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Influence of connections on<br />

the cost of steel and<br />

composite building frames<br />

Half study day on economical steel<br />

structures<br />

Prof. J.P. Jaspart, ULg<br />

Organised by <strong>Infosteel</strong> - Mechelen – 27 April 2011<br />

Contents<br />

• Economical considerations<br />

• Economical studies<br />

• Strategies<br />

• Applications<br />

• Examples for bad and good design<br />

• Design tools<br />

• Publications<br />

• <strong>Software</strong><br />

• Worked Example<br />

2<br />

1


Contents<br />

• Economical considerations<br />

• Economical studies<br />

• Strategies<br />

• Applications<br />

• Examples for bad and good design<br />

• Design tools<br />

• Publications<br />

• <strong>Software</strong><br />

• Worked Example<br />

3<br />

Economical Considerations<br />

Traditional approach:<br />

frame analysis<br />

assumptions for joint behaviour<br />

M<br />

M<br />

rigid<br />

check of members<br />

pinned<br />

φ<br />

φ<br />

design of joints satisfy assumption<br />

check of joint stiffness ?<br />

often uneconomical solutions !<br />

4<br />

2


Economical Considerations<br />

Modern standards (e.g. Eurocode 3):<br />

Joint design<br />

stiffness model<br />

classification system<br />

semi-rigid joints<br />

Modern design concept:<br />

Integrate joints as structural elements<br />

in the design process<br />

5<br />

Economical Considerations<br />

Strategies for optimum solutions<br />

Savings of fabrication and erection costs<br />

Savings of material costs<br />

Economy studies<br />

France/USA<br />

Belgium<br />

Germany<br />

The Netherlands<br />

6<br />

3


Savings of Fabrication Costs<br />

Optimal detailing of rigid joints<br />

Optimize the joint detailing such that the joint stiffness<br />

comes close to the ‘rigid’ classifiaction boundary<br />

M<br />

actual stiffness<br />

rigid<br />

domain<br />

‘rigid’ classification<br />

boundary<br />

φ<br />

7<br />

Savings of Fabrication Costs<br />

Example:<br />

Variations<br />

in detailing<br />

Stiffness<br />

classification<br />

Savings in<br />

fabrication costs<br />

Portal frame<br />

2-3 %<br />

IPE 360<br />

rigid 13 %<br />

7 m<br />

5 m<br />

HEA 300<br />

20 m<br />

IPE 360<br />

65<br />

140 65<br />

46 5<br />

90<br />

90<br />

90<br />

90<br />

360,2<br />

HEA 300<br />

IPE 360<br />

rigid<br />

27 %<br />

HEA 300<br />

200<br />

350<br />

120 IPE 360 rigid 28 %<br />

135 135 10,8<br />

HEA 300<br />

270/716/25<br />

Initial joint detailing<br />

8<br />

4


Savings of Fabrication or Material Costs<br />

Economical benefits from semi-rigid joints<br />

Use semi-rigid joints<br />

in order to have any freedom<br />

to optimize the global frame<br />

and the joint design<br />

M<br />

‘rigid’ classification boundary<br />

semi-rigid<br />

simple joint ?<br />

Simple joints may have<br />

φ<br />

some inherent stiffness and<br />

may transfer moments - take profit of that actual behaviour<br />

9<br />

Economical Studies<br />

France /USA (1991)<br />

by Colson & Bjorhovde<br />

System<br />

unbraced frame<br />

braced frame<br />

Joints<br />

rigid *<br />

semi-rigid<br />

nominally pinned *<br />

semi-rigid<br />

rigid<br />

* reference system<br />

Costs<br />

France USA<br />

100 %<br />

82 % 80 % 18 % 20 %<br />

100 %<br />

Savings<br />

France USA<br />

96 % 105 % 4 % -5 %<br />

120 % 115 % -20 % -15 %<br />

10<br />

5


Economical Studies<br />

Belgium<br />

(1995)<br />

by Jaspart &<br />

Guisse<br />

braced<br />

building<br />

frame<br />

unbraced<br />

building<br />

frame<br />

System Joints Savings<br />

flange cleats semi-rigid 3,6 %<br />

ext. end-plate semi-rigid -12,5 %<br />

stiff. ext.<br />

end-plate<br />

ext. end-plate<br />

rigid<br />

semi-rigid<br />

- 48,5 %<br />

20,6 %<br />

braced industrial<br />

