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Fuel Processing for Fuel Cells - Institut für Technische Chemie und ...

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46 Torsten Kaltschmitt and Olaf Deutschmann<br />

reaction scheme, such as the one given in Section 4.2, little insight can be<br />

gained from such a lumped mechanism. There<strong>for</strong>e, it is recommended to<br />

apply chemical models based on elementary-step reaction mechanisms<br />

<strong>for</strong> <strong>und</strong>erstanding the reaction routes.<br />

7.1.1 Reaction networks in the re<strong>for</strong>ming of methane<br />

For reaching a profo<strong>und</strong> <strong>und</strong>erstanding of the reaction mechanism of<br />

synthesis gas <strong>for</strong>mation from methane by SR, POX, ATR, and DR, the<br />

sequence and interaction of the reaction routes have to be analyzed <strong>for</strong><br />

the combined POX-SR-DR systems, because the conditions in any flow<br />

reactor vary along the flow directions, covering a wide range of mixture<br />

compositions and leading to quite diverse local reaction rates. There has<br />

been a long discussion in literature on the reaction routes in CPOX of<br />

methane over Rh and Pt catalysts at short contact times (Deutschmann<br />

et al., 2001; Hickman and Schmidt, 1993a,b; Horn et al., 2007, 2006;<br />

Schwiedernoch et al., 2003). The crucial point of this discussion was on<br />

the <strong>for</strong>mation route of hydrogen. One possible route is direct POX. The<br />

other one is an indirect route, in which, at first, total oxidation occurs and<br />

subsequently hydrogen is <strong>for</strong>med by SR of the remaining fuel. Detailed<br />

reaction schemes <strong>for</strong> the CPOX of methane over platinum and rhodium,<br />

which also include steps <strong>for</strong> SR, were published by Schmidt et al.(Hickman<br />

and Schmidt, 1993b), Vlachos et al. (Maestri et al., 2008; Mhadeshwar and<br />

Vlachos, 2005, 2007; Mhadeshwar et al., 2003), and Deutschmann et al.<br />

(Deutschmann et al., 1994, 1996; Quiceno et al., 2006; Schwiedernoch et al.,<br />

2003). A unified mechanism covering all aspects of SR and DR, POX and<br />

total oxidation, carbon <strong>for</strong>mation, and catalyst oxidation is still <strong>und</strong>er<br />

construction. Recently obtained new experimental data <strong>for</strong> DR (McGuire<br />

et al., 2011) call <strong>for</strong> further adaption of the kinetic schemes available.<br />

Based on a variety of experimental and modeling techniques, a general<br />

consensus is now achieved on the reaction routes in CPOX over Rh catalysts:<br />

In a quasi two-step process (indirect route), first CH 4 is completely<br />

oxidized to CO 2 and steam, as long as oxygen is present close to the catalyst<br />

surface, and then the remaining CH 4 is re<strong>for</strong>med with the steam to synthesis<br />

gas (Hannemann et al., 2007; Horn et al., 2010; Schwiedernoch et al.,<br />

2003). DR does not play any significant role and the surface acts as a sink <strong>for</strong><br />

radicals, inhibiting significant gas-phase reactions at pressures below 10<br />

bars (Quiceno et al., 2006). The reaction is mass transport limited, in particular<br />

in the total oxidation zone of the reactor, in which the surface reaction<br />

rate is very fast in comparison to diffusion of oxygen to the channel wall,<br />

which leads to almost zero oxygen concentrations at the gas–catalyst interphase.<br />

The decisive proof <strong>for</strong> this reaction route came from the application<br />

of in situ techniques to determine spatially resolved species and temperature<br />

profiles inside the reactor. The optically accessible catalytic channel

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