Leybold D65BCS, D40BCS, Instruction Manual - Ideal Vacuum ...

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Contents Contents Page IMPORTANT SAFETY CONSIDERATIONS . . . 4 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.2 Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.3 Transportation . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.4 Supplied Equipment . . . . . . . . . . . . . . . . . . . . 9 1.5 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.6.1 Standard Accessories and Lubricants . . . . . . 10 1.6.2 TRIVAC System . . . . . . . . . . . . . . . . . . . . . . . 11 1.7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . 12 1.7.1 Motor Dependent Data . . . . . . . . . . . . . . . . . 13 2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.2 Connection to the System . . . . . . . . . . . . . . . 15 2.3 Electrical Connections . . . . . . . . . . . . . . . . . . 16 2.4 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.4.1 Areas of Application . . . . . . . . . . . . . . . . . . . . 18 2.4.2 Notes for Pumps with EExe II T3 Motors . . . . 18 2.5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.5.1 Pumping of Non-Condensable Gases . . . . . . 19 2.5.2 Pumping of Condensable Gases and Vapours 19 2.5.3 Operating Temperature . . . . . . . . . . . . . . . . . 19 2.6 Switching Off/Shutdown . . . . . . . . . . . . . . . . . 20 2.6.1 Shutdown through Monitoring Components . . 20 2.6.2 Failure of the Control System or the Mains Power . . . . . . . . . . . . . . . . . . . . . . 20 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 21 3.1 Checking the Oil Level . . . . . . . . . . . . . . . . . . 21 3.1.1 Checking the Condition of N 62 or HE 200 Oil . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.2 Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3.3 Cleaning the Dirt Trap . . . . . . . . . . . . . . . . . . 22 3.4 Removing and Fitting the Internal Demister . . 23 3.5 Disassembly and Reassembly of the Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . 24 3.6 Replacing the Outer Shaft Seal . . . . . . . . . . . 25 3.7 Removing and Remounting the Pump Module 26 3.7.1 Removing the Pump Module . . . . . . . . . . . . . 26 3.7.2 Remounting the Pump Module . . . . . . . . . . . . 27 3.8 Leybold Service . . . . . . . . . . . . . . . . . . . . . . . 28 3.8.1 Waste Disposal of Used Pump Materials . . . . 28 3.9 Storing the Pump . . . . . . . . . . . . . . . . . . . . . . 28 3.10 Maintenance Plan . . . . . . . . . . . . . . . . . . . . . 29 4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 30 EEC Declaration of Conformity . . . . . . . . . . 32 We reserve the right to modify the design and the specified data. The illustrations are not binding. 2 GA 01.301/6.02 - 05/01
Note Warning Caution We strongly recommend that you read these Operating Instructions with care so as to ensure optimum operation of the pump right from the start. Indicates procedures that must be strictly observed to prevent hazards to persons. Indicates procedures that must strictly be observed to prevent damage to, or destruction of the pump. Figures The references to diagrams, e.g. (1/2) consist of the Fig. No. and the Item No. in that order. Leybold-Service If a pump is returned to LEYBOLD, indicate whether the pump is free of substances damaging to health or whether it is contaminated. If it is contaminated also indicate the nature of the hazard. LEYBOLD must return any pumps without a „Declaration of Contamination“ to the sender’s address. Disposal of Waste Oil Owners of waste oil are entirely self-responsible for proper disposal of this waste. Waste oil from vacuum pumps must not be mixed with other substances or materials. Waste oil from vacuum pumps (Leybold oils which are based on mineral oils) which are subject to normal wear and which are contaminated due to the influence of oxygen in the air, high temperatures or mechanical wear must be disposed of through the locally available waste oil disposal system. Waste oil from vacuum pumps which is contaminated with other substances must be marked and stored in such a way that the type of contamination is apparent. This waste must be disposed of as special waste. European, national and regional regulations concerning waste disposal need to be observed. Waste must only be transported and disposed of by an approved waste disposal vendor. GA 01.301/6.02 - 05/01 3
Page 1: Vacuum Solutions Application Suppor
Page 5 and 6: Warning • Before operating the TR
Page 7 and 8: Description Key to Fig. 2 1 Intake
Page 9 and 10: Description 1.2 Lubricants The stan
Page 11 and 12: Description 1.6.2 TRIVAC System Ley
Page 13 and 14: Description Fig. 5 Pumping Saugverm
Page 15 and 16: Operation 2.2 Connection to the Sys
Page 17 and 18: Caution After connecting the motor
Page 19 and 20: Operation 2.5 Operation TRIVAC BCS
Page 21 and 22: Maintenance 3 Maintenance Warning D
Page 23 and 24: Maintenance Fig. 10 Removal and fit
Page 25 and 26: Maintenance Key to Fig. 12 1 Coupli
Page 27 and 28: Maintenance Key to Fig. 14 1 Hex. n
Page 29 and 30: 3.10 Maintenance Plan (Recommendati
Page 31 and 32: GA 01.301/6.02 - 05/01 31
Page 33 and 34: GA 01.301/6.02 - 05/01 33

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