frame<br />

flange cleats<br />

ext. end-plate<br />

semi-rigid<br />

semi-rigid<br />

0,7 %<br />

- 2,4 %<br />

reference systems<br />

stiff. ext.<br />

end-plate<br />

rigid<br />

- 18,4 %<br />

11<br />

Economical Studies<br />

Germany (1997)<br />

by Weynand<br />

unbraced frame (office building)<br />

w<br />

g = permanent load<br />

p = variable load<br />

s = snow load<br />

w = wind load<br />

g + s<br />

g + p<br />

11,0 m<br />

4,0<br />

4,0<br />

System<br />

unbraced<br />

frame<br />

braced<br />

frame<br />

Joints Company<br />

rigid<br />

semi-rigid 1<br />

semi-rigid 2<br />

pinned<br />

semi-rigid 1<br />

semi-rigid 2<br />

Costs<br />

100 %<br />

76 %<br />

97 %<br />

100 %<br />

96 %<br />

92 %<br />

Savings<br />

24 %<br />

3 %<br />

4 %<br />

8 %<br />

12<br />

6


Economical Studies<br />

in Germany<br />

Joint detailing<br />

13<br />

Economical Studies<br />

The Netherlands (1992)<br />

by Steenhuis<br />

Investigated frame (braced)<br />

IPE 300 (pinned)<br />

IPE 270 (partial strength)<br />

4,5 m<br />

4,5 m<br />

IPE 550 (pinned)<br />

IPE 500 (partial strength)<br />

HE220A<br />

HE180A<br />

5,0 m<br />

12 m<br />

12 m<br />

12 m<br />

14<br />

7


Economical Studies<br />

The Netherlands<br />

pinned joints<br />

partial-strength joints<br />

IPE 300<br />

IPE 270<br />

HE 220 A<br />

HE 220 A<br />

Savings =<br />

9 %<br />

IPE 550<br />

IPE 500<br />

HE 220 A<br />

HE 220 A<br />

15<br />

Economical Considerations<br />

costs<br />

(not to scale)<br />

total<br />

labour<br />

pinned material S =<br />

rigid<br />

1980<br />

2000<br />

S L j b<br />

EI b<br />

S opt<br />

S<br />

(not to scale)<br />

16<br />

8


Economical Considerations<br />

Conclusions:<br />

Two strategies to minimize the costs<br />

Simplification of joint detailing<br />

Reduction of fabrication costs<br />

Reduction of profile dimensions<br />

Reduction of material costs<br />

Economy studies<br />

Savings in costs of 3 - 20%<br />

dependent on type of frame (bracing)<br />

type of framing (simple/continuous)<br />

steel construction companies<br />

Results confirmed by many studies in various countries<br />

Detailed evaluation of actual costs necessary<br />

17<br />

Contents<br />

• Economical considerations<br />

• Economical studies<br />

• Strategies<br />

• Applications<br />

• Examples for bad and good design<br />

• Design tools<br />

• Publications<br />

• <strong>Software</strong><br />

• Worked Example<br />

18<br />

9


Good and bad design<br />

HE 180 B<br />

V = 62,72 kN<br />

4 x M 20<br />

HE 180 B<br />

3 x M 20<br />

V = 68,41 kN<br />

19<br />

Good and bad design<br />

V = 35 kN<br />

V = 35 kN<br />

20<br />

10


Good and bad design<br />

M = 98,4 kN<br />

M = 193,9 kN<br />

21<br />

Good and bad design<br />

M = 65,4 kN<br />

M = 48,2 kN<br />

22<br />

11


Contents<br />

• Economical considerations<br />

• Economical studies<br />

• Strategies<br />

• Applications<br />

• Examples for bad and good design<br />

• Design tools<br />

• Publications<br />

• <strong>Software</strong><br />

• Worked Example<br />

23<br />

Design Tools<br />

Needs for practice:<br />

• Design standards as a basis<br />

• Background information<br />

• Worked examples<br />

• Design tools<br />

- Tables<br />

- Design sheets<br />

- <strong>Software</strong><br />

Eurocode 3<br />

Publications<br />

Seminars<br />

Standardised joints<br />

Simplified rules<br />

General application<br />

24<br />

12


Design Tools<br />

Design Books:<br />

Forthcoming ECSC Design Manual<br />

„Design of joints in steel and composite<br />

structures“<br />

• Background<br />

• Design methods & philosophies<br />

• Design sheets<br />

• Design tables<br />

• Worked examples<br />

25<br />

Design Tools<br />

Design Books:<br />

have been prepared recently in:<br />

UK:<br />

Germany:<br />

‘Green Books’ on<br />

