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5. Remove the push rod and fit the rod (SPECIAL TOOLS) to the piston rod.Rod(SPECIAL TOOLS)6. Grip the rod (SPECIAL TOOLS) firmly and remove the spanner (SPECIAL TOOLS).NOTICEBe very careful to apply downward pressure on the rod (SPECIAL TOOLS) when youremove the spanner (SPECIAL TOOLS).7. Remove the spring seat upper and preload tube before removing the rod (SPECIAL TOOLS).– 37 –
8. Remove the washer, special nut and spring guide and replace the spring.NOTICEBe very careful to apply downward pressure on the rod (SPECIAL TOOLS) when youremove the spanner (SPECIAL TOOLS).WasherSpecial nutSpring guide9. Press the rod downwards before adjusting the oil level.• Oil level in Shipping state: With the spring removed and the outer tube and rod lowered,160mm from the top of the outer tube.10. Reassemble the parts after oil level adjustment by following the disassembly procedure inreverse.Tightening torque: 20N/m– 38 –
Page 1: ’09 YZF-R1KIT MANUALThe Performan
Page 4 and 5: 1 Engine SpecificationsSpec SB STDi
Page 6 and 7: 2. Spark Plug Set (14B-R465B-70)Par
Page 8 and 9: 4. High-lift CamshaftsParts ListNo.
Page 10 and 11: 6. Air Funnel Set (MGC-021008-00)Pa
Page 12 and 13: 6. Installing the Shaft AssemblyIns
Page 14 and 15: 7. Throttle Body Clamp Set (14B-135
Page 16 and 17: STD3KIT112- 13 -
Page 18 and 19: 10. Slipper Clutch Setting Set (4C8
Page 20 and 21: When installing the kit parts, the
Page 22 and 23: Parts ListNo. PART No. PART NAME Q'
Page 24 and 25: YZF-R1 Mission ratioGEARPLAN Ratio
Page 26 and 27: 12. Mission Maintenance Set (14B-A7
Page 28 and 29: Transmission AssemblyThe seal side
Page 30 and 31: 14. Sprocket Nut Set (4C8-A7463-70)
Page 32 and 33: 7865CrankcaseCrankcase322E/G2411-N-
Page 34 and 35: Rebound Damping Adjustment MethodTu
Page 36 and 37: 18. Front Fork ASSYParts ListNo. PA
Page 38 and 39: 19. Spring Front ForkParts ListNo.
Page 42 and 43: 20. Seat Cushion (13S-24713-70)Part
Page 44 and 45: 22. Rear Spare Wheel ASS’Y (4C8-2
Page 46 and 47: 14124Release side(White)Pull side(B
Page 48 and 49: 974Pull side(Black)5Release side(Wh
Page 50 and 51: 2-3 Installing Electrical Parts26.
Page 52 and 53: Diagnosis Functions• Use of the E
Page 54 and 55: 28. Wire Harness Set (14B-F2590-70)
Page 56 and 57: NOTICEWhen the oil catcher tank is
Page 58 and 59: Installing ECU:1. Cut the shaded ar
Page 60 and 61: • Map select switches Map 1 and M
Page 62 and 63: NOTICEDo not connect the coupler fo
Page 64 and 65: 30. ACM Set (14B-F1400-70)Parts Lis
Page 66 and 67: EngineTo be tightened Part No. Part
Page 68 and 69: EngineNUT, RING XCYLINDERHEADEX. PI
Page 74 and 75: ChassisTo be tightened Part No. Par
Page 76 and 77: Tightening the Cylinder HeadTighten
Page 78 and 79: - 75 -
Page 80 and 81: 5 YZF-R1 Wiring Diagram- 77 -

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