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Panels & Furniture Asia January/February 2024

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

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PANEL MANUFACTURING<br />

Specialists in<br />

resin formulation<br />

and application<br />

As raw material prices increase and<br />

sustainability credentials become a<br />

trade requirement, how resins are being<br />

used in wood panel production should be<br />

reassessed as well. How can companies<br />

like CHIMAR, a resin technology developer,<br />

help to tackle these challenges? Charles<br />

Markessini, vice-president, R&D, introduces<br />

CHIMAR to Yap Shi Quan.<br />

formaldehyde (PF) resins. These resins are<br />

used predominantly in the production of<br />

particleboard, medium-density fibreboard<br />

(MDF), oriented strand board (OSB), and<br />

plywood panels. Lower volume applications are<br />

paper impregnation and insulation materials<br />

such as mineral and glass wool or fabrics.<br />

CHIMAR brings long-standing expertise<br />

on the subject and our team of 30 skilled<br />

professionals works and interacts strongly<br />

with every customer, striving to understand<br />

the local market and processes, to reach the<br />

beneficial targets, and always to achieve the<br />

fruits of a joint effort.<br />

What are your responsibilities as the<br />

company’s vice-president of R&D?<br />

Markessini: I am responsible for monitoring<br />

all research projects being executed. My<br />

personal favourite assignment is to scale up<br />

new technologies, take good results from the<br />

lab and implement the latter in the real world.<br />

I also take part in the technical support of<br />

customers on-site and try to inspire our team<br />

to develop technologies the market will be<br />

using in the next 20 years.<br />

Lab synthesis of PF resin<br />

Can you tell us more about CHIMAR?<br />

Charles Markessini: CHIMAR is a company<br />

active since 1977. It has expertise in over 100<br />

industrial sites around the world. Its most<br />

important function is to develop technologies<br />

related to the production and application<br />

of adhesives used in manufacturing woodbased<br />

panels. The company specialises in<br />

formulation development and the application<br />

of formaldehyde-based resins. Our customers<br />

use our technology to: increase their market<br />

share, product portfolio and profit margin<br />

in case they are active in the free — not<br />

captive — resin market; to reduce production<br />

cost, improve production speed, or reduce<br />

formaldehyde emissions; as well as to improve<br />

other product properties in case of integrated<br />

resin and panel production.<br />

It is important to note that we do not<br />

produce or provide industrial binders but<br />

rather the technology for their production<br />

and application. Our technology addresses<br />

all types of urea-formaldehyde (UF),<br />

urea-melamine-formaldehyde (UmF),<br />

melamine-urea-formaldehyde (MUF),<br />

melamine-formaldehyde (MF) and phenol<br />

Can you share how CHIMAR contributes to<br />

producers’ Deming cycle with your solutions<br />

and technical pre- and after-sales support?<br />

Markessini: As our relationship with any<br />

customer is always target-oriented, we fulfil,<br />

and in some cases exceed, our obligations<br />

by executing several improvement projects.<br />

These are represented by the (Observe)-<br />

Plan-Do-Check-Act cycle that is applied<br />

sequentially several times until the technology<br />

is fully launched and the results are obtained.<br />

As discussed above, this is done in strong<br />

cooperation with the local industrial team, a<br />

practice that reinforces the initial technology<br />

and enables its implementation efficiently.<br />

So in practice, all our technology transfer and<br />

technical support, including pre- and aftersales,<br />

evolves around the execution of several<br />

cycles till measurable targets are reached or<br />

surpassed.<br />

Can you tell us more about the lignin-based<br />

resin developed with UPM 1 , as well as the NAF<br />

binder developed with Ecosynthetix? 2<br />

Markessini: Lignin-based adhesives are<br />

mostly suitable for plywood, insulation and<br />

high-pressure laminate (HPL) industries.<br />

Their performance matches those of phenolic<br />

38 PANELS & FURNITURE ASIA | JANUARY / FEBRUARY <strong>2024</strong>

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