2012 | FULL-LINE CATALOG - Miller

AlumaFeed
See Literature No. DC/34
Synergic Aluminum Welding System
The XR-AlumaFeed and AlumaPower 350 MPa or NEW! 450 MPa combine for a synergic system
that simplifies and improves MIG and Pulsed MIG aluminum welding applications.
Miller recommends
aluminum wire
(see page 90).
AlumaFeed Synergic Aluminum Welding System with 25-foot XR-Aluma-Pro gun and
NEW! AlumaPower 450 MPa shown. Also available with XR-Pistol Grip gun.
Profile Pulse provides TIG appearance
with MIG simplicity and productivity.
Achieve “stacked dimes” without gun
manipulation. Profile Pulse frequency
can be changed to increase or decrease the spacing between
the ripple pattern to achieve the desired weld appearance.
Synergic “one-knob” control makes
adjustments easy. Set the wire feed
speed control on the gun and the
system handles the rest.
Synergic Pulsed MIG provides communication between the
power source, feeder and gun. As wire speed increases/
decreases, the pulse parameters also increase/decrease to
match the right amount of power needed.
Built-in aluminum Pulsed MIG programs for simplicity and
improved puddle control. Pulsed welding virtually eliminates
burnthrough and warping issues on thinner materials.
Note: See Aluminum Solutions comparison chart on page 12.
*Additional packages are available — visit MillerWelds.com or your distributor.
Packages include gun and feeder drive rolls and consumables to run .035–3/64 inch
(0.9–1.2 mm) wire. 1/16-inch consumables not included — order separately at right.
Model/Stock Number
AlumaPower 350 MPa
(#907 420)
Machine only
(#907 420 001)
Machine only
w/Auxiliary Power
AlumaPower 450 MPa
(#907 483)
Machine only
w/Auxiliary Power
XR-AlumaFeed Wire Feeder
(#300 509) Feeder only
Feeder is 14-pin compliant,
but only operates synergicly
with an MPa power source.
Water-Cooled Package
Stock Numbers*
(#951 176) w/Aux Power and
25-ft. Aluma-Pro Gun
(#951 150) w/Aux Power and
30-ft. Pistol Gun
(#951 425) MIGRunner w/Aux
Power and 25-ft. Aluma-Pro Gun
(#951 461) w/Aux Power and
25-ft. Aluma-Pro Gun
(#951 463) w/Aux Power and
30-ft. Pistol Gun
(#951 458) MIGRunner w/Aux
Power and 25-ft. Aluma-Pro Gun
Air-Cooled Package
Stock Numbers*
(#951 147)
w/25-ft. Aluma-Pro Gun
(#951 149)
w/30-ft. Pistol Gun
(#951 151) MIGRunner
w/25-ft. Aluma-Pro Gun
(#951 460)
w/25-ft. Aluma-Pro Gun
(#951 462)
w/30-ft. Pistol Gun
(#951 459) MIGRunner
w/25-ft. Aluma-Pro Gun
Input
Power
Three-
Phase
Single-
Phase
Three-
Phase
Hot Start Off
Hot Start On
Hot Start allows operator to begin and end welds
with ease and confidence. Eliminates incomplete
fusion at the beginning of a weld, a common issue
with aluminum welding. Crater gradually decreases
weld current at the end of a weld to eliminate crater
defects. Adjustable preflow and postflow rates ensure
that the puddle always has adequate gas coverage.
Synchronized, true push-pull wire feed system
for precise wire feeding and arc performance.
Parameter and system locks enhance quality
assurance and protect weld consistency.
Trigger schedule select allows operator to change
between two sets of weld parameters.
AlumaPower 350 model allows
for any input voltage hookup
(208–575 V) with no manual linking. 450 model
is 230/460 V manual link.
Optional MIGRunner
packages available —
AlumaFeed 350 MPa
MIGRunner (#951 151)
shown.
