Burnham V8 Series Instructions.pdf - Heating Help

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A. INSPECT SHIPMENT carefully for any signs ofdamage.1. All equipment is carefully manufactured, inspectedand packed. Our responsibility ceases upon deliveryof crated boiler to the carrier in good condition.2. Any claims for damage or shortage in shipment mustbe filed immediately against the carrier by theconsignee. No claims for variances from, or shortagein orders, will be allowed by the manufacturer unlesspresented within sixty (60) days after receipt ofgoods.B. LOCATE BOILER in front of final position beforeremoving crate. See Figures 1A thru 1D.1. LOCATE so that vent pipe connection to chimneywill be short and direct.2. BOILER IS SUITABLE FOR INSTALLATIONON COMBUSTIBLE FLOOR. Boiler cannot beinstalled on carpeting.3. FOR BASEMENT INSTALLATION, provide asolid elevated base, such as concrete, if floor is notSECTION I: PRE-INSTALLATIONlevel, or if water may be encountered on flooraround boiler.4. PROVIDE SERVICE CLEARANCE of at least24” on right side of boiler for removal of reartankless heater. Provide at least 24” clearance fromfront jacket panel for servicing and removal of fronttankless heater (increase to 30" for #A54 heater).Provide at least 24" clearance from right side ofboiler or top of boiler for cleaning flueways. Boilerflueways may be cleaned either from the top or fromthe side.5. For minimum clearances to combustible materials.See Figure 2.NOTICEClearance to venting is for single wall ventpipe. If Type L vent is used, clearance maybe reduced to the minimum required by thevent pipe manufacturer.Figure 2: Minimum Installation Clearances To Combustible Materials (Inches)NOTES:1. Listed clearances comply with AmericanNational Standard ANSI/NFPA 31, Installation ofOil Burning Equipment.2. V8 Series boilers can be installed in rooms withclearances from combustible material as listed10above. Listed clearances cannot be reduced foralcove or closet installations.3. For reduced clearances to combustible material,protection must be provided as described in theabove ANSI/NFPA 31 standard.
C. PROVIDE COMBUSTION AND VENTILATIONAIR. Local and National Codes may apply and shouldbe referenced.WARNINGAdequate combustion and ventilationair must be provided to assure propercombustion and to maintain safeambient air temperatures.Do not install boiler where gasoline orother flammable vapors or liquids, orsources of hydrocarbons (i.e. bleaches,fabric softeners, etc.) are used orstored.1. Determine volume of space (boiler room). Roomscommunicating directly with the space in which theappliances are installed, through openings notfurnished with doors, are considered a part of thespace.Volume(ft 3 ) = Length(ft) x Width(ft) x Height(ft)2. Determine total input of all appliances in the space.Add inputs of all appliances in the space and roundthe result to the nearest 1000 BTU per hour.3. Determine type of space. Divide Volume by totalinput of all appliances in space. If the result isgreater than or equal to 50 ft 3 /1000 BTU per hour,then it is considered an unconfined space. If theresult is less than 50 ft 3 /1000 BTU per hour then thespace is considered a confined space.4. For boiler located in an unconfined space of aconventionally constructed building, the fresh airinfiltration through cracks around windows anddoors normally provides adequate air for combustionand ventilation.5. For boiler located in a confined space or anunconfined space in a building of unusually tightconstruction, provide outdoor air.a. Outdoor air for combustion may be providedwith an optional Burnham V8 Inlet AirAccessory Kit, Part Number 611280031 (ONLYAVAILABLE WITH BECKETT BURNER).See Section VII for installation details.orb. Outdoor air may be provided with the use of