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Poultry Your Way - Center for Integrated Agricultural Systems ...

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MANAGEMENT<br />

ALTERNATIVES<br />

52<br />

FARM PROFILE • Industrial: Confinement<br />

How Cooperation Saved Turkey Farms<br />

from Death by Dis-integration<br />

Joel Bussis<br />

In most large poultry operations, farmer-producers are “integrated”<br />

into larger systems in which most management decisions are made by<br />

others. Those in charge, the integrators, might be feed or equipment<br />

supply companies, processing companies, or marketing companies. For<br />

10 years, John and Joel Bussis were part of a system like that, growing<br />

turkeys <strong>for</strong> Bil-Mar Foods, a division of Sara Lee. John and Joel owned<br />

the buildings and provided the labor, and they could earn bonuses if<br />

the birds per<strong>for</strong>med well. But the kind of birds they fed, when and<br />

what they fed them, and what they would be paid <strong>for</strong> them were all<br />

part of the contract written by Bil-Mar. In 1997, Bil-Mar management<br />

decided the real money in the turkey business lay in marketing a<br />

brand name product—not in its actual production or processing. They<br />

told their growers there would be no future production contracts, that<br />

existing contracts would be terminated at the end of 1999 and growers<br />

paid off, and that turkey processing operations in Zeeland, Michigan,<br />

would be phased down in 1998 and ended the next year.<br />

The Bil-Mar decision to “dis-integrate” gave real meaning to the word, <strong>for</strong> it left the growers disconnected, without<br />

a market, and without the coordinating services Bil-Mar provided along with the market. The Bussises suddenly<br />

faced the extinction of their farm. They owned only 58 acres, more than half of it devoted to specialized buildings<br />

and a manure composting area. What do you do with facilities dedicated to the production of 100,000 tom turkeys<br />

a year? Luckily (it turned out), about 15 other turkey growers faced the same problem. And because it was a<br />

broad problem—the future of an entire regional industry—the state of Michigan saw an economic and social<br />

interest as well. With help of the state, the work of poultry scientists at the land grant university, the desire of<br />

growers to continue growing turkeys, and the skills and needs of <strong>for</strong>mer Bil-Mar employees also facing loss of jobs<br />

and careers, the industry was saved within a new structure.<br />

Today, growers and workers within the Michigan Turkey Producers’<br />

Cooperative are producing about 4.5 million heavy tom turkeys a year,<br />

processing them through their own plant, and selling turkey meat to end<br />

users. A brand name, “Golden Legacy,” has been developed <strong>for</strong>, as Bil-Mar aptly<br />

perceived, the real money is in marketing branded products.<br />

The new structure is no less integrated than it was under Bil-Mar. But now,<br />

the 15 growers sit on a board of directors and make decisions once made by<br />

Bil-Mar. These decisions affect the strains of birds the growers produce, the<br />

size the birds will be at slaughter weight, feed, and the kind of products the<br />

cooperative will sell. The members also attempt to keep antibiotic use low,<br />

but antibiotic use is not proscribed. “It’s been six months since we’ve used any<br />

medication in the brooder barns and more than two years since we’ve used<br />

them in the grower barns,” Joel said. “But not many producers can say that.”<br />

Joel Bussis, Trestle Town Turkeys<br />

Hamilton, Michigan<br />

These turkeys are close to market<br />

weight of 40 pounds.<br />

Joel’s father, John, was an important driver in <strong>for</strong>mation of the cooperative. As his work was starting to pay off,<br />

he died of cancer at age 61. So Joel is now the sole proprietor of Trestle Town Turkeys, Hamilton, Michigan. He is<br />

production-oriented, he said, and is pleased that his dad’s legacy includes a friendly marketing structure in which<br />

his skill and experience growing turkeys can pay off.

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