Derbi servicemanual - Scootergrisen

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Re-assembly of the clutch - Refit the stud retaining collar, the spring, the clutch assembly, and lock the clutch nut. Caution! During the stripping operation on the clutch unit securing nut, take care to keep the unit itself in its housing; it may be ejected by the force of the clutch spring. Special tool: 19.1.20565 Torque setting: 40 ÷ 44 N x m Loctite 242 Nut sealing paste Mixer drive gear and belt - Withdraw the gear and the belt. Caution! Do not twist or fold the belt during assembly. Caution! During assembly, carefully lubricate the mixer drive stud and bush, using only CONS- TANT GLY 21000 oil, and make sure that it is free to move. N.B. Replace the belt every 20,000 kilometres. Follower pulley, clutch, belt - Assemble the follower pulley - clutch - belt assembly. Clutch hub - Assemble the clutch hub and tighten the nut while holding the hub itself rigid by means of the special tool. N.B. On assembly, use new nuts and apply Loctite “Super Fast” type 242 E. Special tool 19.1.20565 Torque setting 40 ÷ 44 N x m 90
Bushing and mobile semi-pulley - Fit the assembly while taking care not to damage the transmission belt. - It is essential to open out the rear pulley in order to fit the belt. It is vitally important when tightening the front pulley assembly to ensure that the belt is free to move inside it, otherwise the semipulley may not be tightened correctly. Mixer - Starter cable - Belt Fixed semi-pulley - Handle with care so as to avoid twisting the belt. Fan - Fan securing disc - Washer - Nut - Apply recommended thread sealer Caution! use only nuts supplied as original spare parts. N.B. When assembling use new nuts in order to ensure correct engagement. Torque setting: 40 ÷ 44 N x m Special tool: 19.1.20165 Loctite 242 E Reduction gear cover - Before carrying out this operation, drain the oil from the reduction gear by means of the drain plug. 91
Page 1:
This manual has been prepared by DE
Page 4 and 5:
Engine Number of cylinders ........
Page 6 and 7:
6 REGULAR MAINTENANCE TABLE Períod
Page 8 and 9:
HUNTER MODELS Stripping the fork le
Page 10 and 11:
STRIPPING - Remove the luggage carr
Page 12 and 13:
- Remove the stator (2 screws): in
Page 14 and 15:
- In order to extract the water pum
Page 16 and 17:
- Assembly of the wheel shaft beari
Page 18 and 19:
- Measure the lateral play at the c
Page 20 and 21:
Stripping - Unscrew the water pump
Page 22 and 23:
- The working surfaces of the pulle
Page 24 and 25:
- Fit the clutch hub onto the pulle
Page 26 and 27:
- Fit the oil pump with 2 screws 5
Page 28 and 29:
- The cylinders of the monobloc mod
Page 30 and 31:
Stripping the carburettor - Remove
Page 32 and 33:
Carburettors Make Dell’orto Dell
Page 34 and 35:
- Fit the cooling hose from the wat
Page 36 and 37:
GENERAL CHARACTERISTICS Component B
Page 38 and 39: Charging the battery for the first
Page 40 and 41: SCHEMATIC AND IGNITION CIRCUIT CONT
Page 42 and 43: Connection of lighting switch, turn
Page 44 and 45: SCHEMATIC AND CARBURETTOR HEATING C
Page 46 and 47: 46 ECHEMA ELECTRIQUE HUNTER Orange
Page 48 and 49: ANNEXE PREDATOR-LC - CAT - WVTA Mod
Page 50 and 51: TORQUE SETTINGS PART NAME TORQUE SE
Page 52 and 53: For all ATLANTIS models, hydraulic
Page 54 and 55: ATLANTIS LC: - Hydraulic shock abso
Page 56 and 57: CHECKING THE IGNITION Inspecting th
Page 58 and 59: CYLINDER HEAD Compression Ratio: 11
Page 60 and 61: Adjustment Table BRAND CARBURETOR M
Page 62 and 63: CHECKING THE ELECTRICAL SYSTEM IN T
Page 64 and 65: 65 ECHEMA ELECTRIQUE PREDATOR Orang
Page 66 and 67: 67 ECHEMA ELECTRIQUE ATLANTIS Orang
Page 68 and 69: ECHEMA ELECTRIQUE ATLANTIS (USA) D
Page 70 and 71: ECHEMA ELECTRIQUE ATLANTIS 100 D F
Page 72 and 73: 74 SPECIAL TOOLS Description Refere
Page 74 and 75: 76 SPECIAL TOOLS Description Refere
Page 76 and 77: DESCRIPTION TORQUE SETTING Nw x m C
Page 78 and 79: Suspension stroke .................
Page 80 and 81: Starter motor - The securing nuts a
Page 82 and 83: SYMBOL 84 LUBRICATE GREASE QUANTITY
Page 84 and 85: Movil semi pulley - Remove the thre
Page 86 and 87: Clutch - Remove the central nut whi
Page 90 and 91: Follower pulley shaft oil seal - St
Page 92 and 93: Mating the crankcase halves - Apply
Page 94 and 95: Thermostat - cylinder head - by-pas
Page 96 and 97: SYMBOL 98 LUBRICATE GREASE QUANTITY
Page 98 and 99: Disassembling the seal Common tools
Page 100 and 101: SYMBOL 102 LUBRICATE GREASE QUANTIT
Page 102 and 103: SYMBOL 104 LUBRICATE GREASE QUANTIT
Page 104 and 105: Piston Caution! Position the arrow
Page 106 and 107: Piston Rings - The verification of
Page 108 and 109: Crankshaft alignment check - Using
Page 110 and 111: Checking the voltage regulator - Br
Page 112 and 113: 114 ECHEMA ELECTRIQUE GP1 Orange Gr
Page 114: 116 ECHEMA ELECTRIQUE GP Series D F
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Derbi servicemanual - Scootergrisen

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