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<strong>Academy</strong><strong>Publish</strong>.org<br />
Volume 2<br />
Issue 2<br />
ISSN: 2161-7155<br />
Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology<br />
October, 2012
TABLE OF CONTENTS<br />
Table of Contents<br />
PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE<br />
BLADES<br />
Shicong Miao, Steven Donaldson, Elias Toubia……………………………………………………………………….….……3<br />
A STUDY OF SIMPLIFIED SHALLOW WATER WAVES: ASSESSMENT OF ADOMIAN’S<br />
DECOMPOSITION METHOD FOR THE ANALYTICAL SOLUTION<br />
Mehdi Safari……………………………………………………………………………………….……………………..….…….16<br />
ON BICRITERIA LARGE SCALE TRANSSHIPMENT PROBLEMS<br />
Dr. Jasem M.S. Alrajhi, Dr. Hilal A. Abdelwali, Dr. Mohsen S. Alardhi, Eng. Rafik El Shiaty…….…………..…..….21<br />
TRIBOLOGY OF HIGH SPEED MOVING MECHANICAL SYSTEMS FOR SPACECRAFTS -<br />
TRIBOLOGICAL ISSUES<br />
K. Sathyan……………………………………………………………………………………………………..…………..……....27<br />
THE USE OF IRON IN PEAT WATER FOR FENTON PROCESS<br />
Mirna Apriani, Ali Masduqi……………………………………………………………………………………..……….……..35<br />
TRIBOLOGY OF HIGH-SPEED MOVING MECHANICAL SYSTEMS FOR SPACECRAFTS:<br />
LUBRICATION SYSTEMS OF BALL BEARINGS<br />
K. Sathyan………………………………………………………………………………………………………………………..39<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 2
PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
Parametric Study of Sandwich Panel Buckl<strong>in</strong>g <strong>in</strong> Composite W<strong>in</strong>d Turb<strong>in</strong>e Blades<br />
Shicong Miao, Steven Donaldson * , and Elias Toubia<br />
*Correspond<strong>in</strong>g author: steven.donaldson@notes.udayton.edu<br />
Department of Civil and Environmental Eng<strong>in</strong>eer<strong>in</strong>g, University of Dayton, Dayton, OH 45469. USA<br />
ABSTRACT: A parametric study of the buckl<strong>in</strong>g per<strong>form</strong>ance of composite w<strong>in</strong>d turb<strong>in</strong>e blade regions with th<strong>in</strong> symmetric lam<strong>in</strong>ated sandwich<br />
rectangular panels, subjected to uni<strong>form</strong> axial shell edge compression loads is presented. The research focused on the critical buckl<strong>in</strong>g load and stra<strong>in</strong><br />
levels with core material parameters, such as transverse core shear modulus and core thickness, for rectangular sandwich strips with long aspect ratios.<br />
Both flat and curved-section models were considered. The buckl<strong>in</strong>g design plots generated provide an <strong>in</strong>sight <strong>in</strong>to optimal core solutions for efficient<br />
designs.<br />
NOMENCLATURE<br />
a = length of the panel, m<br />
b = width of the panel, m<br />
c = core thickness, m<br />
k = panel curvature ratio, % (arc height divided by the panel width)<br />
l = curve length, m<br />
r = radius, m<br />
t = fac<strong>in</strong>g thickness on one surface, m<br />
h = overall thickness of sandwich<br />
C 0 = normalized core thickness (core thickness divided by total fac<strong>in</strong>g<br />
sheet thickness)<br />
1, 2, 3 = general coord<strong>in</strong>ates. (1:longitud<strong>in</strong>al direction; 2: width<br />
direction; 3: direction normal to the panel plan<strong>form</strong>)<br />
r, t, z = cyl<strong>in</strong>drical coord<strong>in</strong>ates. (r: radial direction normal to panel; t:<br />
curve angle direction; z: longitud<strong>in</strong>al direction)<br />
U 1, U 2 , U 3 = displacement <strong>in</strong> 1, 2, 3 direction<br />
U r, U z , U t = displacement <strong>in</strong> r, z, t direction<br />
P cr = critical buckl<strong>in</strong>g end load (=eigenvalue), N/m<br />
ε cr = critical buckl<strong>in</strong>g end stra<strong>in</strong>, %<br />
E 1 , E 2 , E 3 = Moduli of elasticity<br />
G 13 = Core transverse shear modulus <strong>in</strong> 1-3 plane, Pa<br />
G 23 = Core transverse shear modulus <strong>in</strong> 2-3 plane, Pa<br />
ν 12 , ν 21, ν 23 = Poisson's ratios<br />
N 1 = Uni<strong>form</strong> compressive end load, N/m<br />
INTRODUCTION<br />
Renewable energy sources cont<strong>in</strong>ue to <strong>in</strong>crease as a percentage of<br />
global energy production. This trend is dom<strong>in</strong>ated by w<strong>in</strong>d energy and<br />
is the result of both an <strong>in</strong>crease <strong>in</strong> the number of turb<strong>in</strong>es <strong>in</strong>stalled, as<br />
well as the <strong>in</strong>creas<strong>in</strong>g diameter of turb<strong>in</strong>e rotors with the correspond<strong>in</strong>g<br />
energy output per turb<strong>in</strong>e (Roczek, 2010). As a consequence of this<br />
design strategy, the blade structures are becom<strong>in</strong>g <strong>in</strong>creas<strong>in</strong>gly th<strong>in</strong>walled,<br />
such that buckl<strong>in</strong>g problems <strong>in</strong> the blade panels must be<br />
addressed (Lund, Johansen, 2008).<br />
In general, the w<strong>in</strong>d turb<strong>in</strong>e blade works <strong>in</strong> much the same way as the<br />
steel I-beam, except that there are shells around the outside that <strong>form</strong><br />
the aerodynamic shape and resist buckl<strong>in</strong>g and torsional loads (WE<br />
Handbook- 3- Structural Design). Utility-scale w<strong>in</strong>d turb<strong>in</strong>e blades use<br />
extensive sandwich construction, <strong>in</strong> both the aerodynamic shells and<br />
shear webs. To meet stiffness constra<strong>in</strong>ts such as deflection limits, the<br />
fiber composite materials <strong>in</strong> the broad unsupported spans of shell and<br />
shear web lam<strong>in</strong>ates are stiffened through the use of sandwich<br />
construction to prevent local de<strong>form</strong>ation and buckl<strong>in</strong>g. In blade<br />
structures, the largest s<strong>in</strong>gle role of the sandwich core is to assure<br />
adequate stability of the large panel regions aga<strong>in</strong>st buckl<strong>in</strong>g. As such,<br />
the most significant attributes of the core materials are the transverse<br />
shear modulus and the core thickness. S<strong>in</strong>ce core materials are<br />
generally available <strong>in</strong> a wide range of weights, mechanical properties,<br />
and cost, a study focused on the shell core is appropriate.<br />
Several related and valuable plate buckl<strong>in</strong>g studies and w<strong>in</strong>d turb<strong>in</strong>e<br />
blade prelim<strong>in</strong>ary design studied have been done <strong>in</strong> this area. General<br />
w<strong>in</strong>d turb<strong>in</strong>e blade optimization methods are discussed and presented <strong>in</strong><br />
(Roczek, 2010, Lund, Johansen, 2008 and Lund, 2005). Structural<br />
reliability and mechanical behavior predictions for blade materials are<br />
reported <strong>in</strong> reference (Mishnaevsky et al., 2011). A prelim<strong>in</strong>ary design<br />
study of an advanced 50 m blade for utility w<strong>in</strong>d turb<strong>in</strong>es is presented<br />
<strong>in</strong> reference (Jackson et al., 2005) Closed <strong>form</strong>, exact solutions for the<br />
buckl<strong>in</strong>g of simply supported, rectangular, orthotropic plates under<br />
different load conditions are given <strong>in</strong> (Narita, Leissa, 1990, Leissa,<br />
1985). Many nondimensional buckl<strong>in</strong>g parameters were generated by<br />
Nemeth and Weaver ( Nemeth, 1995, Nemeth 2004, Weaver, Nemeth,<br />
2007) for long or <strong>in</strong>f<strong>in</strong>itely long symmetrically lam<strong>in</strong>ated anisotropic<br />
rectangular plates subjected to various comb<strong>in</strong>ed load conditions.<br />
Theoretical prediction of buckl<strong>in</strong>g loads for cyclic sandwich shells<br />
under axial compression with lam<strong>in</strong>ated fac<strong>in</strong>gs and foam core is<br />
presented <strong>in</strong> (Morovvati, 2011). Although many researchers have<br />
<strong>in</strong>vestigated the buckl<strong>in</strong>g of simply supported lam<strong>in</strong>ated composite<br />
plates, the early buckl<strong>in</strong>g analysis works focused on anisotropic plate<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 3
PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
exclud<strong>in</strong>g sandwich plates or shells. Therefore, it is useful to per<strong>form</strong> a<br />
parametric study of both flat and curved section strips represent<strong>in</strong>g<br />
different characteristic regions of sandwich lam<strong>in</strong>ates <strong>in</strong> blades.<br />
A parametric study of the buckl<strong>in</strong>g per<strong>form</strong>ance of core materials on<br />
the basis of transverse shear modulus and thickness, with<strong>in</strong> a given<br />
design doma<strong>in</strong> (a fixed set of lam<strong>in</strong>ate designs and critical buckl<strong>in</strong>g<br />
loads) is presented. This will provide <strong>in</strong>sight <strong>in</strong>to optimal core<br />
solutions. This study considers both flat and curved-section rectangular<br />
sandwich strip models with long aspect ratios, which provide close<br />
approximations to the buckl<strong>in</strong>g loads and mode shapes (wavelengths)<br />
expected <strong>in</strong> the sandwich panel regions of the blades. Consider<strong>in</strong>g the<br />
design process and the characteristic stra<strong>in</strong>s <strong>in</strong> axial compression<br />
conditions, the buckl<strong>in</strong>g trends are on the basis of both critical buckl<strong>in</strong>g<br />
load and stra<strong>in</strong>.<br />
A <strong>complete</strong> parametric study us<strong>in</strong>g practical design properties does not<br />
appear to exist <strong>in</strong> the literature, and was therefore the goal of this study.<br />
The results of the present work <strong>in</strong> practical design optimization studies<br />
would then <strong>in</strong>volve assess<strong>in</strong>g the cost and weight of various core<br />
products as an <strong>in</strong>dication of optimal thickness values, then compar<strong>in</strong>g<br />
the cost and weight of the various solutions.<br />
ANALYSIS AND DESCRIPTION<br />
F<strong>in</strong>ite Element Analysis<br />
In sett<strong>in</strong>g up the model, two panel models (flat and curved -section)<br />
were considered to represent different regions of the blade shell. It was<br />
assumed that all layers of the panel were perfectly bonded together and<br />
thus the displacements were cont<strong>in</strong>uous throughout the thickness.<br />
The model of the panel strips were built <strong>in</strong> ABAQUS 6.10 with<br />
elements of S4R (ABAQUS User’s Manuals, Version 6.10). For the<br />
flat-section model, there were a total of 1111 nodes and 1000 elements<br />
used. The curved section model used 1313 nodes and 1200 elements.<br />
This mesh density was established <strong>in</strong> a prior convengence study by<br />
Toubia (Toubia, 2008).<br />
The general boundary condidtions of the sandwich panel models are<br />
shown <strong>in</strong> Figure 1. In the flat-section model, on the loaded edge, U 2 =<br />
U 3 = 0. The long edges have U 2 = U 3 = 0, and the far end has U 1 = U 2 =<br />
U 3 = 0. In the curved-section model, on the loaded edge, U t = U r = 0.<br />
In this <strong>in</strong>itial study, the load profile was assumed to be uni<strong>form</strong> across<br />
the ends (later studies to exam<strong>in</strong>e non-uni<strong>form</strong> load<strong>in</strong>g are appropriate).<br />
The long edges have U t = U r = 0, and the far end has U t = U r = U z = 0.<br />
The analyzed material data and panel model <strong>in</strong><strong>form</strong>ation can be found<br />
<strong>in</strong> Table 1 and Table 2. The fac<strong>in</strong>g material used <strong>in</strong> this study is E_TLX<br />
5500 ( E_TLX5500, 15 December 2011.) which is [0/45/-45] E-glass<br />
material commonly used as composite re<strong>in</strong>forcement <strong>in</strong> w<strong>in</strong>d turb<strong>in</strong>e<br />
blade shell regions. Four representative core materials (M1 to M4) are<br />
selected to cover the prevalent material shear modulus range. The<br />
critical buckl<strong>in</strong>g eigenvalues were found by buckl<strong>in</strong>g analysis us<strong>in</strong>g<br />
ABAQUS, and then applied <strong>in</strong> the l<strong>in</strong>ear analysis approach to obta<strong>in</strong><br />
the critical buckl<strong>in</strong>g stra<strong>in</strong>s. Sample dom<strong>in</strong>ant buckl<strong>in</strong>g mode shapes<br />
are shown <strong>in</strong> Figure 2 and Figure 3.<br />
Figure 1. General bounduary conditions of the <strong>in</strong>f<strong>in</strong>itely long strip of the panel (1, 2, 3) and shell (r, t, z)<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 4
PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
Figure 2. ABAQUS buckl<strong>in</strong>g wavelength result for flat-section sandwich panel model<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 5
PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
Figure 3. ABAQUS result for high aspect ratio curved-section sandwich panel model a) with no rigid ends and b) rigid ends <strong>in</strong>cluded<br />
Closed Form Solution Validation<br />
The flat-section model result was validated by the closed <strong>form</strong> solutions<br />
provided by Allen(Allen, 1969) for orthotropic sandwich panels(valid<br />
for flat plates only). The <strong>in</strong>f<strong>in</strong>itely long curved plate solution for<br />
isotropic plates was found <strong>in</strong> Gambhir (Gambhir, 2004).<br />
S<strong>in</strong>ce the S4R element <strong>in</strong> ABAQUS is a soft shell element, rigid ends<br />
were required <strong>in</strong> the sandwich panel models to get more accurate<br />
buckl<strong>in</strong>g eigenvalues. The validated results can be seen <strong>in</strong> Figure 4.<br />
The core transverse shear moduli, G 13 and G 23 , are studied because they<br />
are the core properties that have the most significant effect on panel<br />
buckl<strong>in</strong>g (Toubia, 2008). As shown <strong>in</strong> Figure 4, for a core with high<br />
transverse shear modulus G 13 , the FEA result and analytical solutions<br />
converge. When the core shear modulus is too low, the local sk<strong>in</strong><br />
buckl<strong>in</strong>g wr<strong>in</strong>kl<strong>in</strong>g mode is dom<strong>in</strong>ant. As shown <strong>in</strong> Table 1, the lowest<br />
shear modulus studied has a value of G 13 of 20 MPa (less than a 5%<br />
deviation from the closed <strong>form</strong> solution), while the highest had a value<br />
of 250 (essentially no deviation).<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 6
PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
Figure 4. Flat model FEA result compare with the closed <strong>form</strong> solution<br />
RESULTS AND DISCUSSION<br />
Critical Buckl<strong>in</strong>g Load Nx*10 9<br />
(N/m)<br />
FEA compare with closed <strong>form</strong> solution<br />
1200<br />
1100<br />
1000<br />
900<br />
800<br />
700<br />
600<br />
500<br />
The local buckl<strong>in</strong>g phenomenon, such as core shear crimp<strong>in</strong>g and sk<strong>in</strong><br />
wr<strong>in</strong>kl<strong>in</strong>g, are discussed <strong>in</strong> references (Er<strong>in</strong>gen, 1952, V<strong>in</strong>son, 1999).<br />
The core thickness and shear modulus must be adequate to prevent the<br />
panel from buckl<strong>in</strong>g or fail<strong>in</strong>g under end compression loads. The<br />
compressive modulus of the fac<strong>in</strong>g sk<strong>in</strong> and the core compression<br />
strength must both be high enough to prevent a sk<strong>in</strong> wr<strong>in</strong>kl<strong>in</strong>g failure.<br />
S<strong>in</strong>ce the anayzed sk<strong>in</strong> material is sufficently stiff, local sk<strong>in</strong> failure<br />
was not taken <strong>in</strong>to consideration here<strong>in</strong> (Toubia, 2008). Each of the<br />
curves <strong>in</strong> the subsequent plots were created from five or six <strong>in</strong>dividual<br />
calculation po<strong>in</strong>ts. S<strong>in</strong>ce no dramatic shape variations were observed<br />
<strong>in</strong> the results, for clarity the <strong>in</strong>dividual data po<strong>in</strong>ts are not shown, but<br />
smoothed l<strong>in</strong>es are presented.<br />
0 20 40 60 80 100 120<br />
G 13 (MPa)<br />
FEA S4R<br />
ANALYTIC<br />
AL<br />
Flat Panel Core Thickness Study<br />
Figure 5 shows the effects of <strong>in</strong>creas<strong>in</strong>g the core transverse shear<br />
modulus (M1 through M4), <strong>in</strong>creas<strong>in</strong>g the number of fac<strong>in</strong>g layers (1<br />
layer fac<strong>in</strong>g to 5), and <strong>in</strong>creas<strong>in</strong>g the core thickness (C 0 is the core<br />
thickness divided by the fac<strong>in</strong>g thickness) on the critical buckl<strong>in</strong>g load,<br />
N 1 . Figure 5 illustrates that a higher transverse shear modulus <strong>in</strong>creases<br />
critical buckl<strong>in</strong>g load. It is also clear that both <strong>in</strong>creas<strong>in</strong>g the number of<br />
fac<strong>in</strong>g layers, as well as <strong>in</strong>creas<strong>in</strong>g the core thickness lead to <strong>in</strong>creases<br />
<strong>in</strong> the critical buckl<strong>in</strong>g load. Note that while <strong>in</strong>creas<strong>in</strong>g the thickness of<br />
the core, the critical buckl<strong>in</strong>g loads <strong>in</strong>crease faster <strong>in</strong> the cases with<br />
higher transverse core shear modulus. Also, for <strong>in</strong>creased core<br />
thickness, a higher number of layer fac<strong>in</strong>g results <strong>in</strong> rapid <strong>in</strong>creases <strong>in</strong><br />
critical buckl<strong>in</strong>g load. Figure 6 depicts similar trends for the lam<strong>in</strong>ate<br />
critical stra<strong>in</strong> values: transverse shear modulus of the core, core<br />
thickness, and number of fac<strong>in</strong>g layers are the dom<strong>in</strong>ant aspects <strong>in</strong><br />
sandwich panel buckl<strong>in</strong>g resistance.<br />
Figure 5. Critical buckl<strong>in</strong>g load versus normalized core thickness C 0 for all five fac<strong>in</strong>g layers and all four core materials. Flat-section. 1m width<br />
sandwich panel.<br />
Critical Buckl<strong>in</strong>g Load N 1 *10 5 (N/m)<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
1 3 5 7 9 11 13 15<br />
Normalized core thickness C 0<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 7
PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
Figure 6. Critical buckl<strong>in</strong>g stra<strong>in</strong> versus core thickness for all five fac<strong>in</strong>g layers and all four core materials. Flat-section. 1m width sandwich panel.<br />
Note that the stra<strong>in</strong> is dependent on N cr /2t (assum<strong>in</strong>g half of the load is<br />
carried by top and bottom sk<strong>in</strong>, t is the thickness of each the sk<strong>in</strong>, N cr is<br />
N/m per l<strong>in</strong>ear width b). For a low modulus core, core shear <strong>in</strong>stability<br />
(shear crimp<strong>in</strong>g) governs the buckl<strong>in</strong>g load. The shear modulus is not<br />
stiff enough to engage the top and bottom sk<strong>in</strong>. So if we look at the<br />
<strong>form</strong>ula: cr =G*h/(2t) ( core shear <strong>in</strong>stability <strong>form</strong>ula for isotropic<br />
core), and = (str a<strong>in</strong>, )*E, and = (Ncr/2(b t))= (stra<strong>in</strong>, )*E, then<br />
N cr /2t decreases as stra<strong>in</strong> decreases. S<strong>in</strong>ce N cr <strong>in</strong>creases as the sk<strong>in</strong><br />
thickness <strong>in</strong>creases, N cr is divided by the number of plies, this number<br />
decreases for the low modulus core. As for the stiffer core, the shear<br />
modulus is high enough that the core is coupl<strong>in</strong>g and engag<strong>in</strong>g the sk<strong>in</strong>s<br />
to effectively carry the buckl<strong>in</strong>g load, therefore global buckl<strong>in</strong>g occurs.<br />
The more the number of plies is <strong>in</strong>creased, the more the structure is<br />
stra<strong>in</strong><strong>in</strong>g, until an asymptotic l<strong>in</strong>e is reached that the buckl<strong>in</strong>g cannot go<br />
beyond, until the shear modulus is <strong>in</strong>creased.Figure 7 separates the<br />
results by core type (M1-M4).<br />
Figure 7. Critical buckl<strong>in</strong>g stra<strong>in</strong> versus core thickness for core material M1, M2, M3, M4. Flat-section. 1m width sandwich panel<br />
0.8<br />
0.7<br />
0.6<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
0.1<br />
20 25 30 35 40 45<br />
0.9<br />
0.8<br />
0.7<br />
0.6<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
20 25 30 35 40 45<br />
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PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
0.9<br />
0.8<br />
0.7<br />
0.6<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
20 25 30 35 40 45<br />
1.2<br />
1.1<br />
1<br />
0.9<br />
0.8<br />
0.7<br />
0.6<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
20 25 30 35 40 45<br />
In Figure 8, the width of the panel was <strong>in</strong>creased from 1m to 5m to<br />
depict the panel width effect. For each core thickness, the upper curve<br />
is 5 layers, the lowest is 1 layer. Note the critical buckl<strong>in</strong>g loads drop<br />
faster with <strong>in</strong>creas<strong>in</strong>g core shear modulus. The trends level off as the<br />
width <strong>in</strong>creases to around 3m due to global flexibility. Stra<strong>in</strong> is not<br />
shown because, for the flat panel, the critical buckl<strong>in</strong>g stra<strong>in</strong> is the same<br />
regardless of panel width.<br />
Figure 8. Critical buckl<strong>in</strong>g load versus panel width for material M1, M2, M3 M4 <strong>in</strong> 20, 30, 40mm core thickness. Flat-section. 1m, 3m, 5m width<br />
sandwich panel. For each core thickness, the upper curve is 5 layers, the lowest is 1 layer.<br />
12<br />
25<br />
10<br />
20<br />
8<br />
6<br />
15<br />
4<br />
10<br />
2<br />
5<br />
0<br />
1 2 3 4 5<br />
0<br />
1 2 3 4 5<br />
30<br />
35<br />
25<br />
20<br />
15<br />
30<br />
25<br />
20<br />
15<br />
10<br />
10<br />
5<br />
5<br />
0<br />
1 2 3 4 5<br />
0<br />
1 2 3 4 5<br />
To ga<strong>in</strong> <strong>in</strong>sight <strong>in</strong>to the critical buckl<strong>in</strong>g stra<strong>in</strong> versus core transverse<br />
shear modulus relationship, additional hypothetical core materials (see<br />
Table 3) are <strong>in</strong>troduced <strong>in</strong> Figure 9. Note core material M3 is an<br />
unbalanced core with a shear modulus G 13 =108 Mpa and G 23 =72 Mpa.<br />
All other core materials are balanced (G 13 = G 23 ). Compared with core<br />
material Q1, M3 has an 8% <strong>in</strong>crease <strong>in</strong> G 13 and 28% decrease <strong>in</strong> G 23 ,<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 9
PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
the result is approximately 9.6% maximum decrease <strong>in</strong> buckl<strong>in</strong>g stra<strong>in</strong>.<br />
For core material Q5, the shear modulus is the same as Q4 but up to<br />
28.6% decrease <strong>in</strong> material elastic modulus. The result is only<br />
maximum 3.3% decreased <strong>in</strong> buckl<strong>in</strong>g stra<strong>in</strong>. The results <strong>in</strong>dicate that<br />
<strong>in</strong> sandwich buckl<strong>in</strong>g resistance, the core transverse shear modulus is a<br />
major characteristic aspect, while the material elastic modulus has<br />
negligible effect on the critical stra<strong>in</strong> level.The trends are almost<br />
constant when the core shear modulus <strong>in</strong>creases. Critical buckl<strong>in</strong>g<br />
stra<strong>in</strong>s are proportional with the <strong>in</strong>crease <strong>in</strong> core thickness. As such,<br />
core thickness is another major aspect <strong>in</strong> sandwich buckl<strong>in</strong>g<br />
resistance.The results are expanded <strong>in</strong> Figure 10 to <strong>in</strong>clude additional<br />
face sheet layer comb<strong>in</strong>ations.<br />
Figure 9. Critical buckl<strong>in</strong>g stra<strong>in</strong> versus core transverse shear modulus <strong>in</strong> 20, 30, 40mm core. 1 fac<strong>in</strong>g layer. Flat-section sandwich panel.<br />
Critical buckl<strong>in</strong>g stra<strong>in</strong> ε (%)<br />
0.9<br />
0.8<br />
0.7<br />
0.6<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
0.1<br />
0<br />
M<br />
1<br />
M<br />
1<br />
M<br />
1<br />
M<br />
2<br />
M<br />
2<br />
M<br />
2<br />
Q1<br />
Q1<br />
Q1<br />
1 fac<strong>in</strong>g<br />
M<br />
M<br />
M<br />
20 40 60 80 100 120 140 160 180 200 220 240<br />
Transverse shear modulus<br />
Q5<br />
Q2 Q3 Q4<br />
Q3<br />
Q3<br />
Q5<br />
Q4<br />
Q5<br />
Q4<br />
M<br />
4<br />
M<br />
4<br />
M<br />
4<br />
40m<br />
30mm<br />
20mm<br />
Figure 10. Critical buckl<strong>in</strong>g stra<strong>in</strong> versus core transverse shear modulus <strong>in</strong> 20, 30, 40mm core. All 5 fac<strong>in</strong>g layers. Flat panel. 1m width<br />
Critical buckl<strong>in</strong>g stra<strong>in</strong> ε (%)<br />
