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Shaping with a Router - MetosExpo - Free

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Q & A (continued)<br />

cliSCOmfOlt. FOl1unately for most healthy inclividuals, d1ese symptoms<br />

show up well below d1e 0.4 ppm Threshold Limit Value (TIV), and<br />

steps can be taken to ventilate me area before me formaldehyde<br />

vapors become a healm dll-eat. A recent study by d1e Furniture<br />

Industry Research Association has shown mat me formaldehyde<br />

levels in furniture factories and warehouses were below d1e safety<br />

limits and posed no particular hazard to workers in d1e factories.<br />

In your customer's homes where patticleboard cabinets have<br />

been installed, me formaldehyde problem can be minimized by<br />

simply varnishing me exposed surfaces of me particleboard or IDF<br />

wim an alkyd varnish. 111is u'eatment does not eliminate me formaldehyde,<br />

but rad1er slows down d1e emission rate to a level<br />

where normal household ventilation will prevent me build up of<br />

vapors. An alternative would be to use eA1:erior-grade wood products<br />

when building furniture and cabinets. Exterior and waterproof<br />

wood products are manufactured wim a different adhesive system;<br />

d1US, u-apped formaldehyde is avoided. Adclitional information<br />

about formaldehyde in wood products can be obtained from d1e<br />

Hardwood Plywood Manufacturers Association, 1825 Faraday Dr.,<br />

Reston, Va. 22090.<br />

[elll'is Minick is a produa development chemist and an1ateur<br />

woodworker in Stillwater, Minn.]<br />

Damping noisy sheet-metal machinery stands<br />

Some of my machines that are on sheet-metal stands don't<br />

have that nice quiet sound like other similar machines I have<br />

seen elsewhere. My machines seem to rumble and boom to a<br />

distracting degree.<br />

-Herbert Weiner, Sarasota, Fl.<br />

Robert Vaughan replies: Assuming all d1e fasteners on me machine<br />

are tight, my first guess is mat d1e macl1ine may not be Sitting<br />

square on me floor. If a shim or two doesn't solve d1e problem,<br />

men I would look at d1e sheet-metal stand. While me machine is<br />

idling, feel d1e sides of me stand and press in on different places to<br />

see if d1ere are any du1.nges in me sound. If you feel one of me<br />

panels vibrating more man d1e omers, put a wood stiffener on it.<br />

To do thiS, cut a couple of 3-in.-wide (or wider) sU-ips of plywood<br />

and coat one side of each <strong>with</strong> COnSUl.lCtion adhesive. Now squish<br />

d1em in place on d1e inside of me stand wherever me panel was<br />

vibrating (space permitting). Wedge or tape d1e sU-ip in place wim<br />

sticks as necessaty, at1d let d1e adhesive dry for about a day. 111is<br />

ted1l1ique usually does d1e job for me.<br />

[Bob Vaughat1 is a conu-ibuting editor to Fine WOOdw01-king and a<br />

woodworking machinery rehabilitation specialist in Roanoke, Va.]<br />

Bending dowels<br />

I'd like to know how I can bend a 4-ft. -long, }-in.-dia. dowel<br />

into a U-shaped rod <strong>with</strong> a 6 in. inside diameter. I plan to<br />

reduce the diameter of the dowel in the middle prior to bending,<br />

as shown in the drawing below. What advice can you<br />

give me on doing the job, and do I need a jig to keep the rod<br />

in<br />

I<br />

shape after bending? -Jim Ward, Denham Springs, La.<br />

Direction of bend<br />

18 I<<br />

1-in.-dia.<br />

dowel<br />

This area is shaved down<br />

to in. thick.<br />

Drew Langsner replies: You have d10sen an ambitious woodbending<br />

task. 111e climensions of me material and me radius of me<br />

curve approach me limits mat wood Cat1 be bent. Here are several<br />

MODEL ,1 -' ,. -<br />

TS2S1U<br />

C· .,.-:<br />

RYOSI<br />

JPl55 618' VAR<br />

BI2500 10" TABLE<br />

I· -/(,\\ :;><br />

SPEED J:lI.TER S297<br />

RE600 ; HP PlUf.GE ROUTER VAR SPEED 100<br />

SAVi BENCH TJP 278<br />

BE424 .-X 2J' BEL T SA'IDER Vi BAG '.'AR SPD 164<br />

11323AlSK ; 1 J' LQI;G SHOE PLANER KIT 119<br />

IS251U 10 t.' TFR SA\', 159<br />

iJ'::''i:J<br />

10" liTER SAW<br />

OUR PRICE<br />

$159.00<br />

ACCESSORY KIT - IN<br />

CLUDES DUST BAG,<br />

EXTENSION WINGS, &<br />

VICE ASSEIIBL Y-$29.95<br />

READER SERVICE NO. 70<br />

Panasonic<br />

EY6:!l7BC 12V 12"KYLS CK2SPD VSR 2BAT lSMIN<br />

235<br />

EY6:lliBC 12'1 ; 8 CK KYLS 2 SPD ISR Vi 15 t.II'1 CHRG 165<br />

EY62ffiB2 SAME AS AEJJE BUT V/'TH 2 BAnER,ES'<br />

EYf:8ll3C 1?'.' a ..,.\I}H;n L 100<br />

R 15 '.1'.:; ?eAT CSE225<br />

30 Fine Woodworking

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