- Joints in Simple Constructions<br />

- Moment Connections<br />

DSTV ‘Ringbuch’ on<br />

„Standardised Joints in Building Frames“<br />

- Simple Joints<br />

- Moment Resistant Joints<br />

Cologne Design Tools<br />

The Netherlands: - Design Manual for Simple Joints<br />

- Design Manual for Moment Resistant<br />

Joints<br />

26<br />

13


Design Tools<br />

New issue of DSTV publication on<br />

standardised joints in steel building frames<br />

so-called “Ringbuch”:<br />

„Typisierte Anschlüsse<br />

im Stahlhochbau“<br />

27<br />

DSTV Design Tables<br />

Moment resistance<br />

Unstiffened columns<br />

Failure mode<br />

Shear resistance<br />

Beam moment resistance<br />

DIN EC 3<br />

28<br />

14


Design Tools<br />

<strong>Software</strong><br />

Joint properties<br />

Individual joint<br />

layout<br />

M - φ -curve<br />

29<br />

Design Tools<br />

<strong>Software</strong>:<br />

• Easy input for engineers<br />

30<br />

15


Design Tools<br />

<strong>Software</strong>:<br />

• Easy input for engineers<br />

• Data check<br />

1. Description of errors<br />

2. Reference to EC 3<br />

3. Possible corrections<br />

31<br />

Design Tools<br />

<strong>Software</strong>:<br />

• Easy input for engineers<br />

• Data check<br />

• Calculation notes<br />

32<br />

16


Design Tools<br />

<strong>Software</strong>:<br />

• Easy input for engineers<br />

• Data check<br />

• Calculation notes<br />

• Individual language for<br />

user interface / output<br />

33<br />

Design Tools<br />

<strong>Software</strong>:<br />

• Easy input for engineers<br />

• Data check<br />

• Calculation notes<br />

• Individual language for<br />

user interface / output<br />

• Standard tables included<br />

34<br />

17


Design Tools<br />

<strong>Software</strong>:<br />

• Easy input for engineers<br />

• Data check<br />

• Calculation notes<br />

• Individual language for<br />

user interface / output<br />

• Standard tables included<br />

• Further components and<br />

flexible configurations<br />

- Haunched beams<br />

- Stiffeners<br />

- Single sided<br />

- Double sided<br />

- Backing plates<br />

- Suppl. web plates<br />

- Simple joints<br />

- Notched beams<br />

35<br />

Design Tools<br />

<strong>Software</strong>:<br />

• Easy input for engineers<br />

• Data check<br />

• Calculation notes<br />

• Individual language for<br />

user interface / output<br />

• Standard tables included<br />

• Further components and<br />

flexible configurations<br />

• Optimisation routines<br />

36<br />

18


Contents<br />

• Economical considerations<br />

• Economical studies<br />

• Strategies<br />

• Applications<br />

• Examples for bad and good design<br />

• Design tools<br />

• Publications<br />

• <strong>Software</strong><br />

• Worked Example<br />

37<br />

Worked Example<br />

<strong>Software</strong>:<br />

Example<br />

Configuration<br />

• Beam IPE 500<br />

• Column HEA 340<br />

• End plate connection<br />

Design assumption<br />

• Rigid joint<br />

Frame analysis<br />

• M Ed = 220 kNm<br />

38<br />

19


Worked Example<br />

Design resistance:<br />

Classification:<br />

Failure mode:<br />

M Rd = 196 kNm < 220 kNm<br />

Semi-rigid<br />

Column web in compression<br />

39<br />

Worked Example<br />

Failure mode:<br />

End plate in bending<br />

40<br />

20


Worked Example<br />

Failure mode:<br />

Column web panel in shear<br />

41<br />

Worked Example<br />

Failure mode:<br />

Column web panel in shear<br />

42<br />

21


Worked Example<br />

Failure mode:<br />

Column web in tension<br />

43<br />

Conclusions<br />

Eurocode 3 is an accepted modern standard<br />

Tools are available and will be further developed<br />

Joint design can become<br />

• economic due to advanced design methods<br />

• easy and quick due to simple tools<br />

44<br />

22

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