Installation Manual C15, C20, C25 - Waltco

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Chapter 4 Open position up-stop NOTE: This up-stop is optional and only required if bed extension bows when platform is powered up against it while in the open (loading) position. With platform in the open position and using Raise Switch, raise platform to within 1/16" of bed extension as shown below. <strong>Installation</strong> Up-stop Bed Extension (approx.) Platform Side Bar Up-stop to contact Side Bars GR01732 NOTE: Upstock. Bed Extension Locate and weld up-stops to underside of bed extension. Up-stops are to contact the platform side bars on each side of platform. Upstop Platform Side Bar GR02562 INSTALLATION OF DOCK BUMPERS Grind corners of bed extension as required for proper fit of dock bumper angles. Locate and weld dock bumper angles against outer edge of bed extension and snug up against underside of bed extension, 3/16" weld 100% as shown below. Position support bar as shown holding bar tight against sill. Weld 3/16" welds as shown to cross members and sill. Position support channel as shown holding channel tight against bumper angle and support bar. Weld 3/16" welds as shown. Install optional rubber bumper if ordered. Install optional step if desired by welding a 3/8" x 3" x 9-1/2"lg. bar between support channel and bumper angle as shown. 3/16" weld Rubber Bumper 3/16" weld Support Bar 3/16" weld Support Channel Optional Step (not included in kit) 3/16" weld Cross Member 3/16" weld Bumper Angle GR02563 Page 26
Chapter 4 OPTIONAL SUPER DUTY DOCK BUMPER INSTALLATION. Position bumper assemblies as shown. Top of bumper assemblies to be flush with top of bed extensions. Weld into place with 3/16" weld as shown. Weld support gussets to bumper assembly and to cross members as shown below. <strong>Installation</strong> weld 100% both sides Sill Cross Member Support Gusset welds as shown GR02564 OPTIONAL DOCK BUMPER AND TAILLIGHT INSTALLATION Position bumper assemblies as shown. Weld into place with 3/16" fillet weld as shown. Weld support gussets to bumper assembly and to cross members as shown. 100% Support Gusset GR01339 Page 27
Page 1 and 2: www.waltco.com Phone: 800.411.5685
Page 3 and 4: Introduction If anyone observes imp
Page 5 and 6: Liftgates with Tilt Function Proper
Page 7 and 8: Chapter 2 Liftgate Terminology 15.
Page 9 and 10: Chapter 3 BASIC MOUNTING REQUIREMEN
Page 11 and 12: Chapter 4 Installation PREPARATION
Page 13 and 14: Chapter 4 Installation Position lif
Page 15 and 16: Chapter 4 MOUNT PLATE INSTALLATION
Page 17 and 18: Chapter 4 INSTALLATION OF CONTROLS
Page 19 and 20: Chapter 4 DIVERT WATER FROM ENCLOSU
Page 21 and 22: Chapter 4 HOSE INSTALLATION Avoid t
Page 23 and 24: Chapter 4 Installation For C-25 Onl
Page 25: Chapter 4 NOTE: If properly install
Page 29 and 30: 02-09 TRANS IT CHAIN 8010151 7 Chap
Page 31 and 32: Ch 7. FINAL INSPECTION SHEET IMPORT
Page 33 and 34: Hand Held Remote Installation DRILL
Page 35 and 36: BATTERY KIT INSTALLATIONS 80101387
Page 37 and 38: BATTERY KIT INSTALLATIONS 80101387
Page 39 and 40: Page 39
Page 41 and 42: Date:8-23-2010 No. TT100006 Model:
Page 43 and 44: INSTALL RUBBER SNUBBERS Raise Platf
Page 45 and 46: Page 45
Page 47 and 48: Every vehicle that has a WALTCO Lif

Installation Manual C15, C20, C25 - Waltco

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