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ENGINEERING/TECHNICAL APG Lubrication The correct amount of oil is important to the performance of DODGE APG. Each DODGE APG unit has a red oil level plug which indicates the proper oil level for a given mounting position. Changes in the mounting position will require relocation of the level plug and adding or draining lubricant to insure proper amount of lubricant. Check the oil level plug location diagrams in the installation and maintenance manual shipped with each reducer. Proper lubrication of DODGE APG is extremely important if long trouble free operation is to be expected. Proper lubrication consists of: 1. Use of proper type and grade of lubricant. 2. Maintenance of correct oil level. 3. Drain, flush, and refill at the required intervals. The DODGE APG is filled at the factory with synthesized oil to the correct level for the specified mounting position. The following table lists the typical lubricant supplied in the APG reducer and the approximate amount of lubricant supplied in the standard floor mounted reducers. Factory Lube MOBIL SHC-634 AGMA7 ISO460 Gear Size Lubricant Capacities Volume Quarts Volume Gallons Quantity Of Lube Part Number S2A 0.4 0.1 1 S3A 0.75 0.188 1 S4A 0.68 0.17 1 411709-66-AE S5A 1.75 0.438 2 S6A 2.5 0.625 3 S7A 6.75 1.688 2 S8A 10 2.5 3 411709-66-AF D1A 0.4 0.1 1 D2A 0.75 0.188 1 411709-66-AE D3A 1.25 0.313 1 411709-66-AE D4A 1.63 0.408 2 411709-66-AE D5A 3.25 0.813 1 D6A 5.5 1.375 2 D7A 14 3.5 4 411709-66-AF D8A 19 4.75 5 T1A 0.4 0.1 1 T2A 0.75 0.18 1 T3A 1.25 0.313 2 411709-66-AE T4A 1.63 0.408 2 T5A 3.25 0.813 1 T6A 5.5 1.375 2 T7A 14 3.5 4 411709-66-AF T8A 19 4.75 5 NOTE: Mountings other than standard floor mounted reducers can require as much as two to three times the amount of lubricant shown for the standard assembly. Contact application engineering at 812-376-1100 for proper amounts. * 411709-66-AE Is A Quart * 411709-66-AF Is A Gallon Introduction APG DODGE MASTER APG XL MASTER MOTO DRIVE XL DODGE Combination ULTIMA TIGER REEVES MOTODRIVE REEVES ULTIMA D2-83
REEVES ULTIMA REEVES MOTODRIVE DODGE Combination TIGER MASTER XL DODGE APG Introduction ENGINEERING/TECHNICAL APG Thermal HP Ratings * When the horsepower rating in the selection table appears in the shaded area, compare the actual HP required (without service factor) with the thermal HP capacity by referring to the tables below. The thermal HP capacity ratings are based upon an ambient temperature of 100˚ F and 100% duration of operation per hour. If other than 100˚ F ambient temp. and 100% duration of operation per hour, use the thermal factor chart and apply that value to the following formula: Equivalent Thermal HP Capacity D2-84 = Thermal HP Rating X Thermal Factor If the demand HP exceeds the equivalent thermal HP capacity, a larger unit will be required. High Speed Shaft RPM 3600 High Speed Shaft RPM 2500 Thermal HP Capacities, 100˚ F Amb. Low Basic Red. Nominal Speed Ratio Shaft Gearcase RPM Size 3 Size 4 Size 5 Size 6 1.22 2951 18 20 24 26 SINGLE DOUBLE Red. Single Double 1.50 2400 21 26 27 1.84 1957 21 28 29 2.25 1600 22 29 32 2.76 1304 31 34 3.38 1065 32 36 4.13 872 33 38 5.06 711 41 4.13 872 18 18 21 22 5.06 711 18 19 22 23 6.20 581 18 20 24 26 7.59 474 21 27 27 9.30 387 21 28 29 11.40 316 22 29 32 14.00 258 31 34 17.10 211 32 36 20.90 172 33 38 25.60 141 41 Thermal HP Capacities, 100 F Amb. Low Basic Nominal Speed Ratio Shaft Gearcase RPM Size 4 Size 5 Size 6 Size 7 Size 8 1.22 2049 23 32 36 52 56 1.50 1667 23 33 38 56 60 1.84 1359 34 40 60 63 2.25 1111 35 41 64 67 2.76 906 42 68 71 3.38 740 44 73 80 4.13 605 78 87 5.06 494 92 4.13 609 21 28 30 50 NA 5.06 494 22 30 32 51 NA 6.20 403 23 32 36 52 56 7.59 329 23 33 38 56 60 9.30 269 34 40 60 63 11.4 219 35 41 64 67 14.00 179 42 68 71 17.10 146 44 73 80 20.90 120 78 87 25.60 99 92 * Units not thermally limited meet 120˚ F Ambient and 100% duration condition. Size 1 and 2 reducers are not thermally limited. Thermal Factors for Ambient Temperatures Ambient Duration Of Operation Per Hour Temp. ˚F 100% 80% 60% 40% 20% 0 2.01 2.52 3.01 3.52 4.02 20 1.81 2.27 2.71 3.16 3.61 40 1.60 2.00 2.41 2.80 3.20 60 1.41 1.76 2.11 2.46 2.82 80 1.20 1.51 1.81 2.11 2.41 100 1.00 1.25 1.50 1.75 2.00 120 .81 1.01 1.20 1.41 1.61 Thermal HP Capacities, 100˚ F Amb. High Speed Shaft RPM 1750 High Speed Shaft RPM 1460 High Speed Shaft RPM 1170 