2012 | FULL-LINE CATALOG - Miller

Big Blue
Designed for fleet owners, construction contractors and rental companies who want a powerful
diesel welder/generator and place a premium on rugged reliability with proven performance.
® 400 and 500 CC or CC/CV
See Literature No. ED/10.8
Big Blue 500
CC/CV Deluxe
model shown.
Note: All models come standard with Engine Gauges.
*Additional models are available — visit MillerWelds.com or your distributor.
**Adds Auto Idle, Weld Meters and Optional Generator Power.
Diesel
Big Blue ® 400 Eco Pro See Literature No. ED/5.3
Rugged, compact, fuel-efficient diesel welder/generator that is Eco-friendly and Eco-nomical.
Diesel
Model
Big Blue 400 CC
Big Blue 400 CC/CV
Deluxe Model
Big Blue 500 CC
Big Blue 500 CC/CV
Deluxe Model
See pages 42 and 43 for
wireless remote controls.
Wireless Antenna Kit
(#300 749) recommended.
Stock Number
(#907 426) Mitsubishi
(#907 426-001)
Mitsubishi with
Weld Meters and
120 V Block Heater
Stock Number*
(#907 173) Deutz
(#907 175) Perkins
(#907 327)** Deutz
(#907 329)** Perkins
(#907 181) Deutz
(#907 331)** Deutz
Welding Mode
CC/DC
CV/DC
Meter maintenance displays
• Fuel gauge
• Hour meter function
• Oil change interval
• High coolant temperature, low oil
pressure and low fuel shutdowns
CC/CV models have the vault for
control board reliability (see page 61
for details).
Designed and built with reliable,
heavy-duty industrial components
to allow operation in remote locations.
Superior arc and efficient
operation in a compact package
• Saves fuel — designed to be up to
25 percent more efficient than
competitive models
• Runs quieter — in economy mode,
71.5 dB at 23 feet (7 m) is quieter
than most competitive models
• Easier to transport — up to
44 percent smaller and 41 percent
lighter than other models
• Compact design fits sideways in a
standard pickup
• Exceptional arc control in Stick,
TIG or MIG process
Process
Stick/TIG
CAC-A
Process
DC Stick/TIG
DC Stick/TIG/
MIG/FCAW
DC Stick/TIG
DC Stick/TIG/
MIG/FCAW
MIG/FCAW
Amp/Volt Ranges
20–450 A
40–500 A
14–40 V
Amp/Volt
Ranges
55–500 A
15–500 A
14–40 V
55–600 A
20–600 A
14–40 V
Rated Output
at 104° F (40° C)
400 A at 36 V
(14.4 kW),
100% Duty Cycle
500 A at 40 V
(20 kW),
100% Duty Cycle
Rated Output at 104° F (40° C)
300 A at 32 V, 100% Duty Cycle
450 A at 30 V, 40% Duty Cycle
400 A at 36 V, 100% Duty Cycle
500 A at 30 V, 40% Duty Cycle
300 A at 28 V, 100% Duty Cycle
450 A at 30 V, 40% Duty Cycle
ENGINEDRIVEN
Hot Start makes it easy to start all
types of Stick electrodes.
Arc-Drive enhances Stick welding,
especially on pipe, by focusing
arc and preventing electrode from
going out.
5500-watt peak AC power
independent of weld settings means
no interaction between tools and the
welding arc.
Quick and easy maintenance
with single-side access to oil level
check, oil fill, oil filter, fuel filter and
air cleaner.
CSA, IEC and NEMA compliant.
Single-Phase Generator Power at 104° F (40° C)
Peak: 5500 watts, Continuous: 4000 watts
Additional Generator Power for
Deluxe Model (While NOT Welding)
3-Phase: 15,000 watts or 1-Phase: 12,000 watts
Peak: 5500 watts, Continuous: 4000 watts
Additional Generator Power for
Deluxe Model (While NOT Welding)
3-Phase: 20,000 watts or 1-Phase: 12,000 watts
Dual-speed technology
• High engine power is available
when needed for high amp
applications up to 500 amps
• Low-speed operation (1850 RPM)
provides power for all welding
applications up to 350 amps,
keeping the engine quiet and more
fuel efficient. Provides optimal
performance in a small package
Ultimate reliability
• Proven solid-state control
technology is fully enclosed,
protected and sealed by the Vault
• The Vault’s sealed connections
make these components
impenetrable to dust and moisture
Single-Phase Generator Power at 104° F (40° C)
Peak: 5500 watts, Continuous: 4000 watts
Heavy Industrial
Processes
• Stick (SMAW) • MIG (GMAW)*
TIG (GTAW)
• Flux-Cored (FCAW)* •
•
Air Carbon Arc Cutting and Gouging
(CAC-A)
(Big Blue 400: rated 5/16-in.
carbons, capable 3/8-in. carbons)
(Big Blue 500: rated 3/8-in. carbons)
• Stud
*CC/CV models only.
Diesel Engines
EPA Tier 4i Compliant Choices!
400 — Deutz D2011L03i:
32 HP at 1800 RPM
Three-cylinder, industrial, air/oil-cooled
400 — Perkins 404D-22:
32.6 HP at 1800 RPM
Four-cylinder, industrial, liquid-cooled
500 — Deutz D2011L04i:
48.6 HP at 1800 RPM
Four-cylinder, industrial, air/oil-cooled
Note: Engines are warranted separately
by engine manufacturer.
Visit MillerWelds.com or your distributor
for Miller® options and accessories.
Dimensions
H: 43 in.
(1092 mm)
W: 28.5 in.
(724 mm)
D: 65.125 in.
(1654 mm)
Heavy Industrial
Processes
• Stick (SMAW) • MIG (GMAW)
TIG (GTAW)
• Flux-Cored (FCAW) •
•
Air Carbon Arc Cutting and Gouging
(CAC-A) (5/16-in. carbons)
Diesel Engine
EPA Tier 4i Compliant!
Mitsubishi S4L2: 35 HP at 3000 RPM
Four-cylinder, industrial, liquid-cooled
Note: Engine is warranted separately
by engine manufacturer.
Most Popular Accessories
• SuitCase® X-TREME 8VS/12VS
(pg 23)
• Wireless Remote Hand Control/
Wireless Antenna Kit
#300 430/#300 749 (pg 43)
• Spectrum® 375 X-TREME /
625 X-TREME (pg 71)
• Protective Cover #195 301 (pg 82)
• HWY-224 Trailer #043 805 (pg 84)
• PRHC-14 Remote #195 511 (pg 86)
Visit MillerWelds.com or your distributor
for other Miller® options and accessories.
Dimensions
H: 32 in.
(813 mm)
W: 26.25 in.
(667 mm)
D: 56 in.
(1422 mm)
Net Weight
Deutz
1655 lb. (751 kg)
Perkins
1545 lb. (701 kg)
Deutz
1695 lb. (769 kg)
Net Weight
1095 lb.
(497 kg)
63