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Fig. 2: Fiber orientation in the cantilever (cross-sectional view)<br />

the injection mold simulation is factored in. The cantilever<br />

has to be moved approximately 1.5 mm to separate the<br />

joint. The predicted activation force from the isotropic<br />

calculation is 1.5 times greater than that of the anisotropic<br />

calculation, and this clearly shows how important it is to<br />

take fiber orientation into account.<br />

Potential applications<br />

This case study demonstrates the huge potential of linking<br />

injection molding simulation with finite element structural<br />

analysis. Computational engineers can fully exploit the<br />

advantages of fiber-reinforced plastics and design parts<br />

which are compatible with the plastic they are using. Work<br />

is ongoing on these technologies and material models. The<br />

goal is to model the material behavior as accurately as<br />

possible, reduce time to market, make the results more<br />

reliable and design products that are suitable for the<br />

production process and the application.<br />

ACTIVATION FORCE [N]<br />

anisotropic<br />

isotropic<br />

Thomas Heimann<br />

Project Engineer, Germany<br />

HARTING Technology Group<br />

thomas.heimann@HARTING.com<br />

ACTIVATION way [mm]<br />

Fig. 3: Comparison of isotropic and anisotropic FE structural analysis<br />

Matthias Keil<br />

Computational Engineer, Germany<br />

HARTING Technology Group<br />

matthias.keil@HARTING.com<br />

53

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