1<br />
0.9<br />
0.8<br />
0.7<br />
0.6<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
40mm<br />
30mm<br />
20mm<br />
5 layer<br />
4 layer<br />
3 layer<br />
2 layer<br />
1 layer<br />
5 layer<br />
4 layer<br />
3 layer<br />
2 layer<br />
1 layer<br />
5 layer<br />
4 layer<br />
3 layer<br />
2 layer<br />
1 layer<br />
0.1<br />
0<br />
20 70 120 170 220<br />
Transverse shear modulus (Mpa)<br />
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PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
Curved Panel Curvature Ratio and Core Thickness Study<br />
In the curved-section sandwich panel models (see Figure 11), the<br />
results clearly <strong>in</strong>dicate that the buckl<strong>in</strong>g loads <strong>in</strong>crease quickly with<br />
curvature of the plate, core thickness, and number of fac<strong>in</strong>g layers. It is<br />
also shown that the ‘critical curvature ratio’ exists for a fixed core<br />
material and thickness, where the trends of the critical buckl<strong>in</strong>g loads<br />
reach a high po<strong>in</strong>t and then level off. Local buckl<strong>in</strong>g occurs after that.<br />
For the lower shear modulus core materials, the ‘critical curvature<br />
ratio’ occurs earlier than those with high shear modulus. In the practical<br />
design, it reveals those sandwich panels made of lower shear modulus<br />
core materials are not suitable to be made with large curvature ratio to<br />
resist buckl<strong>in</strong>g. Alternatively, when the core shear modulus is high, the<br />
trend is still upward (no critical po<strong>in</strong>t is reached).<br />
For the critical buckl<strong>in</strong>g stra<strong>in</strong>s <strong>in</strong> the curved-section panel models<br />
(Figure 12), the plots show that the stra<strong>in</strong>s decrease and then <strong>in</strong>crease<br />
as the curvature of the plate <strong>in</strong>creases. The results of variations <strong>in</strong> the<br />
transverse shear modulus <strong>in</strong> curved-section sandwich panel models are<br />
shown <strong>in</strong> Figure 13. The critical buckl<strong>in</strong>g stra<strong>in</strong> <strong>in</strong>creases when the<br />
core thickness and section curvature ratio <strong>in</strong>creases<br />
Figure 11. Critical buckl<strong>in</strong>g load versus panel curvature ratio for core material M1, M2, M3, M4 <strong>in</strong> 20, 30, 40mm core thickness and all five fac<strong>in</strong>g<br />
layers. Curved-section panel.<br />
14<br />
30<br />
12<br />
10<br />
8<br />
6<br />
25<br />
20<br />
15<br />
4<br />
10<br />
2<br />
5<br />
0<br />
0 5 10 15 20 25<br />
0<br />
0 5 10 15 20 25<br />
45<br />
140<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
0 5 10 15 20 25<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
0 5 10 15 20 25<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 11
PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
Figure 12. Critical buckl<strong>in</strong>g stra<strong>in</strong> versus panel curvature ratio for core material M1, M2, M3, M4 <strong>in</strong> 20, 30, 40mm core thickness and all five fac<strong>in</strong>g<br />
layers. Curved-section panel.<br />
0.7<br />
1.2<br />
0.6<br />
1<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
0.8<br />
0.6<br />
0.4<br />
0.1<br />
0.2<br />
0<br />
0 10 20<br />
0<br />
0 5 10 15 20 25<br />
1.4<br />
1.6<br />
1.2<br />
1.4<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0<br />
0 5 10 15 20 25<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0<br />
0 5 10 15 20 25<br />
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PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
Figure 13. Critical buckl<strong>in</strong>g stra<strong>in</strong> versus transverse shear modulus <strong>in</strong> 5%, 10%, 25% curvature, 20mm core, Curved panel, all 5 layers.<br />
Critical buckl<strong>in</strong>g stra<strong>in</strong> ε (%)<br />
1<br />
0.9<br />
0.8<br />
0.7<br />
0.6<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
0.1<br />
0<br />
20mm Core<br />
25%<br />
10%<br />
5%<br />
20 70 120 170 220<br />
Transverse shear modulus (Mpa)<br />
5 layer<br />
4 layer<br />
3layer<br />
2 layer<br />
5 layer<br />
4 layer<br />
3layer<br />
2 layer<br />
1 layer<br />
5 layer<br />
4 layer<br />
3layer<br />
2 layer<br />
1 layer<br />
PRELIMINARY DESIGN EXAMPLE<br />
Figure 14 shows a repeat of Figure 6 to be used as a design example.<br />
In this example, the critical buckl<strong>in</strong>g design stra<strong>in</strong> has been previously<br />
chosen based on other factors ( maximum blade deflection, jo<strong>in</strong><strong>in</strong>g,<br />
damage tolerance, etc.), and required to be equal to or greater than<br />
0.5%. Several comb<strong>in</strong>ations of core selection, core thickness, and<br />
fac<strong>in</strong>g thickness are depicted <strong>in</strong> Figure 14 (only three are shown of a<br />
possible 12 curve <strong>in</strong>tersections):<br />
A. approximately 27mm thickness of core M4 with 5 fac<strong>in</strong>g layers;<br />
B. approximately 33mm thickness of core M3 with 1 fac<strong>in</strong>g layers;<br />
C. approximately 41mm thickness of core M4 with 2 fac<strong>in</strong>g layers;<br />
Based on the cost and weight of fac<strong>in</strong>g materials and core materials, the<br />
optimal choice can be made to m<strong>in</strong>imize or balance the cost and the<br />
weight of the structure.<br />
Figure 14. Critical buckl<strong>in</strong>g stra<strong>in</strong> versus core thickness for all five fac<strong>in</strong>g layers and all four core materials. Flat-section. 1m width sandwich panel.<br />
Critical buckl<strong>in</strong>g stra<strong>in</strong> ε<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.5<br />
0.4<br />
0.2<br />
M<br />
1<br />
M<br />
2<br />
b=1m<br />
A B<br />
0<br />
20 25 30 35 40 45<br />
Core thickness<br />
5<br />
layer<br />
4<br />
layer<br />
1 layer<br />
2 layer<br />
3 layer<br />
4 layer<br />
5 layer<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 13
PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
CONCLUSIONS<br />
A f<strong>in</strong>ite element based study of the buckl<strong>in</strong>g of composite sandwich<br />
panels (as seen <strong>in</strong> w<strong>in</strong>d turb<strong>in</strong>e blade shells) was conducted to exam<strong>in</strong>e<br />
the sensitivity of critical buckl<strong>in</strong>g load and stra<strong>in</strong> levels to multiple<br />
design parameters, <strong>in</strong>clud<strong>in</strong>g the core transverse modulus, core<br />
thickness, number of fac<strong>in</strong>g layers, panel width, and panel curvature.<br />
The results of this project provide a more efficient prelim<strong>in</strong>ary design<br />
method to assess sandwich panel buckl<strong>in</strong>g <strong>in</strong> w<strong>in</strong>d turb<strong>in</strong>e blade design.<br />
The results from this study <strong>in</strong> practical design optimization would<br />
<strong>in</strong>volve assess<strong>in</strong>g the variables listed above, then compar<strong>in</strong>g the cost<br />
and weight of the various solutions toward the design objectives such<br />
as m<strong>in</strong>imiz<strong>in</strong>g cost or weight.<br />
ACKNOWLEDGEMENT<br />
The discussions with Fred Stoll of Milliken & Co. are gratefully<br />
appreciated.<br />
REFERENCES<br />
ABAQUS User’s Manuals, Version 6.10 ( Volume I-III, Hibbitt:<br />
Karlson and Sorensen, Inc., Pawtucket, RI.)<br />
Allen HG. Analysis and design of structural sandwich panels.<br />
Pergamon Press, Oxford 1969.<br />
E_TLX5500. http://www.vectorply.com/pdf/e-tlx%205500.pdf.<br />
Accessed 15 December 2011.<br />
Er<strong>in</strong>gen AC. Bend<strong>in</strong>g and buckl<strong>in</strong>g of rectangular plates. Proceed<strong>in</strong>gs<br />
of the first U.S. National congress of applied mechanics, ASME, New<br />
York 1952. 381-390.<br />
Gambhir ML. Stability analysis and design of structure. Spr<strong>in</strong>ger 2004.<br />
http://proquest.umi.com/pqdl<strong>in</strong>k?did=1537815401&Fmt=7&clientI%2<br />
0d=79356&RQT=309&VName=PQD. Accessed 15 December 2011.<br />
http://www.gurit.com/files/documents/3_Blade_Structure.pdf<br />
Jackson, K, Zuteck, M, van Dam, C, Standish, ., Berry, D. Innovative<br />
Design Approaches for Large W<strong>in</strong>d Turb<strong>in</strong>e Blades. W<strong>in</strong>d Energy<br />
2005; 8:141–171.<br />
Leissa AW. Buckl<strong>in</strong>g of lam<strong>in</strong>ated composite plates and shell panels.<br />
Air Force Wright Aeronautical Laboratories 1985, F<strong>in</strong>al Report, No.<br />
AFWAL-TR-85-3069.<br />
Lund E, Johansen LS, On Buckl<strong>in</strong>g Optimization of a W<strong>in</strong>d Turb<strong>in</strong>e<br />
Blade. Mechanical Response of Composites, Computational Methods <strong>in</strong><br />
Applied Sciences 2008, Volume 10, 243-260.<br />
Lund E. On Structural Optimization of Composite Shell Structures<br />
Us<strong>in</strong>g a Discrete Constitutive Parametrization. W<strong>in</strong>d Energy 2005;<br />
8:109–124.<br />
Mishnaevsky, L., Brøndsted, P., Nijssen, R., Lekou, D. and Philippidis,<br />
T. Materials of large w<strong>in</strong>d turb<strong>in</strong>e blades: recent results <strong>in</strong> test<strong>in</strong>g and<br />
model<strong>in</strong>g. W<strong>in</strong>d Energy 2011.<br />
Morovvati MR. Buckl<strong>in</strong>g of Generally Anisotropic Sandwich Shells.<br />
American Society of Composites 26th Annual Technical Conference<br />
2011, 1143.<br />
Narita Y, Leissa AW. Buckl<strong>in</strong>g studies for simply supported<br />
symmetrically lam<strong>in</strong>ated rectangular plates. Int. J. Mech. Science 1990,<br />
Volume 32, No. 11, 909-924.<br />
Nemeth MP. Buckl<strong>in</strong>g Behavior of Long Anisotropic Plates Subjected<br />
to Comb<strong>in</strong>ed Loads. National Aeronautics and Space Adm<strong>in</strong>istration<br />
Langley Research Center 1995, 1-37.<br />
Nemeth MP. Buckl<strong>in</strong>g of long compression-loaded anisotropic plates<br />
restra<strong>in</strong>ed aga<strong>in</strong>st <strong>in</strong>plane lateral and shear de<strong>form</strong>ations. Th<strong>in</strong>-Walled<br />
Structures 2004. Volume 42 639–685.<br />
Roczek A. Optimization of trail<strong>in</strong>g edge sandwich panels for a w<strong>in</strong>d<br />
turb<strong>in</strong>e blade. 9th International Conference on Sandwich Structures<br />
2010.<br />
Toubia EA. Web buckl<strong>in</strong>g behavior under <strong>in</strong>-plane compression and<br />
shear loads for web re<strong>in</strong>forced composite sandwich core, Ph.D.<br />
dissertation, University of Dayton 2008, available at:<br />
V<strong>in</strong>son JR. The behavior of sandwich structures of isotropic and<br />
composite materials. TECHNOMIC <strong>Publish</strong><strong>in</strong>g Company, Inc 1999.<br />
WE Handbook- 3- Structural Design. Available at:<br />
Weaver PM, Nemeth MP. Bounds on Flexural Properties and Buckl<strong>in</strong>g<br />
Response for Symmetrically Lam<strong>in</strong>ated Composite Plates. Journal of<br />
Eng<strong>in</strong>eer<strong>in</strong>g Mechanics 2007, 1178-1191<br />
Table 1: Candidate Material Properties<br />
Face/Core E 1 E 2 E 3 ν 12 ν 13 ν 23 G 12 G 13 (G 1 ) G 23 (G 2 )<br />
MPa MPa MPa MPa MPa Mpa<br />
E_TLX 5500 21400 10000 0.4 6000 3740 3740<br />
(face sheet)<br />
M1 50 50 50 0.33 0.22 0.1 20 20 20<br />
M2 100 100 100 0.2 0.2 0.2 30 50 50<br />
M3 284 250 210 0.39 0.25 0 146 108 72<br />
M4 400 400 400 0.2 0.2 0.2 250 250 250<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 14
PARAMETRIC STUDY OF SANDWICH PANEL BUCKLING IN COMPOSITE WIND TURBINE BLADES<br />
Shicong Miao, Steven Donaldson, and Elias Toubia<br />
Table 2: Panel Model <strong>in</strong><strong>form</strong>ation<br />
Variables Range Description<br />
Number of fac<strong>in</strong>g layers analyzed 1~5 Increased by 1<br />
Thickness of each layer (m) 0.0015 Increased by 0.0015<br />
Range of core thickness (m) 0.02~0.045 Increased by 0.005<br />
Range of panel width b (m) 1~5 1m, 3m, 5m<br />
Range of panel curvature ratio (%) 0~25% Flat, 5%, 10%, 25%<br />
Aspect ratio (length/width; a/b) 5 Constant<br />
Shell edge load (N/m) 1 Uni<strong>form</strong>ly distributed<br />
Table 3: Additional Core Material Properties<br />
Face/Core E 1 E 2 E 3 ν 12 ν 13 ν 23 G 12 G 13 (G 1 ) G 23 (G 2 )<br />
MPa MPa MPa MPa MPa Mpa<br />
Q1 150 150 150 0.2 0.2 0.2 100 100 100<br />
Q2 200 200 200 0.2 0.2 0.2 120 120 120<br />
Q3 250 250 250 0.2 0.2 0.2 150 150 150<br />
Q4 350 350 350 0.2 0.2 0.2 200 200 200<br />
Q5 250 250 250 0.2 0.2 0.2 200 200 200<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 15
A STUDY OF SIMPLIFIED SHALLOW WATER WAVES: ASSESSMENT OF ADOMIAN’S DECOMPOSITION METHOD<br />
FOR THE ANALYTICAL SOLUTION<br />
Mehdi Safari<br />
A Study of Simplified Shallow Water Waves: Assessment of Adomian’s Decomposition Method for the<br />
Analytical Solution<br />
Mehdi Safari, ms_safari2005@yahoo.com<br />
Department of Mechanical Eng<strong>in</strong>eer<strong>in</strong>g, Aligoodarz Branch, Islamic Azad University, P. O. Box 159, Aligoodarz, Iran.<br />
Correspond<strong>in</strong>g author: Tel/Fax: +98 861 3672399<br />
ABSTRACT<br />
In this paper, we consider two model equations for shallow water waves. Shallow water waves were <strong>in</strong>troduced as a model equation which reduces to<br />
the KdV equation <strong>in</strong> the long small amplitude limit. Large classes of l<strong>in</strong>ear and nonl<strong>in</strong>ear differential equations, both ord<strong>in</strong>ary as well as partial, can be<br />
solved by the ADM.The decomposition method provides an effective procedure for analytical solution of a wide and general class of dynamical<br />
systems represent<strong>in</strong>g real physical problems.This method efficiently works for <strong>in</strong>itial- value or boundary-value problems and for l<strong>in</strong>ear or nonl<strong>in</strong>ear,<br />
ord<strong>in</strong>ary or partial differential equations and even for stochastic systems. Moreover, we have the advantage of a s<strong>in</strong>gle global method for solv<strong>in</strong>g<br />
ord<strong>in</strong>ary or partial differential equations as well as many types of other equations. We use Adomian’s decomposition method (ADM) to solve them.<br />
The results show that Adomian's decomposition method is a powerful method for solv<strong>in</strong>g these equations and the obta<strong>in</strong>ed solutions are shown<br />
graphically.<br />
Keywords: Adomian’s decomposition method; Shallow water wave equation<br />
INTRODUCTION<br />
Clarkson et.al (Clarkson, Mansfield, 1994) <strong>in</strong>vestigated the generalized<br />
short water wave (GSWW) equation<br />
u<br />
t<br />
uxxt<br />
uut<br />
ux utdx<br />
ux<br />
0,<br />
x<br />
(1)<br />
where and are non-zero constants.<br />
Ablowitz et. al. (Ablowitz et al., 1974) studied the specific case<br />
where Eq. (1) is reduced to<br />
4 and 2<br />
t<br />
uxxt<br />
4uut<br />
2u<br />
x utdx<br />
ux<br />
0,<br />
x<br />
u (2)<br />
This equation was <strong>in</strong>troduced as a model equation which reduces to the<br />
KdV equation <strong>in</strong> the long small amplitude limit (Ablowitz et al., 1974,<br />
Hirota, Satsuma, 1976). However, Hirota et.al. (Hirota, Satsuma, 1976)<br />
exam<strong>in</strong>ed the model equation for shallow water waves<br />
t<br />
uxxt<br />
3uut<br />
3u<br />
x utdx<br />
ux<br />
0,<br />
x<br />
u (3)<br />
obta<strong>in</strong>ed by substitut<strong>in</strong>g 3 <strong>in</strong> (1).<br />
Equation (2) can be trans<strong>form</strong>ed to the bil<strong>in</strong>ear <strong>form</strong>s<br />
<br />
<br />
D<br />
<br />
( D D D<br />
D<br />
1<br />
) Dt<br />
( D<br />
3<br />
D<br />
<br />
)<br />
<br />
f . f<br />
<br />
0,<br />
2<br />
3<br />
x t t x x<br />
s x<br />
(4)<br />
where s is an auxiliary variable, and f satisfies the bil<strong>in</strong>ear equation<br />
D ( D<br />
D<br />
) f . f<br />
0,<br />
3<br />
x s x<br />
(5)<br />
However, Eq.(3) can be trans<strong>form</strong>ed to the bil<strong>in</strong>ear <strong>form</strong><br />
D ( D D D<br />
D<br />
) f . f<br />
0,<br />
2<br />
x t t x x<br />
(6)<br />
and the solution of the equation is<br />
u x,<br />
t)<br />
2(ln f ) ,<br />
(7)<br />
(<br />
xx<br />
where f(x, t) is given by the perturbation expansion<br />
<br />
n1<br />
n<br />
f ( x,<br />
t)<br />
1<br />
f ( x,<br />
t),<br />
(8)<br />
n<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 16
A STUDY OF SIMPLIFIED SHALLOW WATER WAVES: ASSESSMENT OF ADOMIAN’S DECOMPOSITION METHOD<br />
FOR THE ANALYTICAL SOLUTION<br />
Mehdi Safari<br />
here is a bookkeep<strong>in</strong>g non-small parameter, and ( x,<br />
t)<br />
f n , n = 1,<br />
2,…are unknown functions that will be determ<strong>in</strong>ed by substitut<strong>in</strong>g<br />
the last equation <strong>in</strong>to the bil<strong>in</strong>ear <strong>form</strong> and solv<strong>in</strong>g the result<strong>in</strong>g<br />
equations by equat<strong>in</strong>g different powers of to zero.<br />
The customary def<strong>in</strong>ition of the Hirota’s bil<strong>in</strong>ear operators are given by<br />
n m n m<br />
Dt<br />
Dx<br />
a. b ( ) ( ) a(<br />
x,<br />
t)<br />
b(<br />
x',<br />
t') | x'<br />
x,<br />
t'<br />
t.<br />
(9)<br />
t<br />
t'<br />
x<br />
x'<br />
Some of the properties of the D-operators are as follows<br />
2<br />
Dt<br />
f . f<br />
<br />
2<br />
f<br />
Dt<br />
D<br />
f<br />
3<br />
x<br />
2<br />
2<br />
Dx<br />
f . f<br />
2<br />
f<br />
4<br />
Dx<br />
f . f<br />
2<br />
f<br />
6<br />
Dx<br />
f . f<br />
2<br />
f<br />
f . f<br />
u,<br />
u<br />
Dt<br />
Dx<br />
f . f<br />
2<br />
f<br />
Where<br />
<br />
u<br />
u dxdx,<br />
u<br />
2x<br />
3u<br />
ln( f<br />
4x<br />
tt<br />
xt<br />
3u<br />
2<br />
2<br />
)<br />
,<br />
xt<br />
15uu<br />
<br />
,<br />
2x<br />
xu dx',<br />
t<br />
15u<br />
3<br />
,<br />
(10)<br />
u x,<br />
t)<br />
2(ln f ( x,<br />
t))<br />
,<br />
(11)<br />
(<br />
xx<br />
Also extended model of Eq.(2) is obta<strong>in</strong>ed by the operator<br />
bil<strong>in</strong>ear <strong>form</strong>s (4)<br />
and (5)<br />
<br />
<br />
D<br />
<br />
( D D D<br />
D<br />
3 1<br />
Dx<br />
) Dt<br />
( Ds<br />
D<br />
3<br />
4<br />
Dx<br />
<br />
)<br />
<br />
f . f 0,<br />
<br />
to the<br />
2<br />
3<br />
x t t x x<br />
x<br />
(12)<br />
where s is an auxiliary variable, and f satisfies the bil<strong>in</strong>ear equation<br />
D ( D<br />
D<br />
) f . f<br />
0,<br />
3<br />
x s x<br />
(13)<br />
Us<strong>in</strong>g the properties of the D operators given above, and differentiat<strong>in</strong>g<br />
with respect to x we obta<strong>in</strong> the extended model for Eq.(2) given by<br />
t<br />
x<br />
u (14)<br />
uxxt<br />
4uut<br />
2u<br />
x utdx<br />
ux<br />
uxxx<br />
6uux<br />
0,<br />
In a like manner, we extend Eq.(3) by add<strong>in</strong>g the operator<br />
bil<strong>in</strong>ear <strong>form</strong>s (6) to obta<strong>in</strong><br />
D ( D D D<br />
D<br />
D<br />
) f . f<br />
0,<br />
4<br />
Dx<br />
to the<br />
2<br />
3<br />
x t t x x x<br />
(15)<br />
Us<strong>in</strong>g the properties of the D operators given above we obta<strong>in</strong> the<br />
extended model for Eq.(3) given by<br />
t<br />
x<br />
u (16)<br />
uxxt<br />
3uut<br />
3u<br />
x utdx<br />
ux<br />
uxxx<br />
6uu<br />
x<br />
0,<br />
In this paper, we use the Adomian’s decomposition method (ADM) to<br />
obta<strong>in</strong> the solution of two considered equations above for shallow water<br />
waves. Large classes of l<strong>in</strong>ear and nonl<strong>in</strong>ear differential equations, both<br />
ord<strong>in</strong>ary as well as partial, can be solved by the ADM (Adomian, 1991,<br />
Adomian, Rach, 1991, Adomian 1994, Adomian, 1998, Abbaoui,<br />
Cherruault, 1999, Kaya, Yokus, 2002, Wazwaz, 2002, Wazwaz, 1997,<br />
Wazwaz, 2000, Wazwaz 1999, Ganji et al., 2011, Safari et al., 2009). A<br />
reliable modification of ADM has been done by Wazwaz (Ganji et al.,<br />
2009).The decomposition method provides an effective procedure for<br />
analytical solution of a wide and general class of dynamical systems<br />
represent<strong>in</strong>g real physical problems (Adomian, 1991, Adomian, Rach,<br />
1991, Adomian 1994, Adomian, 1998, Abbaoui, Cherruault, 1999,<br />
Kaya, Yokus, 2002, Wazwaz, 2002, Wazwaz, 1997, Wazwaz, 2000,<br />
Wazwaz 1999, Ganji et al., 2011).This method efficiently works for<br />
<strong>in</strong>itial- value or boundary-value problems and for l<strong>in</strong>ear or nonl<strong>in</strong>ear,<br />
ord<strong>in</strong>ary or partial differential equations and even for stochastic<br />
systems. Moreover, we have the advantage of a s<strong>in</strong>gle global method<br />
for solv<strong>in</strong>g ord<strong>in</strong>ary or partial differential equations as well as many<br />
types of other equations.<br />
BASIC IDEA OF ADOMIAN’S DECOMPOSITION<br />
METHOD<br />
We beg<strong>in</strong> with the equation<br />
Lu R()()()<br />
u F u g t , (17)<br />
where L is the operator of the highest-ordered derivatives with respect<br />
to t and R is the rema<strong>in</strong>der of the l<strong>in</strong>ear operator. The nonl<strong>in</strong>ear term is<br />
represented by F (u). Thus we get<br />
Lu g ()()() t R u F u , (18)<br />
The <strong>in</strong>verse<br />
L<br />
1<br />
t<br />
t<br />
1<br />
L <br />
dt<br />
0<br />
is assumed an <strong>in</strong>tegral operator given by<br />
, (19)<br />
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A STUDY OF SIMPLIFIED SHALLOW WATER WAVES: ASSESSMENT OF ADOMIAN’S DECOMPOSITION METHOD<br />
FOR THE ANALYTICAL SOLUTION<br />
Mehdi Safari<br />
The operat<strong>in</strong>g with the operator<br />
1<br />
0<br />
(()()())<br />
1<br />
L on both sides of Eq. (18) we have<br />
u f L g t R u F u , (20)<br />
where f<br />
0<br />
is the solution of homogeneous equation<br />
Lu 0 , (21)<br />
<strong>in</strong>volv<strong>in</strong>g the constants of <strong>in</strong>tegration. The <strong>in</strong>tegration constants<br />
<strong>in</strong>volved <strong>in</strong> the solution of homogeneous equation ( 21) are to be<br />
determ<strong>in</strong>ed by the <strong>in</strong>itial or boundary condition accord<strong>in</strong>g as the<br />
problem is <strong>in</strong>itial-value problem or boundary-value problem.<br />
The ADM assumes that the unknown function u ( x ,) t can be<br />
expressed by an <strong>in</strong>f<strong>in</strong>ite series of the <strong>form</strong><br />
<br />
u ( x ,)( t ,) u<br />
n<br />
x t , (22)<br />
n 0<br />
and the nonl<strong>in</strong>ear operator F () u can be decomposed by an <strong>in</strong>f<strong>in</strong>ite<br />
series of polynomials given by<br />
<br />
F () u An<br />
, (23)<br />
n 0<br />
where u<br />
n<br />
( x ,) t will be determ<strong>in</strong>ed recurrently, and An<br />
are the socalled<br />
polynomials of u<br />
0, u1,..., u<br />
n<br />
def<strong>in</strong>ed by<br />
n<br />
1 d <br />
An F () , u 0,1, n2...<br />
<br />
n<br />
n ! d <br />
<br />
<br />
<br />
i<br />
<br />
i <br />
n 0 <br />
0<br />
(24)<br />
ADM IMPLEMENT FOR FIRST MODEL OF SHALLOW<br />
WATER WAVE EQUATION<br />
We first consider the application of ADM to first model of shallow<br />
water wave equation. If Eq. (2) is dealt with this method, it is <strong>form</strong>ed as<br />
L u L u 4uL u 2L u L udx L u,<br />
(25)<br />
t<br />
where<br />
xxt<br />
t<br />
3<br />
<br />
<br />
L t<br />
, L x<br />
, L xxt<br />
,<br />
2<br />
t x x<br />
t<br />
If the <strong>in</strong>vertible operator<br />
L<br />
1<br />
t<br />
x<br />
t<br />
x<br />
t<br />
dt<br />
0<br />
x<br />
(26)<br />
is applied to Eq. 25, then<br />
L L u L<br />
1<br />
t<br />
t<br />
1<br />
t<br />
( L<br />
is obta<strong>in</strong>ed. By this<br />
xxt<br />
u(<br />
x,<br />
t)<br />
u(<br />
x,0)<br />
L<br />
u 4uL u 2L u<br />
1<br />
t<br />
( L<br />
xxt<br />
t<br />
x<br />
<br />
x<br />
u 4uL u 2L u<br />
t<br />
x<br />
L udx L u),<br />
<br />
x<br />
t<br />
x<br />
L udx L u),<br />
t<br />
x<br />
(27)<br />
(28)<br />
is found. Here the ma<strong>in</strong> po<strong>in</strong>t is that the solution of the decomposition<br />
method is <strong>in</strong> the <strong>form</strong> of<br />
u ( x,<br />
t)<br />
un<br />
( x,<br />
t)<br />
, (29)<br />
n0<br />
Substitut<strong>in</strong>g from Eq. 29 <strong>in</strong> 28, we f<strong>in</strong>d<br />
<br />
<br />
n0<br />
<br />
<br />
<br />
<br />
L ( , ) 4 ( , ) ( , )<br />
1<br />
0<br />
0<br />
0<br />
( , ) ( ,0)<br />
<br />
<br />
<br />
xxt <br />
un<br />
x t <br />
un<br />
x t Lt<br />
<br />
un<br />
x t <br />
n<br />
n<br />
n<br />
<br />
u<br />
n<br />
x t u x Lt<br />
<br />
, (30)<br />
<br />
x<br />
<br />
<br />
<br />
2 ( , )<br />
( , )<br />
( , ) <br />
Lx<br />
<br />
un<br />
x t <br />
Lt<br />
<br />
un<br />
x t dx<br />
Lx<br />
<br />
un<br />
x t <br />
n0<br />
n0<br />
n0<br />
<br />
is found.<br />
Accord<strong>in</strong>g to Eq.19 approximate solution can be obta<strong>in</strong>ed as follows:<br />
<br />
2 1 c 1<br />
<br />
( c 1)sech<br />
x<br />
2 c<br />
u0<br />
( x,<br />
t)<br />
<br />
<br />
,<br />
2c<br />
1 c 1<br />
c 1<br />
( c 1)s<strong>in</strong>h<br />
