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to download CV, PSV, LCV, Agricultural & Plant Catalogue - Yuasa

to download CV, PSV, LCV, Agricultural & Plant Catalogue - Yuasa

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All You Need To Know About Batteries continuedInformationC : DRY Charge Batteries : Commissioning1. Only commission a dry-charged battery when it is neededfor a cus<strong>to</strong>mer.2. If fitted, remove and discard any sealing plugs, tape or foil.3. If fitted, remove and keep normal vent-plugs and terminalcovers (usually red and black).4. For filling, use battery-grade dilute sulphuric acid of specificgravity 1.270 – 1.280 at 25°C conforming <strong>to</strong> BS3031 orbetter. (Note: contaminated acid with impurities canseriously damage the life of the battery, in some casesreducing this <strong>to</strong> a few days. Do not use acid from old batteries).5. The temperature of the acid and the battery should both beat room-temperature in the range 15 - 30°C.6. Fill each cell with acid <strong>to</strong> a level of 3 – 6mm above the <strong>to</strong>psof the separa<strong>to</strong>rs. Fill each cell one after the other andcomplete the filling in one operation.7. Leave the battery for 20 – 30 minutes and then measure theopen-circuit voltage. If it is below 12.50V, charge thebattery. (See Section G). If it is above 12.50V, adjust theacid-levels <strong>to</strong> the correct operating levels with dilutesulphuric acid of specific gravity 1.270 – 1.280.See Section D.8. Fit the normal vent-plugs and terminal covers.9. Wash the battery with hot water and dry it.10. Note that performance checks on newly-commissioneddry-charged batteries with modern electronic digital testersusing conductance technology are not recommended.Examples are testers supplied by Midtronics or Bosch. Theresults can be misleading until the battery has undergonesome service use.D - Electrolyte-Levels (Acid-Levels)in ServiceNotes: Please read before adjusting acid-levels.• Do not <strong>to</strong>p up <strong>to</strong> the maximum levels a battery that needscharging. (Levels rise on charging). However, if the levelsare below the <strong>to</strong>ps of the separa<strong>to</strong>rs, <strong>to</strong>p up with distilled ordeionised water until the separa<strong>to</strong>rs are just covered.• Adjust levels <strong>to</strong> the maximum levels only after the batteryhas s<strong>to</strong>od for at least an hour after charging.• Never overfill a battery. (The acid may come out of thevent-plugs when the battery is being charged).• Use only distilled or deionised water for <strong>to</strong>pping up.(Sulphuric acid should never be used except for the initialfilling of a battery). Do not use bottled Mineral water(impurities within the water will increase water loss andbattery self discharge).1. When the battery is in service, the electrolyte levels shouldbe checked and adjusted <strong>to</strong> the levels given below.2. If the battery has a maximum level line on the side of thecontainer, fill <strong>to</strong> this maximum level.3. If there is no maximum line, but there are filling tubesprojecting from the bot<strong>to</strong>m of the lid, fill <strong>to</strong> the bot<strong>to</strong>mof the tubes.4. If there is not a maximum line nor filling tubes inpolypropylene batteries, fill <strong>to</strong> 7mm (0.25 inches) belowthe bot<strong>to</strong>m edge of the lid-skirt.5. If there are no filling tubes in hard-rubber batteries, fill <strong>to</strong>15mm (0.5 inches) above the <strong>to</strong>ps of the separa<strong>to</strong>rs.E - Selecting the Correct Battery for theApplicationCar and Commercial Vehicle (<strong>CV</strong>) Batteries1. Select the specified battery from the Application Sectionof this <strong>Catalogue</strong>.2. On 24 Volt systems, or when 2 off 12 Volt batteries arefitted in parallel, both batteries should be replaced at thesame time. Failure <strong>to</strong> do this will result in a greatly reducedbattery life for the new battery that has been fitted.When batteries are joined in series, the negative terminalof one battery is connected <strong>to</strong> the positive terminal of theother, giving a <strong>to</strong>tal voltage of 24 Volts. The Ampere-hourcapacity of the system is the same as that of the individualbatteries.When batteries are joined in parallel, the positive terminalsof the 2 batteries are connected <strong>to</strong>gether, and the negativeterminals of the 2 batteries are also connected <strong>to</strong>gether.The voltage of the system remains unchanged at 12 Volts,but the Ampere-hour capacity of the system is double tha<strong>to</strong>f the individual batteries.Neptune Leisure Batteries1. Use the battery with the performance and sizerecommended by the equipment supplier.2. We recommend that a leisure battery in a medium cyclicapplication should be sized so that it is not normallydischarged <strong>to</strong> more than 50 per cent state-of-charge. Thiswill ensure that the battery gives a good life. The life of abattery regularly discharged by 50 percent is about 5 timesthat of a battery regularly discharged <strong>to</strong> 100 per cent. Forexample, a load of 4A for 10 hours will discharge a batteryby 30Ah. If this represents 50 per cent state-of-charge, wewould recommend a 80Ah battery.Neptune Marine Batteries1. The MarineLine battery range has been designed withgreater cyclic durability than the Leisureline range andprincipally designed for hotel load usages on boats.522

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