Polyetheretherketone (PEEK)ThermoplasticTrade Names Manufacturer• ArlonGreene, Tweed & Co.• Victrex PEEKVictrex, USATypical Properties of Polyetheretherketone (PEEK)American EngineeringSIProcessing Temperature 700°F to 750°F 371°C to 399°CGeneral DescriptionPolyetheretherketone, a poly(aryletherketone), is a linear, semi-crystalline,wholly aromatic polymer. It offers outstanding thermal stability and isresistant to a wide range of chemicals. Due to PEEK’s suitability forextreme service conditions, it has found use in many demanding nicheapplications such as high temperature bearings and aircraft radomes andfairings. Specialty grades available include glass, carbon and PTFE filledgrades. In 2004, the price of PEEK ranged approximately from $33.00 to$36.00 per pound at truckload quantities.General PropertiesPEEK is a high performance thermoplastic which is well suited forhigh-temperature environments. In addition, it has good mechanicalproperties, including a flexural modulus among the highest of allthermoplastics. Furthermore, the addition of fillers to PEEK typicallyincreases both its modulus and thermal stability. PEEK is suitable forapplications that will see intermittent exposure to temperatures up to600°F (315°C) and has a maximum continuous service temperature ofapproximately 480°F (250°C). Unfilled PEEK meets UL94 V-0flammability requirements and generates very little smoke uponcombustion. PEEK resists mild acids and bases at elevatedtemperatures, superheated water up to 500°F (260°C), and mostcommon organic solvents. PEEK also has outstanding resistance toradiation, significantly greater than polystyrene, the second mostradiation resistant polymeric material. Samples of PEEK have withstood1100 Mrads without significantly degrading. Sunlight and weatheringresistance are also good, with no loss of properties evident after oneyear of outdoor exposure.Linear Mold Shrinkage 0.001 to 0.005 in./in. 0.001 to 0.005 cm/cmMelting Point 630°F to 640°F 332°C to 338°CDensity 84.3 to 96.8 lb./ft. 3 1.35 to 1.55 g/cm 3Tensile Strength, Yield 16.9 to 31.2 lb./in. 2 x 10 3 11.9 to 21.9 kg/cm 2 x 10 2Tensile Strength, Break 13.1 to 26.1 lb./in. 2 x 10 3 9.2 to 18.7 kg/cm 2 x 10 2Elongation, Break 2.0 to 8.0% 2.0 to 8.0%Tensile Modulus 9.0 to 35.5 lb./in. 2 x 10 5 6.3 to 23.6 kg/cm 2 x 10 4Flexural Strength, Yield 21.6 to 39.8 lb./in. 2 x 10 3 15.2 to 28.0 kg/cm 2 x 10 2Flexural Modulus 4.0 to 20.0 lb./in. 2 x 10 5 2.8 to 14.1 kg/cm 2 x 10 4Compressive Strength 11.0 to 32.0 lb./in. 2 x 10 3 7.7 to 22.5 kg/cm 2 x 10 2Izod Notched, R.T. 0.9 to 2.2 ft.-lb./in. 4.7 to 11.9 kg cm/cmHardness M100 - M124 Rockwell M100 - M124 RockwellThermal Conductivity 1.5 to 6.5 BTU-in./hr.-ft. 2 -°F 0.22 to 0.94 W/m-°KLinear ThermalExpansionDeflection Temperature@ 264 psiDeflection Temperature@ 66 psiContinuousService Temperature0.7 to 1.8 in./in.-°F x 10 -5 1.3 to 3.2 cm/cm-°C x10 -5350°F to 610°F 177°C to 321°C500°F to 640°F 260°C to 338°C428°F to 480°F 220°C to 249°CDielectric Strength 350 to 500 V/10 -3 in. 1.4 to 2.0 V/mm x 10 4Dielectric Constant@ 1 MHzDissipation Factor@ 1 MHzWater Absorption,24 hr.3.0 to 4.2 3.0 to 4.20.001 to 0.005 0.001 to 0.0050.06 to 0.18% 0.06 to 0.18%Typical Applications• Aerospace – Wire and cable insulation, coatings, EMI/RFI shields• Miscellaneous – High temperature bearings, compressor parts,nuclear power plant and oil well applications, military equipment44The <strong>Loctite</strong> ® Design Guide for Bonding Plastics, <strong>Volume</strong> 4