Red. Single Double Nominal Ratio Low Speed Shaft RPM Basic Gearcase Size 4 Size 5 Size 6 Size 7 Size 8 1.22 1430 34 41 66 67 1.50 1170 36 43 75 75 1.84 950 45 75 80 2.25 780 47 79 87 2.76 640 81 91 3.38 520 95 4.13 420 100 4.13 420 22 31 40 60 NA 5.06 350 23 32 40 61 NA 6.20 280 34 41 66 67 7.59 230 35 43 75 75 9.30 190 45 75 80 11.40 150 47 79 87 14.00 125 81 91 17.10 100 95 20.90 84 100 Thermal HP Capacities, 100˚ F Amb. Low Basic Nominal Speed Red. Gearcase Ratio Shaft RPM Size 5 Size 6 Size 7 Size 8 1.22 1172 37 44 73 80 1.50 953 46 76 84 1.84 777 48 81 91 2.25 636 82 95 2.76 519 100 3.38 432 104 4.13 354 34 39 66 NA 5.06 289 35 42 69 NA 6.20 231 37 44 73 80 7.59 188 46 76 84 9.30 154 48 81 91 11.40 126 82 96 14.00 103 100 17.10 85 104 Single Double Thermal HP Capacities, 100˚ F Amb. Low Basic Nominal Speed Red. Gearcase Ratio Shaft RPM Size 6 Size 7 Size 8 1.22 959 44 78 88 1.50 780 81 92 1.84 636 83 96 2.25 520 100 2.76 424 103 4.13 283 39 73 NA 5.06 231 42 76 NA 6.20 189 44 78 88 7.59 154 47 81 92 9.30 126 83 96 11.40 103 100 14.00 84 103 Single Double
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2009 CUSTOM CLASSICS CATALOG
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CONTENTS REEVES ULTIMA REEVES MOTOD
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INTRODUCTION REEVES ULTIMA ULTIMA R
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INTRODUCTION REEVES ULTIMA ULTIMA R
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FEATURES/BENEFITS DODGE APG America
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Introduction DODGE APG SPECIFICATIO
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NOMENCLATURE Introduction APG Reduc
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SELECTION Introduction DODGE APG MA
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Introduction DODGE APG MASTER XL SE
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SELECTION Introduction DODGE APG AP
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SELECTION Introduction DODGE APG AP
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SELECTION DODGE Combination TIGER M
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DODGE Combination TIGER MASTER XL D
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Page 39 and 40: REEVES MOTODRIVE DODGE Combination
Page 57 and 58: Introduction DIMENSIONS APG Gearmot
Page 61 and 62: REEVES ULTIMA REEVES MOTODRIVE DODG
Page 63 and 64: DIMENSIONS Introduction APG Gearmot
Page 67 and 68: Introduction DIMENSIONS APG C-Face
Page 77 and 78: Introduction DIMENSIONS APG C- Face
Page 81 and 82: Introduction DIMENSIONS APG Separat
Page 83 and 84: Introduction DIMENSIONS APG Separat
Page 85 and 86: Introduction MOUNTING POSITIONS APG
Page 87 and 88: Introduction MOUNTING POSITIONS APG
Page 89: Introduction DODGE APG ENGINEERING/
Page 93 and 94: Introduction DODGE APG ENGINEERING/
Page 95 and 96: Introduction DODGE APG MASTER XL EN
Page 97 and 98: FEATURES/BENEFITS MASTER ® Introdu
Page 99 and 100: Introduction DODG APG SPECIFICATION
Page 101 and 102: Introduction HOW TO ORDER MASTER ®
Page 103 and 104: DODGE Combination TIGER MASTER XL D
Page 105 and 106: NOMENCLATURE MASTER ® Introduction
Page 107 and 108: SELECTION MASTER ® Introduction XL
Page 111 and 112: SELECTION MASTER ® Introduction DO
Page 113 and 114: SELECTION MASTER ® REEVES MOTODRIV
Page 115 and 116: SELECTION MASTER ® Introduction XL
Page 117 and 118: DODGE Combination TIGER MASTER XL D
Page 123 and 124: Introduction DODGE APG MASTER XL SE
Page 131 and 132: MASTER ® DIMENSIONS XL Right Angle
Page 137 and 138: MASTER ® XL Right Angle Reducers-
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MASTER ® XL Right Angle Reducers -
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MASTER ® XL Right Angle Reducers S
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MASTER ® XL Right Angle Reducers S
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MASTER ® XL Right Angle Gearmotors
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MASTER ® XL Parallel - Size 16 DOU
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MASTER ® XL Parallel - Size 21 Sin
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MASTER ® XL Parallel - Size 21 tri
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MASTER ® XL Parallel - Size 28 DOU
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MASTER ® XL Parallel - 1/3 HP AGMa
