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DEMO - 1959 Ford Thunderbird Shop Manual - ForelPublishing.com

DEMO - 1959 Ford Thunderbird Shop Manual - ForelPublishing.com

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'<br />

*<br />

1-48<br />

Section<br />

PART<br />

1-3<br />

THUNDERBIRD 430 SPECIAL<br />

V-8<br />

Page<br />

1 Description 1-48<br />

2 Engine Removal and<br />

Installation 1-52<br />

3 Engine Disassembly (Engine<br />

Removed) 1-54<br />

4 Disassembly and Assembly<br />

of Component Parts 1-56<br />

Section<br />

Page<br />

Valve Rocker Arm Shaft. 1-56<br />

Cylinder Heads 1-56<br />

Hydraulic Valve Lifters . . 1-57<br />

Pistons and Connecting<br />

Rods 1-58<br />

Oil- Vacuum Pump 1-59<br />

Section<br />

Pare<br />

5 Engine Assembly (Engine<br />

Removed) 1-61<br />

6 Repair Operations (Engine<br />

Installed) 1-68<br />

Engine Supports 1-68<br />

Intake Manifold 1-68<br />

Cylinder Heads 1-69<br />

Crankshaft Damper 1-70<br />

Cylinder Front Cover and<br />

Timing Chain 1-70<br />

Camshaft 1-70<br />

Hydraulic Valve Lifter<br />

Replacement 1-71<br />

Flywheel 1-71<br />

Oil Filter Replacement. . . 1-71<br />

Oil Pan and Oil- Vacuum<br />

Pump 1-71<br />

|| DESCRIPTION<br />

The <strong>Thunderbird</strong> 430 Special V-8<br />

engine (Fig. 1) has a 4.30-inch bore<br />

and a 3.70-inch stroke and a total<br />

piston displacement of 430 cubic<br />

inches. It has a <strong>com</strong>pression ratio of<br />

10.0:1. The patent plate symbol for<br />

the engine is "J."<br />

MANIFOLDS<br />

The intake manifold is water heated<br />

to assist in vaporizing the in<strong>com</strong>ing<br />

fuel charge. The water passages are<br />

located beneath the fuel passages.<br />

Refer to "Cooling System" in this sec<br />

tion for a description of the water<br />

circulation through the manifold.<br />

The intake manifold has two sets<br />

of fuel passages, each with its own<br />

separate inlet connection to the car<br />

buretor (Fig. 2). The right side of the<br />

carburetor feeds Nos. 1, 4, 6 and 7<br />

cylinders and the left side feeds Nos.<br />

2, 3, 5,<br />

and 8 cylinders.<br />

CYLINDER HEADS<br />

The cylinder head assemblies con<br />

tain the valves and the valve rocker<br />

arm shaft assembly. Valve guides are<br />

an integral part of the head. The in<br />

take and exhaust valve assemblies are<br />

the rotating-type which rotate each<br />

time the valve opens and closes. The<br />

valve ports (Fig. 3) are water jacketed<br />

and are arranged so that no two ex<br />

haust valves are adjacent. The valves<br />

are arranged from front to rear on the<br />

right bank I-E-I-E-I-E-I-E, and on<br />

the left bank E-I-E-I-E-I-E-I.<br />

CYLINDER BLOCK<br />

The <strong>com</strong>bination oil and vacuum<br />

pump is mounted to the engine block<br />

at the front. The distributor is lo<br />

cated at the front of the engine and<br />

drives the oil pump through an inter<br />

mediate drive shaft.<br />

The <strong>com</strong>bustion chambers are lo<br />

cated in the cylinder block. The<br />

chambers are formed by casting the<br />

top of each bank at a 10 angle with<br />

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