Derbi servicemanual - Scootergrisen

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Mating the crankcase halves - Apply Loctite 510 to the mating surfaces. - Tighten the screws to the prescribed torque setting. N.B. Always check that the compensator ring is correctly in place and well-greased. Torque settings 12 ÷ 13 N x m Replacing the starter pedal - Remove the screw as shown in the figure and withdraw the starter pedal. - For re-assembly follow the same operation in reverse, and tighten to the specified torque setting. Torque setting: 12-13 N·m Replacement of the toothed segment and starter-crankshaft gearing - Remove the Seeger ring situated on the outside of the crankcase. - Strip the starter gearing from its housing, relaxing the pressure exerted by the toothed segment through the spring; in order to do this, it is necessary to rotate the toothed segment slightly (see figure). Caution! During the stripping operation on the toothed segment, take extreme care over the tension exerted by the spring: this could injure the operator. Assembling the toothed segment and starter gearing into the crankcase - When assembling, apply Agip GR MU to the bush, to the spring, and along the toothed segment. - To load the spring, use the special tool as shown in the figure. - Fit the Seeger ring after checking that it is in perfect condition. Special tool: 19.1.20261 Replacing the reduction gear cover bearing - In order to replace the bearing in the reduction gear cover, heat up the crankcase and extract the bearing by tapping with gentle blows from a rawhide hammer. Special tool: 19.1.20150 Special tool: 19.1.20151 94
SYMBOL LUBRICATE GREASE QUANTITY TORQUE N.M. CYLINDER HEAD - CYLINDER - PISTON ÷ ÷ ÷ ÷ ÷ Liquid cooled models APPLY THE PRODUCT CLEAN WITH CARE CAUTION HANDLE WITH CARE ALWAYS REPLACE 95
Page 1:
This manual has been prepared by DE
Page 4 and 5:
Engine Number of cylinders ........
Page 6 and 7:
6 REGULAR MAINTENANCE TABLE Períod
Page 8 and 9:
HUNTER MODELS Stripping the fork le
Page 10 and 11:
STRIPPING - Remove the luggage carr
Page 12 and 13:
- Remove the stator (2 screws): in
Page 14 and 15:
- In order to extract the water pum
Page 16 and 17:
- Assembly of the wheel shaft beari
Page 18 and 19:
- Measure the lateral play at the c
Page 20 and 21:
Stripping - Unscrew the water pump
Page 22 and 23:
- The working surfaces of the pulle
Page 24 and 25:
- Fit the clutch hub onto the pulle
Page 26 and 27:
- Fit the oil pump with 2 screws 5
Page 28 and 29:
- The cylinders of the monobloc mod
Page 30 and 31:
Stripping the carburettor - Remove
Page 32 and 33:
Carburettors Make Dell’orto Dell
Page 34 and 35:
- Fit the cooling hose from the wat
Page 36 and 37:
GENERAL CHARACTERISTICS Component B
Page 38 and 39:
Charging the battery for the first
Page 40 and 41:
SCHEMATIC AND IGNITION CIRCUIT CONT
Page 42 and 43: Connection of lighting switch, turn
Page 44 and 45: SCHEMATIC AND CARBURETTOR HEATING C
Page 46 and 47: 46 ECHEMA ELECTRIQUE HUNTER Orange
Page 48 and 49: ANNEXE PREDATOR-LC - CAT - WVTA Mod
Page 50 and 51: TORQUE SETTINGS PART NAME TORQUE SE
Page 52 and 53: For all ATLANTIS models, hydraulic
Page 54 and 55: ATLANTIS LC: - Hydraulic shock abso
Page 56 and 57: CHECKING THE IGNITION Inspecting th
Page 58 and 59: CYLINDER HEAD Compression Ratio: 11
Page 60 and 61: Adjustment Table BRAND CARBURETOR M
Page 62 and 63: CHECKING THE ELECTRICAL SYSTEM IN T
Page 64 and 65: 65 ECHEMA ELECTRIQUE PREDATOR Orang
Page 66 and 67: 67 ECHEMA ELECTRIQUE ATLANTIS Orang
Page 68 and 69: ECHEMA ELECTRIQUE ATLANTIS (USA) D
Page 70 and 71: ECHEMA ELECTRIQUE ATLANTIS 100 D F
Page 72 and 73: 74 SPECIAL TOOLS Description Refere
Page 74 and 75: 76 SPECIAL TOOLS Description Refere
Page 76 and 77: DESCRIPTION TORQUE SETTING Nw x m C
Page 78 and 79: Suspension stroke .................
Page 80 and 81: Starter motor - The securing nuts a
Page 82 and 83: SYMBOL 84 LUBRICATE GREASE QUANTITY
Page 84 and 85: Movil semi pulley - Remove the thre
Page 86 and 87: Clutch - Remove the central nut whi
Page 88 and 89: Re-assembly of the clutch - Refit t
Page 90 and 91: Follower pulley shaft oil seal - St
Page 94 and 95: Thermostat - cylinder head - by-pas
Page 96 and 97: SYMBOL 98 LUBRICATE GREASE QUANTITY
Page 98 and 99: Disassembling the seal Common tools
Page 100 and 101: SYMBOL 102 LUBRICATE GREASE QUANTIT
Page 102 and 103: SYMBOL 104 LUBRICATE GREASE QUANTIT
Page 104 and 105: Piston Caution! Position the arrow
Page 106 and 107: Piston Rings - The verification of
Page 108 and 109: Crankshaft alignment check - Using
Page 110 and 111: Checking the voltage regulator - Br
Page 112 and 113: 114 ECHEMA ELECTRIQUE GP1 Orange Gr
Page 114: 116 ECHEMA ELECTRIQUE GP Series D F
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Derbi servicemanual - Scootergrisen

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