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Shaping with a Router - MetosExpo - Free

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Methods of Work (co1ltinued)<br />

Place the right-side fence back fa r enough to allow room between<br />

the fences for the workpiece. 111e best miter cuts are made if d1e<br />

workpieces are held firmly in place on d1e table. To accomplish<br />

this, install toggle clamps on the fences. Bear in mind that the<br />

right toggle clamp will interfere <strong>with</strong> the saw's motor unless it is<br />

placed well back on d1e right-side fence. To finish the setup,<br />

remove d1e hardboard insert and cut through d1e fence overlaps.<br />

You are now ready to produce perfect miters.<br />

-Tom Stipanovich, Cambridge, Ont., Canada<br />

Quick tip: Use a good pencil sharpener on the end of a dowel<br />

to form a point d1at can reach into an inside corner to remove<br />

fresh glue. You can also sand d1e tip of the dowel at an angle<br />

and use it to clean out dado grooves.<br />

-L. Frederick, Aspen, Colo.<br />

Gluing up mitered legs<br />

got an idea. Instead of making each leg separately, I made all<br />

four at once. The trick was to glue up a long mitered box using<br />

strap clan1ps and then to rip through the middle of each side to<br />

form the four legs. -Steven H. Klotz, West Bloomfield, Mich.<br />

Hot-melt glue blocks<br />

Fasten each clamping<br />

perch <strong>with</strong> a dab<br />

of hot-melt glue.<br />

Glue up mitered box using strap<br />

clamps, and then rip through sides to fo rm legs.<br />

I designed a coffee table <strong>with</strong> 3-in.-wide, L-shaped legs mitered<br />

at d1e corners. But <strong>with</strong> my small selection of clamps, I couldn't<br />

figure out an easy way to glue up the mitered leg joints. Then I<br />

Mitered glue joints are almost impossible to clamp even using<br />

expensive corner clamps and other jigs. Here is a simple way to<br />

apply pressure exactly where it is needed. Cut two triangular<br />

blocks from scrapwood. Glue these onto the outside of the<br />

pieces to be mitered to create two parallel clamping perches.<br />

The trick is to use only a dab of hot-melt glue to fasten the<br />

perch. ow assemble d1e joint using common C-clamps to apply<br />

pressure across the joint. The hot-glued perches stay in place<br />

nicely but can easily be popped off later <strong>with</strong> a chisel. A few<br />

strokes <strong>with</strong> sandpaper removes any glue reSidue, and then the<br />

joint is complete. -Lany Morse, Framingham, Mass.<br />

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