<br />
x<br />
2<br />
t<br />
1(<br />
, )<br />
c c<br />
x t <br />
,<br />
<br />
3 1 c 1<br />
<br />
2c<br />
cosh <br />
x<br />
2<br />
c <br />
(31)<br />
u (32)<br />
t<br />
<br />
(33)<br />
u2( x,<br />
t)<br />
( Lxxtu1<br />
4u1Lt<br />
u1<br />
2Lxu1<br />
Lt<br />
u1dx<br />
Lxu1<br />
) dt,<br />
0<br />
Thus the approximate solution for first model of shallow water wave<br />
equation is obta<strong>in</strong>ed as<br />
u x,<br />
t)<br />
u ( x,<br />
t)<br />
u ( x,<br />
t)<br />
u ( x,<br />
) , (34)<br />
(<br />
0 1<br />
2<br />
t<br />
The terms u0 ( x,<br />
t),<br />
u1(<br />
x,<br />
t),<br />
u2<br />
( x,<br />
t)<br />
<strong>in</strong> Eq.34, obta<strong>in</strong>ed from<br />
Eqs.31, 32, 33. In Fig.1 the first model of shallow water wave equation<br />
with the first <strong>in</strong>itial condition (31) of Eq. (2) when c=2 has been shown.<br />
ADM IMPLEMENT FOR SECOND MODEL OF SHALLOW<br />
WATER WAVE EQUATION<br />
Now we consider the application of ADM to second model of shallow<br />
water wave equation. If Eq. (3) is dealt with this method, it is <strong>form</strong>ed as<br />
x<br />
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A STUDY OF SIMPLIFIED SHALLOW WATER WAVES: ASSESSMENT OF ADOMIAN’S DECOMPOSITION METHOD<br />
FOR THE ANALYTICAL SOLUTION<br />
Mehdi Safari<br />
L u L u 3uL u 3L u L udx L u,<br />
(35)<br />
t<br />
where<br />
xxt<br />
t<br />
3<br />
<br />
<br />
L t<br />
, L x<br />
, L xxt<br />
,<br />
2<br />
t x x<br />
t<br />
x<br />
x<br />
t<br />
x<br />
(36)<br />
The terms u0 ( x,<br />
t),<br />
u1(<br />
x,<br />
t),<br />
u2<br />
( x,<br />
t)<br />
<strong>in</strong> Eq.44, obta<strong>in</strong>ed from<br />
Eqs.41, 42, 43. If we assume c=2 then by draw<strong>in</strong>g 3-D figures of ADM<br />
solutions. In Fig.2 the second model of shallow water wave equation<br />
with the first <strong>in</strong>itial condition (31) of Eq. (2) when c=2 has been shown.<br />
Fig.1. For the first model of shallow water wave equation with the first<br />
<strong>in</strong>itial condition (31) of Eq. (2), ADM result for u ( x,<br />
t)<br />
, when c=2.<br />
If the <strong>in</strong>vertible operator<br />
L L u L<br />
1<br />
t<br />
t<br />
1<br />
t<br />
( L<br />
xxt<br />
L<br />
1<br />
t<br />
t<br />
dt<br />
u 3uL u 3L u<br />
t<br />
0<br />
x<br />
is applied to Eq. 45, then<br />
<br />
x<br />
L udx L u),<br />
t<br />
x<br />
(37)<br />
is obta<strong>in</strong>ed. By this<br />
u(<br />
x,<br />
t)<br />
u(<br />
x,0)<br />
L<br />
1<br />
t<br />
( L<br />
xxt<br />
u 3uL u 3L u<br />
t<br />
x<br />
<br />
x<br />
L udx L u),<br />
t<br />
x<br />
(38)<br />
is found. Here the ma<strong>in</strong> po<strong>in</strong>t is that the solution of the decomposition<br />
method is <strong>in</strong> the <strong>form</strong> of<br />
u ( x,<br />
t)<br />
un<br />
( x,<br />
t)<br />
, (39)<br />
n0<br />
Substitut<strong>in</strong>g from Eq. 49 <strong>in</strong> 48, we f<strong>in</strong>d<br />
Fig.2. For the second model of shallow water wave equation with the<br />
first <strong>in</strong>itial condition (31) of Eq. (3), ADM result for u ( x,<br />
t)<br />
, when<br />
c=2.<br />
<br />
<br />
n0<br />
<br />
<br />
<br />
<br />
L ( , ) 3 ( , ) ( , )<br />
1<br />
0<br />
0<br />
0<br />
( , ) ( ,0)<br />
<br />
<br />
<br />
xxtun<br />
x t un<br />
x t Lt<br />
un<br />
x t <br />
n<br />
n<br />
n<br />
<br />
u<br />
n<br />
x t u x Lt<br />
<br />
, (40)<br />
<br />
x<br />
<br />
<br />
<br />
3 ( , ) ( , )<br />
( , ) <br />
Lx<br />
un<br />
x t <br />
Lt<br />
un<br />
x t dx<br />
Lx<br />
un<br />
x t <br />
n0<br />
n0<br />
n0<br />
<br />
is found.<br />
Accord<strong>in</strong>g to Eq.19 approximate solution can be obta<strong>in</strong>ed as follows:<br />
<br />
2 1 c 1<br />
<br />
( c 1)sech<br />
x<br />
2 c<br />
u0<br />
( x,<br />
t)<br />
<br />
<br />
,<br />
2c<br />
1 c 1<br />
c 1<br />
( c 1)s<strong>in</strong>h<br />
<br />
x<br />
2<br />
t<br />
1(<br />
, )<br />
c c<br />
x t <br />
,<br />
<br />
3 1 c 1<br />
<br />
2ccosh<br />
<br />
x<br />
2<br />
c <br />
(41)<br />
u (42)<br />
t<br />
<br />
(43)<br />
u2( x,<br />
t)<br />
( Lxxtu1<br />
3u1L tu1<br />
3Lxu1<br />
Lt<br />
u1dx<br />
Lxu1<br />
) dt,<br />
0<br />
Thus the approximate solution for second model of shallow water wave<br />
equation is obta<strong>in</strong>ed as<br />
u( x,<br />
t)<br />
u0 ( x,<br />
t)<br />
u1(<br />
x,<br />
t)<br />
u2<br />
( x,<br />
t)<br />
, (44)<br />
x<br />
CONCLUSION<br />
In this paper, Adomian’s decomposition method has been successfully<br />
applied to f<strong>in</strong>d the solution of two model equations for shallow water<br />
waves. The obta<strong>in</strong>ed results were showed graphically it is proved that<br />
Adomian's decomposition method is a powerful method for solv<strong>in</strong>g<br />
these equations. In our work; we used the Maple Package to calculate<br />
the functions obta<strong>in</strong>ed from the Adomian’s decomposition method.<br />
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A STUDY OF SIMPLIFIED SHALLOW WATER WAVES: ASSESSMENT OF ADOMIAN’S DECOMPOSITION METHOD<br />
FOR THE ANALYTICAL SOLUTION<br />
Mehdi Safari<br />
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equations", Mathematics and Computers <strong>in</strong> Simulation, Vol.60, No.6,<br />
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ON BICRITERIA LARGE SCALE TRANSSHIPMENT PROBLEMS<br />
Dr. Jasem M.S. Alrajhi, Dr. Hilal A. Abdelwali, Dr. Mohsen S. Al-Ardhi, Eng. Rafik El Shiaty<br />
On Bicriteria Large Scale Transshipment Problems<br />
Dr. Jasem M.S. Al-Rajhi* ajasem@gmail.com<br />
Dr. Hilal A. Abdelwali* haabdelwali@hotmail.com<br />
Dr. Mohsen S. Al-Ardhi* malardhi@hotmail.com<br />
Eng. Rafik El Shiaty** rmshiaty@eng<strong>in</strong>eer.com<br />
* Assistant Professor, Automotive and Mar<strong>in</strong>e Department, College of Technological Studies, PAAET, Kuwait.<br />
**Lecturer, Power and Refrigeration Technology Department, College of Technological Studies, PAAET, Kuwait.<br />
ABSTRACT<br />
In this paper, several bicriteria multistage transportation problems with transshipment (BMTSP) are <strong>form</strong>ulated. An algorithm for solv<strong>in</strong>g a certa<strong>in</strong><br />
class of (BMTSP) is presented. The mathematical <strong>form</strong>ulation of this class does not affect the special structure of the transshipment problem for each<br />
of the <strong>in</strong>dividual stages. The presented algorithm is ma<strong>in</strong>ly based on a fruitful application of the methods of solv<strong>in</strong>g bicriteria s<strong>in</strong>gle stage<br />
transportation problems, available decomposition techniques for solv<strong>in</strong>g large scale l<strong>in</strong>ear programm<strong>in</strong>g problems, and the methods of treat<strong>in</strong>g the<br />
transshipment problems. An illustrative example is <strong>in</strong>cluded.<br />
Keywords: Large Scale Transportation Problem, Transshipment Problem. Multiobjective Decision Mak<strong>in</strong>g, Decomposition Technique of L<strong>in</strong>ear<br />
Programm<strong>in</strong>g.<br />
INTRODUCTION<br />
The classical transportation problems allow only shipments that go<br />
directly from a supply po<strong>in</strong>t to a demand po<strong>in</strong>t, i.e. shipments do not<br />
take place between orig<strong>in</strong>s or between dest<strong>in</strong>ations, nor from<br />
dest<strong>in</strong>ations to orig<strong>in</strong>s. In many situations, shipments are allowed<br />
between supply po<strong>in</strong>ts or between demand po<strong>in</strong>ts. Sometimes there<br />
many also be po<strong>in</strong>ts (called transshipment po<strong>in</strong>ts) through which goods<br />
can be transshipped on their journey from a supply po<strong>in</strong>t to a demand<br />
po<strong>in</strong>t. Shipp<strong>in</strong>g problems with any or all of these characteristics are<br />
transshipment problems. A transshipment problem was first <strong>in</strong>troduced<br />
by Orden (1965) [1]. He <strong>in</strong>troduced an extension of the orig<strong>in</strong>al<br />
transportation problem to <strong>in</strong>clude the possibility of transshipment. The<br />
problem of determ<strong>in</strong><strong>in</strong>g simultaneously the flows of primary products<br />
through processors to the market of f<strong>in</strong>al products has been <strong>form</strong>ulated<br />
alternatively as a transshipment model by K<strong>in</strong>g and Logan [2] and as a<br />
reduced matrix model by Rhody (1963) [3]. An extension of this<br />
problem to a multi regional, multi product, and multi plant problem<br />
<strong>form</strong>ulated <strong>in</strong> the <strong>form</strong> of general l<strong>in</strong>ear programm<strong>in</strong>g model has been<br />
proposed by Judge et al (1965) [4]. Afterwards, various alternative<br />
<strong>form</strong>ulations of the transshipment problem with<strong>in</strong> the framework of the<br />
transportation model that permits solution of problems of the type<br />
discussed by K<strong>in</strong>g and Logan without the need for subtraction of<br />
artificial variables were discussed by Hurt and Tramel (1965) [5]. Grag<br />
and Prakash (1985) [6] studied time m <strong>in</strong>imiz<strong>in</strong>g transshipment<br />
problem. Later dynamic transshipment problem was studied by Herer<br />
and Tzur (2001) [7]. Afterwards multi location transshipment problem<br />
with capacitated production and lost sales was studied by Ozdemir<br />
(2006) [8]. Osman M.S.A. et al (1984) [9] <strong>in</strong>troduced an algorithm for<br />
solv<strong>in</strong>g bicriteria multistage transportation problems. Recently,<br />
Khurana et al (2011) [10] studied a transshipment problem with mixed<br />
constra<strong>in</strong>ts. Also. In (2012) Khurana et al [11] they <strong>in</strong>troduced an<br />
algorithm for solv<strong>in</strong>g time m<strong>in</strong>imiz<strong>in</strong>g capacitated transshipment<br />
problem. Yousria Abo-elnaga et al (2012) [12] <strong>in</strong>troduced a trust region<br />
globalization strategy to solve multi-objective transportation,<br />
assignment, and transshipment problems. In this paper <strong>form</strong>ulation of<br />
different structures of bicriteria large scale transshipment problems, and<br />
an algorithm for solv<strong>in</strong>g a class of them which can be solved us<strong>in</strong>g the<br />
decomposition technique of l<strong>in</strong>ear programm<strong>in</strong>g utiliz<strong>in</strong>g the special<br />
nature of transshipment problems are presented. The presented<br />
algorithm determ<strong>in</strong>es the po<strong>in</strong>ts of the non-dom<strong>in</strong>ated set <strong>in</strong> the<br />
objective space. The method consists of solv<strong>in</strong>g the same multistage<br />
transshipment problem repeatedly but with different objectives and<br />
each iteration gives either a new non dom<strong>in</strong>ated extreme po<strong>in</strong>t or<br />
changes the direction of search <strong>in</strong> the objective space. An illustrative<br />
example is presented <strong>in</strong> this paper.<br />
Formulation of Bicriteria Multistage Transshipment Problems<br />
The <strong>form</strong>ulation of different bicriteria multistage transportation<br />
problems with transshipment presented <strong>in</strong> this paper covers several real<br />
situations.<br />
Bicriteria Multistage Transportation Problem with Transshipment<br />
of the First k<strong>in</strong>d (BMTSP 1)<br />
This case represents multistage transshipment problems without any<br />
restrictions on <strong>in</strong>termediate stages.<br />
In order to obta<strong>in</strong> the mathematical <strong>form</strong>ulation of the problems<br />
represent<strong>in</strong>g this case let us assume that the availabilities are (a j ), j= 1,<br />
2, 3, …., n; n is the number of (sources + dest<strong>in</strong>ations); the<br />
requirements are (b j ), j= 1, 2, 3, ….., n; the m<strong>in</strong>imum transportation<br />
costs and deteriorations from i to j are (c ij ),(d ij) i= 1, 2, 3, …., n; j= 1, 2,<br />
3, …., n; (x ij ) denotes the quatity shipped from i to j; and (x jj ) is the neat<br />
amount transshipped through po<strong>in</strong>t j, x ij ≥0. Then the problem takes the<br />
<strong>form</strong>:<br />
n n<br />
M<strong>in</strong>.<br />
Z<br />
1<br />
<br />
<br />
i 1 j 1<br />
c ij<br />
x ij<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 21
ON BICRITERIA LARGE SCALE TRANSSHIPMENT PROBLEMS<br />
Dr. Jasem M.S. Alrajhi, Dr. Hilal A. Abdelwali, Dr. Mohsen S. Al-Ardhi, Eng. Rafik El Shiaty<br />
Z<br />
<br />
n<br />
n<br />
<br />
d ij<br />
x ij<br />
2<br />
i 1 j 1<br />
With c ij = 0 for the quantity shipped from the source (S i ) to itself and<br />
from dest<strong>in</strong>ation (D j ) to itself.<br />
Subject to:<br />
n<br />
<br />
i1<br />
i<br />
j<br />
n<br />
<br />
i1<br />
i<br />
j<br />
x<br />
x<br />
ji<br />
ij<br />
x<br />
x<br />
x ij ≥ 0 for all i, j.<br />
ij<br />
ji<br />
a<br />
b<br />
j<br />
j<br />
, j 1,2,...,<br />
n.<br />
, j 1,2,...,<br />
n.<br />
Bicriteria Multistage Transportation Problem with Transshipment<br />
of the Second K<strong>in</strong>d (BMTSP 2):<br />
This case represents bicriteria multistage transshipment problems <strong>in</strong><br />
which the transportation at any stage is <strong>in</strong>dependent of the<br />
transportation at the other stages.<br />
In order to obta<strong>in</strong> the mathematical <strong>form</strong>ulation of the problem<br />
represent<strong>in</strong>g this case let us assume that for k th stage, k= 1, 2, 3, …., N;<br />
k<br />
the availabilities are: ( a<br />
jk<br />
), jk<br />
1,2,3 ,... nk<br />
, n k is the number of<br />
(sources + dest<strong>in</strong>ations) at the k th stage; the requirements are:<br />
k<br />
( b<br />
jk<br />
), jk<br />
1,2,3,...<br />
nk<br />
; the transportation costs and deteriorations<br />
are c k i j , d k<br />
i j i = 1, 2, 3, ., n ; j = 1, 2, 3, ., n ;<br />
k k k k<br />
k k<br />
k<br />
quantity shipped from i k<br />
k<br />
to j k ; and<br />
k<br />
transshipped through po<strong>in</strong>t j k , x<br />
j k j<br />
0 .<br />
k<br />
Then the problem takes the <strong>form</strong>:<br />
M<strong>in</strong>.<br />
Z<br />
Z<br />
k<br />
2<br />
k<br />
1<br />
<br />
<br />
n<br />
n<br />
n<br />
<br />
k k<br />
ik<br />
1 jk<br />
1<br />
n<br />
k k<br />
<br />
ik<br />
1 jk<br />
1<br />
d<br />
c<br />
k<br />
ik<br />
jk<br />
k<br />
ik<br />
jk<br />
x<br />
x<br />
k<br />
ik<br />
jk<br />
k<br />
ik<br />
jk<br />
x<br />
k<br />
j k j k<br />
x<br />
k<br />
i j denotes the<br />
k k<br />
is the net amount<br />
k<br />
With ci<br />
j<br />
0 for the quantity shipped from the source (S i ) to itself<br />
k k<br />
and from the dest<strong>in</strong>ation (D j ) to itself.<br />
Subject to:<br />
k<br />
<br />
ik<br />
1<br />
i j<br />
k<br />
n<br />
k<br />
k<br />
<br />
ik<br />
1<br />
i j<br />
k<br />
n<br />
k<br />
x<br />
x<br />
k<br />
j i<br />
k k<br />
k<br />
i j<br />
k k<br />
x<br />
x<br />
k<br />
j j<br />
k k<br />
k<br />
j j<br />
k k<br />
a<br />
b<br />
k<br />
j<br />
k<br />
k<br />
j<br />
k<br />
, j<br />
, j<br />
k<br />
k<br />
1,2,...,<br />
n.<br />
1,2,...,<br />
n.<br />
x ij ≥ 0 for all i k , j k.<br />
and the m<strong>in</strong>imum transportation cost is given by:<br />
M<strong>in</strong>Z <br />
n<br />
<br />
k1<br />
M<strong>in</strong>Z<br />
k<br />
Bicriteria Multistage Transportation Problem with Transshipment<br />
of the Third K<strong>in</strong>d (BMTSP 3):<br />
This case represents bicriteria multistage transshipment problems with<br />
some additional transportation restrictions on the <strong>in</strong>termediate stages<br />
which does not affect the transshipment problem <strong>form</strong>ulation at each<br />
stage.<br />
The mathematical <strong>form</strong>ulation of the problem represent<strong>in</strong>g this case is<br />
given as:<br />
M<strong>in</strong>.<br />
Z<br />
...<br />
n<br />
N<br />
1<br />
<br />
n<br />
N<br />
<br />
iN<br />
1 jN<br />
1<br />
Z<br />
2<br />
<br />
n1<br />
n1<br />
<br />
i1<br />
1 j1<br />
1<br />
c i<br />
x<br />
N<br />
N jN<br />
n1<br />
n1<br />
<br />
i1<br />
1 j1<br />
1<br />
...<br />
n<br />
N<br />
n<br />
k k<br />
<br />
1 1<br />
k k<br />
ci<br />
... <br />
...<br />
1 j<br />
x<br />
1 i1<br />
j<br />
c<br />
1<br />
ik<br />
j<br />
x<br />
k ik<br />
jk<br />
N<br />
iN<br />
jN<br />
n<br />
ik<br />
1 jk<br />
1<br />
n<br />
k k<br />
<br />
1 1<br />
k k<br />
di<br />
... <br />
...<br />
1 j<br />
x<br />
1 i1<br />
j<br />
d<br />
1<br />
ik<br />
j<br />
x<br />
k ik<br />
jk<br />
n<br />
N<br />
<br />
iN<br />
1 jN<br />
1<br />
d i<br />
x<br />
N<br />
N jN<br />
N<br />
iN<br />
jN<br />
n<br />
ik<br />
1 jk<br />
1<br />
k<br />
with ci<br />
k j and d k<br />
k ik<br />
j = 0 for the quantity shipped from the source ( k<br />
S<br />
k<br />
i )<br />
k<br />
k<br />
to itself and from the dest<strong>in</strong>ation ( D<br />
j ) to itself: k = 1, 2, …, N subject<br />
k<br />
to:<br />
n1<br />
1 1 1<br />
x<br />
j<br />
,<br />
1<br />
1,2,...,<br />
1i<br />
x a j n<br />
1 j1<br />
j<br />
<br />
1 j<br />
<br />
1<br />
1<br />
i1<br />
1<br />
i j<br />
1<br />
n<br />
1<br />
1<br />
<br />
i1<br />
j<br />
i1<br />
1<br />
.<br />
.<br />
.<br />
n<br />
i<br />
i<br />
1<br />
k<br />
<br />
k<br />
k<br />
j<br />
1<br />
n<br />
k<br />
k<br />
<br />
ik<br />
j<br />
ik<br />
1<br />
.<br />
.<br />
k<br />
x<br />
1 1 1<br />
i<br />
,<br />
1<br />
1,2,...,<br />
1 j<br />
x b j n<br />
1 j1<br />
j<br />
<br />
1 j<br />
<br />
1<br />
1<br />
x<br />
x<br />
k k k<br />
j j<br />
x<br />
j j<br />
a<br />
j<br />
, j<br />
k k k k k k<br />
1,2,...,<br />
k k k<br />
i j<br />
x<br />
j j<br />
bj<br />
, j<br />
k k k k k k<br />
1,2,...,<br />
n<br />
n<br />
k<br />
k<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 22
ON BICRITERIA LARGE SCALE TRANSSHIPMENT PROBLEMS<br />
Dr. Jasem M.S. Alrajhi, Dr. Hilal A. Abdelwali, Dr. Mohsen S. Al-Ardhi, Eng. Rafik El Shiaty<br />
Z<br />
.<br />
i<br />
i<br />
n<br />
N<br />
<br />
N<br />
N<br />
i<br />
i<br />
j<br />
1<br />
n<br />
j<br />
1<br />
N<br />
N<br />
<br />
N<br />
N<br />
F<br />
x<br />
N<br />
x<br />
x<br />
N N N<br />
j i<br />
x<br />
j j<br />
a<br />
j<br />
, j<br />
N N N N<br />
N N<br />
1,2,...,<br />
N N N<br />
i j<br />
x<br />
j j<br />
bj<br />
, j<br />
N N N N N N<br />
1,2,...,<br />
k1<br />
k k1<br />
( xi<br />
, , ) 0,<br />
1 j<br />
x<br />
1<br />
i j<br />
x<br />
k k k k ik<br />
1<br />
jk<br />
1<br />
k<br />
N<br />
0,.., x<br />
k<br />
0,.. x 0<br />
rk<br />
1<br />
i<br />
<br />
1 j1<br />
i jk<br />
iN<br />
jN<br />
For all i1,..., iK<br />
,..., iN<br />
; j1,...,<br />
jK<br />
,..., jN<br />
;<br />
where:<br />
F<br />
k<br />
r<br />
, k 1,2,...,<br />
N are l<strong>in</strong>ear functions represent<strong>in</strong>g the<br />
additional transportation restrictions and r k is the number of this l<strong>in</strong>ear<br />
functions at the k th stage.<br />
Bicriteria Multistage Transportation Problem with Transshipment<br />
of the Fourth K<strong>in</strong>d (BMTSP 4)<br />
This case represents bicriteria multistage transshipment problems <strong>in</strong><br />
which the difference between the <strong>in</strong>put and output transportation<br />
commodity is known at the sources (dest<strong>in</strong>ations) of each <strong>in</strong>termediate<br />
stage. The assumed transportation restrictions <strong>in</strong> this case affect the<br />
transshipment <strong>form</strong>ulation <strong>in</strong> each <strong>in</strong>dividual stage.<br />
The mathematical <strong>form</strong>ulation of the problem represent<strong>in</strong>g this case is<br />
given as:<br />
2<br />
M<strong>in</strong>.<br />
Z<br />
...<br />
<br />
...<br />
1<br />
n<br />
N<br />
<br />
n<br />
N<br />
<br />
iN<br />
1 jN<br />
1<br />
n1<br />
n1<br />
<br />
i1<br />
1 j1<br />
1<br />
n<br />
N<br />
N<br />
<br />
iN<br />
1 jN<br />
1<br />
n1<br />
n1<br />
<br />
i1<br />
1 j1<br />
1<br />
c i<br />
x<br />
N<br />
N jN<br />
n<br />
k k<br />
<br />
1 1<br />
k k<br />
ci<br />
... <br />
...<br />
1 j<br />
x<br />
1 i1<br />
j<br />
c<br />
1<br />
ik<br />
j<br />
x<br />
k ik<br />
jk<br />
N<br />
iN<br />
jN<br />
n<br />
k k<br />
<br />
n<br />
n<br />
n<br />
ik<br />
1 jk<br />
1<br />
1 1<br />
k k<br />
di<br />
... <br />
...<br />
1 j<br />
x<br />
1 i1<br />
j<br />
d<br />
1<br />
ik<br />
j<br />
x<br />
k ik<br />
jk<br />
n<br />
d i<br />
x<br />
N<br />
N jN<br />
N<br />
iN<br />
jN<br />
n<br />
ik<br />
1 jk<br />
1<br />
k<br />
with ci<br />
k j and d k<br />
k ik<br />
j = 0 for the quantity shipped from the source ( k<br />
S<br />
k<br />
i )<br />
k<br />
k<br />
to itself and from the dest<strong>in</strong>ation ( D<br />
j ) to itself: k = 1, 2, …, N subject<br />
k<br />
to:<br />
n1<br />
1 1 1<br />
x<br />
j<br />
,<br />
1<br />
1,2,...,<br />
1i<br />
x a j n<br />
1 j1<br />
j<br />
<br />
1 j<br />
<br />
1<br />
1<br />
i1<br />
j1<br />
i 1<br />
1<br />
n1<br />
<br />
i1<br />
j1<br />
i1<br />
1<br />
.<br />
.<br />
n<br />
1 1<br />
( 2<br />
2 2 1<br />
i<br />
) ,<br />
1<br />
1,2,...,<br />
1;<br />
2<br />
1,2,...<br />
1 j<br />
x<br />
1 j1<br />
j<br />
<br />
1 x<br />
j<br />
x b j n j n<br />
2i<br />
<br />
2 j2<br />
j<br />
<br />
2 j<br />
<br />
1<br />
2<br />
i2<br />
j2<br />
i2<br />
1<br />
x<br />
N<br />
N<br />
.<br />
nk<br />
1<br />
nk<br />
k1<br />
k1<br />
k k k1<br />
xi<br />
j<br />
x<br />
j j<br />
( x<br />
j i<br />
x<br />
j j<br />
) bj<br />
, jk<br />
1,2,..., nk<br />
; jk<br />
1,2,...<br />
n<br />
k k<br />
k k<br />
k k k k<br />
k 1<br />
<br />
1<br />
<br />
1 1<br />
1<br />
1<br />
<br />
1<br />
<br />
<br />
k<br />
ik<br />
1<br />
jk<br />
1<br />
ik<br />
jk<br />
ik<br />
1<br />
ik<br />
1<br />
i<br />
i<br />
j<br />
n<br />
N 1<br />
<br />
N 1<br />
N 1<br />
i<br />
i<br />
j<br />
1<br />
N 1<br />
n<br />
N<br />
<br />
N<br />
N<br />
x<br />
j<br />
1<br />
k<br />
i j<br />
k<br />
k<br />
x<br />
N 1<br />
N<br />
N 1<br />
i j<br />
N 1<br />
N 1<br />
x<br />
1,2,...,<br />
n<br />
x<br />
N 1<br />
j j<br />
N 1<br />
N 1<br />
N 1<br />
; j<br />
N<br />
(<br />
i<br />
i<br />
n<br />
N<br />
<br />
N<br />
N<br />
j<br />
1<br />
N<br />
x<br />
1,2,...<br />
n<br />
N<br />
j i<br />
N N<br />
N<br />
x<br />
N N N<br />
i j<br />
x<br />
j j<br />
bj<br />
, j<br />
N N N N N N<br />
1,2,...,<br />
0<br />
for all i k , j k ; k=1, 2, …, N<br />
n<br />
N<br />
j j<br />
N N<br />
N<br />
) b<br />
N 1<br />
j<br />
N 1<br />
(BMTSP 1) is solved as a bicriteria s<strong>in</strong>gle stage transshipment problem.<br />
(BMTSP 2) can be solved as N s<strong>in</strong>gle stage biceriteria transshipment<br />
problems and the m<strong>in</strong>imum value of the total transport costs and<br />
deteriorations are obta<strong>in</strong>ed as the sum of the m<strong>in</strong>imum transportation<br />
costs and deteriorations for each <strong>in</strong>dividual stage.<br />
(BMTST3) can be solved us<strong>in</strong>g the decomposition technique utiliz<strong>in</strong>g<br />
the special nature of transshipment problems. The next section will be<br />
devoted to the solution of this type of problems.<br />
(BMTSP4) is solved us<strong>in</strong>g any method for solv<strong>in</strong>g bicriteria l<strong>in</strong>ear<br />
programm<strong>in</strong>g problems.<br />
An Algorithm for Solv<strong>in</strong>g BMTSP 3<br />
The decomposition technique of l<strong>in</strong>ear programm<strong>in</strong>g can be used to<br />
solve the bicriteria multistage transshipment problems especially that of<br />
the (BMTSP 3) type.<br />
This type of bicriteria multistage transshipment problems decomposed<br />
<strong>in</strong>to [2, 3, 5, 8]:<br />
a) Sub problems correspond<strong>in</strong>g to every stage.<br />
b) A master program which ties together the sub problems.<br />
Let:<br />
Dk be the matrix consist<strong>in</strong>g of the coefficients of k the<br />
subproblem constra<strong>in</strong>ts.<br />
Ak be the matrix consist<strong>in</strong>g of the coefficients of k th stage tie<strong>in</strong><br />
constra<strong>in</strong>ts.<br />
b be the vector of constant coefficients <strong>in</strong> the tie-<strong>in</strong><br />
constra<strong>in</strong>ts.<br />
bk be the vector consist<strong>in</strong>g of the availabilities and<br />
requirements of kth sub-problem .<br />
Ro be the matrix consist<strong>in</strong>g of the first mo columns of B-1, mo<br />
denotes the number of elements of b, B be the current basis<br />
matrix.<br />
ck be the vector of first objective coefficients of kth subproblem<br />
.<br />
dk be the vector of second objective coefficients of kth subproblem<br />
.<br />
cB be the correspond<strong>in</strong>g vector of basic variables coefficients.<br />
N be the number of sub- problems.<br />
,<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 23
ON BICRITERIA LARGE SCALE TRANSSHIPMENT PROBLEMS<br />
Dr. Jasem M.S. Alrajhi, Dr. Hilal A. Abdelwali, Dr. Mohsen S. Al-Ardhi, Eng. Rafik El Shiaty<br />
In the follow<strong>in</strong>g we will present an algorithm for determ<strong>in</strong><strong>in</strong>g all<br />
