Heater Catalog (Section) - Immersion Heaters - Watlow

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Immersion HeatersWATROD and FIREBAR Screw PlugImmersion HeatersTypical Applications• Water:DeionizedDemineralizedCleanPotableProcess• Industrial water rinse tanks• Vapor degreasersScrew Plug OrientationCorrect element/thermowell orientation assures properprocess temperature sensing.Correct horizontal mounting of WATROD and FIREBARscrew plugs is shown below. Correct orientationassures optimum performance and maximum heaterlife. Additional mounting information is provided in theInstallation and Maintenance Instructions.FIREBAR Heating Elements1 1 /4 in. (32 mm) NPT–One ElementA• Hydraulic oil, crude, asphalt• Lubricating oils at API specified watt densities• Air and gas flow• Caustic solutions• Chemical baths• Anti-freeze (glycol) solutions• ParaffinWATROD Heating Element1 in. (25 mm) NPT–One ElementElementBundleAAView A-AThermowellA1 1 /4 in. (32 mm) and 2 in. (51 mm) NPT–TwoElementsAElementBundleView A-AThermowell2 1 /2 in. (64 mm) NPT–Three ElementsElementBundleAThermowellAView A-AA2 in. (51 mm) and 2 1 /2 in. (64 mm) NPT–ThreeElementsAElementBundleThermowellAView A-AElementBundleThermowellView A-A166WATLOW ®
Immersion HeatersWATROD and FIREBAR Screw PlugImmersion HeatersOptionsTerminal EnclosuresGeneral purpose terminal enclosures, withoutthermostats, are available on all screw plug immersionheaters. To meet specific application requirements,Watlow offers the following optional terminal enclosures:• General purpose with single or double pole thermostat• Moisture-resistant or corrosion resistant—available withoptional single or double pole thermostat• Explosion-resistant class 1, groups B, C and Dexplosion resistant—available with optional singleor double-pole thermostat• Explosion and moisture-resistant combination—available with optional single- or double-polethermostatNote: Unless otherwise stated on the accompanyingillustrations, both WATROD and FIREBAR screw plugsare centered on the terminal enclosure. To order, addthe suffix letter(s) to the screw plug heater’s base partnumber. This is depicted on the ordering example onpage 234. Also, specify class and group, if applicable.CSA Certified EnclosuresCSA certified moisture and/or explosion-resistant terminalenclosures protect wiring in hazardous gas environments.These terminal enclosures, covered under CSA Filenumber 61707, are available on all WATROD andFIREBAR screw plug immersion heaters. For additionalinformation, contact your Watlow representative.To order, specify CSA certified enclosure, processtemperature (°F), maximum working pressure ofapplication (psig), media being heated and heatermounting orientation (horizontal or vertical) andscrew plug size.Pilot LightThe optional pilot light gives the operator visual indicationof heater on or off power status.The PL10 pilot light is configured to a maximum 250VACand supplied with 6 in. (152 mm) leads.The PL11 pilot light is rated for 480VAC and supplied with4 in. (102 mm) leads.Pilot lights may be attached to either single or doublepole thermostats with general purpose enclosure only.ThermostatsTo provide process temperature control, Watlow offersoptional single-pole, single-throw (SPST) and double pole,single throw (DPST) thermostats.Unless otherwise specified, thermostats are mountedinside the terminal enclosure. For details and orderinginformation, refer to Thermostats on pages 534 to 538.Please verify that the thermostat’s sensing bulb O.D. iscompatible with the screw plug’s thermowell I.D.Caution:Explosion-resistant terminal enclosures are intendedto provide explosion containment in the electricaltermination/wiring enclosure only. No portion of theassembly outside of this enclosure is covered underthis enclosure rating. Enclosure rating effectiveness maybe compromised by abuse or misapplication.ASME Pressure Vessel Code WeldingScrew plug assemblies can be provided with an ASMESection VIII, Div. I pressure vessel stamp upon request.WATLOW ®167
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Direction of FlowImmersion HeatersW
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Immersion HeatersExtendedCapability
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Immersion HeatersOver-the-Side Heat
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Heater Catalog (Section) - Immersion Heaters - Watlow

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