You can trust us because, Gear Cutting on a OKUMA ... - SU-Matic AG

<strong>You</strong> <strong>can</strong> <strong>tr<strong>us</strong>t</strong> <strong>us</strong>
beca<strong>us</strong>e,
our most important goal is to take
care of your manufacturing needs.
To make this possible we
implement your requirements and
requests into our design and
products. This results in innovative
solutions to a wide variety of
machining problems regardless of
their drive type.
I invite you to visit our website:
www.su-matic.com. There you
will find many machining
applications solved with SU-matic
products.
Ivanis Sebben
Managing Director SU-matic Corp.
Test Center
Left => test running large multiple
spindle heads
Right => 3 –5 axis module for test
machining
We developed and produced a
5-axis test center to meet demands
for new machining solutions. Some
of the <strong>us</strong>es are:
Testing possible machining
operation
Determine cutting parameters
with suitable tools
Pre-production testing, utilizing
the designed part clamping fixture
to avoid negative surprises at the
beginning of production
This results in a profitable solution at
a minimal risk!
Lathes with
VDI taper
Everything Around Turning for the Expert
<strong>Gear</strong> <strong>Cutting</strong> on a OKUMA MAC TURN
Turning Center
The OKUMA turning and milling center is equipped with a SU-matic
angle milling head and with face milling cutters. This part is
manufactured in one clamping and efficient cycle time. Thanks to the
HSK interface different sizes of milling cutters are available.
Efficient machining of spur gears on a OKUMA turning center
In this Edition
Page 1
<strong>Gear</strong> <strong>Cutting</strong> on a OKUMA
MAC TURN Turning and
Milling Center
Turning, drilling and reaming
on a multi spindle MV 200
Page 2
Tool holder for CITIZEN
automatic lathe
Axial and radial holder for
INDEX multi spindle
Page 3
Interesting solutions for STAR
lathe
New market organization for
France
Drive units for TORNOS lathe
Page 4
Compact style on MURATEC
automatic lathe
PROTEO
How many tools do you need?
Machining of Compressor Wheels on a INDEX Vertical Multi Spindle
Turning Machine
The latest generation of compressor
wheels is manufactured on these
machines with multiple spindle
heads. The following criteria are
considered to be the highest
standard in engineering of multiple
spindle heads:
Operator convenience
Short change over time
Securing against soiling and low
maintenance
It is possible to change over the
different drilling heads in the
shortest time thanks to a modular
system adapter identical for all
stations. The adapter permits the
<strong>us</strong>e of two different drive sizes. In
addition the coolant and the micro
fog lubrication is supplied through
the heads.
Here again, SU-matic proves its
competence in manufacturing
drilling heads above and beyond
standard multiple spindle heads.
8 x drilling / counterbore, 8 x reaming,
8 x countersinking on reversed side
Machining center
Transfer machines
Drilling machines/
Drilling units
SU-matic ®
Vertical multi spindle

Driven Tool Holders for Lathes
Standard Heads for CITIZEN Automatic Lathes
The SU-matic product range has been expanded in the passed years with
numero<strong>us</strong> applications for CITIZEN automatic lathes. In the meantime
special heads, like angle heads, with 2 exits up to 12,000 RPM are part
of the standard program.
