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Riser Block Assembly Details 3/s" Through hole ----\ l " dia. counterbore 17+" deep #rr TFE Build the Riser Blocks Like the saw's mounting bolt locations and the platform size itself, the height of the riser blocks must be matched to the height of your miter saw table. The average seems to be between 3rr to 4" (my Milwaukee measured in at 3l/z'r), and the stacklaminated construction of the riser blocks lets you tailor them to fit (Riser Block Assembly Details). I started by gluing up a pl1'wood sandwich (four layers of 3/+rr) into a l0rlsquare block. Then I set up the table saw to dado the shallow notch for the cutoff fence, and cut the block into individual sections afterward (Figure 12). You'll also need to counterbore and drill each riser block for the cutoff fence's hold-down hardware (Figure 13). Install the bolts, flat washers, and T-nuts before you complete the assembly of the riser blocks, because the base plate will block access to the hole later. Using solid wood base plates for the riser blocks allows you to finetune the height to match your saw table. Fasten them to the riser block laminations with screws only. If you ever want to mount a saw with a different table height, you can simply remove the base plate and substitute a thicker or thinner one. Before you install the riser block assemblies, position the saw on the platform, then mark and drill for the mounting hardware. Bolt the saw down, and place the cutoff guide fence or a straightedge against the saw fence so you can align the front of the Approx. 23l+" of bolt exoosed above sAa', x 4lz,' two main riser blocks. bolt (full-thread) - 3Y2" L 5lo" T-Nut 5/rc" star knob (End View) sla" tlat wasner N0TE: Use 472" bolts on the two main riser blocks (on platform); use 4" bolts on riser blocks on outriggers. riser block notches (Figure 14). Mark the placement of each riser block base plate on the platform, then fasten the assemblies in place with screws. Follow the same procedure for installing the riser blocks on the outrigger supports. Laminate a plywood sandwich for the riser Counterbore and drill through the riser blocls and dado a shallow notch for the block for the hold-down hardware. The cutoff rail, Then rip into individual sections. bolts lock in place with help from a T-nut. Place straightedge against saw fence. After you mount the saw and mark ib position, use a straightedge to align ib fence with the notches in the riser block. Ma* the riser base positions and screw them in place. Workbench I December 1997 +/
48 Hold-down Block Details Cleat Details 3/e" dia. hole Oop View) | ^.. Approx. %0" 3' Y l+ --------> round-over -t-l u,"l ii onedses' I ^ (Side View) (Side View) (Bottom View) t\
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