nondom<strong>in</strong>ated extreme po<strong>in</strong>ts of the (BMTSP3) model from which the<br />
solution of the (BMTSP1) and the (BMTSP2) models can be deduced<br />
as special cases from it.<br />
Let: for <strong>in</strong>dependent constra<strong>in</strong>ts:<br />
D k , k= 1,2,…,N be the technological matrix of the k th stage activity, D k<br />
is (m k + n k ) * (m k + n k ) matrix, N is the number of stages, m k is the<br />
number of sources at k th stage, n k is the number of dest<strong>in</strong>ations.<br />
b k be the column vector consist<strong>in</strong>g of the availabilities and<br />
requirements of the k th subproblem, b k is (m k + n k ) * 1 column vector.<br />
It follows that each set of <strong>in</strong>dependent constra<strong>in</strong>ts can be written as:<br />
D k x k = b k , k = 1,2,…,N<br />
x k represent the vector of the correspond<strong>in</strong>g variables, x k is (m k + n k ) *1<br />
column vector.<br />
Let: For the common constra<strong>in</strong>ts:<br />
A k be the technogical matrix of k th stage activity, A k is m 0 * (m k * n k )<br />
matrix, m 0 be the number of common constra<strong>in</strong>ts.<br />
b 0 be its correspond<strong>in</strong>g common resources vector, b 0 is (m 0 * 1) column<br />
vector.<br />
This gives: A 1 x 1 + A 2 x 2 + …….+ A k x k + ……. +A N x N = b 0<br />
Let: for the objective functions:<br />
c K represent the vector of the first criterion coefficients for the k th stage<br />
activity, c k is 1*(m k *n k ) row vector.<br />
d k represent the vector of the second criterion coefficients for the k th<br />
stage activity, d k is 1*(m k *n k ) row vector.<br />
Let: For the master program:<br />
B be the basic matrix associated with the current basic solution, B is<br />
(m o *N) * (m o +N) matrix.<br />
C B be the row vector of the correspond<strong>in</strong>g coefficients <strong>in</strong> the objective<br />
function, C B is 1*(m o +N) row vector.<br />
R o is the matrix of size (m o + N)*m o consist<strong>in</strong>g of the first m o columns<br />
of B -1 , and<br />
v j is the (m o + j) th column of the same matrix B -1<br />
The algorithm presented here is divided <strong>in</strong>to two phases.<br />
Phase 1: Determ<strong>in</strong>e the nondom<strong>in</strong>ated extreme po<strong>in</strong>ts <strong>in</strong> the objective<br />
space. And the algorithm is validated by the follow<strong>in</strong>g theorem [1].<br />
Theorem:<br />
A po<strong>in</strong>t z (q) q<br />
q<br />
= z1 , z2<br />
is a nondom<strong>in</strong>ated extreme po<strong>in</strong>t is the<br />
objective space if and only if z(q) is recorded by the algorithm.<br />
Phase II: Is the decomposition algorithm which can be found <strong>in</strong> [7].<br />
S<strong>in</strong>ce the special structure of the (BMTSP3) model may allow the<br />
determ<strong>in</strong>ation of the optimal solution by, first decompos<strong>in</strong>g the<br />
problem <strong>in</strong>to small subproblems and then solv<strong>in</strong>g those subproblems<br />
almost <strong>in</strong>dependently, then the decomposition algorithm for solv<strong>in</strong>g<br />
large scale l<strong>in</strong>ear programm<strong>in</strong>g problems utiliz<strong>in</strong>g the special nature of<br />
transshipment problem can be used to solve it.<br />
Phase I:<br />
Step 1: Go to phase II, f<strong>in</strong>d<br />
z<br />
(1 ) M<strong>in</strong> z / x M <br />
1<br />
<br />
And f<strong>in</strong>d<br />
.<br />
1<br />
(1)<br />
(1)<br />
z<br />
2<br />
M<strong>in</strong> . z<br />
2<br />
/ z<br />
1<br />
z<br />
1<br />
and x M .<br />
Step 2:<br />
(1) (1)<br />
Record ( z<br />
1 , z<br />
2 ) and set q = 1.<br />
Similarly, go to phase II, f<strong>in</strong>d<br />
z<br />
( 2 )<br />
2<br />
<br />
And f<strong>in</strong>d<br />
<br />
M<strong>in</strong> . z<br />
2<br />
/ x <br />
( 2 )<br />
( 2 )<br />
z<br />
1<br />
M<strong>in</strong> . z<br />
1<br />
/ z<br />
2<br />
z<br />
2<br />
and x M .<br />
( 2 ) ( 2 ) (1) (1)<br />
( z<br />
1<br />
, z<br />
2<br />
) ( z<br />
1<br />
, z<br />
2<br />
), stop<br />
M<br />
If .<br />
(2) (2)<br />
Otherwise record ( z<br />
1 , z<br />
2 ) and set q = q+1<br />
Def<strong>in</strong>es sets L = {(1,2)} and E = , and go to step 2.<br />
Choose an element (r,s) L and set<br />
( r , s ) ( s ) ( r )<br />
a z z and<br />
a<br />
1<br />
( r , s )<br />
2<br />
<br />
z<br />
2<br />
( s )<br />
1<br />
<br />
z<br />
2<br />
( r )<br />
1<br />
k<br />
Go to phase II to obta<strong>in</strong> the optimal solution ( x , k=1,2,..,N) to the<br />
multistage transshipment problem.<br />
M<strong>in</strong>imize<br />
x<br />
k<br />
N<br />
<br />
k 1<br />
<br />
ik<br />
, jk<br />
and<br />
( r,<br />
s)<br />
k<br />
( r,<br />
s)<br />
k<br />
(e<br />
1<br />
cik<br />
j<br />
a d<br />
k 2 ik<br />
j<br />
)<br />
k<br />
Subject to<br />
k<br />
M , x o , k 1,2 ,.., N<br />
<br />
x<br />
k<br />
ik<br />
jk<br />
If there are alternative optima, choose an optimal solution<br />
k=1,2,.,N, for which<br />
N<br />
<br />
k 1<br />
<br />
ik<br />
, jk<br />
Let z<br />
1<br />
=<br />
z<br />
2<br />
=<br />
N<br />
<br />
k1<br />
( c<br />
N<br />
<br />
k1<br />
k<br />
ik<br />
jk<br />
<br />
i , j<br />
k<br />
x<br />
<br />
ik<br />
, jk<br />
k<br />
k<br />
ik<br />
jk<br />
d<br />
c<br />
k<br />
ik<br />
jk<br />
k<br />
i j<br />
k k<br />
m<strong>in</strong>.)<br />
x<br />
x<br />
k<br />
ik<br />
jk<br />
k<br />
i j<br />
k k<br />
; and<br />
( r ) ( r )<br />
If ( z<br />
1<br />
,<br />
2<br />
( z<br />
1<br />
, z<br />
2<br />
)<br />
Set E = E {(r,s)} and go to step 3.<br />
( q)<br />
( q)<br />
Otherwise record ( z<br />
1<br />
, z<br />
2 ) such that<br />
z<br />
( s ) ( s )<br />
z ) is equal to or ( z , z )<br />
( q )<br />
( q )<br />
1<br />
z1<br />
, z<br />
2<br />
z 2 and set q q <br />
Step 3:<br />
L = L {(r,q)}, (q,s)} and go to step 3.<br />
Set L = L - {(r-s)}. If L = , stop.<br />
Otherwise go to step 2.<br />
1<br />
1,<br />
2<br />
k<br />
x ,<br />
Phase II:<br />
Step 1: Reduce the orig<strong>in</strong>al problem to the modified <strong>form</strong> <strong>in</strong> terms of<br />
the new variables k<br />
Step 2: F<strong>in</strong>d an <strong>in</strong>itial basic feasible solution to the modified problem.<br />
Step 3: Solve the subproblems<br />
k k<br />
k<br />
k k<br />
w ( c OR d c<br />
B<br />
R<br />
o<br />
A ) x<br />
Subject to<br />
k k k<br />
D x b ,<br />
x k<br />
o , k 1,2,..., N .<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 24
ON BICRITERIA LARGE SCALE TRANSSHIPMENT PROBLEMS<br />
Dr. Jasem M.S. Alrajhi, Dr. Hilal A. Abdelwali, Dr. Mohsen S. Al-Ardhi, Eng. Rafik El Shiaty<br />
Note: c k will be used with first criteria, and d k will be used with the<br />
second criteria.<br />
Obta<strong>in</strong><strong>in</strong>g<br />
xˆ<br />
k<br />
l<br />
and optimal objective values<br />
transportation technique, Go to step 4.<br />
Step 4: For the current iteration, f<strong>in</strong>d<br />
* k<br />
k<br />
k<br />
w c<br />
B<br />
v , k <br />
k<br />
Then determ<strong>in</strong>e M<strong>in</strong> ( )<br />
k<br />
1,2,..., N ,<br />
k<br />
w *<br />
, by us<strong>in</strong>g the<br />
If o , the current solution is optimal and the process is<br />
term<strong>in</strong>ated, the optimal solution to multistage transportation problem is:<br />
x<br />
k<br />
<br />
L<br />
<br />
<br />
K<br />
L<br />
K<br />
xl ,<br />
k<br />
1,2 ,...,<br />
L 1<br />
Otherwise, go to step 5.<br />
k<br />
Step 5: Introduce the variable <br />
L correspond<strong>in</strong>g to <strong>in</strong>to the basic<br />
solution. Determ<strong>in</strong>e the leav<strong>in</strong>g variable us<strong>in</strong>g the feasibility condition<br />
and compute the next B -1 us<strong>in</strong>g the revised simplex method technique,<br />
go to step 3.<br />
Illustrative Example<br />
The suggested algorithm for solv<strong>in</strong>g problem of the type BMTSP 3 will<br />
be illustrated <strong>in</strong> the follow<strong>in</strong>g example:<br />
Consider the follow<strong>in</strong>g bicriteria two stage transshipment problem. For<br />
each stage the availabilities, requirements, costs and deteriorations for<br />
each stage are given as:<br />
1<br />
a<br />
1 = 6,<br />
2<br />
b<br />
1 = 6,<br />
1<br />
a<br />
2 = 4,<br />
a = 2,<br />
1<br />
3<br />
2 2<br />
b<br />
2 = 2, b<br />
3<br />
= 4<br />
1<br />
b<br />
1 =<br />
N<br />
2<br />
a<br />
1 = 9,<br />
1<br />
b<br />
2 =<br />
Table 1. Transportation cost at stages (1) and (2).<br />
D 1 1 D 1 2 S 1 1 S 1 2 S 1 3<br />
S 1 1 5 4 0 2 1<br />
S 1 2 10 8 1 0 4<br />
S 1 3 9 9 3 2 0<br />
D 1 1 0 1 5 9 9<br />
D 1 2 3 0 4 6 7<br />
D 2 1 D 2 2 D 2 3 S 2 1 S 2 2<br />
S 2 1 4 3 3 0 3<br />
S 2 2 8 4 7 2 0<br />
D 2 1 0 2 4 8 7<br />
D 2 2 4 0 3 3 5<br />
D 2 3 3 4 0 4 9<br />
Table 2. Deterioration cost at stages (1) and (2).<br />
D 1 1 D 1 2 S 1 1 S 1 2 S 1 3<br />
S 1 1 3 6 0 1 4<br />
S 1 2 7 9 3 0 6<br />
S 1 3 12 11 4 6 0<br />
D 1 1 0 3 7 11 12<br />
D 1 2 5 0 7 8 8<br />
2<br />
a<br />
2 = 3,<br />
D 2 1 D 2 2 D 2 3 S 2 1 S 2 2<br />
S 2 1 6 5 5 0 6<br />
S 2 2 11 6 9 5 0<br />
D 2 1 0 4 6 11 9<br />
D 2 2 6 0 5 4 7<br />
D 2 3 5 7 0 6 11<br />
One requirement is added to the above problem:<br />
It is required that the quantity shipped from the first source to the first<br />
dest<strong>in</strong>ation <strong>in</strong> the first stage is equal to the quantity shipped from the<br />
first source to the first dest<strong>in</strong>ation <strong>in</strong> the second stage.<br />
The mathematical model is given as follows:<br />
M<strong>in</strong>imize z 1 = 5x 1 11 + 4x 1 12 + 0x 1 13 + 2x 1 14 + x 1 15<br />
+ 10x 1 21 + 8x 1 22 + x 1 23 + 0x 1 24 + 4x 1 25<br />
+ 9x 1 31 + 9x 1 32 + 3x 1 33 + 2x 1 34 + 0x 1 35<br />
+ 0x 1 41 + x 1 42 + 5x 1 43 + 9x 1 44 + 9x 1 45<br />
+ 3x 1 51 + 0x 1 52 + 4x 1 53 + 6x 1 54 + 7x 1 55<br />
+ 4x 2 11 + 3x 2 12 + 2x 2 13 + 0x 2 14 + 3x 2 15<br />
+ 8x 2 21 + 4x 2 22 + 7x 2 23 + 2x 2 24 + 0x 2 25<br />
+ 0x 2 31 + 2x 2 32 + 4x 2 33 + 8x 2 34 + 7x 2 35<br />
+ 4x 2 41 + 0x 2 42 + 3x 2 43 + 3x 2 44 + 5x 2 45<br />
+ 3x 2 51 + 4x 2 52 + 0x 2 53 + 4x 2 54 + 9x 2 55<br />
Subject to:<br />
Z 2 = 3x 1 11 + 6x 1 12 + 0x 1 13 + 1x 1 14 + 4x 1 15<br />
+ 7x 1 21 + 9x 1 22 + 3x 1 23 + 0x 1 24 + 6x 1 25<br />
+ 12x 1 31 + 11x 1 32 + 4x 1 33 + 6x 1 34 + 0x 1 35<br />
+ 0x 1 41 + 3x 1 42 + 7x 1 43 + 11x 1 44 + 12x 1 45<br />
+ 5x 1 51 + 0x 1 52 + 7x 1 53 + 8x 1 54 + 8x 1 55<br />
+ 6x 2 11 + 5x 2 12 + 5x 2 13 + 0x 2 14 + 6x 2 15<br />
+ 11x 2 21 + 6x 2 22 + 9x 2 23 + 5x 2 24 + 0x 2 25<br />
+ 0x 2 31 + 4x 2 32 + 6x 2 33 + 11x 2 34 + 9x 2 35<br />
+ 6x 2 41 + 0x 2 42 + 5x 2 43 + 4x 2 44 + 7x 2 45<br />
+ 5x 2 51 + 7x 2 52 + 0x 2 53 + 6x 2 54 + 11x 2 55<br />
x 1 11 = x 2 11<br />
x 1 11 + x 1 12 + x 1 13 + x 1 14 + x 1 15 = 18<br />
x 1 21 + x 1 22 + x 1 23 + x 1 24 + x 1 25 = 16<br />
x 1 31 + x 1 32 + x 1 33 + x 1 34 + x 1 35 = 14<br />
x 1 41 + x 1 42 + x 1 43 + x 1 44 + x 1 45 = 12<br />
x 1 51 + x 1 52 + x 1 53 + x 1 54 + x 1 55 = 12<br />
x 1 11 + x 1 21 + x 1 31 + x 1 41 + x 1 51 = 21<br />
x 1 12 + x 1 22 + x 1 32 + x 1 42 + x 1 52 = 15<br />
x 1 13 + x 1 23 + x 1 33 + x 1 43 + x 1 53 = 12<br />
x 1 14 + x 1 24 + x 1 34 + x 1 44 + x 1 54 = 12<br />
x 1 15 + x 1 25 + x 1 35 + x 1 45 + x 1 55 = 12<br />
x 2 11 + x 2 12 + x 2 13 + x 2 14 + x 2 15 = 21<br />
x 2 21 + x 2 22 + x 2 23 + x 2 24 + x 2 25 = 15<br />
x 2 31 + x 2 32 + x 2 33 + x 2 34 + x 2 35 = 12<br />
x 2 41 + x 2 42 + x 2 43 + x 2 44 + x 2 45 = 12<br />
x 2 51 + x 2 52 + x 2 53 + x 2 54 + x 2 55 = 12<br />
x 2 11 + x 2 21 + x 2 31 + x 2 41 + x 2 51 = 18<br />
x 2 12 + x 2 22 + x 2 32 + x 2 42 + x 2 52 = 14<br />
x 2 13 + x 2 23 + x 2 33 + x 2 43 + x 2 53 = 16<br />
x 2 14 + x 2 24 + x 2 34 + x 2 44 + x 2 54 = 12<br />
x 2 15 + x 2 25 + x 2 35 + x 2 45 + x 2 55 = 12<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 25
ON BICRITERIA LARGE SCALE TRANSSHIPMENT PROBLEMS<br />
Dr. Jasem M.S. Alrajhi, Dr. Hilal A. Abdelwali, Dr. Mohsen S. Al-Ardhi, Eng. Rafik El Shiaty<br />
and all x 1 0,<br />
2<br />
i<br />
0<br />
1 j<br />
x <br />
1 i2<br />
j for all i 1 = 1, 2, ……, 5;<br />
2<br />
j 1 = 1, 2, …., 5 ; i 2 = 1, 2, …….., 5 ; j 2 = 1, 2, ….., 5.<br />
The problem can be decomposed <strong>in</strong>to two sub problems, k = 1, 2.<br />
9 Z 9 =<br />
(113,156)<br />
CONCLUSION<br />
X 1 11=6, X 1 12=4, X 1 13=8, X 1 23=4, X 1 24=12, X 1 31=2,<br />
X 1 35=12, X 1 41=12, X 1 51=1, X 1 52=11, X 2 11=6,<br />
X 2 13=4, X 2 14=11, X 2 22=2, X 2 24=1, X 2 25=12,<br />
X 2 31=12, X 2 42=12, X 2 53=12.<br />
The follow<strong>in</strong>g Table (3) gives phase 1 iterations (solution of bicriteria <strong>in</strong> the<br />
objective space).<br />
Table 3. Set of non dom<strong>in</strong>ated extreme po<strong>in</strong>ts.<br />
Iteration L E Recorded<br />
Po<strong>in</strong>t<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
{(1,2)}<br />
{(1,2)}<br />
{(1,3),(3,2)}<br />
{(3,2), (1,4), (4,3)}<br />
{(1,4), (4,3), (3,5),<br />
(5,2)}<br />
{(1,4), (4,3), (3,5)}<br />
{(1,4), (4,3)}<br />
{(1,4)}<br />
<br />
<br />
<br />
<br />
<br />
<br />
{(5,2)}<br />
{(5,2), (3,5)}<br />
{(5,2), (3,5), (4,3)}<br />
{(5,2), (3,5), (4,3),<br />
(1,4)}<br />
Table 4. Non zero value of X ij for each non dom<strong>in</strong>ated po<strong>in</strong>t<br />
Iteration Non<br />
Non zero value of X ij<br />
dom<strong>in</strong>ated<br />
(Z 1 , Z 2 )<br />
1 Z 1 =<br />
(113,156)<br />
Z 1 = (113,156)<br />
Z 2 =(127,140)<br />
Z 3 = (121,141)<br />
Z 4 = (115,149)<br />
Z 5 = (124,140)<br />
Z 6 = (124,140)<br />
Z 7 = (124,140)<br />
Z 8 = (115,149)<br />
Z 9 = (113,156)<br />
X 1 11=6, X 1 12=4, X 1 13=8, X 1 23=4, X 1 24=12, X 1 31=2,<br />
X 1 35=12, X 1 41=12, X 1 51=1, X 1 52=11, X 2 11=6,<br />
X 2 13=4, X 2 14=11, X 2 22=2, X 2 24=1, X 2 25=12,<br />
X 2 31=12, X 2 42=12, X 2 53=12.<br />
2 Z 2 =(127,140) X 1 11=6, X 1 12=2, X 1 13=10, X 1 21=3, X 1 22=1, X 1 24=12,<br />
X 1 33=2, X 1 35=12, X 1 41=12, X 1 52=12, X 2 11=6,<br />
X 2 13=3, X 2 14=12, X 2 22=2, X 2 23=1, X 2 25=12,<br />
X 2 31=12, X 2 42=12, X 2 53=12.<br />
3 Z 3 =<br />
(121,141)<br />
4 Z 4 =<br />
(115,149)<br />
5 Z 5 =<br />
(124,140)<br />
6 Z 6 =<br />
(124,140)<br />
7 Z 7 =<br />
(124,140)<br />
8 Z 8 =<br />
(115,149)<br />
X 1 11=6, X 1 12=3, X 1 13=9, X 1 21=3, X 1 23=1, X 1 24=12,<br />
X 1 33=2, X 1 35=12, X 1 41=12, X 1 52=12, X 2 11=6,<br />
X 2 13=4, X 2 14=11, X 2 22=2, X 2 24=1, X 2 25=12,<br />
X 2 31=12, X 2 42=12, X 2 53=12.<br />
X 1 11=6, X 1 12=3, X 1 13=9, X 1 21=1, X 1 23=3, X 1 24=12,<br />
X 1 31=2, X 1 35=12, X 1 41=12, X 1 52=12, X 2 11=6,<br />
X 2 13=4, X 2 14=11, X 2 22=2, X 2 24=1, X 2 25=12,<br />
X 2 31=12, X 2 42=12, X 2 53=12.<br />
X 1 11=6, X 1 12=3, X 1 13=9, X 1 21=3, X 1 23=1, X 1 24=12,<br />
X 1 33=2, X 1 35=12, X 1 41=12, X 1 52=12, X 2 11=6,<br />
X 2 13=3, X 2 14=12, X 2 22=2, X 2 23=1, X 2 25=12,<br />
X 2 31=12, X 2 42=12, X 2 53=12.<br />
X 1 11=6, X 1 12=3, X 1 13=9, X 1 21=3, X 1 23=1, X 1 24=12,<br />
X 1 33=2, X 1 35=12, X 1 41=12, X 1 52=12, X 2 11=6,<br />
X 2 13=3, X 2 14=12, X 2 22=2, X 2 23=1, X 2 25=12,<br />
X 2 31=12, X 2 42=12, X 2 53=12.<br />
X 1 11=6, X 1 12=3, X 1 13=9, X 1 21=3, X 1 23=1, X 1 24=12,<br />
X 1 33=2, X 1 35=12, X 1 41=12, X 1 52=12, X 2 11=6,<br />
X 2 13=3, X 2 14=12, X 2 22=2, X 2 23=1, X 2 25=12,<br />
X 2 31=12, X 2 42=12, X 2 53=12.<br />
X 1 11=6, X 1 12=3, X 1 13=9, X 1 21=1, X 1 23=3, X 1 24=12,<br />
X 1 31=2, X 1 35=12, X 1 41=12, X 1 52=12, X 2 11=6,<br />
X 2 13=4, X 2 14=11, X 2 22=2, X 2 24=1, X 2 25=12,<br />
X 2 31=12, X 2 42=12, X 2 53=12.<br />
In certa<strong>in</strong> situations, two objectives are relevant <strong>in</strong> transshipment problems. Also,<br />
the goods transportation may not operate always directly among suppliers and<br />
customers. In such problems, it is possible to optimize the transshipment problem<br />
<strong>in</strong>to two stages. The presented algorithm <strong>in</strong> this paper enables solv<strong>in</strong>g such<br />
problems more realistically. It can be used for determ<strong>in</strong><strong>in</strong>g all efficient extreme<br />
po<strong>in</strong>ts.<br />
The ma<strong>in</strong> advantage of this approach is that the bicriteria two stage transshipment<br />
problem can be solved us<strong>in</strong>g the standard <strong>form</strong> of a transshipment problem at each<br />
iteration.<br />
From the application, decision maker will have all efficient extreme po<strong>in</strong>ts and<br />
their related distributions. Therefore, he can choose any po<strong>in</strong>t which provides his<br />
policy.<br />
REFERENCES<br />
1. Orden, A. (1956). “Transshipment problem”, Management Science,<br />
(3): 276-285.<br />
2. K<strong>in</strong>g, G. Logan, S. (1964). “Optimum location, number, and size of<br />
process<strong>in</strong>g plants with raw product and f<strong>in</strong>al product shipments”,<br />
Journal of Farm Economics, 46: 94-108.<br />
3. Rhody, D. (1963). “Interregional competitive position of the hogpork<br />
<strong>in</strong>dustry <strong>in</strong> the southeast United States”, Ph.D. thesis, Iowa State<br />
University.<br />
4. Judge, G., Hsvlicek J., and Rizek, R. (1965). “An <strong>in</strong>terregional<br />
model: Its <strong>form</strong>ulation and application to the live-stock <strong>in</strong>dustry”,<br />
Agriculture and Economy and Revision, 7 :1-9.<br />
5. Hurt, V. and Tramel, T. (1965). “Alternative <strong>form</strong>ulation of the<br />
transshipment problem”, Journal of Farm Economics, 47 (3): 763-773.<br />
6. Grag, R. and Parakash, S. (1985). “Time m<strong>in</strong>imiz<strong>in</strong>g transshipment<br />
problem”, Indian Journal of Pure and Applied Mathematics, 16 (5):<br />
449-460.<br />
7. Here, Y. and Tzura, M. (2001). “The dynamic transshipment<br />
problem”, Naval Research Logistics Quarterly, 48: 386-408.<br />
8. Ozdemir, D. Yucesan, E and Here, Y. (2006). “Multi location<br />
transshipment problem with capacitated production and lost sales”,<br />
Proceed<strong>in</strong>g of the 2006 W<strong>in</strong>ter Simulation Conference, Pages 1470-<br />
1476.<br />
9. Osma, M.S.A. and Ellaimony, E.E.M. (1984). “On bicriteria<br />
multistage transportation problems”, First Conference on Operations<br />
Research and its Military Applications, Page 143-157.<br />
10. Khurana A. and Arora S. (2011). “Solv<strong>in</strong>g transshipment problems<br />
with mixed constra<strong>in</strong>ts”, International Journal of Management Science<br />
and Eng<strong>in</strong>eer<strong>in</strong>g Management, 6 (4): Page 292-297.<br />
11. Khurana A., Tripti V. and Arora S. (2012). “An algorithm for<br />
solv<strong>in</strong>g time m<strong>in</strong>imiz<strong>in</strong>g capacitated transshipment problem”,<br />
International Journal of Management Science and Eng<strong>in</strong>eer<strong>in</strong>g<br />
Management, 7 (3): Page 192-199.<br />
12. Yousria A., Both<strong>in</strong>a E. and Hanadi Z. (2012). “Trust region<br />
algorithm for multi-objective transportation, assignment, and<br />
transshipment problems”, Life Science Journal, 9 (3): Page 1765 -177<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 26
TRIBOLOGY OF HIGH SPEED MOVING MECHANICAL SYSTEMS FOR SPACECRAFTS - TRIBOLOGICAL ISSUES<br />
K. Sathyan<br />
Tribology of High Speed Mov<strong>in</strong>g Mechanical Systems for Spacecrafts - Tribological Issues<br />
K. Sathyan*<br />
E-mail: krishnan.sathyan@gmail.com<br />
* Department of Mechanical Eng<strong>in</strong>eer<strong>in</strong>g<br />
Pr<strong>in</strong>ce Mohammed B<strong>in</strong> Fahd University, Po Box:1664, Al-Khobar- 31952, KSA<br />
Tel.: +966 38498532; +966 505181702<br />
ABSTRACT<br />
Spacecraft regardless of size, type and purpose, usually conta<strong>in</strong>s a number of mov<strong>in</strong>g mechanical systems (MMS). Cont<strong>in</strong>ual per<strong>form</strong>ance of these<br />
systems only can guarantee the <strong>in</strong>tended functions that are essential for successful operation of the spacecraft. Most of the problems encountered with<br />
these mov<strong>in</strong>g systems are perta<strong>in</strong> to tribology. Space tribology is a subset of the lubrication field deal<strong>in</strong>g with the reliable per<strong>form</strong>ance of satellites and<br />
spacecraft <strong>in</strong>clud<strong>in</strong>g the space station. Lubrication of space system is still a challeng<strong>in</strong>g task before the tribologists due to the unique factors<br />
encountered <strong>in</strong> space such as near zero gravity, hard vacuum, weight restriction and attention free operation. Ever s<strong>in</strong>ce the space exploration, a<br />
number of mission failures reported emanate from bear<strong>in</strong>g system malfunction. A bear<strong>in</strong>g <strong>in</strong> a mov<strong>in</strong>g mechanical assembly can fail due to multiple<br />
reasons such as degradation of lubricant, loss of lubricant from the work<strong>in</strong>g zone by surface migration and evaporation, and reta<strong>in</strong>er <strong>in</strong>stability. Unlike<br />
yester years, space missions of today are planned to last for 30 years or more. To achieve such long-term missions, tribologically efficient mov<strong>in</strong>g<br />
mechanical systems are essential. This review briefs space tribology and tribological requirements of spacecraft mov<strong>in</strong>g mechanical systems.<br />
Keywords: spacecraft, momentum wheel, tribology, lubrication, attitude control<br />
INTRODUCTION<br />
More than 50 years have passed s<strong>in</strong>ce the beg<strong>in</strong>n<strong>in</strong>g of the space<br />
exploration. Still, malfunction<strong>in</strong>g of spacecraft components have been<br />
observed throughout the world. In many cases, these component<br />
failures lead to partial or total failure of the spacecraft mission. Dur<strong>in</strong>g<br />
these years, tremendous growth has been observed <strong>in</strong> the electrical,<br />
electronic and electromechanical components through discipl<strong>in</strong>ed<br />
design, standardization and quality assurance practices. This progress<br />
has helped <strong>in</strong> the m<strong>in</strong>iaturization and hybridization of spacecraft<br />
systems and the development of cost effective spacecraft missions.<br />
However, notwithstand<strong>in</strong>g the progresses made <strong>in</strong> the mechanical<br />
eng<strong>in</strong>eer<strong>in</strong>g, spacecraft designers are still striv<strong>in</strong>g to develop efficient<br />
mechanical systems that can cope with long-term requirements. Dur<strong>in</strong>g<br />
mid-1960’s mission life requirements were 3 to 5 years and by the mid-<br />
1970’s life requirements of 7 to 10 years were common [1]. But today,<br />
attention is focused on the development of subsystems for spacecrafts<br />
with longer mission duration of more than 30 years, a typical case<br />
be<strong>in</strong>g the space exploration <strong>in</strong>itiative (SEI) of NASA [2]. These<br />
missions will require mechanical systems that operate for 30 years.<br />
These long life requirements br<strong>in</strong>g a lot of challenges with them,<br />
especially <strong>in</strong> the area of mov<strong>in</strong>g mechanical systems.<br />
Spacecraft <strong>in</strong>corporate a wide variety of mov<strong>in</strong>g mechanical systems<br />
which must operate with total reliability <strong>in</strong> space environment. These<br />
mov<strong>in</strong>g systems can be broadly classified as high speed systems which<br />
<strong>in</strong>clude gyroscopes, momentum/reaction wheels etc., and low speed<br />
systems that encompass the h<strong>in</strong>ges, scanners, solar array drive etc. The<br />
mov<strong>in</strong>g mechanical systems conta<strong>in</strong> slid<strong>in</strong>g or roll<strong>in</strong>g contacts that are<br />
required to operate with least frictional power loss, <strong>in</strong> view of limited<br />
power availability on board the spacecraft. Each of these systems is<br />
designed to per<strong>form</strong> some def<strong>in</strong>ite task. For example, gyroscopes are<br />
used <strong>in</strong> the attitude control system (ACS) as an <strong>in</strong>ertial sensor to detect<br />
the attitude error of the spacecraft with respect to a reference object<br />
(stars, sun, earth etc.). Similarly, momentum/reaction wheels are used<br />
<strong>in</strong> the attitude control system as actuators to correct the attitude error<br />
and ma<strong>in</strong>ta<strong>in</strong> the spacecraft attitude. Thus attitude control can be<br />
def<strong>in</strong>ed as the process of achiev<strong>in</strong>g and ma<strong>in</strong>ta<strong>in</strong><strong>in</strong>g a desired<br />
orientation of the spacecraft. This is vital <strong>in</strong> achiev<strong>in</strong>g the mission<br />
objectives. S<strong>in</strong>ce control and ma<strong>in</strong>tenance of spacecraft attitude is a<br />
cont<strong>in</strong>uous process, various elements of the attitude control system<br />
have to work cont<strong>in</strong>uously from the beg<strong>in</strong>n<strong>in</strong>g to end of the mission.<br />
Moreover, high speed mechanical systems <strong>in</strong>volved <strong>in</strong> this process are<br />
prone to degradation failure. In these systems, failures are mostly<br />
related to tribology. A number of mission failures are reported due to<br />
