15.08.2013 Views

Derbi servicemanual - Scootergrisen

Derbi servicemanual - Scootergrisen

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CYLINDER SLEEVE COVER, RADIATOR AND FILTER BOX<br />

- Fit the oil tube from the oil pump to the carburettor.<br />

- Fit the cylinder sleeve cover with the two securing<br />

screws (6 x 16), and tighten up to a torque setting<br />

of 9 -10 Nw x m.<br />

- Check the oil pump bleed screw.<br />

- It is extremely important when fitting the fan<br />

cover to check the rubber protector profile of<br />

the fan cover, since if it is broken, there will be<br />

leakage from the cooling circuit, and noise will be<br />

produced by the vibrations of the vehicle.<br />

- Fit the fan using two 6 x 16 securing screws and<br />

tighten to a torque of 9 - 10 Nw x m. applying<br />

Loctite thread seal.<br />

- Fit the fan cover using 2 screws (6 x 16) and 3<br />

cross-head screws (6.3 x 19) and tighten to a torque<br />

of 9 - 10 Nw x m.<br />

- Fit the radiator using 2 screws (6 x 60) and tighten<br />

to a torque of 9 - 10 Nw x m. and the 2 distance<br />

pieces of 35.5 mm.<br />

- Fit the gasket and the cylinder head water outlet<br />

connector using 2 screws (6 x 20), and tighten up<br />

to a torque of 9 - 10 Nw x m. applying Loctite<br />

thread seal.<br />

- Next fit the water hose from the connector to the<br />

radiator using 2 hose clips.<br />

- Fit the starter motor with the supporting plate<br />

gasket, the 24 mm exterior diameter and 2.2 mm<br />

thick O-ring, using 2 screws (6 x 25) and tighten<br />

to a torque of 9 - 10 Nw x m. applying Loctite.<br />

33

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