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100 Andritz Automation [1] Andritz delivered advanced process control to CMPC Santa Fe, Chile for the cooking, brownstock, and bleaching processes. The delivery included BrainWave ® equipment for stabilizing control and ACE TM software for supervisory control and optimization. This helps the customer to reach the target pulp quality with minimum chemical input. [1] [2] Detail of an Andritz Sundwig European-standard 20-high cold-rolling mill, including process optimization, static process control, and advanced flatness control for high-precision stainless steel and carbon steel strip. [2] ANDRITZ Global Top Products 2007
Andritz Automation 101 ANDRITZ AUTOMATION profilE Product developments Andritz Automation is a global network consisting of the electrification and automation specialists of Andritz’s Business Areas and the fully owned affiliates IDEAS Simulation & Control and Universal Dynamics Group. In 2007, this network was strengthened by Sindus Human Technology, a company specializing in maintenance of instrumentation and electrical equipment for pulp, paper, and other industries in Brazil. With almost 1,000 engineers, Andritz Automation has a presence at 55 locations in 24 countries worldwide. By combining automation know-how with inhouse expertise in process and mechanical design, Andritz Automation develops unique customer-oriented automation products that meet customers’ technical and economical requirements. Complete automation systems from one source enable short start-up times and the smooth operation of Andritz plants and technologies. Simulation models, advanced process control technologies, and special sensors are used to improve customer plants as part of the comprehensive lifetime services offered by Andritz Automation. In 2007, Andritz Automation successfully developed and implemented BrainWave ® and Advanced Process Control solutions for the pulp and paper, mining, chemicals, and glass industries. Advanced Control Expert (ACE TM ) is the common Andritz software platform for all process optimizing solutions in the pulp and paper industry. ACE is based on the patented BrainWave ® technology, which is a PC-based advanced controller that allows customers to optimally control various processes during operations. It helps to reduce process variabilities by more than 50% and provides tools for comprehensive mill data analyses, thus achieving higher production rates, increased quality, and lower energy and operating costs. The supervisory functions optimize the controls and provide a full-scale autopilot for the operators to maximize customer profitability. IDEAS Simulation & Control received orders from Visy Paper, Australia and Aracruz, Brazil to supply BrainWave ® solutions for digesters. The Brain- Wave ® technology installed at the Veracel pulp dryer, Brazil proved so successful that the customer has implemented a complete Pulp Dryer ACE. BrainWave ® solutions for bleaching have been implemented at CMPC and Arauco in Chile, and Weyerhaeuser in the U.S., with several installations underway in Brazil. The BrainWave ® refiner solution now also integrates the newly developed Andritz MIS online consistency and freeness sensors. The Kiln ACE TM solutions that have been installed at the sites of Domtar, Georgia-Pacific, and Weyerhaeuser, all in the USA, and at the Cenibra and Aracruz sites in Brazil, are particularly noteworthy. Kiln ACE TM ensures that the lime kiln produces top-quality lime at all times at the lowest possible cost. Pulp Automation received an order for the delivery of a comprehensive ACE TM solution for the fiberline of CMPC Santa Fe 2, Chile, covering the cooking, washing, oxygen delignification, and bleaching process areas. Further orders for Cooking ACE TM were placed by customers in China and Australia. Development activities for ACE TM solutions for soot blowing and combustion optimization in recovery boilers have continued. A pilot project has been agreed upon with a Finnish customer. Tiger Paper Group’s Huaihua mill in China ordered a Recovery ACE TM along with the evaporator and recovery boiler plant. More than 20 SRS packages (SRS: Safety-Related Systems) have been ordered for recovery boilers, lime kilns, and power boilers since development of this product was started in 2003. These SRS products are highly standardized and modularized, thus providing maximum benefit to customers and users during all engineering and execution phases. Andritz engineers follow a predefined procedure that covers steps from risk evaluation through safety control planning up to testing, start-up, and regular operation. The product concept is widely appreciated by customers all over the world. The development of online sensors for Andritz processes is a permanent part of Andritz Automation’s R&D activities. Online sensors based on photometric spectroscopy for various pulp parameters were successfully tested in industrial installations. ANDRITZ Global Top Products 2007
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Global Top Products Annual REPORT 2
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Key Figures 00 KEY FIGURES 2003-200
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Global Top Products 00 GLOBAL TOP P
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Sustainability and Corporate Respon
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Vision 013 VISION World market lead
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Global Presence 015 . . . with more
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The Financial Year 2007 017 Net wor
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The Financial Year 2007 019 major o
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Contents 021 Development of the And
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Customer Projects Pulp and Paper Bu
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Customer Projects Pulp and Paper Bu
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Customer Projects Hydro Power Busin
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Customer Projects Hydro Power Busin
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Customer Projects Rolling Mills and
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Customer Projects Rolling Mills and
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Customer Projects Environment and P
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Customer Projects Feed and Biofuel
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Customer Projects Feed and Biofuel
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Letter from the Executive Board 047
Page 49 and 50: Company Boards 049 SUPERVISORY BOAR
Page 51 and 52: Andritz Share 051 Investor Relation
Page 53 and 54: Corporate Governance 053 C Rule 51
Page 55 and 56: Corporate Risks 055 CORPORATE RISKS
Page 57 and 58: Corporate Risks 057 Cost overruns A
Page 59 and 60: Business Areas Pulp and Paper 059 [
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Page 63 and 64: Business Areas Pulp and Paper 063 M
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Page 79 and 80: Business Areas Hydro Power 079 [1]
Page 81 and 82: Business Areas Hydro Power 081 Busi
Page 83 and 84: Business Areas Hydro Power 083 •
Page 85 and 86: Business Areas Hydro Power 085 Rese
Page 87 and 88: Business Areas Rolling Mills and St
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Page 107 and 108: Human Resources 107 Highly qualifie
Page 109 and 110: Locations of the Andritz Group 109
Page 115 and 116: Technical Glossary 115 EPC Engineer
Page 117 and 118: Financial Glossary 117 MEUR Million
Page 119: Andritz AG Stattegger Strasse 18 80
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