the tribological malfunction of attitude control systems. Skylab and<br />
Insat-1D are typical examples [3-5] and the most recent is the bear<strong>in</strong>g<br />
failure <strong>in</strong> the control moment gyro (CMG) of the <strong>in</strong>ternational space<br />
station on July 2002 [6]. Therefore, the development of high speed<br />
attitude control systems for the future requires advancement of<br />
tribology technology. Hence, by highlight<strong>in</strong>g the tribological issues of<br />
spacecraft attitude control systems here, possible tribological solutions<br />
for the development of attitude control systems for future long-term<br />
applications are elaborated.<br />
SPACE TRIBOLOGY –OVERVIEW<br />
Tribology is def<strong>in</strong>ed as the science and technology of <strong>in</strong>teract<strong>in</strong>g<br />
surfaces <strong>in</strong> relative motion, or <strong>in</strong> other words, it is the study of friction,<br />
wear and lubrication. It is a truly <strong>in</strong>terdiscipl<strong>in</strong>ary field that<br />
encompasses material science, chemistry, physics, mechanics,<br />
thermodynamics etc. The word “tribology” was <strong>in</strong>troduced <strong>in</strong> 1966 by<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 27
TRIBOLOGY OF HIGH SPEED MOVING MECHANICAL SYSTEMS FOR SPACECRAFTS - TRIBOLOGICAL ISSUES<br />
K. Sathyan<br />
“Department of Education and Science Report” from England [7].<br />
However, man’s <strong>in</strong>terest <strong>in</strong> the constituent parts of tribology is older<br />
than recorded history. It is evident from the <strong>in</strong>vention of the wheel that<br />
reduced friction <strong>in</strong> translational motion. It is estimated that<br />
approximately one-third of the world’s energy resources utilization<br />
appear as friction <strong>in</strong> one <strong>form</strong> or another [8]. These frictional losses <strong>in</strong><br />
terms of monetary losses to <strong>in</strong>dustries are enormous. With the evolution<br />
of this <strong>in</strong>terdiscipl<strong>in</strong>ary branch of science, a systematic approach for the<br />
study of friction and methods to reduce its harmful effect on <strong>in</strong>teract<strong>in</strong>g<br />
surfaces are <strong>form</strong>ulated. This has helped the current world to save<br />
considerable energy and thus money through good tribological design<br />
practices.<br />
Space tribology is a subset of the lubrication field deal<strong>in</strong>g with the<br />
reliable per<strong>form</strong>ance of satellites and spacecraft (<strong>in</strong>clud<strong>in</strong>g the space<br />
station) [9]. In a spacecraft, there are a number of mechanisms that<br />
conta<strong>in</strong> mach<strong>in</strong>e elements hav<strong>in</strong>g <strong>in</strong>teract<strong>in</strong>g surfaces. The friction <strong>in</strong><br />
these elements causes excessive wear and tear of the components which<br />
reduce the life and per<strong>form</strong>ance of the spacecraft. One of the major<br />
challenges a design eng<strong>in</strong>eer of spacecraft faces is the design of<br />
mechanical systems which consumes lowest electrical power. This<br />
amounts to a system design with lowest mechanical losses. This is<br />
possible only by reduc<strong>in</strong>g the frictional losses at the <strong>in</strong>teract<strong>in</strong>g surfaces<br />
through tribologically efficient design. S<strong>in</strong>ce the availability of power<br />
<strong>in</strong> a spacecraft is limited, its optimum usage will help <strong>in</strong> mak<strong>in</strong>g the<br />
mission successful. The factor that complicates the space tribology is<br />
the space environment. Unlike terrestrial tribology, the presence of<br />
vacuum and extreme temperatures poses daunt<strong>in</strong>g challenges to the<br />
tribologists. The first challenge is to develop lubricants that can<br />
withstand these extreme conditions. Through concerted research over<br />
the years, a number of lubricants have been developed which have<br />
proved their suitability for extreme operat<strong>in</strong>g environments. The second<br />
challenge is to develop efficient lubrication technique to ensure the<br />
required per<strong>form</strong>ance and desired life. Through rigorous research,<br />
space tribologists have developed various lubrication techniques for<br />
different spacecraft mechanical systems. In spite of the tremendous<br />
progress made <strong>in</strong> the area of lubrication over these years, failure of<br />
spacecraft systems still persists. This shows that there is a considerable<br />
gap between the demand and availability lubrication technology.<br />
Figure 1 shows the growth of space technology, associated tribology<br />
demand and the solutions derived to cope with the demand. It is seen<br />
that the space technology over these years is steadily grow<strong>in</strong>g to fulfill<br />
the needs of the scientific and bus<strong>in</strong>ess world. At the beg<strong>in</strong>n<strong>in</strong>g of the<br />
space exploration, spacecrafts were designed ma<strong>in</strong>ly to study the space<br />
environments and most of these spacecrafts were designed for shorter<br />
life. Later, <strong>in</strong> 1960’s with the advent of communication satellites<br />
(Telstar <strong>in</strong> July 1962 [10]), the mission life became critical. This long<br />
life requirement demanded long last<strong>in</strong>g spacecraft systems. Dur<strong>in</strong>g<br />
these periods, tribology was <strong>in</strong> its <strong>in</strong>fant stage or even not known or<br />
developed. Consequently, the factor which decided the life of<br />
components of the spacecrafts is mostly mechanical failure ow<strong>in</strong>g to<br />
tribological malfunction. The demand for long last<strong>in</strong>g tribo-systems<br />
has grown up as the complexity of the spacecraft <strong>in</strong>creased. Today, it<br />
has reached a state where missions are planned to last for decades, a<br />
typical example be<strong>in</strong>g the <strong>in</strong>ternational space station (ISS). However,<br />
the frequent failures of mov<strong>in</strong>g mechanical systems <strong>in</strong> spacecrafts<br />
reveal that the growth of space tribology is lagg<strong>in</strong>g beh<strong>in</strong>d the demand.<br />
It is imperative to carry out concentrated research and development <strong>in</strong><br />
space tribology.<br />
Fig.1. Growth of spacecraft technology, tribology demand and<br />
solutions<br />
The prime objective of the study of tribology is to understand the<br />
causes of friction and the means to reduce it. The effect of friction can<br />
by reduced by separat<strong>in</strong>g the surfaces <strong>in</strong> relative motion by <strong>in</strong>terpos<strong>in</strong>g<br />
a third body that has a low resistance to shear so that the two surfaces<br />
do not susta<strong>in</strong> serious damage or wear. This third body is called<br />
lubricant and it can be a liquid, solid or gas. In a spacecraft there are<br />
mechanical systems that are lubricated either by liquid lubricants or<br />
solid lubricants. Most of the high speed systems such as gyroscopes,<br />
momentum/reaction wheels use liquid lubricants. All these systems are<br />
sealed to protect them from the space vacuum. Most low-speed systems<br />
like solar array drives, sensors, and antenna scanners use solid or semi<br />
solid lubricants. S<strong>in</strong>ce these systems are exposed to hard vacuum,<br />
liquid lubricants are not suitable due to their proneness to higher<br />
evaporation. In addition, the lubricants used <strong>in</strong> these systems must<br />
withstand exposure to radiation, electrons, protons etc. The nature and<br />
quantity of this flux is dependent upon the orbit [11, 12]. These<br />
requirements favor the use of solid lubricants.<br />
Solid Lubrication<br />
The solid lubricants used <strong>in</strong> spacecraft mechanisms come under three<br />
classes. These are soft metals, lamellar solids and polymers. Soft metals<br />
<strong>in</strong>clude gold (Au), silver (Ag), and <strong>in</strong>dium (In). Lamellar solids <strong>in</strong>clude<br />
transition metal dichalcogenides, like molybdenum disulphide (MoS 2 )<br />
and tungsten disulphide (WS 2 ). These compounds have a layered<br />
structure and low friction properties (typically
TRIBOLOGY OF HIGH SPEED MOVING MECHANICAL SYSTEMS FOR SPACECRAFTS - TRIBOLOGICAL ISSUES<br />
K. Sathyan<br />
<strong>in</strong> high friction. However, this method is still used <strong>in</strong> some components<br />
where friction is not so critical such as <strong>in</strong> clamps, release mechanisms<br />
etc. Vacuum deposition technique is used to give a th<strong>in</strong> uni<strong>form</strong> coat<strong>in</strong>g<br />
of lubricant to bear<strong>in</strong>gs used <strong>in</strong> precision mechanisms such as solar<br />
array drive, slip r<strong>in</strong>gs and brushes, scanner bear<strong>in</strong>gs etc. In this process,<br />
the film thickness can be accurately controlled. The film thickness is<br />
dependent on the surface roughness and cleanl<strong>in</strong>ess of the substrate.<br />
Therefore, before the coat<strong>in</strong>g process, the bear<strong>in</strong>g surfaces are cleaned<br />
by the sputter<strong>in</strong>g technique. Usually, the thickness of the lubricant film<br />
will be less than a micron. Sputter<strong>in</strong>g and ion-beam techniques are used<br />
to give uni<strong>form</strong> coat<strong>in</strong>g. This method is widely used to plate MoS 2 and<br />
lead (Pb) ion on precision bear<strong>in</strong>gs that are exposed to hard vacuum. Of<br />
these two commonly used solid lubricants (MoS 2 and Pb [11, 13-15]),<br />
the lead ion has limited life <strong>in</strong> the presence of air due to the <strong>form</strong>ation<br />
of oxides. Therefore the spacecraft systems with lead ion plated<br />
bear<strong>in</strong>gs are to be protected with <strong>in</strong>ert gas dur<strong>in</strong>g test<strong>in</strong>g phase. In the<br />
space environment, these films show extremely low friction. Gold and<br />
silver are plated to tribological surfaces function as electrical<br />
conductors such as the slip r<strong>in</strong>gs and brushes <strong>in</strong> a solar array drive<br />
mechanism.<br />
Liquid Lubrication<br />
As mentioned above, most of the high speed systems used <strong>in</strong> spacecraft<br />
are lubricated by liquid lubricants. The primary advantage obta<strong>in</strong>ed<br />
with liquid lubricants is that the bear<strong>in</strong>g surfaces separated by the<br />
hydrodynamic film of the lubricant, have virtually no wear, and thereby<br />
have potentially <strong>in</strong>f<strong>in</strong>ite lives. Depend<strong>in</strong>g upon the thickness of<br />
lubricant film present between the <strong>in</strong>teract<strong>in</strong>g surfaces, four well<br />
def<strong>in</strong>ed lubrication regimes are identified, such as hydrodynamic,<br />
elastohydrodynamic (EHD), mixed and boundary lubrication regimes<br />
[9,16-19]. These four regimes are clearly understood from the<br />
Stribeck/Hersey curve (Stribeck per<strong>form</strong>ed a series of <strong>journal</strong> bear<strong>in</strong>g<br />
experiments <strong>in</strong> the early 1900's [20]. He measured the coefficient of<br />
friction as a function of load, speed, and temperature. Later, Hersey<br />
per<strong>form</strong>ed similar experiments and devised a plott<strong>in</strong>g <strong>form</strong>at based on a<br />
dimensionless parameter, ZN/P [21].), which shows the coefficient of<br />
friction as a function of dimensionless bear<strong>in</strong>g parameter (ZN/P), where<br />
Z is the lubricant viscosity, N is the velocity and P is the bear<strong>in</strong>g load.<br />
These regimes are depicted <strong>in</strong> Figure 2 [18]. A space bear<strong>in</strong>g with<br />
liquid lubrication undergoes the last three regimes namely EHD, mixed<br />
and boundary before it fails due to lubricant starvation. The<br />
characteristics of these regimes are briefly presented here.<br />
Hydrodynamic lubrication: In hydrodynamic lubrication, the thickness<br />
of the lubricant film is sufficiently thick to separate the <strong>in</strong>teract<strong>in</strong>g<br />
surfaces. This will occur when the lubricant viscosity and or speed are<br />
sufficiently high and the load on the bear<strong>in</strong>g is low. The film thickness<br />
will be greater than 0.25 µm and no metal to metal contact occurs. This<br />
k<strong>in</strong>d of lubrication is not suitable for space bear<strong>in</strong>g because it is not<br />
possible to store and supply such a high quantity of lubricant required<br />
for longer periods.<br />
Fig.2. Stribeck / Hersey curve [18]<br />
Moreover, the liquid lubricants are prone to contam<strong>in</strong>ation by<br />
evaporation, and this will have harmful effect on other components. For<br />
this reason, the space bear<strong>in</strong>gs are lubricated by m<strong>in</strong>imum quantity and<br />
the bear<strong>in</strong>g systems are hermetically sealed.<br />
Elastohydrodynamic lubrication (EHL): In EHL [19,22-24] the bear<strong>in</strong>g<br />
pressure <strong>in</strong>creases to a level where the lubricant viscosity provides<br />
higher shear strength than the <strong>in</strong>teract<strong>in</strong>g metal surfaces. Here, the<br />
lubricant is carried <strong>in</strong>to the convergent zone approach<strong>in</strong>g the contact<br />
area. As a result, the metal surfaces de<strong>form</strong> elastically <strong>in</strong> preference to<br />
the highly pressurized lubricant, which <strong>in</strong>creases the contact area<br />
(Figure 3). In other words, the load is carried by the elastic de<strong>form</strong>ation<br />
of the bear<strong>in</strong>g material together with the hydrodynamic action of the<br />
lubricant. A bear<strong>in</strong>g operat<strong>in</strong>g <strong>in</strong> EHD region shows an <strong>in</strong>def<strong>in</strong>ite life<br />
with least friction torque (Figure 2). The most <strong>in</strong>terest<strong>in</strong>g practical<br />
aspect of the EHL theory is the determ<strong>in</strong>ation of lubricant film<br />
thickness which separates the ball and the races. The generally used<br />
equation for calculat<strong>in</strong>g the film thickness is the one developed by<br />
Hamrock and Dowson [19]:<br />
0.68<br />
0.49 -0.073 -0.68k<br />
H<br />
m<strong>in</strong><br />
= 3.63 U<br />
s<br />
G W 1 - e<br />
[1]<br />
and<br />
H = m<strong>in</strong><br />
h<br />
m<strong>in</strong><br />
R x<br />
<br />
, [2]<br />
where, H m<strong>in</strong> is dimensionless m<strong>in</strong>imum film thickness, U s is the<br />
dimensionless speed parameter, G is the dimensionless material<br />
parameter, W is the dimensionless load parameter, k is the ellipticity<br />
parameter, h m<strong>in</strong> is the m<strong>in</strong>imum film thickness and R x is the effective<br />
radius.<br />
The effectiveness of EHL is described by the film parameter or λ ratio,<br />
which is the ratio of central film thickness at the hertz contact zone to<br />
the r.m.s surface f<strong>in</strong>ish of the roll<strong>in</strong>g element surface;<br />
<br />
h m<strong>in</strong><br />
=<br />
1<br />
[3]<br />
2 2 2<br />
s r + s<br />
b<br />
<br />
<br />
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where, s r and s b are the r.m.s surface f<strong>in</strong>ish of races and balls. The EHL<br />
regime is characterized by λ ratio between 3 and 10 which corresponds<br />
to a film thickness between 0.1 and 1 μm. It has been po<strong>in</strong>ted out that a<br />
full film can be obta<strong>in</strong>ed with no asperity contact only when λ > 3. If λ<br />
< 3, it will lead to mixed lubrication with some asperity contacts [22].<br />
The concentrated research on EHL resulted <strong>in</strong> the identification of three<br />
subdivisions <strong>in</strong> EHL, namely starved EHL, parched EHL and<br />
transient/non - steady state EHL [25]. In starved EHL, the pressure<br />
build-up at the <strong>in</strong>let contact region is low due to restricted oil supply.<br />
As a result the lubricant film will be th<strong>in</strong>ner than calculated by EHL<br />
theory [22]. In parched EHL, the lubricant film is so th<strong>in</strong> that they are<br />
immobile outside the contact zone [26, 27] and this regime is<br />
particularly important for spacecraft systems bear<strong>in</strong>gs operat<strong>in</strong>g at high<br />
speeds. In the transient/non-steady state EHL, the load, speed and<br />
contact geometry are not constant with time. The theoretical behavior<br />
of this regime <strong>in</strong> po<strong>in</strong>t contact bear<strong>in</strong>gs is not well understood [25] but<br />
it is studied experimentally by Sugimura et al. [23].<br />
Fig.3. Elastohydrodynamic lubrication<br />
Mixed lubrication: If the bear<strong>in</strong>g pressure <strong>in</strong> an elastohydrodynamically<br />
lubricated bear<strong>in</strong>g is too high or the runn<strong>in</strong>g speed is too low, the<br />
lubricant film will be penetrated. The asperities of the bear<strong>in</strong>g surfaces<br />
will come <strong>in</strong>to contact and partial lubrication results. The behavior of<br />
the conjunction <strong>in</strong> a mixed lubrication regime is governed by a<br />
comb<strong>in</strong>ation of boundary and fluid film effects [24]. The value of λ <strong>in</strong><br />
this case is between 1 and 5. In spacecraft bear<strong>in</strong>gs mixed lubrication<br />
will occur when there is <strong>in</strong>sufficient supply (starvation) of lubricant to<br />
the work<strong>in</strong>g zone.<br />
Boundary lubrication: In boundary lubrication, the <strong>in</strong>teract<strong>in</strong>g surfaces<br />
are not separated by the lubricant film. The lubricant film thickness is<br />
so narrow that direct metal to metal contact occurs. The coefficient of<br />
friction is high (0.15) and the resultant heat generation also high. The<br />
frictional characteristics are determ<strong>in</strong>ed by the properties of the<br />
<strong>in</strong>teract<strong>in</strong>g surfaces and the lubricant film present. The high pressure<br />
and temperature at the contact surfaces causes the <strong>form</strong>ation of a<br />
reactive film (called boundary film) which is capable of support<strong>in</strong>g the<br />
load without major wear or breakdown. To impart boundary lubrication<br />
properties, most space lubricant are processed with boundary additives.<br />
The commonly used <strong>in</strong>organic additives are compounds of chlor<strong>in</strong>e,<br />
sulfur, phosphorus and iod<strong>in</strong>e [24]. The value of film parameter (λ) at<br />
boundary lubrication is less than 1 and the lubricant film thickness is<br />
less than 2.5 nm. The high speed space mechanism bear<strong>in</strong>gs are not<br />
preferred to operate <strong>in</strong> the boundary regime due to high friction.<br />
PROPERTIES OF LIQUID LUBRICANTS<br />
S<strong>in</strong>ce no s<strong>in</strong>gle lubricant can meet the often conflict<strong>in</strong>g requirements of<br />
various applications for liquids, hundreds of specialty lubricants have<br />
been developed for aerospace applications [28]. There are a number of<br />
factors to be considered while select<strong>in</strong>g a lubricant for space<br />
application such as operat<strong>in</strong>g temperature range, work<strong>in</strong>g environment,<br />
load on the bear<strong>in</strong>gs, speed of operation, bear<strong>in</strong>g frictional torque etc.<br />
A space lubricant should have the follow<strong>in</strong>g essential properties:<br />
Viscosity <strong>in</strong>dex: S<strong>in</strong>ce the system has to work over a wide temperature<br />
range (typically between 15 and 85 °C) the change <strong>in</strong> viscosity with<br />
temperature should be the m<strong>in</strong>imum to ma<strong>in</strong>ta<strong>in</strong> the EHD film. A space<br />
bear<strong>in</strong>g is required to work with steady friction torque; otherwise the<br />
torque noise will act as a disturbance torque on the spacecraft.<br />
Therefore to ma<strong>in</strong>ta<strong>in</strong> the viscous friction of the bear<strong>in</strong>g constant at the<br />
work<strong>in</strong>g temperature range, high viscosity <strong>in</strong>dex lubricant is to be<br />
selected.<br />
Vapor pressure: The volatilization of lubricant contam<strong>in</strong>ates the system<br />
and may have harmful effects; therefore the vapor pressure should be<br />
low <strong>in</strong> order to m<strong>in</strong>imize losses by evaporation and to limit the<br />
pollution due to degass<strong>in</strong>g. Figure 4 [25] shows the relative evaporation<br />
rates of various aerospace lubricants.<br />
Pressure–viscosity coefficient (α): The pressure-viscosity coefficient is<br />
important <strong>in</strong> determ<strong>in</strong><strong>in</strong>g the EHD film thickness at the ball-race<br />
contact <strong>in</strong>let. It is observed that the fluid viscosity is an exponential<br />
function of pressure such that between the contact<strong>in</strong>g surfaces <strong>in</strong> a<br />
loaded roll<strong>in</strong>g bear<strong>in</strong>g assembly, viscosity is likely to be 10,000 times<br />
its base value at zero pressure [29]. Also, from EHL theory, the<br />
lubricant with the largest α value should yield the thickest film at room<br />
temperature [25]. S<strong>in</strong>ce the bear<strong>in</strong>gs will subject to severe loads dur<strong>in</strong>g<br />
the launch phase of the spacecraft, lubricants with high α values are to<br />
be selected.<br />
Creep: All liquid lubricants have a tendency to creep or migrate over<br />
bear<strong>in</strong>g surfaces. It has previously been demonstrated by Fote et al. [30,<br />
31] that small temperature gradients cause a rapid and <strong>complete</strong><br />
migration of oil films toward the regions of lower temperature. The<br />
migration was <strong>in</strong>duced by capillary forces, temperature gradients and<br />
gravity. The creep is <strong>in</strong>versely related to lubricant’s surface tension,<br />
i.e., if the lubricant surface tension is low, there is more chance of its<br />
migrat<strong>in</strong>g from the work<strong>in</strong>g zone of the bear<strong>in</strong>g. Hence, lubricants with<br />
high surface tension are selected for space application.<br />
Fig.4. Evaporation rates of various aerospace liquid lubricants [25]<br />
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K. Sathyan<br />
There are a number of liquid lubricants that have been used <strong>in</strong> high<br />
speed mov<strong>in</strong>g mechanical systems. These lubricants fall under different<br />
classes based on their chemical structure such as m<strong>in</strong>eral oils, silicon<br />
fluids, esters, synthetic hydrocarbons, perfluoropolyethers (PFPE) and<br />
silahydrocarbons.<br />
Table 1 [32] shows the property data of some of these lubricants.<br />
M<strong>in</strong>eral oils are natural hydrocarbons with a wide range of molecular<br />
weights. The paraff<strong>in</strong>ic base oils are commonly used for space<br />
applications. These are available <strong>in</strong> a wide viscosity ranges, for<br />
example SRG-40 and SRG-60. Silicon lubricants were used <strong>in</strong> the early<br />
spacecrafts. Most of this oil has a very low vapor pressure and excellent<br />
low temperature properties. But it degrades quickly under boundary<br />
lubrication conditions [33], thus its application is discont<strong>in</strong>ued <strong>in</strong> many<br />
apace systems. Esters are <strong>in</strong>herently good boundary lubricants and are<br />
available <strong>in</strong> a wide range of viscosities. Diesters and triesters are the<br />
commonly used lubricants. A series of esters are marketed by Nye<br />
Lubricants namely UC 4, UC 7 and UC 9 . The ISOFLEX PDP65, diester<br />
oil produced by Kluber Lubrication is used as a momentum wheel<br />
lubricant. Synthetic hydrocarbons are of two groups, polyalphaolef<strong>in</strong>s<br />
(PAO) and multiply alkylated cyclopentanes (MACs). The PAO is<br />
made by oligomerization of l<strong>in</strong>ear α-olef<strong>in</strong>s hav<strong>in</strong>g six or more carbon<br />
atoms, for example: Nye 186A, 3001A. MACs are synthesized by<br />
react<strong>in</strong>g cyclopentadiene with various alcohols <strong>in</strong> the presence of a<br />
strong base [33]. The products are hydrogenated to produce the f<strong>in</strong>al<br />
products, which is a mixture of di-, tri-, tetra- or penta- alkylated<br />
cyclopentanes [9,25]. These lubricants are known as Pennzane ® and the<br />
Table.1. Properties of commonly used space lubricants [32]<br />
These are high density lubricants, and because of this property, yield<br />
EHD film thickness twice that of other lubricant hav<strong>in</strong>g the same<br />
k<strong>in</strong>ematic viscosity [25,35]. However, it has been reported that<br />
viscosity loss, both temporary and permanent, occurred under EHL<br />
conditions due to high contact pressure [34]. Silahydrocarbons are<br />
