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sensors & systems - Industrial Technology Magazine

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Food Hygiene & Safety<br />

The plain truth.<br />

iglidur ® plastic bearings are almost indestructible.<br />

They are lubrication-, corrosion- and maintenancefree.<br />

For example, iglidur ® Z bearings for high application<br />

temperatures are three times more wear<br />

resistant than other high load plain bearings.<br />

Maintenance-free up to<br />

temperatures of 250 °C<br />

together in the enclosure, which<br />

inevitably means that some of the<br />

valves will be located at a<br />

considerable distance from the<br />

cylinders they control. The long<br />

pneumatic lines needed to connect<br />

them up will then degrade the<br />

performance of the system,<br />

particularly in terms of response<br />

speed.<br />

Where productivity is paramount,<br />

this loss of speed may well be<br />

unacceptable. The solution is to use<br />

valves that require no additional<br />

protection, since these can be<br />

mounted immediately adjacent to the<br />

cylinders they control, thereby giving<br />

the fastest possible response.<br />

Operational requirements<br />

At this point, it’s worth remembering<br />

that even the most hygienic conveying<br />

system in the world is of no value<br />

unless it meets all of the other<br />

operational requirements of the<br />

application efficiently and effectively.<br />

Fortunately, the latest chain conveyor<br />

<strong>systems</strong> – such as those in the<br />

VarioFlow range from Bosch Rexroth,<br />

which includes both aluminium- and<br />

stainless-frame products – make this<br />

much easier to achieve.<br />

These modern conveyors feature a<br />

modular design with a wide range of<br />

components, which allow them to be<br />

configured quickly and easily to suit<br />

almost any requirement. This modular<br />

approach eliminates the need for<br />

custom fabrication, which keeps costs<br />

down, and it also means that on-site<br />

modifications can be made<br />

conveniently and inexpensively.<br />

Another benefit of the latest <strong>systems</strong><br />

is their use of integrated motors with<br />

variable speed drives. This greatly<br />

simplifies design and ensures that the<br />

motor is always correctly matched to<br />

the conveyor section it is driving. The<br />

incorporation of variable speed drives<br />

makes it easy to fine-tune the<br />

operation of the installation. In<br />

addition, because these drives offer<br />

controlled starting and stopping, the<br />

risk of damaging products is reduced,<br />

and the life of the conveyor system is<br />

extended.<br />

Finally, the best modern chain<br />

conveying <strong>systems</strong> now feature<br />

improved performance on curves. This<br />

allows long chain sections to be<br />

driven by a single motor, and smaller<br />

motors to be used for short sections.<br />

In both cases, initial costs and<br />

running costs, along with energy<br />

consumption, are reduced compared<br />

with conventional conveyors.<br />

The selection of conveyors for<br />

hygienic applications is a task that<br />

needs to be carried out with care. It’s<br />

important not to inflate costs by overengineering,<br />

but it’s also important to<br />

recognise those applications where<br />

the extra cost of stainless steel<br />

construction is unavoidable. Finally,<br />

attention needs to be given to the<br />

overall performance and efficiency<br />

of the system.<br />

MORE INFORMATION:<br />

Enter D205 or visit ‘latest issue stories’ at<br />

www.industrialtechnology.co.uk for further<br />

details from Bosch Rexroth<br />

Best iglidur ® polymer plain bearing for<br />

soft stainless steel shafts in oscillating or<br />

pivoting applications<br />

Low friction at high speeds<br />

Lasts longer. Costs less. Find 55 iglidur ® applications<br />

now at www.igus.co.uk<br />

Rollercoaster<br />

gear<br />

3D CAD and lifetime calculation<br />

®<br />

igus ® (UK) Limited<br />

51A Caswell Road<br />

Brackmills Ind. Estate<br />

Northampton NN4 7PW<br />

Bag forming, filling<br />

and sealing<br />

machine<br />

plastics for longer life ®<br />

Boat propellor<br />

for marine<br />

engine<br />

Phone 01604-677240<br />

Fax 01604-677245<br />

sales_uk@igus.co.uk<br />

The terms "igus, iglidur and plastics for longer life" are legally protected trademarks in the<br />

Federal Republic of Germany and, where applicable, in some foreign countries.<br />

May 2008 • INDUSTRIAL TECHNOLOGY<br />

More details: Write in 210 on the free information card<br />

21

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