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the effect of binder pitch quinoline insolubles content - Coke Oven ...

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Conclusions<br />

COKE OVEN MANAGERS’ YEAR BOOK<br />

Despite all <strong>of</strong> <strong>the</strong> contradictions in <strong>the</strong> literature studied, we can<br />

draw some conclusions:<br />

Good quality anode carbon requires a balanced optical texture in <strong>the</strong><br />

<strong>binder</strong> coke bridges that bond filler particles toge<strong>the</strong>r – it should be<br />

sufficiently isotropic (i.e. disordered) to give <strong>the</strong> anode <strong>the</strong> required<br />

mechanical properties, most notably sufficient strength; but with<br />

enough anisotropy (order) to give acceptable levels <strong>of</strong> reactivity and<br />

electrical conductivity.<br />

Quite fortuitously, <strong>the</strong> presence <strong>of</strong> normal QI in <strong>pitch</strong> delivers such a<br />

heterogeneous structure. Normal QI physically inhibits <strong>the</strong><br />

coalescence <strong>of</strong> mesophase by absorbing on to <strong>the</strong>ir surface during<br />

anode baking. As <strong>the</strong> mesophase grows, <strong>the</strong>y push <strong>the</strong> normal QI<br />

into pockets – <strong>the</strong>se pockets <strong>of</strong> isotropy in <strong>the</strong> baked anode impart<br />

<strong>the</strong> necessary strength to <strong>the</strong> <strong>binder</strong> coke bridges. The remaining<br />

matrix <strong>of</strong> <strong>binder</strong> coke, which is still relatively anisotropic, gives <strong>the</strong><br />

<strong>binder</strong> coke bridges <strong>the</strong> desired reactivity and electrical resistivity<br />

properties.<br />

Since anodes made from 0% normal QI <strong>pitch</strong> have been found to<br />

have unacceptable anode properties [28], it is reasonable to assume<br />

that <strong>the</strong>re will be a minimum normal QI level, below which <strong>the</strong><br />

concentration <strong>of</strong> normal QI will be too low to deliver this desirable<br />

heterogeneous anode structure.<br />

The results <strong>of</strong> <strong>the</strong> studies reviewed suggest that this minimum<br />

normal QI level is less than 2% and may be as low as 1%. This needs<br />

to be confirmed experimentally.<br />

In several <strong>of</strong> <strong>the</strong> studies, reducing normal QI levels from >10% to<br />

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