions<br />

Green Serendipity<br />

Caroli Buitenhuis<br />

IJburglaan 836<br />

1087 EM Amsterdam<br />

The Netherlands<br />

Tel.: +31 6 – 4216733<br />

www.greenseredipity.nl<br />

10.3 Other institutions<br />

GO!PHA<br />

Rick Passenier<br />

Oudebrugsteeg 9<br />

1012JN Amsterdam<br />

The Netherlands<br />

info@gopha.org<br />

www.gopha.org<br />

MODA: Biodegradability Analyzer<br />

SAIDA FDS INC.<br />

143 – 10 Isshiki, Yaizu,<br />

Shizuoka, Japan<br />

Tel.: +81 – 54-624 – 155<br />

Fax: +81 – 54-623 – 623<br />

info_fds@saidagroup.jp<br />

www.saidagroup.jp/fds_en<br />

European Bioplastics e.V.<br />

Marienstr. 19/20<br />

10117 Berlin, Germany<br />

Tel.: +49 30 284 82 350<br />

Fax: +49 30 284 84 359<br />

info@european-bioplastics.org<br />

www.european-bioplastics.org


ioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

65<br />

Upcoming Events<br />

You can meet us<br />

Interfoam Vietnam <strong>2023</strong><br />

23.08. – 25.08.<strong>2023</strong>, Ho Chi Minh City, Vietnam<br />

www.interfoamvietnam.com<br />

PLAST Milan<br />

05.09. – 08.09.<strong>2023</strong>, Milan, Italy<br />

www.plastonline.org/en<br />

Nachhaltigkeit und Kunststoffe – Die Zukunftsthemen<br />

21.09. – 22.09.<strong>2023</strong>, Schloß Hohenstein, Germany<br />

www.begamo.com<br />

3 rd PHA platform World Congress – <strong>2023</strong> USA<br />

10.10. – 11.10.<strong>2023</strong>, Atlanta, USA<br />

by bioplastics MAGAZINE<br />

www.pha-world-congress.com<br />

The Greener Manufacturing Show North America<br />

11.10. – 12.10.<strong>2023</strong>, Atlanta, USA<br />

www.greener-manufacturing.com/usa<br />

Fakuma<br />

17.10. – 21.10.<strong>2023</strong>, Friedrichshafen, Germany<br />

www.fakuma-messe.de<br />

15 th Bioplastics Market<br />

18.10. – 19.10.<strong>2023</strong>, Bangkok, Thailand<br />

www.cmtevents.com/aboutevent.aspx?ev=231021<br />

The Greener Manufacturing Show Europe<br />

08.11. – 09.11.<strong>2023</strong>, Cologne, Germany<br />

www.greener-manufacturing.com<br />

European Congress on Biopolymers and Bioplastics<br />

16.11. – 17.11.<strong>2023</strong>, Rome, Italy<br />

https://scisynopsisconferences.com/biopolymers<br />

Diversity of Advanced Recycling of Plastic Waste<br />

28.11. – 29.11.<strong>2023</strong>, Cologne, Germany<br />

https://advanced-recycling.eu<br />

European Bioplastics Conference <strong>2023</strong><br />

12.12. – 13.12.<strong>2023</strong>, Berlin, Germany<br />

www.european-bioplastics.org/events/ebc<br />

ArabPlast<br />

13.12. – 15.12.<strong>2023</strong>, Dubai, UAE<br />

https://arabplast.info<br />

2 nd Annual World Biopolymers and Bioplastics Innovation Forum<br />

28.02. – 29.02.2024, Amsterdam, The Netherlands<br />

www.leadventgrp.com/events/2nd-annual-world-biopolymers-and-bioplasticsinnovation-forum/details<br />

Subject to changes.<br />

For up to date event-info visit https://www.bioplasticsmagazine.com/en/event-calendar/<br />

daily updated eventcalendar at<br />

Next issues<br />

<strong>Issue</strong><br />

Month<br />

Publ.<br />

Date<br />

edit/ad/<br />

Deadline<br />

Edit. Focus 1 Edit. Focus 2 Trade Fair Specials<br />

05/<strong>2023</strong> Sep/Oct 02.10.<strong>2023</strong> 01.09.<strong>2023</strong> Fibres / Textiles / Nonwovens Polyurethanes / Elastomers<br />

06/<strong>2023</strong> Nov/Dec <strong>04</strong>.12.<strong>2023</strong> 03.11.<strong>2023</strong> Films / Flexibles / Bags Barrier materials<br />

01/2024 Jan/Feb 05.02.2024 23.12.<strong>2023</strong> Automotive Foam<br />

02/2024 Mar/Apr 10.<strong>04</strong>.2024 10.03.2024 Thermoforming / Rigid Packaging Masterbatch / Additives NPE Preview<br />

03/2024 May/Jun 03.06.2024 06.05.2024 Injection moulding Beauty / Healthcare NPE Review<br />

Subject to changes.