CITIZEN automatic lathe
Standard holder
for C16 / K16
resp. MS 32
Thread whirling
head for L20
Excerpt of available standard and special heads
Model Range for INDEX Multi Spindle Automatic Lathes MS 18 – MS 52
MS 18 MS 32
MS 52
Axial Driven Head up to 6'000 min-1 Axial Driven Head up to 6'000 min-1 Axial Driven Head up to 6'000 min-1
Page 01
Page 31
Page 61
Axial Driven Head Offset up to 9'000 min-1 Axial Driven Head Offset up to 9'000 min-1 Axial Driven Head Offset up to 9'000 min-1
Page 02
Page 32
Page 62
Axial Driven Head Offset up to 12'000 min-1 Axial Driven Head Offset up to 12'000 min-1 Axial Driven Head Offset up to 12'000 min-1
Page 03
Page 33
Page 63
Angle Head 90° up to 6'000 min-1 Angle Head 90° up to 6'000 min-1 Angle Head 90° up to 6'000 min-1
Page 04
Page 34
Page 64
Angle Head 90° up to 9'000 min-1 Angle Head 90° up to 9'000 min-1 Angle Head 90° up to 9'000 min-1
Page 05
Page 35
Page 65
Angle Head 90° up to 12'000 min-1 Angle Head 90° up to 12'000 min-1 Angle Head 90° up to 12'000 min-1
Page 06
Page 36
Page 66
Excerpt of available standard and special heads
Lathes with
VDI taper
2-spindle Angle Head 90° up to 6'000 min-1 2-spindle Angle Head 90° up to 6'000 min-1
Page 37
Page 67
2-spindle Angle Head 90° up to 9'000 min-1 2-spindle Angle Head 90° up to 9'000 min-1
Page 38
Page 68
2-spindle Angle Head 90° up to 12'000 min-1 2-spindle Angle Head 90° up to 12'000 min-1
Page 39
Page 69
Machining center
C16-VII L 20-VII
M32
Polygon Head AHSP 1/1 KSP 405 Thread Whirling AHSW 1/1
Adj<strong>us</strong>table Angle Head KSA 107
Page 01
Page 31
Page 61
Plate Setup for Polygon Head C16
Page 02
Middle Intermediate Plate AHST 1/2
for Angle Head Page 03
Plate Setup for
Angle Head C16 Page 04
One of our engineering goals for
axial and radial holders was to
reduce set-up time for assembly
and disassembly of different driven
holders. Thanks to the close
cooperation with the INDEX multi
spindle department, we were
successful in reducing the cycle
time by implementing our mono
block and clever adj<strong>us</strong>tment
system. Together with the short
set-up time, great reliability and
modular style future applications
<strong>can</strong> be utilized with these SU-matic
products.
Transfer machines
Polygon Head L20
Intermediate Plate Setup Polygon Head
Page 33
AHS I L20 / GSE 307/90
Adj<strong>us</strong>table Angle Head KSA 107 spez.
Page 32
Page 62
Page 34
Axial Holder AHS 1 C16 / GSE 807 Polygon Head AHSP 1/1 KSP 607
Page 05
Page 35
Axial Holder AHS IV C16 / GSE 807 Plate Setup for Polygon Head L20
Page 06
Page 36
Adj<strong>us</strong>table Angle Head KSA 107
Middle Intermediate Plate AHS / GSE 607
Page 07 for Angle Head Page 37
10°
Intermediate Plate Setup AHS / GSE 607
for Angle Head Page 38
INDEX multi spindle MS 52
2-spindle unit up to 12,000 RPM
SU-matic heads in practice
Drilling machines/
Drilling units
Thread Whirling AHSW 1/1
90°
90°
Page 63

Driven Tool Holders for Lathes
Standard and Special Solutions for STAR Lathes
Based on the standard program for lathes we have realized different
special applications for STAR lathes. Here are some examples:
Adj<strong>us</strong>table angle head for the machining of the backside for
SR 20 R, SR 20 R II and ECAS 20
High speed spindle up to 18,000 RPM, <strong>us</strong>ed for the machining of
the backside for ECAS 32
<strong>Gear</strong> cutting installation for roll milling cutters from Ø 13 mm on
a linear slide for SR 20 R, SR 20 R II and ECAS 20
Compact thread whirling unit 1:1 on a linear slide for SR 20 R,
SR 20 R II and ECAS 20
The standard and special
program will be
enlarged
continuo<strong>us</strong>ly
and optimized
for your
demands.
New Market
Organisation
in France
Mr. Eric Delory joined the SU-matic
team in France to serve you, our
c<strong>us</strong>tomer, better and faster. We
appreciate Mr. Delory as a long
standing employee of the Suhner
Group and as an excellent
technician. He supports you in
start-up and commissioning of
SU-matic products on your
machines and at your facility.
