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Sales breakdown 2004 - Solvay

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Plastics Sector<br />

Vinyls<br />

(polyvinyl chlorides, performance compounds,<br />

industrial films and Pipelife, a 50/50 joint venture<br />

with Wienerberger in pipes and fittings).<br />

In <strong>2004</strong> world demand for PVC grew by 5.4% to 27 million<br />

tonnes. This strong growth once again came from every<br />

region of the world. China again stood out with growth of<br />

15% and consumption of close on 7 million tonnes, higher<br />

than that of Western Europe.<br />

With such heavy demand, worldwide supply became<br />

strained for all vinyls products, from raw materials (ethylene,<br />

EDC, VCM, etc.) and utilities (gas, electricity, etc.) through<br />

to finished and semi-finished products. This tension was<br />

expressed differently from one activity to another.<br />

In PVC, margins improved significantly in the second<br />

half of <strong>2004</strong>, with results much improved from 2003.<br />

In a favourable European environment, SolVin<br />

(75% <strong>Solvay</strong> and 25% BASF) was able to maximize<br />

production, thanks to the reliability of its plants and its<br />

strong organization.<br />

31<br />

Global Annual Report <strong>Solvay</strong> <strong>2004</strong><br />

– successful launch of the first fuel tanks for Toyota in<br />

Thailand, and launch preparation work in South Africa<br />

and Argentina;<br />

– launch of the tank for the new series 1 BMW;<br />

– nomination for three PZEV models (meeting California<br />

fuel emission standards, among the strictest in the world);<br />

– agreements in China to take a majority stake in YAPP,<br />

the region’s leading producer of plastic fuel tanks.<br />

SolVin is relentlessly strengthening its competitiveness by<br />

concentrating activity on world-size units. This led it to<br />

announce the closing of its small Ludwigshafen unit at the<br />

end of 2005.<br />

Eastern Europe has also contributed to Western European<br />

demand for PVC through fast-rising imports of semifinished<br />

products (such as profiles, floor coverings, pipes<br />

and fittings).<br />

Key figures [EUR million]<br />

2002 2003 <strong>2004</strong><br />

<strong>Sales</strong> Plastics 1 937 1 802 2 198<br />

Processing 1 479 1 413 1 434<br />

REBIT Plastics 247 155 330<br />

Processing 80 70 67<br />

Depreciation Plastics 100 110 121<br />

Processing 107 66 69<br />

Capital expenditures Plastics 204 114 166<br />

Processing 91 73 68<br />

R&D Plastics 54 55 53<br />

Processing 23 17 22<br />

Headcount (FTE) [1] Plastics 5 236 5 194 5 394<br />

Processing 6 088 6 068 5 682<br />

[1] Full-time equivalents at 1 January of the following year.

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