twopermanent openings which communicate directlyor by duct with the outdoors or spaces (crawl orattic) freely communicating with the outdoors.Locate one opening within 12 inches of top ofspace. Locate remaining opening within 12inches of bottom of space. Minimum dimensionof air opening is 3 inches. Size each opening perfollowing:i. Direct communication with outdoors.Minimum free area of 1 square inch per4,000 BTU per hour input of all equipmentin space.ii. Vertical ducts. Minimum free area of 1square inch per 4,000 BTU per hour input ofall equipment in space. Duct cross-sectionalarea shall be same as opening free area.iii. Horizontal ducts. Minimum free area of 1square inch per 2,000 BTU per hour input ofall equipment in space. Duct cross-sectionalarea shall be same as opening free area.Alternate method for boiler located withinconfined space. Use indoor air if twopermanent openings communicate directlywith additional space(s) of sufficient volumesuch that combined volume of all spacesmeet criteria for unconfined space. Size eachopening for minimum free area of 1 squareinch per 1,000 BTU per hour input of allequipment in spaces, but not less than 100square inches.6. Louvers and Grilles of Ventilation Ductsa. All outside openings should be screened andlouvered. Screens used should not be smallerthan 1/4 inch mesh. Louvers will prevent theentrance of rain and snow.b. Free area requirements need to consider theblocking effect of louvers, grilles, or screensprotecting the openings. If the free area of thelouver or grille is not known, assume woodlouvers have 20-25 percent free area and metallouvers and grilles have 60-75 percent free area.c. Louvers and grilles must be fixed in the openposition, or interlocked with the equipment toopen automatically during equipment operation.11
Page 1: INSTALLATION, OPERATING ANDSERVICE
Page 4 and 5: 4WARNINGpipeanyunscrewnotDopressure
Page 6 and 7: 6Figure 1A: V82 thru V89 Water Boil
Page 8 and 9: 8Figure 1C: V83 thru V89 Water Boil
Page 12 and 13: SECTION II: KNOCKDOWN BOILER ASSEMB
Page 14 and 15: H. INSTALL TRIM. The following stea
Page 16 and 17: NOTICEWhen securing burner swing do
Page 18 and 19: 8. Connect the field wiring to the
Page 20 and 21: SECTION III: PACKAGED BOILER ASSEMB
Page 22 and 23: Step 4. From this position the door
Page 24 and 25: SECTION IV: WATER BOILER PIPING AND
Page 26 and 27: 26Figure 13A: Water Boiler Piping f
Page 28 and 29: 28Figure 13C: Optional Water Boiler
Page 30 and 31: Figure 14: V83 Thru V89 Recommended
Page 32 and 33: Figure 15A: Schematic Tankless Heat
Page 34 and 35: SECTION VII: VENTING AND AIR INTAKE
Page 36 and 37: 2. After determining location, cut
Page 38 and 39: Figure 19: Wiring Diagram, Steam, S
Page 40 and 41: Figure 21: Wiring Diagram, Steam, O
Page 42 and 43: Figure 23A: Wiring Diagram, Water w
Page 44 and 45: SECTION IX: OIL PIPINGA. GENERAL1.
Page 46 and 47: SECTION X: SYSTEM START-UPWARNINGAl
Page 48 and 49: the bleeder port or the nozzle port
Page 50 and 51: a. FEATURES AND CONTROLSi. The R718
Page 52 and 53: LOW LIMIT OPERATION —On a tempera
Page 54 and 55: SECTION XI: MAINTENANCE AND SERVICE
Page 56 and 57: testing with hydrion paper which is
Page 58 and 59: SECTION XII: BOILER CLEANINGWARNING
Page 60 and 61:
A. COMBUSTION1. NOZZLES — Althoug
Page 62 and 63:
62Bare Boiler Assembly
Page 64 and 65:
64Bare Boiler Assembly (Continued)
Page 66 and 67:
66Jacket Assembly
Page 68 and 69:
V83 Thru V89 Steam Boilers - Trim a
Page 70 and 71:
V82 Thru V89 Water Boilers - Trim a
Page 72 and 73:
72Beckett AFG Burner
Page 74 and 75:
BECKETT OIL BURNER PART NOS. FOR V8
Page 76 and 77:
DATESERVICE RECORDSERVICE PERFORMED
Page 78 and 79:
DATESERVICE RECORDSERVICE PERFORMED
Page 80:
Limited WarrantyFOR RESIDENTIAL CAS
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