SWISS => SU-matic Worldwide
Ind<strong>us</strong>trial Super Service
Lathes with
VDI taper
Driven Units for TORNOS-DECO Lathe
TORNOS DECO 20a
Overview of available heads
Machining center
Used onlinear slide
SR 20 R
SR 20 RII
ECAS 20
L37
L 57
AHT 2
AHS 1/2 Page 04
Excerpt of standard and special holders for STAR lathe
STAR ECAS 32T
Page 01 L 53 Page 31 AHAS 2 spez.
Page 02 AHA 1 spez.
Page 03
Station for the machining
of the backside
DECO 7/10 DECO 13 DECO 20/26
SUM 12 / I Page 01 AHS 1/1 T-7 Page 31 SUM 25 L TOR Page 91
Transfer machines Drilling machines/
Drilling units
SU-matic ®
Ø 34 SR 20 R
SR 20 RII
ECAS 20
Ø 22 SV 32 Ø44 ECAS 32 T Ø34
0
Page 32
SUM 20 L Page 32
Polygon Head AHS 3 /1 Page 92
90°
Used onrevolver tool
changer
105°
Page 61 L37 Page 01
We supplied different heads for
DECO machines. In this course
we became a complete system
provider for high quality driven
tools. Traditionally we develop
and produce special holders.
Most of these tool holders
are designed for specific
requirements and to make your
machines more productive.
Driven unit to DECO 20/26
105°
Station for the machining
of the backside
L 57 Page 02
SLS Page 91

Driven Angle Heads on MURATEC Lathe
Muratec double spindle
Cross-hole Ø 4 mm in die-cast
aluminum
Documentation-Coupon
I would like to find out more about
SU-matic products. Please send me:
SU-matic catalog on
adj<strong>us</strong>table multiple-spindle heads
SU-matic catalog on
fixed multiple-spindle heads
SU-matic catalog on angle heads
Technical specifications
for drum-type indexing heads
I am interested in receiving all sets of
documentation you have. Please call me.
I would like to meet with a SU-matic
technical consultant.
Company
Name
Street
ZIP/Town
Country
Phone
Fax
Driven Tool Holders for Lathes
HSK interface and Marquardt shrink
chuck
Driven units for PROTEO automatic lathe
4-spindle unit
Here are your SU-matic Partners
Switzerland
A<strong>us</strong>tria
SU-matic Corp.
P.O. Box, CH-5201 Brugg
Phone +41 56 464 29 90
Fax +41 56 464 29 99
Internet www.su-matic.com
E-mail infoline@su-matic.com
SUHNER SU-matic HmbH
Walkürengasse 11/1
A-1150 Wien
Phone +43 (0)1 587 16 14
Fax +43 (0)1 587 48 19
E-mail office.at@suhner.com
The following target specification
has been agreed on between
MURATEC and SU-matic:
Realization of driven angle head
design with a maximum length
of 180 mm from revolver to
assembly surface with a <strong>us</strong>able
drill length of 100 mm.
We have solved this task together.
The following criteria have been
given the greatest importance:
Short tool change time
=> thanks to HSK interface
Chipless bores / components
=> by means of internal
cooling
Stable tool guide
=> with MARQUARDT shrink
chuck
Italy
USA
SUHNER SU-matic Italia Srl.
Via Guido Rossa, 25
IT- 40069 Zola Predosa - BO
Phone +39 051 616 66 73
Fax +39 051 616 61 03
E-mail info.it@suhner.com
SU-matic Corp.
Hwy. 411 S./Suhner Drive
US-Rome, GA 30162 1234
Phone +1 706 235 80 46
Fax +1 706 235 80 45
E-mail info.<strong>us</strong>a@suhner.com
www.su-matic.com
If you search for solutions to
increase the productivity of
your machine we recommend
that you visit our redesigned
website. <strong>You</strong> will find
many realized examples of
applications from the practice:
Machining centers
Automatic lathes
Transfer and special
machines
Drilling and machining units
Toolmanagement
PROTEO double spindle
SU-matic ®
How many tool holders do you want?
We have developed a 4 resp. 8 axis driven unit depending on the requirements of the company PROTEO.
These units <strong>can</strong> be mounted with axial and radial tool holders.
Lathes with
VDI taper
Transfer machines
Drilling machines/
Drilling units