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1 Engine SpecificationsSpec SB STDisplacement 998cc 998ccBore/stroke 78.0 x 52.2 mm 78.0 x 52.2 mmMaximum engine speed13750 rpm 13750 rpm(limiter controlled speed)Compression ratio 12.8:112.7:1(13.2:1 will result from0.2mm cylinder headsurface grinding.)Valve timing (event angle) INT 110° 105°EXT 110° 105°Squish height 0.65 mm (Minimum) 0.775 mm (Minimum)Clearance between valve INT 1.0 mm (ATDC10°) 1.16 mm (ATDC10°)and pistonEXT 2.0 mm (BTDC10°) 2.14 mm (BTDC10°)Valve (tappet) clearance INT 0.17 – 0.23 mm 0.11 – 0.20 mmEXT 0.27 – 0.33 mm 0.21 – 0.25 mm– 1 –
2 Kit Parts2-1 Installing Engine Parts1. Maintenance Set (14B-MAINT-70)Parts ListNo. PART No. PART NAME Q’TY REMARKS° 1 14B-11181-70 GASKET,3 t=0.30 mmCYLINDER HEAD 1* 2 14B-11351-00 GASKET, CYLINDER 1 3 t=0.20mm (STD)* 3 14B-11603-00 PISTON RING SET 124 5VY-1165A-01 BOLT, CONNECTING ROD 24SPECIAL* 5 93450-18157 CIRCLIP 24* 6 3P6-12129-00 SEAL, VALVE STEM OIL 2 24 INT* 7 4TE-12119-00 SEAL, VALVE STEM OIL 24 EXT° 8 14B-13414-70 GASKET, STRAINER 3 OIL PAN (ANTI STICKTYPE)° 9 14B-15451-70 GSKT.,3 ACM (ANTI STICK TYPE)CRANKCASE COVER 1° 10 14B-15461-70 GSKT.,3 CLUTCH (ANTI STICK TYPE)CRANKCASE COVER 2° 11 14B-15456-70 GSKT., 1 3 PICK UP (ANTI STICK TYPE)* 12 14B-15462-00 GSKT.,3 BREATHERCRANKCASE COVER 3* 13 90215-30233 WASHER, TONGUED 3 SPROCKET* 14 93102-40330 SEAL, OIL 3 DRIVE AXLE* 15 90149-06082 SCREW 9 MAIN AXLEThese sets of parts necessary for engine disassembly and maintenance are provided in three(3) sets.– 2 –
Page 1: ’09 YZF-R1KIT MANUALThe Performan
Page 6 and 7: 2. Spark Plug Set (14B-R465B-70)Par
Page 8 and 9: 4. High-lift CamshaftsParts ListNo.
Page 10 and 11: 6. Air Funnel Set (MGC-021008-00)Pa
Page 12 and 13: 6. Installing the Shaft AssemblyIns
Page 14 and 15: 7. Throttle Body Clamp Set (14B-135
Page 16 and 17: STD3KIT112- 13 -
Page 18 and 19: 10. Slipper Clutch Setting Set (4C8
Page 20 and 21: When installing the kit parts, the
Page 22 and 23: Parts ListNo. PART No. PART NAME Q'
Page 24 and 25: YZF-R1 Mission ratioGEARPLAN Ratio
Page 26 and 27: 12. Mission Maintenance Set (14B-A7
Page 28 and 29: Transmission AssemblyThe seal side
Page 30 and 31: 14. Sprocket Nut Set (4C8-A7463-70)
Page 32 and 33: 7865CrankcaseCrankcase322E/G2411-N-
Page 34 and 35: Rebound Damping Adjustment MethodTu
Page 36 and 37: 18. Front Fork ASSYParts ListNo. PA
Page 38 and 39: 19. Spring Front ForkParts ListNo.
Page 40 and 41: 5. Remove the push rod and fit the
Page 42 and 43: 20. Seat Cushion (13S-24713-70)Part
Page 44 and 45: 22. Rear Spare Wheel ASS’Y (4C8-2
Page 46 and 47: 14124Release side(White)Pull side(B
Page 48 and 49: 974Pull side(Black)5Release side(Wh
Page 50 and 51: 2-3 Installing Electrical Parts26.
Page 52 and 53: Diagnosis Functions• Use of the E
Page 54 and 55:
28. Wire Harness Set (14B-F2590-70)
Page 56 and 57:
NOTICEWhen the oil catcher tank is
Page 58 and 59:
Installing ECU:1. Cut the shaded ar
Page 60 and 61:
• Map select switches Map 1 and M
Page 62 and 63:
NOTICEDo not connect the coupler fo
Page 64 and 65:
30. ACM Set (14B-F1400-70)Parts Lis
Page 66 and 67:
EngineTo be tightened Part No. Part
Page 68 and 69:
EngineNUT, RING XCYLINDERHEADEX. PI
Page 70 and 71:
Page 72 and 73:
Page 74 and 75:
ChassisTo be tightened Part No. Par
Page 76 and 77:
Tightening the Cylinder HeadTighten
Page 78 and 79:
- 75 -
Page 80 and 81:
5 YZF-R1 Wiring Diagram- 77 -
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