relatively new class of lubricant with great potential for use <strong>in</strong> space<br />
mechanisms. They are unimolecular species consist<strong>in</strong>g of silicon,<br />
carbon and hydrogen and posses unique tribological properties. These<br />
are available as tri-, tetra- and penta- silahydrocarbons based on the<br />
number of silicon atoms present <strong>in</strong> their molecules. Silahydrocarbons<br />
are compatible with conventional lubricant additives.<br />
TRIBOLOGICAL ASPECTS OF MMS<br />
In this section, the tribological aspects of high speed MMS are<br />
reviewed. As mentioned previously, the high speed systems <strong>form</strong> part<br />
of the attitude control system (ACS) of a spacecraft. Most spacecrafts<br />
use momentum wheels, reaction wheels and control moment gyros for<br />
the attitude control process. Momentum/reaction wheels are spacecraft<br />
actuators used for control and stabilization of spacecraft attitude to the<br />
required level. A momentum wheel mounted <strong>in</strong> gimbals is known as<br />
control moment gyro (CMG). These are momentum exchange device<br />
that works by the pr<strong>in</strong>ciple of conservation of angular momentum.<br />
Conservation of angular momentum states that the angular momentum<br />
of a system without external torques is constant <strong>in</strong> the <strong>in</strong>ertial frame.<br />
The satellite and the momentum wheel system have an angular<br />
momentum equal to the sum of <strong>in</strong>dividual angular momentum and it is<br />
constant at all times provided there are no external disturbances on the<br />
Lubricant<br />
Properties<br />
KG 80<br />
M<strong>in</strong>eral Oils<br />
SRG 60<br />
Kluber<br />
PDP 65<br />
Esters<br />
BP 135<br />
Silico<br />
n<br />
fluids<br />
Versilub<br />
e-F 50<br />
Synthetic Hydrocarbons<br />
Nye<br />
186A<br />
(POA)<br />
Nye<br />
3001A<br />
pennzane<br />
® SHFX-<br />
2000<br />
Fombl<strong>in</strong><br />
Z-25<br />
PFPE<br />
Krytox <br />
143 AB<br />
Demnum<br />
Silahydrocarbons<br />
SiHC 1 ,<br />
Type 1<br />
SiHC 2 ,<br />
Type 2<br />
Viscosity,<br />
cSt<br />
@100 o C 9.44 15.5 16 14.6 15.75 14.6 49 10.3 15 12<br />
@ 40 o C<br />
Flash Po<strong>in</strong>t<br />
( o C)<br />
520<br />
(20 o C)<br />
77.6 73<br />
55<br />
(20 o C)<br />
52 103 127.5 108 159 85 500±25 94 79<br />
Index 101 106 235 128 146 130 137 335 113 210 170 169<br />
232 230 248 300<br />
Pour Po<strong>in</strong>t ( o C) -9 -12 -60 -45 -73 -48 -48 -55 -66 -43 -53 -50 -15<br />
Sp. Gravity<br />
( g/cc)<br />
Vapour<br />
Pressure<br />
(Torr) @100 o C<br />
Surface tension<br />
(mN/m)<br />
1x10 -6<br />
(20 o C)<br />
0.88 0.915 1.045<br />
0.85<br />
(15 o C)<br />
0.83<br />
(100 o C)<br />
0.85<br />
1.85<br />
(20 o C)<br />
10 -8 7x10 -4 10 -6 5x10 -8 2.4x10 -7 1.4x10 -10 1.3x10 -<br />
30 30 25 18.5<br />
8<br />
1.89<br />
1.5x10 -<br />
4 10 -5<br />
two types which are currently <strong>in</strong> use are SHF X1000 and SHF X 2000.<br />
The perfluoropolyether lubricants have been <strong>in</strong> use for over 30 years.<br />
This is a well-known ball bear<strong>in</strong>g lubricant for the <strong>in</strong>ternational space<br />
station [34]. These are made by polymerization of perfluor<strong>in</strong>ated<br />
monomers. There a number of perfluoropolyether lubricants available<br />
for space applications such as Krytox , Fombl<strong>in</strong> , Demnum etc.<br />
satellite. The torque produced by chang<strong>in</strong>g the angular momentum of<br />
the wheel is used to turn the satellite to the required direction. S<strong>in</strong>ce the<br />
<strong>in</strong>ertia of the satellite is large compared to that of the momentum<br />
wheels, a very precise control of the satellite orientation is possible<br />
with momentum wheels [32]. Typically, a momentum wheel consists of<br />
a flywheel which is driven by an electric motor (generally, a brushless<br />
dc motor) as shown <strong>in</strong> Figure 5 [36].<br />
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Its precise rotation about a fixed axis is ensured by mount<strong>in</strong>g it over a<br />
bear<strong>in</strong>g unit consist<strong>in</strong>g of a pair of high precision angular contact ball<br />
bear<strong>in</strong>gs. The normal operat<strong>in</strong>g speeds of momentum wheels are <strong>in</strong> the<br />
range of 4000–6000 rpm. The flywheel and the rotor of the motor are<br />
mounted on the bear<strong>in</strong>g unit hous<strong>in</strong>g. The speed of the fly wheel is<br />
controlled through a drive electronics circuit. To protect from the<br />
outside environment, all these components are enclosed <strong>in</strong> a<br />
hermetically sealed metal cas<strong>in</strong>g purged with an <strong>in</strong>ert gas. Usually the<br />
<strong>in</strong>ternal pressure is less than atmospheric, typically 375torr [32, 36].<br />
Fig.5. Momentum wheel assembly [36]<br />
The bear<strong>in</strong>g unit is the most critical component of a<br />
momentum/reaction wheels. The life and per<strong>form</strong>ance of the wheel<br />
greatly depend on the bear<strong>in</strong>g unit. Unlike electronic circuits, it is not<br />
possible to design a momentum/reaction wheel with redundant bear<strong>in</strong>g<br />
units. Therefore, utmost care is taken <strong>in</strong> the design, manufactur<strong>in</strong>g and<br />
process<strong>in</strong>g of bear<strong>in</strong>g units. There are two different designs of bear<strong>in</strong>g<br />
units available such as rotat<strong>in</strong>g shaft design and rotat<strong>in</strong>g hous<strong>in</strong>g<br />
design. Figure 6 [37] shows a typical rotat<strong>in</strong>g hous<strong>in</strong>g type bear<strong>in</strong>g unit<br />
used <strong>in</strong> a momentum wheel [37]. The bear<strong>in</strong>g unit is generally made of<br />
high quality steel (AISI 440C) to ensure high strength and dimensional<br />
stability. Usually the bear<strong>in</strong>gs and the bear<strong>in</strong>g unit components are<br />
made of the similar material to elim<strong>in</strong>ate the effects of thermal stresses,<br />
because <strong>in</strong> service the wheels are subjected to a wide range of<br />
temperatures.<br />
Fig.6. Momentum wheel bear<strong>in</strong>g unit [37]<br />
The bear<strong>in</strong>gs typically used <strong>in</strong> a momentum wheel are of light series<br />
high precision angular contact ball bear<strong>in</strong>gs (ABEC - 9) with nonmetallic<br />
reta<strong>in</strong>ers (cages). Momentum wheels with reta<strong>in</strong>erless ball<br />
bear<strong>in</strong>gs are also now available [38]. The size of the bear<strong>in</strong>gs is<br />
determ<strong>in</strong>ed based on the angular momentum required. Typically, for a<br />
60 N.m.s wheel operat<strong>in</strong>g <strong>in</strong> a speed range 3000–6000 rpm, bear<strong>in</strong>g of<br />
20 mm bore is common (104 size). Cotton based phenolic reta<strong>in</strong>ers are<br />
commonly used <strong>in</strong> these bear<strong>in</strong>gs. These reta<strong>in</strong>ers act as a primary<br />
source of lubricant when it is impregnated with the lubricant. A<br />
phenolic reta<strong>in</strong>er for 104 size bear<strong>in</strong>g, when properly impregnated and<br />
soaked for 60 days <strong>in</strong> oil, holds approximately 90mg of oil <strong>in</strong> its body.<br />
Dur<strong>in</strong>g impregnation and soak<strong>in</strong>g, the oil penetrates <strong>in</strong>to the cotton<br />
layer and is later available for lubrication. Also the metal parts of the<br />
bear<strong>in</strong>g can hold approximately 15–20 mg of oil after it is centrifuged<br />
to the operat<strong>in</strong>g speed. Hence, altogether, about 100 mg of oil per<br />
bear<strong>in</strong>g is available <strong>in</strong>itially. With this <strong>in</strong>itial lubrication, the bear<strong>in</strong>gs<br />
can per<strong>form</strong> up to 3–4 years normally, provided the reta<strong>in</strong>er is runn<strong>in</strong>g<br />
stable [32]. However, with reta<strong>in</strong>erless bear<strong>in</strong>gs (full complement<br />
bear<strong>in</strong>g), the reta<strong>in</strong>er oil is absent and the bear<strong>in</strong>g surface oil is about<br />
20 mg (addition of more balls) and the author have experience up to 13<br />
months at 5000 rpm with no extra oil added. However, the current life<br />
requirement for the wheels and other high speed space systems are<br />
more than 20 years or even up to 30 years [39]. Accord<strong>in</strong>g to Auer [40,<br />
41], ‘‘the ball bear<strong>in</strong>g lubrication rema<strong>in</strong>s the pr<strong>in</strong>cipal life-limit<strong>in</strong>g<br />
problem on momentum and reaction wheels’’. This tells us about the<br />
need for the development of efficient supplementary lubrication<br />
systems to achieve the future long-term space missions. Moreover,<br />
s<strong>in</strong>ce it is not possible to service the spacecrafts once it is launched, <strong>in</strong>situ,<br />
remote lubrication systems are employed <strong>in</strong> momentum/reaction<br />
wheels. Also, the bear<strong>in</strong>gs are required to operate with the m<strong>in</strong>imum<br />
frictional power loss, therefore it is preferred to operate <strong>in</strong> the<br />
elastohydrodynamic lubrication (EHL) regime.<br />
Tribological failures of high speed MMS are related to lubricant<br />
breakdown, loss of lubricant due to evaporation and surface migration<br />
(<strong>in</strong>sufficient lubricant) and reta<strong>in</strong>er <strong>in</strong>stability. Lubricant breakdown<br />
failure occurs when the orig<strong>in</strong>al liquid lubricant is chemically changed<br />
to solid friction polymer [42]. K<strong>in</strong>gsbury [43] has shown that the rate of<br />
lubricant polymerization is determ<strong>in</strong>ed by the thickness of the EHD<br />
film - larger rate for th<strong>in</strong>ner films and negligible for thicker films. Loss<br />
of lubricant <strong>in</strong> momentum/reaction wheels occurs ma<strong>in</strong>ly due to<br />
evaporation, surface migration and centrifugal action. The work<strong>in</strong>g<br />
temperature, which is also a function of bear<strong>in</strong>g friction torque, causes<br />
the lubricant to evaporate. The oil loss by migration is <strong>in</strong>duced by<br />
temperature gradients and capillary forces. It was demonstrated that a<br />
small temperature gradient leads to the rapid and <strong>complete</strong> migration of<br />
th<strong>in</strong> oil films to the colder regions [44]. The capillary migration<br />
describes the tendency of oil to flow along surface scratches and<br />
corners and is driven by pressure gradient <strong>in</strong> the radius of curvature of<br />
the oil–vapor <strong>in</strong>terface. Reta<strong>in</strong>er <strong>in</strong>stability is the most dangerous mode<br />
of failure <strong>in</strong> momentum wheel bear<strong>in</strong>gs. It is characterized by large<br />
variation <strong>in</strong> bear<strong>in</strong>g friction torque associated with severe audible noise.<br />
Uneven cage wear, lubricant degradation and <strong>in</strong>sufficient lubrication<br />
are the prime causes for it. The reta<strong>in</strong>er <strong>in</strong>stability is related to number<br />
of factors like geometry and mass of the reta<strong>in</strong>er, operat<strong>in</strong>g speed,<br />
lubricant quantity, etc., [45-47]. Momentum/reaction wheels with<br />
reta<strong>in</strong>erless ball bear<strong>in</strong>gs will overcomes the most devastat<strong>in</strong>g problem<br />
observed <strong>in</strong> conventional bear<strong>in</strong>gs. Thus with the selection of proper<br />
lubricant and proven reta<strong>in</strong>er design, lubrication rema<strong>in</strong>s the pr<strong>in</strong>ciple<br />
life limit<strong>in</strong>g problem on high speed MMS.<br />
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K. Sathyan<br />
CONCLUSION<br />
The scientific <strong>in</strong><strong>form</strong>ation provided here gives an overview of the<br />
tribological issues faced by the designers of spacecraft mechanical<br />
system. More than 50 years have now passed s<strong>in</strong>ce the launch of the<br />
first spacecraft. Also, many decades of research and development have<br />
taken place after recogniz<strong>in</strong>g tribology as a special branch of<br />
eng<strong>in</strong>eer<strong>in</strong>g. Yet, tribological failures of spacecraft systems and<br />
resultant mission failures still persist. In many high speed mov<strong>in</strong>g<br />
mechanical systems failures are occurr<strong>in</strong>g ma<strong>in</strong>ly due to <strong>in</strong>sufficient<br />
supply of lubricant. Currently, missions are planned to last for decades<br />
contrary to short missions of the past. Therefore, un<strong>in</strong>terrupted<br />
lubrication of these systems is a challeng<strong>in</strong>g task before tribologists.<br />
REFERENCES<br />
1. Zaretsky, E. V. Liquid Lubrication <strong>in</strong> Space. NASA Reference<br />
Publication-1240, July 1990.<br />
2. Fusaro, R. L. Tribology Needs for Future Space and<br />
AeronauticalSystems. NASA Technical Memorandum 104525,<br />
December 1991.<br />
3. Robertson, B., Stonek<strong>in</strong>g, E. Satellite GN&C Anomaly Trends.<br />
NASAGoddard Space Flight Centre, AAS 03-071.<br />
http://klabs.org/DEI/lessons_learned/satellite_anomaly-.br.pdf.<br />
4. Chronology of satellite failures.<br />
http://sat-nd.com/failures/<strong>in</strong>dex.html?http://sat-nd.com/failures/<br />
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<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 34
THE USE OF IRON IN PEAT WATER FOR FENTON PROCESS<br />
Mirna Apriani, Ali Masduqi<br />
ABSTRACT<br />
The use of Iron <strong>in</strong> Peat Water for Fenton Process<br />
Mirna Apriani & Ali Masduqi, myrna_apriani@yahoo.com, masduqi@its.ac.id<br />
Institut Teknologi Sepuluh Nopember, Surabaya, Indonesia<br />
The scarcity of water sources <strong>in</strong> the dry season caused peat water is still widely used as alternative water <strong>in</strong> peat area such as Kalimantan Island,<br />
Indonesia. Peat water conta<strong>in</strong>s organic matter, acid and iron (Fe 2+ ). For treat<strong>in</strong>g the peat water, advanced oxidation process (AOP) is an alternative<br />
treatment. AOP is an oxidation process that produces hydroxyl radical (OH*) which can oxidize the organic matter. One of AOP method is fenton<br />
process. This process uses Fe 2+ and hydrogen peroxide as oxidizer to produce hydroxyl radical. Fenton process can be run effectively at pH 2 to 4.<br />
Based on the characteristics of peat water, the aim of research is to exam<strong>in</strong>e the possibility us<strong>in</strong>g Fe 2+ <strong>in</strong> the peat water for fenton process. This<br />
research was conducted <strong>in</strong> a batch system with vary<strong>in</strong>g ratio H 2 O 2 /Fe 2+ at 3.5, 4, 4.5, and 5. The oxidation time is 150 m<strong>in</strong>utes and measurement of<br />
iron and organic matter concentration was conducted every 30 m<strong>in</strong>utes. The results of research show that iron <strong>in</strong> peat water can react with H 2 O 2 to<br />
produce OH* for remov<strong>in</strong>g the organic. It is time for 60 m<strong>in</strong>ute to oxidize <strong>in</strong> fenton process us<strong>in</strong>g peat water.<br />
Keywords: fenton process, peat water, hydroxyl radical<br />
INTRODUCTION<br />
Peat is <strong>form</strong>ed from the accumulation of plant organic material on the<br />
condition of the stagnant swamp, so the process of decomposition is<br />
slow then there is the accumulation of organic matter. Organic matter <strong>in</strong><br />
peat soil is a humic acid and fulvic acid. Peat soils are acid and conta<strong>in</strong><br />
cations such as Fe and Mn (Barchia, 2006). So that the peat water has<br />
high organic matter content, colour, are acid and conta<strong>in</strong> high Fe.<br />
Indonesia has peat areas such as Kalimantan, Sumatera and Papua<br />
Island.<br />
Peat is the rema<strong>in</strong><strong>in</strong>g of heap dead plants then decomposed by<br />
anaerobic and aerobic bacteria <strong>in</strong>to a more stable component. It was not<br />
only organic matter which <strong>form</strong>ed peat but also <strong>in</strong>organic matter <strong>in</strong><br />
small amount. The environment of peat deposition is always <strong>in</strong> the<br />
condition of saturation of water (more than 90%). Organic matter of<br />
peat-<strong>form</strong><strong>in</strong>g from plants <strong>in</strong> comparison with the different matter<br />
accord<strong>in</strong>g to the decomposition level. Organic matter is composed of<br />
cellulose, lign<strong>in</strong>, bitumen, humus and others. Peat-<strong>form</strong><strong>in</strong>g elements is<br />
mostly composed of carbon, hydrogen, nitrogen and oxygen. In<br />
addition to the ma<strong>in</strong> elements are also other elements such as Al, Si, S,<br />
P and others (Sukandarrumidi, 1995). The humus process from plant<br />
residu <strong>in</strong>to humus or peat called humification will result <strong>in</strong> humic acid<br />
and fulvic acid. Humic acids conta<strong>in</strong> more aromatic compounds than<br />
the fulvic acids, fulvic acids are aliphatic compounds conta<strong>in</strong><strong>in</strong>g more<br />
than humic acid. Aromatic organic acids characterized by a number of<br />
phenolic-OH functional groups is high, while the aliphatic organic<br />
acids characterized by a number of high-COOH functional groups. Peat<br />
material with relatively high of lign<strong>in</strong>, conta<strong>in</strong>s of humic acids more<br />
than peat material which is relatively high cellulose content. Indonesia<br />
has tropical peat made from woody forest which conta<strong>in</strong>s a high lign<strong>in</strong>,<br />
while non-tropical peat materials are generally made of sphagnum with<br />
high of cellulose and hemicellulose content. The humus process from<br />
plant residu <strong>in</strong>to humus or peat called humification will result <strong>in</strong> humic<br />
acid and fulvic acid. Humic acids conta<strong>in</strong> more aromatic compounds<br />
than the fulvic acids, fulvic acids are aliphatic compounds conta<strong>in</strong><strong>in</strong>g<br />
more than humic acid. Aromatic organic acids characterized by a high<br />
number of phenolic-OH functional groups, while the aliphatic organic<br />
acids characterized by a high number of high-COOH functional groups.<br />
Peat material with relatively high of lign<strong>in</strong>, conta<strong>in</strong>s of humic acids<br />
more than peat material which is relatively high cellulose content.<br />
Indonesia has tropical peat made from woody forest which conta<strong>in</strong>s a<br />
high lign<strong>in</strong>, while non-tropical peat materials are generally made of<br />
sphagnum with high of cellulose and hemicellulose content (Barchia,<br />
2006).<br />
Water conta<strong>in</strong>s natural organic matter (NOM) as a result of the<br />
<strong>in</strong>teraction between the hydrological cycle and the biosphere and<br />
geosphere. These <strong>in</strong>teractions are responsible for the diverse nature of<br />
NOM as the organic content of a particular water body is dependent on<br />
the surround<strong>in</strong>g environments biogeochemical cycles. NOM is a<br />
complex mixture of organic material and has shown to consist of<br />
organics as diverse as humic acids, hydrophilic acids, prote<strong>in</strong>s, lipids,<br />
hydrocarbons and am<strong>in</strong>o acids. The range of organic components <strong>in</strong><br />
NOM varies from water to water and seasonally, this consequently<br />
leads to variations <strong>in</strong> the reactivity of NOM with chemical dis<strong>in</strong>fectants<br />
such as chlor<strong>in</strong>e (Goslan et al, 2003 <strong>in</strong> Murray and Parsons, 2004).<br />
Humic substances (HS) ma<strong>in</strong>ly humic acids represent a major fraction<br />
of natural organic matter <strong>in</strong> ground and surface water and pose a variety<br />
of problems <strong>in</strong> treatment operations and distribution system. HS<br />
contribute to odor, color, taste as well as acidity problems <strong>in</strong> water<br />
supplies (Katsumata, 2008).<br />
Several studies of peat water treatment <strong>in</strong>to clean water and dr<strong>in</strong>k<strong>in</strong>g<br />
water have been carried out. By us<strong>in</strong>g a comb<strong>in</strong>ation of alum coagulant,<br />
peat and lime that is able to neutralize the pH, the color removal<br />
efficiency reached 97.5%, 98.5% removal <strong>in</strong> turbidity and a decrease of<br />
90% organic matter (Karbito, 1999). The decreas<strong>in</strong>g of organic content<br />
us<strong>in</strong>g ultrafiltration membrane with pre-treatment powdered activated<br />
carbon (PAC) which achieved an efficiency of 98.02% color re moval<br />
and 98.54% organic removal (Riduan, 2002). Comb<strong>in</strong>ation of<br />
biological treatment us<strong>in</strong>g upflow anaerobic filter with physical<br />
process<strong>in</strong>g us<strong>in</strong>g slow sand filter can reduce organic matter, color,<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 35
THE USE OF IRON IN PEAT WATER FOR FENTON PROCESS<br />
Mirna Apriani, Ali Masduqi<br />
turbidity, Fe and Mn, but only Fe that meets the requirements as clean<br />
water (Eri, 2009).<br />
Conventional treatment of humic acids can be done us<strong>in</strong>g coagulation<br />
process (Hendricks, 2005 and Wu et al., 2011), precipitation, filtration,<br />
ion exchange, adsorption us<strong>in</strong>g activated carbon and biological<br />
treatment (Wu et al, 2011). Accord<strong>in</strong>g Karbito (1999), coagulation to<br />
reduce the color and turbidity require high doses so it is difficult to<br />
apply at the household scale. Accord<strong>in</strong>g to Murray and Parsons (2004),<br />
the higher the dose of coagulant will <strong>in</strong>crease the organic matter<br />
removal but sludge production will also <strong>in</strong>crease which can cause new<br />
problems <strong>in</strong> its process<strong>in</strong>g.<br />
Accord<strong>in</strong>g to the WEF (2008), Advanced Oxidation Process (AOP) is<br />
the oxidation process that produces reactive oxidants (such as the<br />
hydroxyl radical). Accord<strong>in</strong>g to Parsons (200 4), AOP is one of the<br />
water and waste water treatment technology, which utilizes an oxidant<br />
ability to process organic matter <strong>in</strong>to a more simple <strong>form</strong> and harmless.<br />
Examples of carbon processed <strong>in</strong>to carbon dioxide, hydrogen <strong>in</strong>to<br />
water, nitrogen <strong>in</strong>to nitrate and others. Process<strong>in</strong>g us<strong>in</strong>g AOP has the<br />
ability to <strong>form</strong> strong oxidiz<strong>in</strong>g hydroxyl radicals which can oxidize the<br />
organic material is faster than us<strong>in</strong>g ozone. Oxidiz<strong>in</strong>g strength can be<br />
seen from the oxidation potential value that can be seen <strong>in</strong> Table 1.<br />
Table 1. Oxidation potential for various oxidator<br />
Oxidator<br />
Oxidation potential (V)<br />
Flour<strong>in</strong>e 3.03<br />
Hydroxyl radical 2.80<br />
Atomic oxygen 2.42<br />
Ozone 2.07<br />
Hydrogen peroxide 1.78<br />
Permanganat 1.68<br />
Chlor<strong>in</strong>e 1.36<br />
Process<strong>in</strong>g us<strong>in</strong>g AOP can be process<strong>in</strong>g us<strong>in</strong>g UV-light based<br />
applications (UV/H 2 O 2 and VUV), ozone-based applications (O 3 /H 2 O 2 ,<br />
O 3 /UV, O 3 /H 2 O 2 /UV danO 3 /H 2 O 2 /TiO 2 ), heterogenous photocatalysis<br />
(TiO 2 /UV ), Fenton process, catalytic oxidation, electrochemical<br />
oxidation and oxidation ultrasound ( Matila<strong>in</strong>en and Silanpää, 2011)<br />
Fenton process is one of the AOP which the process us<strong>in</strong>g hydrogen<br />
peroxide oxidizer and a catalyst (iron salt) to produce hydroxyl radicals<br />
(OH*) (Parson, 2004; Jiang et al, 2010). Fenton process can be run<br />
effectively at pH 2-4. Fenton process does not use toxic materials, does<br />
not lead to residues and is simple technology (Parson, 2004). Fenton<br />
process consists of oxidation and coagulation that can occur <strong>in</strong> a s<strong>in</strong>gle<br />
process through pH adjustment. Fenton process does not use toxic<br />
materials, does not lead to residues and simple technology (Wu et al,<br />
2010). Fenton process is the most <strong>in</strong>expensive and easier compared to<br />
other process <strong>in</strong> AOP (Alaton et al, 2008). In an acidic environment,<br />
hydrogen peroxide and ferrous ion react <strong>in</strong> the follow<strong>in</strong>g reaction:<br />
Fe 2+ + H 2 O 2 OH* + OH - + Fe 3+ [1]<br />
Organic + OH* H 2 O + products [2]<br />
Accord<strong>in</strong>g to Wu et al (2011), OH* reacts with organic material and<br />
oxidize Fe 2+ to Fe 3+ which can serve as a coagulant after the pH<br />
adjustment <strong>in</strong>to above 6. The <strong>in</strong>creas<strong>in</strong>g of pH, will stop the oxidation<br />
process and cont<strong>in</strong>ue to coagulation process.<br />