ADHESIVE SHEAR STRENGTH(psi)(MPa)PolyetheretherketoneVICTREX450G CONTROL450G ROUGHENED22 rmsPEEK 450 CA3030% Carbon Fiber,courtesy of Victrex, U.S.A.THERMOCOMPLF-100630% Glass Fiber, courtesyof LNP Engineering PlasticsLUBRICOMPLCL-4033 EM15% Carbon Fiber,15% PTFE, courtesy ofLNP Engineering Plastics<strong>Loctite</strong> ® 380 Black Max ® Instant Adhesive,Rubber Toughened1501.07004.81501.01000.71000.7<strong>Loctite</strong> ® 401 Prism ® Instant Adhesive,Surface InsensitiveMEDICAL: <strong>Loctite</strong> ® 4011 Prism ®Instant Adhesive, Surface Insensitive2501.73502.42001.42501.74002.8<strong>Loctite</strong> ® 401 Prism ®<strong>Loctite</strong> ® 770 Prism ® PrimerMEDICAL: <strong>Loctite</strong> ® 4011 Prism ® /<strong>Loctite</strong> ® 7701 Prism ® Primer2501.73502.44503.15503.83002.1<strong>Loctite</strong> ® 414 Super Bonder ®Instant Adhesive, General Purpose2001.43002.12501.74002.82501.7<strong>Loctite</strong> ® 330 Depend ® Adhesive,Two-Part No-Mix Acrylic3502.43502.44503.15003.55003.5<strong>Loctite</strong> ® 3105 Light Cure Adhesive,MEDICAL: <strong>Loctite</strong> ® 3311 Light Cure Adhesive11007.611007.69506.612008.39006.2Unfilled Resin courtesy of Victrex, U.S.A. and Modern Plastics<strong>Loctite</strong> ® 3340 Light Cure Adhesive,UV Cationic Epoxy<strong>Loctite</strong> ® 4305 Flashcure ® Light Cure AdhesiveFLUORESCENT: <strong>Loctite</strong> ® 4307 Flashcure ®Light Cure Adhesive<strong>Loctite</strong> ® H3000 Speedbonder Structural Adhesive, General Purpose<strong>Loctite</strong> ® H4500 Speedbonder Structural Adhesive, Metal Bonder<strong>Loctite</strong> ® 3030 Adhesive, Polyolefin Bonder<strong>Loctite</strong> ® E-00CL Hysol ® Epoxy Adhesive,Low Odor<strong>Loctite</strong> ® E-90FL Hysol ® Epoxy Adhesive,Flexible<strong>Loctite</strong> ® E-30CL Hysol ® Epoxy Adhesive,Glass BonderMEDICAL: <strong>Loctite</strong> ® M-31CL Hysol ®Epoxy Adhesive, Glass Bonder<strong>Loctite</strong> ® E-20HP Hysol ® Epoxy Adhesive,Fast SettingMEDICAL: <strong>Loctite</strong> ® M-21HP Hysol ®Epoxy Adhesive, Fast Setting<strong>Loctite</strong> ® E-214HP Hysol ® Epoxy Adhesive,High Strength2001.49006.23002.12501.73002.12501.74503.15003.53002.15003.5Adhesive Performance<strong>Loctite</strong> ® 3105 and 4305 Flashcure ® Light Cure Adhesives consistently achieved the highest bondstrengths on PEEK. With the exception of the three hot melt adhesives, all other adhesives developedmoderate to good bond strength on unfilled PEEK.Surface TreatmentsSurface roughening caused either no effect or a statistically significant increase in the bond strengthsachieved on PEEK. <strong>Loctite</strong> ® 770 Prism ® Primer, used in conjunction with <strong>Loctite</strong> ® 401 Prism ® InstantAdhesive, or <strong>Loctite</strong> ® 4011 Prism ® Medical Device Instant Adhesive with <strong>Loctite</strong> ® 7701 Prism ® Primer,had no overall statistically significant effect on the bondability of PEEK. However, <strong>Loctite</strong> ® 770 and7701 Prism ® Primers did result in a statistically significant increase in the bond strengths achieved onthe PEEK 450 CA30 and Thermocomp LF-1006 grades.Other Important Information• PEEK is compatible with all <strong>Loctite</strong> ® brand adhesives, sealants, primers, and activators.• Surface cleaners: isopropyl alcohol, <strong>Loctite</strong> ® ODC-Free Cleaner & Degreaser.<strong>Loctite</strong> ® Fixmaster ® High Performance Epoxy4002.8<strong>Loctite</strong> ® 1942 Hysol ® Hot Melt Adhesive,EVA Based1000.7<strong>Loctite</strong> ® 3651 Hysol ® Hot Melt Adhesive,Polyolefin500.3<strong>Loctite</strong> ® 7804 Hysol ® Hot Melt Adhesive1000.7<strong>Loctite</strong> ® 3631 Hysol ® Hot Melt Adhesive,Urethane7505.2<strong>Loctite</strong> ® U-05FL Hysol ® Urethane Adhesive,High Strength<strong>Loctite</strong> ® Fixmaster ® Rapid Rubber RepairOEM: <strong>Loctite</strong> ® U-04FL Hysol ®Urethane Adhesive, Fast Setting<strong>Loctite</strong> ® 5900 ® Flange Sealant,Heavy Body RTV Silicone6004.17505.22001.4NOTES:The addition of the indicated additive (or surfaceroughening) caused a statistically significant decrease inthe bond strength within 95% confidence limits.NOTES:The addition of the indicated additive (or surfaceroughening) caused a statistically significant increase inthe bond strength within 95% confidence limits.The <strong>Loctite</strong> ® Design Guide for Bonding Plastics, <strong>Volume</strong> 4 45