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the effect of binder pitch quinoline insolubles content - Coke Oven ...

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COKE OVEN MANAGERS’ YEAR BOOK<br />

obvious. As mentioned previously, <strong>the</strong> formation <strong>of</strong> QI is a result <strong>of</strong><br />

<strong>the</strong>rmal cracking and polymerization <strong>of</strong> <strong>the</strong> coal volatiles in <strong>the</strong><br />

“tunnel head”. Therefore, it follows that an increase in temperature<br />

in <strong>the</strong> “tunnel head” would increase cracking and polymerization<br />

resulting in an increase in <strong>the</strong> amount <strong>of</strong> QI formed. The bulk<br />

density <strong>of</strong> <strong>the</strong> coal in <strong>the</strong> coke oven is inversely related to <strong>the</strong> size <strong>of</strong><br />

<strong>the</strong> “tunnel head”. Therefore, as <strong>the</strong> bulk density <strong>of</strong> <strong>the</strong> coal in <strong>the</strong><br />

coke oven decreases <strong>the</strong> size <strong>of</strong> <strong>the</strong> “tunnel head” increases. As <strong>the</strong><br />

size <strong>of</strong> <strong>the</strong> “tunnel head” increases, <strong>the</strong> residence time <strong>of</strong> <strong>the</strong> coal<br />

volatiles in <strong>the</strong> “tunnel head” increases.<br />

Increased residence time results in increased coal volatiles cracking<br />

and polymerization giving an increase in QI formation.<br />

Production <strong>of</strong> Coal Tar Pitch<br />

Coal tar <strong>pitch</strong> is produced by distilling coal tar. The distillation can<br />

be performed in ei<strong>the</strong>r a batch or continuous mode. Modern coal tar<br />

distillation is performed using continuous vacuum distillation, which<br />

reduces <strong>the</strong> <strong>the</strong>rmal exposure <strong>of</strong> <strong>pitch</strong> reducing <strong>the</strong> chances <strong>of</strong><br />

mesophase formation. A schematic <strong>of</strong> <strong>the</strong> coal tar distillation<br />

process is given in Figure 8.<br />

Coal tar distillation produces three major distillation products<br />

1) chemical oil,<br />

2) distillate,<br />

3) <strong>pitch</strong><br />

. Figure 9 summarizes <strong>the</strong> yields <strong>of</strong> <strong>the</strong>se distillation products from<br />

distillation <strong>of</strong> a typical coal tar.<br />

129

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