MATERIALS AND METHODS<br />
Peat water taken from Simpang Arja village, Rantau Badauh District of<br />
South Kalimantan - Indonesia. Sampl<strong>in</strong>g would be done at ra<strong>in</strong>y season<br />
(April 2012). Us<strong>in</strong>g hydrogen peroxide solution (H 2 O 2 , 30%, w/w), the<br />
experiments were conducted <strong>in</strong> batch reactor us<strong>in</strong>g 1 L beaker glass.<br />
After hydrogen peroxide solution addition, the sample were stirred<br />
us<strong>in</strong>g the jar test with 50 rpm (Murray and Parsons, 2004) for 150<br />
m<strong>in</strong>utes and measured iron and organic parameters every 30 m<strong>in</strong>utes.<br />
Based on the analysis of the peat water samples characteristics is<br />
known that pH 3.4, the organic content of 63.2 mg / L and iron at 34<br />
mg / L. The <strong>in</strong>itial pH value of sample was acid so it does not need pH<br />
adjustment. The iron concentration was used to determ<strong>in</strong>e the addition<br />
of hydrogen peroxide for each ratio H 2 O 2 /Fe 2+ variation. The optimum<br />
condition of H 2 O 2 /Fe 2+ to remove organic and iron is 3.5 – 4.5 (Wu et<br />
al, 2011) and 5 (Rohmatun et al, 2007).<br />
Analytical methods for <strong>in</strong>itial characteristic and oxidation process us<strong>in</strong>g<br />
permanganate value test for organic parameter and for iron us<strong>in</strong>g<br />
spectrophotometric iron analysis.<br />
RESULT AND DISCUSSION<br />
The oxidation time was tested with<strong>in</strong> the time <strong>in</strong>terval range of 0 – 150<br />
m<strong>in</strong> to determ<strong>in</strong>e whether the iron <strong>in</strong> peat water can be used for fenton<br />
process to oxidize the organic contam<strong>in</strong>ant. The experiment used 34<br />
mg/L (0.61 mM) iron mM and the addition of 73.32 mL hydrogen<br />
peroxide (H 2 O 2 ) 2.14 mM, ratio H 2 O 2 /Fe 2+ is 3.5 for 1000 mL peat<br />
water. After the H 2 O 2 addition, the sample was stirred for 50 rpm.<br />
Analys<strong>in</strong>g of iron and organic started after 30 m<strong>in</strong>ute stirr<strong>in</strong>g and<br />
cont<strong>in</strong>ued every 30 m<strong>in</strong>ute. Fig 1 showed after 30 m<strong>in</strong>ute stirr<strong>in</strong>g iron<br />
and organic concentration is decrease. The percentage of iron<br />
decreas<strong>in</strong>g are 73,42% for 30 m<strong>in</strong>ute ; 57,98% for 60 m<strong>in</strong>ute ; 70,57%<br />
for 90 and 120 m<strong>in</strong>ute ; 75,21% for 150 m<strong>in</strong>ute. The largest decreas<strong>in</strong>g<br />
of iron is 75,21% for 150 m<strong>in</strong>ute. The decreas<strong>in</strong>g iron value is <strong>in</strong> l<strong>in</strong>e<br />
with the decrease of organic. The percentage of organic decreas<strong>in</strong>g are<br />
60% for 30 and 150 m<strong>in</strong>ute ; 55% for 90 and 120 m<strong>in</strong>ute ; 72,5% for 60<br />
m<strong>in</strong>ute. The largest decreas<strong>in</strong>g of iron is 150 m<strong>in</strong>ute however the<br />
decreas<strong>in</strong>g of organic for 150 m<strong>in</strong>ute is only 60% which smaller than<br />
for 60 m<strong>in</strong>ute (72,59%). So the optimum time for ratio H 2 O 2 /Fe 2+ 3.5<br />
was taken for 60 m<strong>in</strong>ute.<br />
Fig.1. The measurement of Fe and organic after the H 2 O 2 addition<br />
(Ratio H 2 O 2 /Fe 2+ = 3.5); (Fe 2+ 0.61 mM; H 2 O 2 2.14 mM)<br />
Fig 2 showed after 30 m<strong>in</strong>ute stirr<strong>in</strong>g, iron and organic concentration is<br />
decrease. The largest decreas<strong>in</strong>g of organic to 34.76 mg/L after 120<br />
m<strong>in</strong>ute stirr<strong>in</strong>g and iron to 9.53 mg/L after 90 m<strong>in</strong>ute. For ratio<br />
H 2 O 2 /Fe 2+ is 4, the addition of H 2 O 2 2.44 mM for 1000 mL peat water<br />
is 83.80 mL. After the H 2 O 2 addition, the sample was stirred for 50<br />
rpm. The percentage of iron decreas<strong>in</strong>g are 59,42% for 30 m<strong>in</strong>ute ;<br />
64,45% for 60 m<strong>in</strong>ute ; 71,98% for 90 m<strong>in</strong>ute ; 59,8% for 120 and 150<br />
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THE USE OF IRON IN PEAT WATER FOR FENTON PROCESS<br />
Mirna Apriani, Ali Masduqi<br />
m<strong>in</strong>ute. The largest decreas<strong>in</strong>g of iron is 71,98% for 90 m<strong>in</strong>ute. The<br />
decreas<strong>in</strong>g iron value is <strong>in</strong> l<strong>in</strong>e with the decrease of organic. The<br />
percentage of organic decreas<strong>in</strong>g are 21,99% for 30 m<strong>in</strong>ute ; 36% for<br />
60 m<strong>in</strong>ute ; 37,5% for 90 m<strong>in</strong>ute ; 45% for 120 m<strong>in</strong>ute and 42,5% for<br />
150 m<strong>in</strong>ute. The largest decreas<strong>in</strong>g of organic is 45% for 120 m<strong>in</strong>ute<br />
however the decreas<strong>in</strong>g of iron for 120 m<strong>in</strong>ute is only 59,8% which<br />
smaller than for 90 m<strong>in</strong>ute (71,98%). So the optimum time ratio<br />
H 2 O 2 /Fe 2+ 4 was taken for 90 m<strong>in</strong>ute.<br />
Fig.2. The measurement of Fe and organic after the H 2 O 2 addition<br />
(Ratio H 2 O 2 /Fe 2+ = 4.0); (Fe 2+ 0.61 mM; H 2 O 2 2.44 mM)<br />
Fig 4 showed after 30 m<strong>in</strong>ute stirr<strong>in</strong>g, iron and organic concentration is<br />
decrease. The largest decreas<strong>in</strong>g of organic to 23.7 mg/L after 90<br />
m<strong>in</strong>ute stirr<strong>in</strong>g and iron to 8.06 mg/L after 90 m<strong>in</strong>ute. For ratio<br />
H 2 O 2 /Fe 2+ is 5.0, the addition of H 2 O 2 3.05 mM for 1000 mL peat water<br />
is 104.75 mL. The percentage of organic decreas<strong>in</strong>g are 16% for 30<br />
m<strong>in</strong>ute ; 56% for 60 m<strong>in</strong>ute ; 62,5% for 90 m<strong>in</strong>ute ; 42,5% for 120 and<br />
50% for 150 m<strong>in</strong>ute. The largest decreas<strong>in</strong>g of organic is 62,5% for 90<br />
m<strong>in</strong>ute. The percentage of iron decreas<strong>in</strong>g are 51,16% for 30 m<strong>in</strong>ute ;<br />
72,71% for 60 m<strong>in</strong>ute ; 76,30% for 90 m<strong>in</strong>ute ; 60.51% for 120 m<strong>in</strong>ute<br />
and 59,78% for 150 m<strong>in</strong>ute. The largest decreas<strong>in</strong>g of organic and iron<br />
happened <strong>in</strong> the same stirr<strong>in</strong>g time is 90 m<strong>in</strong>ute. So the optimum time<br />
ratio H 2 O 2 /Fe 2+ 5 was taken for 90 m<strong>in</strong>ute.<br />
Fig.4. The measurement of Fe and organic after the H 2 O 2 addition<br />
(Ratio H 2 O 2 /Fe 2+ = 5.0); (Fe 2+ 0.61 mM; H 2 O 2 3.05 mM)<br />
The experiment us<strong>in</strong>g ratio H 2 O 2 /Fe 2+ is 4.5, the addition of H 2 O 2 2.75<br />
mM for 1000 mL peat water is 94.27 mL. After the H 2 O 2 addition, the<br />
sample was stirred for 50 rpm. Fig 3 showed after 30 m<strong>in</strong>ute stirr<strong>in</strong>g<br />
iron and organic concentration is decrease. The largest decreas<strong>in</strong>g of<br />
organic to 20.54 mg/L after 60 m<strong>in</strong>ute stirr<strong>in</strong>g and iron to 9.08 mg/L<br />
after 30 m<strong>in</strong>ute. The percentage of iron decreas<strong>in</strong>g are 73,3% for 30<br />
m<strong>in</strong>ute ; 70,18% for 60 m<strong>in</strong>ute ; 59,42% for 90 m<strong>in</strong>ute ; 63,74% for<br />
120 and 72,01% for 150 m<strong>in</strong>ute. The percentage of organic decreas<strong>in</strong>g<br />
are 45% for 30 m<strong>in</strong>ute ; 87,5% for 60 m<strong>in</strong>ute ; 32,5% for 90 m<strong>in</strong>ute ;<br />
50% for 120 m<strong>in</strong>ute and 55,06% for 150 m<strong>in</strong>ute. The largest<br />
decreas<strong>in</strong>g of iron is 73,3% for 30 m<strong>in</strong>ute however the decreas<strong>in</strong>g of<br />
organic for 30 m<strong>in</strong>ute is only 45% which smaller than for 60 m<strong>in</strong>ute<br />
(87,5%). So the optimum time ratio H 2 O 2 /Fe 2+ 4.5 was taken for 60<br />
m<strong>in</strong>ute.<br />
Fig.3. The measurement of Fe and organic after the H 2 O 2 addition<br />
(Ratio H 2 O 2 /Fe 2+ = 4.5); (Fe 2+ 0.61 mM; H 2 O 2 2.75 mM)<br />
From figure 1, 2, 3 and 4 showed that decreas<strong>in</strong>g iron value is <strong>in</strong> l<strong>in</strong>e<br />
with the decrease of organic. The concentration of iron will be decrease<br />
as well as decreas<strong>in</strong>g of organic concentration, means that the iron can<br />
react with hydrogen peroxide to produce hydroxyl radical to oxidize the<br />
organic. The optimum oxidation time happens after 60 m<strong>in</strong>ute for ratio<br />
H 2 O 2 /Fe 2+ 4 and 5 ; and 90 m<strong>in</strong>ute stirr<strong>in</strong>g for ratio H 2 O 2 /Fe 2+ 3.5 and<br />
4.5. In that condition, the decreas<strong>in</strong>g of iron and organic concentration<br />
is the largest.<br />
CONCLUSION<br />
This paper provided the prelim<strong>in</strong>ary research on the removal organic <strong>in</strong><br />
peat water with fenton process. Fenton process needs hydrogen<br />
peroxide oxidizer and a catalyst (iron salt) to produce hydroxyl radicals<br />
(OH*). The characteristic of peat water is acid, high organic and iron.<br />
This prelim<strong>in</strong>ary research conducted <strong>in</strong> the different ratio of H 2 O 2 /Fe is<br />
3.5; 4.0; 4.5; 5 without pH adjustment. To exam<strong>in</strong>e whether iron <strong>in</strong> peat<br />
water has potentially to used for fenton process, the sample only added<br />
H 2 O 2 based on the ratio. After a certa<strong>in</strong> oxidation time, the<br />
concentration of iron is decrease <strong>in</strong> l<strong>in</strong>e with the decreas<strong>in</strong>g of organic<br />
concentration. The iron <strong>in</strong> peat water can react with H 2 O 2 to produce<br />
OH* to remove the organic. For oxidation process <strong>in</strong> fenton process<br />
us<strong>in</strong>g peat water the m<strong>in</strong>imum oxidation time is 60 m<strong>in</strong>ute. For further<br />
research, to treat the peat water us<strong>in</strong>g fenton process does not require<br />
the addition of iron salts.<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 37
THE USE OF IRON IN PEAT WATER FOR FENTON PROCESS<br />
Mirna Apriani, Ali Masduqi<br />
REFERENCES<br />
Alaton, I.D., Gursoy, B.H., and Schmidt, J.E., (2008), “Advanced<br />
oxidation of acid and reactive dyes : Effect of Fenton treatmnent on<br />
aerobic, anoxic and anaerobic processes”, Dyes and pigments, Vol. 78,<br />
117-130<br />
Barchia, M.F., (2006), Gambut (Agroekosistem dan trans<strong>form</strong>asi<br />
karbon), Gadjah Mada University Press, Yogyakarta, Indonesia<br />
Jiang, C., Pang, S., Ouyang, F., and Jiang, J., (2010), “A new <strong>in</strong>sight<br />
<strong>in</strong>to Fenton and Fenton-like processes for water treatment”, Journal of<br />
hazardous materials, Vol. 174, 813-817<br />
Katsumata, K., Sada, M., Kaneco, S., Suzuki, T., Ohta, K., and Yobiko,<br />
Y., (2008), “Humic acid degradation <strong>in</strong> aqueous solution by the photofenton<br />
process”, Journal of chemical eng<strong>in</strong>eer<strong>in</strong>g, Vol. 137, 225-230<br />
Matila<strong>in</strong>en, A., and Sillanpaa, M., (2010), “Review removal of natural<br />
organic matter from dr<strong>in</strong>k<strong>in</strong>g water by advanced oxidation processes”,<br />
Chemosphere, Vol. 80, 351-365<br />
Murray, A.C. and Parsons, S.A., (2004), “Removal of NOM from<br />
dr<strong>in</strong>k<strong>in</strong>g water : Fenton’s and photo-Fenton’s processes”,<br />
Chemosphere, Vol. 54, 1017-1023<br />
Parsons, S., (2004), Advanced oxidation processes for water and<br />
wastewater treatment, IWA publish<strong>in</strong>g, London, UK<br />
Riduan, R., (2002), Penurunan kandungan organik pada air gambut<br />
menggunakan membran ultrafiltrasi dengan pre-treatment PAC<br />
(Powdered Activated Carbon), Master Thesis of Environmental<br />
Eng<strong>in</strong>eer<strong>in</strong>g, Institut Teknologi Sepuluh Nopember (ITS)<br />
Rohmatun, Roosm<strong>in</strong>i, D., and Notodarmojo, S., (2 007), “Studi<br />
penurunan kandungan besi organic dalam air tanah dengan oksidasi<br />
H 2 O 2 –UV”, Proc.ITB Sa<strong>in</strong>s & Tek, Vol. 39 A, No. 1&2, 58-69<br />
Sukandarrumidi, (1995), Batubara dan gambut, Gadjah Mada<br />
University Press, Yogyakarta, Indonesia<br />
Water Environment Federation (WEF), (2008), Manual of practice no.<br />
FD-3 : Industrial wastewater management, treatment and disposal,<br />
WEF press, USA<br />
Wu, Y., Zhou, S., Ye, X., Zhao, R., and Chen, D., (2011), “Oxidation<br />
and coagulation removal of humic acid us<strong>in</strong>g Fenton Process”, Colloids<br />
and surfaces A : Physicochemical and eng<strong>in</strong>eer<strong>in</strong>g aspects, Vol. 379,<br />
151-156<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 38
TRIBOLOGY OF HIGH-SPEED MOVING MECHANICAL SYSTEMS FOR SPACECRAFTS: LUBRICATION SYSTEMS<br />
OF BALL BEARINGS<br />
K. Sathyan<br />
Tribology of High-Speed Mov<strong>in</strong>g Mechanical Systems for Spacecrafts: Lubrication Systems of Ball<br />
Bear<strong>in</strong>gs<br />
K Sathyan, krishnan.sathyan@gmail.com<br />
* Department of Mechanical Eng<strong>in</strong>eer<strong>in</strong>g<br />
Pr<strong>in</strong>ce Mohammed B<strong>in</strong> Fahd University, Po Box:1664, Al-Khobar- 31952, KSA<br />
Tel.: +966 38498532; +966 505181702<br />
ABSTRACT<br />
The spacecraft attitude control system conta<strong>in</strong>s a number of mov<strong>in</strong>g mechanical systems (MMS). These <strong>in</strong>clude attitude error sen sors such as<br />
gyroscopes and actuators such as momentum wheels and reaction wheels. All these systems are designed to operate cont<strong>in</strong>uously till the end of the<br />
mission at vary<strong>in</strong>g speeds of several thousand rpm. The on-orbit per<strong>form</strong>ance of spacecrafts depends largely on the per<strong>form</strong>ance of the<br />
momentum/reaction wheels which, <strong>in</strong> turn, depend on the bear<strong>in</strong>gs used and its lubrication. The only component which undergoes wear <strong>in</strong> these<br />
systems are the ball bear<strong>in</strong>gs. Currently, the life cycle of spacecrafts are aimed to be around 20–30 years. However, the <strong>in</strong>creases <strong>in</strong> size, complexity<br />
and life expectancy of spacecrafts demand advanced technologies especially <strong>in</strong> tribology and the development of more <strong>in</strong>novative lubrication systems<br />
for long-term operation. This part of the serial review presents an account of different types of lubrication systems commonly used <strong>in</strong> spacecraft highspeed<br />
mov<strong>in</strong>g mechanical systems. The features and work<strong>in</strong>g of active and passive lubrication systems are presented. The merits and demerits of each<br />
system are highlighted.<br />
Keywords: tribology, lubrication, momentum wheel, spacecraft, ball bear<strong>in</strong>g<br />
INTRODUCTION<br />
It is well understood that no bear<strong>in</strong>g can work <strong>in</strong>def<strong>in</strong>itely with the<br />
<strong>in</strong>itial charge of lubricant given to it at the time of assembly. There will<br />
be progressive loss of lubricant from the bear<strong>in</strong>g surface, and the rate is<br />
dependent on the operat<strong>in</strong>g conditions. In a spacecraft system bear<strong>in</strong>g,<br />
it is not possible to provide lubricant <strong>in</strong> excess <strong>in</strong>itially with a view to<br />
extend<strong>in</strong>g its life. To operate bear<strong>in</strong>gs with least frictional torque and<br />
torque variation, they have to work <strong>in</strong> the elastohydrodynamic<br />
lubrication ( EHL) regime. Therefore, bear<strong>in</strong>gs of high speed mov<strong>in</strong>g<br />
mechanical systems ( MMS) are centrifuged to remove the excess oil<br />
before assembl<strong>in</strong>g to the system. The bear<strong>in</strong>g then conta<strong>in</strong>s the surface<br />
oil and the oil absorbed <strong>in</strong> the reta<strong>in</strong>er pores. Thus, <strong>in</strong> order to achieve<br />
long mission life, supplementary lubrication is extremely important.<br />
The function of the supplementary lubrication system is to ma<strong>in</strong>ta<strong>in</strong><br />
right amount of lubricant at the bear<strong>in</strong>g work<strong>in</strong>g surfaces to produce a<br />
th<strong>in</strong> film support<strong>in</strong>g the load. The thickness of the film should be<br />
sufficient to ma<strong>in</strong>ta<strong>in</strong> the bear<strong>in</strong>g <strong>in</strong> the EHL regime of lubrication.<br />
The ultimate aim of a spacecraft system designer is to m<strong>in</strong>imize the size<br />
and weight of the system. Both these factors are critical <strong>in</strong> decid<strong>in</strong>g the<br />
f<strong>in</strong>al weight and size of the spacecraft, which <strong>in</strong> turn <strong>in</strong>fluence the<br />
selection of launch vehicle. Therefore, optimum use of available space<br />
is appreciated. For this reason, the lubrication systems are enclosed<br />
either <strong>in</strong>side the bear<strong>in</strong>g unit or <strong>in</strong>side the system enclosure. Currently,<br />
there are a number of different types of lubrication systems developed<br />
and used by different manufacturers for high speed MMS. However,<br />
accord<strong>in</strong>g to the nature of operation, these lubrication systems used <strong>in</strong><br />
high speed MMS can be broadly classified as passive lubrication<br />
systems and active lubrication systems. Various lubrication systems<br />
which come under these two categories are described <strong>in</strong> the follow<strong>in</strong>g<br />
sections.<br />
PASSIVE LUBRICATION SYSTEMS<br />
The passive lubrication systems, also known as cont<strong>in</strong>uous lubrication<br />
system, supply lubricants cont<strong>in</strong>uously at a controlled rate irrespective<br />
of the requirement. In this class of systems, the lubricant is stored at<br />
ambient pressure <strong>in</strong> a lubricant reservoir located near the bear<strong>in</strong>gs.<br />
From the reservoir, the lubricant is fed cont<strong>in</strong>uously to the bear<strong>in</strong>gs at a<br />
predeterm<strong>in</strong>ed rate. Most of these systems use centrifugal force due to<br />
the rotation of the bear<strong>in</strong>g assembly to deliver the lubricant, while some<br />
use a transfer material such as cotton fiber that rema<strong>in</strong>s <strong>in</strong> touch with<br />
the bear<strong>in</strong>g surface and lubricant <strong>in</strong> the reservoir. Passive type systems<br />
are simple <strong>in</strong> construction, but are difficult to control for the flow rate<br />
to the required level. Different techniques are used to control the flow<br />
rate <strong>in</strong> this type of lubricators. There are a number of designs of passive<br />
lubrication systems used today by different manufacturers of MMS for<br />
spacecrafts. The ooz<strong>in</strong>g flow lubricators (K<strong>in</strong>gsbury et al., 1999,<br />
Hashimoto, 2001, Jones et al., 1997, S<strong>in</strong>ger, Gelotte, 1994), wick feed<br />
systems (Loewenthal et al., 1985), porous lubricant reservoirs (Sathyan,<br />
2003), the centrifugal lubricators (Sathyan, 2003, Sathyan et al., 2008,<br />
Sathyan et al., 2010) etc., come under this classification.<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and In<strong>form</strong>ation Technology Vol.2, No.2 39
TRIBOLOGY OF HIGH-SPEED MOVING MECHANICAL SYSTEMS FOR SPACECRAFTS: LUBRICATION SYSTEMS<br />
OF BALL BEARINGS<br />
K. Sathyan<br />
Ooz<strong>in</strong>g Flow Lubricator<br />
The ooze flow lubricator was <strong>in</strong>vented by Fukuo Hashimoto<br />
(Hashimoto, 2001). The lubricator is fitted to the outer spacer of the<br />
bear<strong>in</strong>g unit, the ends of which are <strong>form</strong>ed as the bear<strong>in</strong>g outer race. A<br />
set of precision turned helical grooves are made at the <strong>in</strong>terface of the<br />
<strong>in</strong>ner and outer part of the lubricator. The width of the groove is at least<br />
20 times the depth. The helical grooves run <strong>in</strong> the axial direction and<br />
deliver lubricant to each of the bear<strong>in</strong>gs. The rate of flow is controlled<br />
by the dimensions of the helical groove and the speed of rotation of the<br />
bear<strong>in</strong>g shaft. The mathematically determ<strong>in</strong>ed acceptable flow rate for<br />
the design was 5 – 50 µg/h. With the design goal of 20 µg/h, the<br />
expected life of the system was claimed as 15 years when operat<strong>in</strong>g at<br />
12 000 rpm. The space cartridge bear<strong>in</strong>g system presented by<br />
K<strong>in</strong>gsbury et al. (K<strong>in</strong>gsbury et al., 1999), the ooz<strong>in</strong>g flow lubricator<br />
presented by Jones et al. (Jones et al., 1997), and S<strong>in</strong>ger et al. (S<strong>in</strong>ger,<br />
Gelotte, 1994) resembles the one mentioned above. Figure 1 shows the<br />
space bear<strong>in</strong>g cartridge with ooz<strong>in</strong>g flow lubricator (K<strong>in</strong>gsbury et al.,<br />
1999).<br />
through the bleed path. The oil com<strong>in</strong>g out of the lubricator is guided to<br />
the bear<strong>in</strong>gs mounted on either side of the lubricator.<br />
Fig.2. A typical bear<strong>in</strong>g unit assembly used <strong>in</strong> momentum wheels<br />
(Sathyan, 2003)<br />
Fig.1. Space cartridge bear<strong>in</strong>g system with ooz<strong>in</strong>g flow lubricator<br />
(K<strong>in</strong>gsbury et al., 1999)<br />
Wick Feed Systems<br />
In wick feed lubrication system (Loewenthal et al., 1985) a cotton wick<br />
saturated with oil is cont<strong>in</strong>uously <strong>in</strong> contact with the bear<strong>in</strong>gs. The<br />
frictional contact causes small amount of oil to be deposited on to the<br />
contact surface. From this contact surface, oil migrates to the bear<strong>in</strong>g.<br />
The other end of the wick is <strong>in</strong> contact with oil <strong>in</strong> a reservoir and it<br />
absorbs and ma<strong>in</strong>ta<strong>in</strong>s its saturation level. This system is used <strong>in</strong> early<br />
momentum wheels and with the advent of more robust systems, its use<br />
has been discont<strong>in</strong>ued. The major disadvantage with this system is that<br />
the fibers <strong>in</strong> the wick may contam<strong>in</strong>ate the bear<strong>in</strong>g surfaces.<br />
Centrifugal Lubricator<br />
This is the most common type of lubricator currently used <strong>in</strong><br />
momentum/reaction wheels and control moment gyros (CMG). In this<br />
lubricator, the lubricant (grease or oil) is filled <strong>in</strong> a cyl<strong>in</strong>drical conta<strong>in</strong>er<br />
and is assembled to the rotat<strong>in</strong>g part of the bear<strong>in</strong>g unit (Figure 2). A<br />
lubricant bleed path is provided on the outer surface of the reservoir,<br />
through which the lubricant flows out. When the bear<strong>in</strong>g unit is<br />
rotat<strong>in</strong>g, the lubricator attached to it also rotat<strong>in</strong>g at the same speed.<br />
The centrifugal force thus generated forces the lubricant to flow out<br />
The centrifugal lubricators need to be well characterized under the<br />
operat<strong>in</strong>g environments before it can be used <strong>in</strong> the actual system. The<br />
most promis<strong>in</strong>g advantage of this type of lubricator is that no external<br />
actuators are needed and it assures unattended long-term operation. It<br />
has the drawback of decreas<strong>in</strong>g flow rate gradually, s<strong>in</strong>ce the flow rate<br />
is proportional to the head of oil <strong>in</strong> the reservoir which is progressively<br />
dim<strong>in</strong>ish<strong>in</strong>g with time. Some manufacturers use grease <strong>in</strong>stead of oil to<br />
overcome the difficulty of flow control. But experience shows that the<br />
flow rate decreases drastically <strong>in</strong> this type of systems because of<br />
change <strong>in</strong> consistency of the rema<strong>in</strong><strong>in</strong>g grease <strong>in</strong> addition to the<br />
decrease <strong>in</strong> the head of oil (K<strong>in</strong>gsbury et al., 1999).<br />
Figure 3 shows the centrifugal oil lubricator developed by Sathyan et<br />
al. (Sathyan et al., 2008, Sathyan et al., 2010, Sathyan et al., 2010,<br />
Sathyan, 2010).<br />
In this lubricator, the lubricant oil is filled <strong>in</strong> a metallic reservoir that<br />
conta<strong>in</strong>s an <strong>in</strong>ner sleeve and an outer cup. The capacity of this reservoir<br />
is approximately 5000 cc. On the periphery of the outer cup, a small<br />
hole is drilled through which the lubricant flows out due to the<br />
centrifugal force. The diameter of this hole is about 100 µm. S<strong>in</strong>ce the<br />
pressure developed due to the rotation is sufficiently high, it is only a<br />
matter of hours to empty the reservoir through this hole. Therefore, to<br />
control the flow rate to the lowest possible, a restrictor mechanism is<br />
fitted on the reservoir directly above the hole. The flow is restricted by<br />
