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UNEXPLODED ORDNANCE - Wind Energy Network

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SPONSORS OF SERVICING OFFSHORE WINDFARMS<br />

ZF Services UK gears up for<br />

meeting offshore wind servicing<br />

requirements<br />

Over the past three years, ZF Services UK Ltd has emerged as a leading multi-brand gearbox service<br />

provider to the offshore and onshore wind turbine energy sectors.<br />

On-site fault finding and<br />

diagnosis<br />

With the current demand and strong<br />

forecast growth in the offshore market,<br />

the company is finding increased<br />

requirements for on-site fault finding and<br />

diagnostic support for offshore wind farms<br />

located in UK as well as international<br />

waters.<br />

24/7 field support service<br />

In response, ZF Services UK Ltd provides<br />

a 24/7 field support service for offshore<br />

wind turbine operators through a team<br />

of specially equipped technicians with<br />

industry approved training in working at<br />

height and sea survival.<br />

Technicians are readily available to attend<br />

wind farms located in UK coastal waters<br />

and estuaries as well as worldwide. They<br />

assess gearbox component condition<br />

and undertake fault diagnosis by using<br />

the latest endoscopic equipment for<br />

determining the condition of gear teeth,<br />

bearings and shafts. Oil analysis is also<br />

used to detect abnormal and elevated<br />

particle content, which could be a sign<br />

of unusual bearing or gear wear. If<br />

necessary, high-speed bearing and shaft<br />

changes can be made in the field.<br />

Larger repairs and overhauls<br />

Where it is necessary to undertake<br />

larger planned or unplanned repairs and<br />

overhauls, gearbox units are shipped to<br />

ZF Services UK Ltd’s extensive workshop<br />

facility in Nottingham.<br />

All MW offshore gearboxes undergo<br />

rigorous full load testing on ZF Services’<br />

industry-leading 4MW test bench, which<br />

is dedicated to the repair and overhaul<br />

business and is located at the service<br />

facility in Dortmund, Germany.<br />

Comprehensive field service<br />

Dave Morgan, Business Manager, <strong>Wind</strong><br />

Turbines, ZF Services UK, commented:<br />

“Apart from helping to minimise<br />

downtime by more quickly identifying<br />

and solving problems on the spot, or<br />

even preventing them altogether, our<br />

comprehensive field service enables<br />

operators to optimise their routine<br />

maintenance planning by incorporating<br />

regular on-site gearbox health checks.”<br />

ZF Services<br />

www.zf.com<br />

Click to view more info<br />

Identification of needs on-site<br />

The level of sophisticated diagnostics<br />

deployed enables technicians to identify<br />

if or when individual gearbox units will<br />

require a workshop repair or full overhaul.<br />

98<br />

www.windenergynetwork.co.uk

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