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MASTER ® XL Parallel - 3/4 HP agma
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MASTER ® XL Parallel - 1-1/2 HP AG
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MASTER ® XL Parallel - 3 HP AGMA C
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MASTER ® XL Parallel - 7.5 HP AGMA
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MASTER ® Integral Gearmotor Dimens
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MASTER ® Integral Gearmotor Dimens
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MASTER ® XL Parallel Reducers FLAN
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MOUNTING POSITIONS MASTER ® Introd
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Introduction DODGE APG MASTER XL EN
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Introduction DODGE APG MASTER XL IN
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Introduction FEATURES/BENEFITS DODG
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REEVES ULTIMA REEVES MOTODRIVE DODG
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Introduction SELECTION Combination
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REEVES MOTODRIVE DODGE Combination
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Introduction SELECTION Combination
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DIMENSIONS / MOUNTING POSITIONS Int
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Introduction DDGE APG DIMENSIONS /
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Introduction MOUNTING POSITIONS Com
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Introduction DODGE APG MODIFICATION
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Introduction DODGE APG MASTER XL MO
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Introduction DODGE APG MASTER XL MO
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Introduction MODIFICATIONS / ACCESS
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MODIFICATIONS / ACCESSORIES Introdu
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MODIFICATIONS / ACCESSORIES Introdu
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Introduction ENGINEERING / TECHNICA
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NOTES REEVES ULTIMA REEVES MOTODRIV
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Introduction FEATURES/BENEFITS MOTO
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Introduction DIMENSIONS MOTODRIVE -
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Introduction DODGE APG MODIFICATION
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MODIFICATIONS REEVES Introduction D
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Introduction DIMENSIONS REEVES MOTO
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DIMENSIONS REEVES Introduction MOTO
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Introduction ENGINEERING/TECHNICAL
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FEATURES/BENEFITS REEVES Introducti
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Introduction SELECTION ULTIMA - Par
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Introduction DIMENSIONS ULTIMA - Pa
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Introduction MOUNTING POSITIONS ULT
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Introduction DIMENSIONS ULTIMA - Ri
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MOUNTING POSITIONS REEVES Introduct
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Introduction SELECTION ULTIMA - NEM
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Introduction DIMENSIONS ULTIMA - NE
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RENEWAL PARTS REEVES Introduction U
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REEVES Pulleys FEATURES/BENEFITS RE
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SELECTION REEVES REEVES Pulleys REE
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REEVES Pulleys Part Number Index SE
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REEVES Pulleys SELECTION REEVES Jun
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NOTES Part Number Index REEVES Pull
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PART NUMBER INDEX REEVES Pulleys Pa
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NOTES Part Number Index REEVES Pull
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