means of a micro orifice created on a metal foil of thickness 50 µm.<br />
The diameter of the micro orifice for the required flow rate can be<br />
obta<strong>in</strong>ed from the theoretical model of the lubricator. The flow rate<br />
from the lubricator (Sathyan, 2010) is given by:<br />
2 2 4 2 2<br />
r R3 R <br />
1<br />
q K <br />
8<br />
R3 R2<br />
<br />
where K is the flow coefficient (0.326), ρ is the density of the lubricant<br />
(kg/m 3 ), η is the dynamic viscosity of the lubricant (kg/m-s), ω is the<br />
angular speed (rad/s), r is the radius of the orifice (m), R 1 is the<br />
(1)<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 41
TRIBOLOGY OF HIGH-SPEED MOVING MECHANICAL SYSTEMS FOR SPACECRAFTS: LUBRICATION SYSTEMS<br />
OF BALL BEARINGS<br />
K. Sathyan<br />
<strong>in</strong>stantaneous radius of oil <strong>in</strong>ner layer <strong>in</strong> the reservoir (m), R 2 is the<br />
radius at which oil enters the orifice (m) and R 3 is the radius at which<br />
oil leaves the orifice (m). In this case, R 2 and R 3 are constants and the<br />
difference between the two gives thickness of the orifice plate. q is the<br />
mass flow rate (kg/s).<br />
The coefficient K is obta<strong>in</strong>ed from the experimental and CFD<br />
simulation results. Thus, if the flow rate required is f<strong>in</strong>alized, the flow<br />
area can be calculated. It is understood that the lubricant flow rate<br />
required ma<strong>in</strong>ta<strong>in</strong><strong>in</strong>g cont<strong>in</strong>uous EHD film is of the order of<br />
micrograms/hour. The diameter of the control orifice required to obta<strong>in</strong><br />
a flow rate of 10 µg/h is obta<strong>in</strong>ed us<strong>in</strong>g Eq. (1) is near to 2.8 µm. The<br />
orifice is created on the copper foil us<strong>in</strong>g a pulsed laser system. The<br />
lubricator assembly consists of two lubricators one for each bear<strong>in</strong>g as<br />
shown <strong>in</strong> Figure 4 (Sathyan, 2010) The lubricator assembly can be<br />
mounted <strong>in</strong> the free spaces available between the bear<strong>in</strong>gs <strong>in</strong> the<br />
bear<strong>in</strong>g unit as shown <strong>in</strong> Figure 2. The lubricant com<strong>in</strong>g out of the<br />
lubricator flows to the bear<strong>in</strong>gs mounted adjacent to it.<br />
The predicted per<strong>form</strong>ance of the centrifugal lubricator is shown <strong>in</strong><br />
Figure 5 (Sathyan, 2010). The diameter of the orifice is selected as 2.5<br />
µm and the operat<strong>in</strong>g speed and temperature are 5000 rpm and 23°C<br />
respectively. The temperature corresponds to the maximum that a<br />
momentum wheel experiences <strong>in</strong> a geostationary satellite. The lubricant<br />
selected for the calculation is KLUBER PDP-65; synthetic diester oil<br />
used <strong>in</strong> high speed MMS (Sathyan et al., 2008, Sathyan et al., 2010). It<br />
can be seen that the <strong>in</strong>itial flow rate is about 6.5 µg/h and the flow rate<br />
at the 50 th year is about 4.36 µg/h. Also, the lubricator has consumed<br />
only 1920 mg oil, i.e. 40% of the total oil filled at the beg<strong>in</strong>n<strong>in</strong>g, for<br />
lubricat<strong>in</strong>g the bear<strong>in</strong>gs. The <strong>in</strong>terest<strong>in</strong>g feature of this lubricator is that<br />
the flow rate can be varied by vary<strong>in</strong>g the quantity of lubricant filled <strong>in</strong><br />
the reservoir. This lubricator is a strong candidate for future spacecraft<br />
requir<strong>in</strong>g longer mission life.<br />
Fig.5. Predicted flow rate and total flow of the centrifugal lubricator<br />
(Sathyan, 2010)<br />
Fig.3. Centrifugal oil lubricator (Sathyan, 2010)<br />
ACTIVE LUBRICATION SYSTEMS<br />
Fig.4. Centrifugal oil lubricator assembly (Sathyan, 2010)<br />
Active lubrication systems, also known as positive lubrication systems,<br />
supply a controlled amount of lubricant to the bear<strong>in</strong>gs when it is<br />
actuated by external commands. The command to actuate the lubricator<br />
is executed when a demand for lubricant arises. The demand for<br />
lubricant is <strong>in</strong>dicated either by an <strong>in</strong>crease <strong>in</strong> power consumption or by<br />
<strong>in</strong>crease <strong>in</strong> bear<strong>in</strong>g temperature as a result of <strong>in</strong>creased bear<strong>in</strong>g friction<br />
torque. Lubricant film thickness sensors are also used to measures the<br />
film thickness at the designated po<strong>in</strong>t. When the film thickness is less<br />
than a predeterm<strong>in</strong>ed value, the lubricator is actuated and supplies<br />
lubricant. This type of systems conta<strong>in</strong>s a lubricant reservoir <strong>in</strong> which<br />
the lubricant is stored mostly under pressure. These systems are static<br />
and are generally mounted external to the bear<strong>in</strong>g assembly. The flow<br />
from the reservoir is controlled by some mechanism that is actuated by<br />
external commands. There are arrangements to deliver the lubricant<br />
directly to the bear<strong>in</strong>gs. Different versions of positive lubrication<br />
systems are available with different actuators such as solenoid valves,<br />
electric heaters etc. The commandable oiler (Glassow, 1976) developed<br />
by the Hughes Aircraft Company, the positive lubrication system<br />
(PLUS) developed by Smith and Hooper (Smith, Hooper, 1990), the<br />
positive–pressure feed system proposed by James (James, 1977) etc.,<br />
are examples of solenoid operated systems. The <strong>in</strong>-situ on demand<br />
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lubricator developed by Marchetti et al. (Marchetti et al., 2003,<br />
Marchetti et al., 2001), the static lubricant reservoir developed by<br />
Sathyan (Sathyan et al., 2010) etc., are examples of active lubrication<br />
systems us<strong>in</strong>g electric heater. The command lubrication system (CLS)<br />
developed by Sathyan et al., is of a different concept where the actuator<br />
is a stepper motor.<br />
Valve Operated Systems<br />
In valve operated positive lubrication systems, the lubricant is stored<br />
under pressure <strong>in</strong>side a leak proof conta<strong>in</strong>er. The oil is pressurized by<br />
spr<strong>in</strong>gs or by us<strong>in</strong>g compression bellows. The oil pressure is generally<br />
between 0.27 and 0.54 MPa. The oil reservoir and the bear<strong>in</strong>g are<br />
connected by means of narrow steel tubes. One or more solenoid<br />
operated micro valves (normally closed) are connected to the l<strong>in</strong>e and<br />
near to the reservoir. The delivery end of the capillary steel tubes is<br />
placed adjacent to the bear<strong>in</strong>gs and is suitably shaped.<br />
The amount of lubricant delivered is determ<strong>in</strong>ed by the duration of<br />
valve activation which is, depend<strong>in</strong>g on the oil viscosity and pressure,<br />
usually milliseconds or seconds. Figure 6 (Sathyan, 2003) shows the<br />
schematic of a solenoid valve operated active lubrication system<br />
(Sathyan, 2003).<br />
Here, the oil is stored under pressure us<strong>in</strong>g a metallic bellows. Two<br />
solenoid operated micro valves (V 1 and V 2 ) are used to control the<br />
lubricant supply to each bear<strong>in</strong>g <strong>in</strong> the assembly. The capillary tubes<br />
are of 0.5mm <strong>in</strong>ternal diameter. The delivery end of the tubes are<br />
properly shaped and directed towards the outer spacer of the bear<strong>in</strong>g<br />
unit which separates the bear<strong>in</strong>gs.<br />
The ends of the spacer which <strong>in</strong>terface with the bear<strong>in</strong>gs are given a<br />
small taper of 0.5 degrees. When the valve is actuated, the oil flows<br />
through the capillary tube and <strong>in</strong>jected <strong>in</strong> to the tapered surface of the<br />
rotat<strong>in</strong>g spacer. The centrifugal force causes the oil to flow axially <strong>in</strong>to<br />
the bear<strong>in</strong>gs. It is also possible to deliver the oil directly to the bear<strong>in</strong>gs<br />
by plac<strong>in</strong>g the delivery tip of the capillary tube po<strong>in</strong>t<strong>in</strong>g the bear<strong>in</strong>g. In<br />
such a case, there should be a standoff distance between the tip and the<br />
bear<strong>in</strong>g surface.<br />
This distance is generally slightly less than the diameter of the oil drop<br />
<strong>form</strong>ed at the delivery tip as shown <strong>in</strong> Figure 7 (Sathyan, 2003). In this<br />
case, when a drop is developed at the delivery tip, it comes <strong>in</strong> contact<br />
with the mov<strong>in</strong>g bear<strong>in</strong>g reta<strong>in</strong>er surface and is transferred to the<br />
reta<strong>in</strong>er. The oil is distributed to the bear<strong>in</strong>g contact through the<br />
reta<strong>in</strong>er. At the tip of the capillary tube, anti-migration coat<strong>in</strong>g is<br />
provided which helps <strong>in</strong> <strong>form</strong><strong>in</strong>g droplets at the tip.<br />
Fig.6. Schematic of solenoid valve operated active lubrication system<br />
(Sathyan, 2003)<br />
Fig.7. Method of oil delivery and position of delivery tip (Sathyan,<br />
2003)<br />
Electric Heater Operated Systems<br />
This type of system generally conta<strong>in</strong>s a lubricant reservoir made of<br />
porous material. Non-metallic isotropic porous materials such as<br />
s<strong>in</strong>tered nylon, s<strong>in</strong>tered polyimide etc. are generally used. The porosity<br />
and pore connectivity are well controlled by us<strong>in</strong>g spherical particle<br />
dur<strong>in</strong>g s<strong>in</strong>ter<strong>in</strong>g process. The porosity is typically between 15 and 30%<br />
by volume. When vacuum impregnated with oil, the reservoir carries<br />
oil sufficient to lubricate the bear<strong>in</strong>gs for many years. An electric heater<br />
(foil type) is attached to the reservoir. The reservoir with the heater is<br />
placed adjacent to the bear<strong>in</strong>gs. When the bear<strong>in</strong>g oil film thickness<br />
falls below certa<strong>in</strong> limit, the heater is operated for a specified time. The<br />
heater heats up the porous reservoir and oil flows out of the reservoir<br />
pores as a result of differential thermal expansion. The lubrication takes<br />
place by surface migration and vapor condensation.<br />
The <strong>in</strong>-situ on demand lubricator developed by Marchetti et al.,<br />
(Marchetti et al., 2001, Jansen et al., 2002) consists of a porous material<br />
cartridge to which an electric heater is attached. The cartridge is<br />
impregnated with oil and is attached to the stationary race of the<br />
bear<strong>in</strong>g. When the cartridge is heated, oil flows out of the cartridge and<br />
is migrated to the bear<strong>in</strong>g surfaces due to the low surface tension of oil<br />
compared to the bear<strong>in</strong>g metal. It is actuated when the bear<strong>in</strong>g<br />
temperature <strong>in</strong>creases due to higher friction, demand<strong>in</strong>g lubricant. The<br />
system is evaluated us<strong>in</strong>g a spiral orbit tribometer and proved its<br />
feasibility to use <strong>in</strong> long-lived spacecrafts (Jansen et al., 2002).<br />
The static lubricant reservoir developed by Sathyan (Sathyan, 2003)<br />
consists of a porous material (s<strong>in</strong>tered nylon) reservoir mounted on an<br />
alum<strong>in</strong>um sleeve and a foil heater is pasted <strong>in</strong>side the sleeve. The<br />
porosity of the reservoir material is about 30% by volume so that it<br />
carries sufficient amount of lubricant to support for the entire mission<br />
period. The reservoir assembly is mounted on the static part of the<br />
bear<strong>in</strong>g unit. When the heater is turned on, the alum<strong>in</strong>ium sleeve gets<br />
heated up and transfers the heat to the oil <strong>in</strong> the pores of the reservoir.<br />
Due to differential thermal expansion, oil flows out of the reservoir and<br />
<strong>form</strong>s a thick layer at the surface. A portion of the lubricant evaporates<br />
due to the temperature (about 80 °C maximum) and low pressure (the<br />
<strong>in</strong>ternal pressure of momentum/reaction wheels are less than<br />
atmospheric). The lubrication is effected by surface migration and<br />
vapor condensation. Figure 8 (Sathyan, 2003) shows the arrangement<br />
of static lubricant reservoir. The major drawback of this k<strong>in</strong>d of system<br />
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TRIBOLOGY OF HIGH-SPEED MOVING MECHANICAL SYSTEMS FOR SPACECRAFTS: LUBRICATION SYSTEMS<br />
OF BALL BEARINGS<br />
K. Sathyan<br />
is the delayed lubrication process ow<strong>in</strong>g to the delay <strong>in</strong> oil gett<strong>in</strong>g<br />
heated and be<strong>in</strong>g ejected out of the system. Moreover, the heater<br />
activation time or heater power should be progressively <strong>in</strong>creased after<br />
each operation to eject the same quantity of oil.<br />
Fig.9. The command lubrication system (Sathyan et al., 2010).<br />
Fig.8. Arrangement of static lubricant reservoir (Sathyan, 2003)<br />
Fig.10. Command lubrication system deliver<strong>in</strong>g oil directly to bear<strong>in</strong>g<br />
cage (Sathyan, 2003)<br />
The command lubrication system (CLS) developed by Sathyan et al.<br />
(Sathyan, 2003, Sathyan et al., 2010) consists of a metallic bellows, a<br />
micro stepp<strong>in</strong>g motor, a low friction ball screw, <strong>in</strong>jection nozzle and<br />
capillary tubes. The sta<strong>in</strong>less steel bellows act as the oil reservoir <strong>in</strong><br />
which the oil is stored under ambient pressure. This pressure is usually<br />
the <strong>in</strong>ternal pressure of the momentum/reaction wheel or CMG, if it is<br />
placed <strong>in</strong>side the system, and is usually varies between 15 and 350 torr.<br />
The bellows is of compression type hav<strong>in</strong>g a swept volume of<br />
approximately 1.5 cc, i.e., the difference between the normal state and<br />
fully compressed state. The micro stepp<strong>in</strong>g motor, which is the<br />
actuator, is a geared motor hav<strong>in</strong>g a torque capacity of 130 mN-m and<br />
is driven through the drive electronics. The motor shaft is connected to<br />
the reservoir bellows through the ball screw. The high precision ball<br />
screw is of m<strong>in</strong>iature type hav<strong>in</strong>g low friction 3 mm screw. It is<br />
properly lubricated with space proven lubricant and protected from<br />
contam<strong>in</strong>ants. One end of the screw is rigidly connected to the motor<br />
shaft. The hous<strong>in</strong>g/nut of the ball screw is attached to the bellows<br />
through the l<strong>in</strong>k. The ball screw converts the rotary motion of the motor<br />
shaft <strong>in</strong>to l<strong>in</strong>er motion and thus actuates the bellow. On the delivery<br />
end of the bellows, a nozzle is attached which connects the capillary<br />
tubes with the bellows as shown <strong>in</strong> Figure 9 (Sathyan et al. 2010). The<br />
sta<strong>in</strong>less steel capillary tubes are of 0.5 mm <strong>in</strong> diameter and are suitably<br />
shaped to reach up to the bear<strong>in</strong>gs as shown <strong>in</strong> Figure 10 (Sathyan,<br />
2003). The delivery end of the tube which acts as the delivery nozzle is<br />
ground and squared and is coated with anti-migration film as shown <strong>in</strong><br />
Figure 7. This coat<strong>in</strong>g will help <strong>in</strong> the <strong>form</strong>ation of oil droplet by<br />
prevent<strong>in</strong>g spread<strong>in</strong>g of oil around the nozzle tip. The reservoir is fully<br />
charged with lubricant before it is assembled with the drive motor. The<br />
total mass of the assembly is approximately 60 gm <strong>in</strong>clud<strong>in</strong>g lubricant.<br />
As mentioned previously, high speed MMS bear<strong>in</strong>gs are assembled<br />
with an <strong>in</strong>itial charge of lubricant. Typically, <strong>in</strong> a momentum wheel<br />
bear<strong>in</strong>g with phenolic reta<strong>in</strong>er, the <strong>in</strong>itial oil is about 60 to 80 mg. This<br />
<strong>in</strong>itial oil is sufficient for normal operation up to three years and it will<br />
then start show<strong>in</strong>g symptoms of abnormality <strong>in</strong>dicat<strong>in</strong>g the demand for<br />
lubricant. In such situation, the drive motor of the CLS is actuated for a<br />
predeterm<strong>in</strong>ed period of time to deliver oil to the bear<strong>in</strong>gs. When the<br />
motor shaft rotates, the ball screw attached to it also rotates. The<br />
hous<strong>in</strong>g/nut of the ball screw which is rigidly mounted on the bellow<br />
moves l<strong>in</strong>early and presses the bellow. As a result, the pressure of oil <strong>in</strong><br />
the reservoir bellows <strong>in</strong>creases and it flows out through the capillary<br />
tubes. At the delivery tip of the tube, oil <strong>form</strong>s a drop and when the size<br />
of the drop is sufficiently large, it touches the mov<strong>in</strong>g component of the<br />
bear<strong>in</strong>g. It is to be noted that the tubes are routed through the stationary<br />
component of the bear<strong>in</strong>g unit and so it is stationery. The set-off<br />
distance i.e., the distance between the nozzle tip and the rotat<strong>in</strong>g<br />
element of the bear<strong>in</strong>g is determ<strong>in</strong>ed from the size of the oil droplet. It<br />
was experimentally determ<strong>in</strong>ed that the weight of a drop of oil (Kluber<br />
PDP-65 oil) is approximately 8 mg and the drop size is about 2.5 mm.<br />
Therefore, the set-off distance <strong>in</strong> this case is taken as 2 mm. The nozzle<br />
tip can be suitably located near the bear<strong>in</strong>g depend<strong>in</strong>g on the design of<br />
the bear<strong>in</strong>g unit to ensure oil discharge to bear<strong>in</strong>gs.<br />
The CLS need to be calibrated before it is be<strong>in</strong>g <strong>in</strong>tegrated to the<br />
system. Calibration is done to determ<strong>in</strong>e the actuation time required to<br />
deliver each drop of oil. The actuation time is depends on the rotational<br />
speed of the motor shaft and the pitch of the screw. The calibration data<br />
of a CLS is shown <strong>in</strong> Figure 11 (Sathyan et al., 2003). The test is done<br />
under a vacuum of 350 torr at 25 o C and the motor <strong>in</strong>put is kept<br />
constant. Dur<strong>in</strong>g calibration, the motor is run for a specific duration<br />
<strong>Academy</strong><strong>Publish</strong>.org – Journal of Eng<strong>in</strong>eer<strong>in</strong>g and Technology Vol.2, No.2 44
TRIBOLOGY OF HIGH-SPEED MOVING MECHANICAL SYSTEMS FOR SPACECRAFTS: LUBRICATION SYSTEMS<br />
OF BALL BEARINGS<br />
K. Sathyan<br />
(typically 5 seconds each) and the oil discharge at the delivery tip is<br />
collected and weighed. It can be seen from the figure that the total<br />
discharge <strong>in</strong> 50 cycles is about 750 mg, which is only half of the swept<br />
volume, i.e. oil available for lubrication. It is estimated that the average<br />
loss of lubricant from the bear<strong>in</strong>g of a momentum wheel is about 10<br />
mg/year (Sathyan et al., 2010). This shows that if a quantity slightly <strong>in</strong><br />
excess of this amount is supplied every year, the bear<strong>in</strong>g failure can be<br />
elim<strong>in</strong>ated. Therefore, if one drop (8 mg) oil is supplied every six<br />
months or a maximum of three drops per year, the failure due to<br />
lubricant starvation can be <strong>complete</strong>ly elim<strong>in</strong>ated. From the calibration<br />
data of the CLS, which shows that one operation of duration 5 seconds<br />
deliver approximately 15 mg, even if two operations of 5 seconds each<br />
are planned every year, this system would provide lubrication up to 25<br />
years. The amount oil discharge from the CLS can be varied by vary<strong>in</strong>g<br />
the duration of operation time. The oil discharge can be properly<br />
controlled by select<strong>in</strong>g suitable actuator motor, f<strong>in</strong>e pitch ball screws<br />
and suitable size bellows.<br />
Fig.11. Measured oil discharge from CLS (Sathyan et al., 2010)<br />
Jansen, M. J., Jones, Jr. W. R., Pepper, S. V. Evaluation of an <strong>in</strong>-situ,<br />
liquid lubrication system for space mechanisms us<strong>in</strong>g a vacuum spiral<br />
orbit tribometer. In: NASA-TM-2002-2111683; June 2002.<br />
Jones, W. R. Jr., Shogr<strong>in</strong>, B. A., K<strong>in</strong>gsbury, E. P. “Long –Term<br />
Per<strong>form</strong>ance of a Reta<strong>in</strong>erless Bar<strong>in</strong>g Cartridge with an Ooz<strong>in</strong>g Flow<br />
Lubricator for Space Application”. NASA Technical Memorandum<br />
107492, August 1997.<br />
K<strong>in</strong>gsbury, E.P., Hanson, R. A., Jones, W. R., Mohr T. W. Cartridge<br />
bear<strong>in</strong>g system for space applications. In: Proceed<strong>in</strong>gs of the 33rd<br />
aerospace mechanisms symposium. NASA conference publication, vol.<br />
209259, 1999, 137–43.<br />
Loewenthal, S. H., Scibbe, H. W., Parker, R. J., Zaretsky, E. V.<br />
“Operat<strong>in</strong>g Characteristics of a 0.87 kW-hr Flywheel Energy Storage<br />
Module”. NASA Technical Memorandum 87038, August 1985.<br />
Marchetti, M., Jones, W. R. Jr., Pepper, S. V., Jansen, M. J., Predmore,<br />
R. E. “In-Situ, On-Demand Lubrication System for Space<br />
Mechanisms”. Tribology Transactions, Vol. 46, Issue 3, 2003, 452-459.<br />
Marchetti, M., Meurisse, M. H., Vergne, P., Sicreb, J., Durand, M.<br />
“Analysis of oil supply phenomena by s<strong>in</strong>tered porous reservoirs”.<br />
Tribology Letters Vol. 10, No. 3, 2001, 163-170.<br />
Sathyan, K, Hsu, H.Y., Lee, S.H, Gop<strong>in</strong>ath. K. Long-term lubrication<br />
of momentum wheels used <strong>in</strong> spacecrafts—An overview. Tribology<br />
International, 43, 2010, 259–267.<br />
CONCLUSION<br />
Tribological failures of spacecraft mechanical systems are often s<strong>in</strong>gle<br />
po<strong>in</strong>t failures affect<strong>in</strong>g entire mission. In many high speed mov<strong>in</strong>g<br />
mechanical systems failures occur ma<strong>in</strong>ly due to <strong>in</strong>sufficient supply of<br />
lubricant. Currently, missions are planned to last for decades as<br />
opposed to the short missions of the past. Therefore, provid<strong>in</strong>g<br />
un<strong>in</strong>terrupted lubrication of these systems is a challeng<strong>in</strong>g task before<br />
the tribologists. To help tribologists <strong>in</strong> their design, an account of<br />
different types of lubrication system currently used <strong>in</strong> the space<br />
<strong>in</strong>dustry is presented. The centrifugal lubricator-a passive type<br />
lubricator, and the command lubrication system – an active type<br />
lubricator, presented here are two promis<strong>in</strong>g candidates for lubrication<br />
systems of the future long-term spacecrafts.<br />
REFERENCES<br />
Glassow, F. A. “Assurance of Lubricant Supply <strong>in</strong> Wet-lubricated<br />
Space Bear<strong>in</strong>gs”. Proc.10th Aerospace Mechanisms Symposium,<br />
NASA Technical Memorandum 33-777, 1976, 90-106.<br />
Hashimoto, F. “Ooze Flow Bear<strong>in</strong>g”. United State Patent, Patent no:<br />
6290397, September.18, 2001.<br />
James, G. E. “Positive Commandable Oiler for Satellite Bear<strong>in</strong>g<br />
Lubrication,”11 th Aerospace Mechanisms Symposium, NASA CP-<br />
2038, 1977, 87-95.<br />
Sathyan, K. Development of a centrifugal lubricator for long-term<br />
lubrication of momentum wheels used <strong>in</strong> spacecrafts. PhD thesis,<br />
University of South Australia; March 2010.<br />
Sathyan, K. Long-term lubrication systems for momentum wheels used<br />
<strong>in</strong> spacecrafts. MS thesis, Indian Institute of Technology Madras;<br />
September 2003.<br />
Sathyan, K., Gop<strong>in</strong>ath, K., Hsu, H. Y., Lee S. H. “Development of a<br />
Lubrication System for Momentum Wheels Used <strong>in</strong> Spacecrafts”.<br />
Tribology Letters, 32, 2008, 99–107.<br />
Sathyan, K., Gop<strong>in</strong>ath, K., Hsu, H.Y., and Lee, S.H., Development of a<br />
Positive Lubrication System for Space Application. Tribology Onl<strong>in</strong>e,<br />
5, 1, 2010, 40-45.<br />
Sathyan, K., Gop<strong>in</strong>ath, K., Hsu, H.Y., and Lee, S.H., Long-term<br />
Lubrication System for Space Application. Proceed<strong>in</strong>gs, the 2010<br />
International Conference on Innovation, Management and Services<br />
(ICIMS-2010), S<strong>in</strong>gapore, Feb 26-28, 2010.<br />
S<strong>in</strong>ger, H. B., Gelotte, E. “Design of a High-Speed Reliable Ball<br />
Bear<strong>in</strong>g. Proc.28th Aerospace Mechanisms Symposium”, NASA Conf.<br />
Publ. 3260, 1994, 279-283.<br />
Smith, D. W., Hooper, F. L. “Positive Lubrication System”. Proc.24th<br />
Aerospace Mechanisms Symposium, NASA Conf. Publ. 3062, 1990,<br />
243 – 258.<br />
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