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Transmission AssemblyThe seal side should face outward(one side seal bearing) and pressin the bearing cup all the way intothe case until it touches bottom.A B BM1M3M1M1M1M2M3Apply molybdenum oil to inside of diameter.After assembly, it should rotate smoothly.Apply molybdenum oil to the inside diameterand end. After assembly, it should rotatesmoothly.Apply molybdenum oil to teeth of spline.After assembly, it should slide smoothly.Points to be careful of the oil seal assemblyThe convex part on the oil seal should beput into the case groove vertically so thatthe oil seal does not fall over and is tightlyfit into the bearing cup of the bearing.(Apply grease to the lip.)Matching markMatching markM2 M3 M2 M3 M2B B C BThe seal side should face outward (oneside seal bearing) and assembled towardthe case right side edge.TIP• Always use a new circlip.• Do not mistake the washer and circlip directions.(See drawing below.)WasherCirclipWasherWasherGearShaftEdgePortion RShaftEdgePortionRInstall the circlip with its innerdiameter R portion to the gearside and its edge portion to theopposite side.Position the center of the abutment jointof the circlip right with the spline threads.Detail of installation of washerMatching markMatching markWasherRotate washer so that its teeth meet axlesplineteeth on the axle, and then lock withwasher , s claw.Assemble washer with putting togethertheir matching mark.Detail of installation of circlipWasherEdgePortion RShaftDetail of installation of washer– 25 –
13. Drive SprocketsParts ListNo. PART No. PART NAME Q’TY REMARKS1 4XV-17460-75 SPROCKET, DRIVE 1 15T, 520SIZE2 4XV-17460-76 SPROCKET, DRIVE 1 16T, 520SIZE3 4XV-17460-77 SPROCKET, DRIVE 1 17T, 520SIZEThis sprocket is weight-saved by changing the chain size to 520 in relation to the STD one.NOTICEWhen using this drive sprocket, use the sprocket nut of the kit.– 26 –
Page 1: ’09 YZF-R1KIT MANUALThe Performan
Page 4 and 5: 1 Engine SpecificationsSpec SB STDi
Page 6 and 7: 2. Spark Plug Set (14B-R465B-70)Par
Page 8 and 9: 4. High-lift CamshaftsParts ListNo.
Page 10 and 11: 6. Air Funnel Set (MGC-021008-00)Pa
Page 12 and 13: 6. Installing the Shaft AssemblyIns
Page 14 and 15: 7. Throttle Body Clamp Set (14B-135
Page 16 and 17: STD3KIT112- 13 -
Page 18 and 19: 10. Slipper Clutch Setting Set (4C8
Page 20 and 21: When installing the kit parts, the
Page 22 and 23: Parts ListNo. PART No. PART NAME Q'
Page 24 and 25: YZF-R1 Mission ratioGEARPLAN Ratio
Page 26 and 27: 12. Mission Maintenance Set (14B-A7
Page 30 and 31: 14. Sprocket Nut Set (4C8-A7463-70)
Page 32 and 33: 7865CrankcaseCrankcase322E/G2411-N-
Page 34 and 35: Rebound Damping Adjustment MethodTu
Page 36 and 37: 18. Front Fork ASSYParts ListNo. PA
Page 38 and 39: 19. Spring Front ForkParts ListNo.
Page 40 and 41: 5. Remove the push rod and fit the
Page 42 and 43: 20. Seat Cushion (13S-24713-70)Part
Page 44 and 45: 22. Rear Spare Wheel ASS’Y (4C8-2
Page 46 and 47: 14124Release side(White)Pull side(B
Page 48 and 49: 974Pull side(Black)5Release side(Wh
Page 50 and 51: 2-3 Installing Electrical Parts26.
Page 52 and 53: Diagnosis Functions• Use of the E
Page 54 and 55: 28. Wire Harness Set (14B-F2590-70)
Page 56 and 57: NOTICEWhen the oil catcher tank is
Page 58 and 59: Installing ECU:1. Cut the shaded ar
Page 60 and 61: • Map select switches Map 1 and M
Page 62 and 63: NOTICEDo not connect the coupler fo
Page 64 and 65: 30. ACM Set (14B-F1400-70)Parts Lis
Page 66 and 67: EngineTo be tightened Part No. Part
Page 68 and 69: EngineNUT, RING XCYLINDERHEADEX. PI
Page 74 and 75: ChassisTo be tightened Part No. Par
Page 76 and 77: Tightening the Cylinder HeadTighten
Page 78 and 79:
- 75 -
Page 80 and 81:
5 YZF-R1 Wiring Diagram- 77 -
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