66 bioplastics MAGAZINE [<strong>04</strong>/23] Vol. 18<br />

Companies in this issue<br />

Company Editorial Advert Company Editorial Advert Company Editorial Advert<br />

Agrana 62 Fuji Pigment 50<br />

Nissin 8<br />

AgroParisTech 11<br />

Gema Polimers 62 Normec OWS 16<br />

Albstatt-Sigmaringen Univ. 32<br />

Gianeco 62 nova-institute 12,13,14 19,64<br />

Alfa Laval 16<br />

Global Biopolymers 62 Novamont 11 64,68<br />

Allbirds 8<br />

GO!PHA 16<br />

NREL 16<br />

Andritz 51<br />

Gr3n 30<br />

Nurel 63<br />

Arapaha 54<br />

Grafe 62,63 Paques Biomaterials 9,16<br />

Arkema 62 Green Dot Bioplastics 63 Parkside Flexibles 50<br />

Avantium 9<br />

Green Scientific Alliance 50<br />

Pepsico 16<br />

Avient 52<br />

Green Serendipity 64 PETCORE 30<br />

BASF 62 Grupo Botánico 8<br />

plasticker 24<br />

BeGaMo 42<br />

Helian Polymers 14 63 Plásticos Compuestos 63<br />

Beyond Plastic 16,56 49 Helmholtz Ctr. f. Envir. Res. 8<br />

polymediaconsult 64<br />

Bio4Pack 63 HFF 27<br />

PTT/MCC 62<br />

Bio-Fed 62 Horiba Advanced Techno 47<br />

Renewable Carbon Initiative 12,14<br />

Biofibre 62 HVC 9<br />

Ritsumeikan Univ. 44<br />

Biotec 63,67 IBAW 21<br />

Ruian Gregeo 55<br />

Biotic 16<br />

IBB Netzwerk 48<br />

RWDC Industries 16<br />

Bluepha 7,16 63 Inst. F. Bioplastics & Biocomp. 31 64 Sabic 53<br />

BMEL 48<br />

Institut f. Kunststofftechnik 46 64 Saida 64<br />

BOSK Bioproducts 16<br />

ISCC plus 11,24,53 SCGC 9<br />

BPI 64 JinHui ZhaoLong High Technology 62 Senbis Polymer Innovations 9<br />

Braskem 8,18<br />

Johnson & Johnson 8<br />

Shenzhen Esun Industries 63<br />

BUSS 45,64 Jungbunzlauer 16<br />

Sigma-Aldrich 46<br />

Caprowax Dinkelaker 32 63 Kaneka 16 63 Sukano 63<br />

Chaire CoPack 11<br />

Kaskada 18<br />

Sunar 63<br />

CIPET 51<br />

Kaynemaile 24<br />

Sustainable Packaging Institute 31<br />

Circularise 16<br />

Kingfa 63 Syndicat de Centre Heraut 11<br />

CJ Biomaterials 16 63 Kolon Industries 9<br />

Taghleef Industries 16<br />

Cleanero 48<br />

Kompuestos 63 Technikum Wien 16<br />

Collin 47<br />

Leipzig Univ. 8<br />

Tecnaro 63<br />

Colorado State University 16<br />

LG Chem 62 TerraVerdae 16<br />

Coperion 47<br />

Lumene 53<br />

Tetrapak 8<br />

Covestro 24<br />

Mango Materials 16<br />

Tianan Biologic 46 63<br />

CTK Bio 63 Mars 16<br />

TNO 54<br />

Customized Sheet Extrusion 63 Melodea 52<br />

TotalEnergies Corbion 6,7,10,11 63<br />

Danimer Scientific 16<br />

Michigan State University 64 Treffert 63<br />

DIN Certco 8<br />

Microtec 62 Trinseo 63<br />

Dow 11<br />

Minima Technology 64 Tsinghua University 16<br />

Earth Renewable Technologies 62 Mixcycling 62 TÜV Rheinland 52<br />

ECHO Instruments 16<br />

Monument Chemical 6<br />

Uluu 16<br />

Econic Technologies 6<br />

narocon InnovationConsulting 64 United Biopolymers 63<br />

Elixance 62 Natura & Co 8<br />

Univ. Montpellier 11<br />

Erema 64 Naturabiomat 64 Univ. Stuttgart (IKT) 46 64<br />

European Bioplastics 21 31,64 Natureplast-Biopolynov 63 University of Queensland 16<br />

European Salt Company 46<br />

Naturopera 51<br />

UPM Biofuels 53<br />

Fakuma (Schall) 53 NaturTec 64 Wageningen Univ. & Research 16<br />

Farrel Pomini 16<br />

Neste 10,28<br />

Xiamen Changsu Industries 10 62<br />

FENC 18<br />

New Energy Blue 11<br />

Xinjiang Blue Ridge Tunhe 62<br />

FKuR 18,48 2,62 Niine 51<br />

Zeijiang Hisun Biomaterials 63<br />

FNR 31<br />

NIOZ, Woods Hole Oc. Inst. 16<br />

Zeijiang Huafon 62<br />

Fraunhofer UMSICHT 48 64


In 1992 Biotec was founded in a garage in<br />

Emmerich am Rhein in Germany and became one<br />

of the pioneers of the biopolymer field.<br />

Our steady growth now shows:<br />

Installed capacity 60,000 t/a<br />

Employees (2022) ∼90<br />

Turnover<br />

∼100M €<br />

Production site ∼8.700 m 2<br />

Responding to changing market needs and to support our<br />

customers we continue to develop new solutions.<br />

We are happy to introduce<br />

BIOPLAST 700<br />

BIOPLAST 800<br />

PLA-free Transparent Biodegradable<br />

Food contact Compostable Sealable<br />

Compostable Heat Stable Biodegradable<br />

Thermoforming >60% BBC Food contact<br />

www.biotec.de


_01.<strong>2023</strong>

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