Amperage/
Voltage Ranges
CC Mode: 5 – 425 A
CV Mode: 10 – 38 V
CC Mode: 5 – 425 A
CV Mode: 10 – 38 V
CC Mode: 15 – 600 A
CV Mode: 10 – 38 V
Weld Cross Section
Rated Out put
350 A at 34 VDC,
60% Duty Cycle
300 A at 32 VDC,
60% Duty Cycle
450 A at 38 VDC,
100% Duty Cycle
Input Power Input Welding Circuit Rating Wire Feed Speed Wire Diameter Capacity
24 VAC, 5 A, 400 A at 100% Duty Cycle 50–900 IPM .035–.062 in. (0.9–1.6 mm)
50/60 Hz System duty cycle is limited (1.3–22.9 m/min.) Requires Wire Kit #230 708 for gun and
to gun rating.
Drive Roll Kit #195 591 for control box
to run 1/16-in. (1.6 mm) wire.
Aluminum
GMAWMIG
Heavy Industrial
Amps Input at Rated Load Output, 60 Hz
208 V 230 V 400 V 460 V 575 V KVA KW
40.4 36.1 20.6 17.8 14.1 14.2 13.6
60.8 54.6 29.7 24.5 19.9 11.7 11.2
— 51 — 27.6 — 22 18.9
AlumaPower 450
is 3-phase only.
Processes
• Aluminum MIG (GMAW)
• Aluminum Pulsed MIG (GMAW-P)
Comes Complete With
• XR-AlumaFeed push-pull feeder
• AlumaPower 350 MPa or
NEW! 450 MPa power source
• XR-Aluma-Pro or XR-Pistol Grip pushpull
welding guns (air- or water-cooled)
• .035- and 3/64-in. (0.9 and 1.2 mm)
contact tips, drive roll and liners
for guns
• .035- and 3/64-in. (0.9 and 1.2 mm)
drive rolls for wire feeder
Note: All AlumaFeed systems come setup
out of the box to run 3/64-in. wire.
MIGRunner Package Includes
Above Plus
• MIGRunner Cart
• Industrial MIG 4/0 Kit with Dinse
Connectors (350 MPa) or
Industrial MIG 4/0 Kit (450 MPa)
(see contents below)
Most Popular Accessories
• MIGRunner Cart #195 445 (pg 81)
• Industrial MIG 4/0 Kit with Dinse
Connectors (350 MPa only)
#300 405 (pg 84) Includes Smith®
regulator/flowmeter with 10-ft. (3 m)
gas hose, 10-ft. (3 m) 4/0 feeder
weld cable with Dinse connector on
one end and a lug on the other, and
15-ft. (4.6 m) work cable with Dinse
connector on one end and 600-amp
C-clamp.
• Industrial MIG 4/0 Kit (450 MPa only)
#300 390 (pg 84) Includes the same
as the kit above except weld and
work cables have lugs instead of
Dinse connectors.
• Extension Cables (pg 88)
25 ft. (7.6 m) #247 831 025
50 ft. (15 m) #247 831 050
80 ft. (24.4 m) #247 831 080
• 1/16-Inch (1.6 mm) Liner and
Wire Kit for gun #230 708
• 1/16-Inch (1.6 mm) Drive Roll Kit for
control box #195 591
Visit MillerWelds.com or your distributor
for other Miller® options and accessories.
Dimensions
H: 17 in.
(432 mm)
W: 12.5 in.
(318 mm)
D: 24 in.
(610 mm)
H: 17.25 in.
(438 mm)
W: 14.5 in.
(368 mm)
D: 27.125 in.
(689 mm)
Net
Weight
80 lb.
(36.3 kg)
122 lb.
(55.3 kg)
Maximum Spool Size Capacity Dimensions
Net Weight
12 in. (305 mm)
H: 16 in. (406 mm) 42.5 lb.
W: 9.5 in. (241 mm)
D: 21.25 in. (540 mm)
(19.2 kg)
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