1984-1999 BIG tWINS - S&S Cycle

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S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-200689" Stroker Kitfor 1984-'99 Big TwinsBy increasing the stroke of the 80" Harley-Davidson® Evolution® big twin engine from41⁄4" to 45⁄8" the displacement is increased to 89 cubic inches. An 89" stroker kit makes aperfect stepping stone to a 96" engine in the future, because S&S 35⁄8" big bore cylinderscan be added without rebalancing the flywheels. In fact, these flywheels are identical tothe ones used in 96" S&S engines and Sidewinder® Kits.1984-1999 BIG TWINSParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984PERFORMANCEKITSFITMENT• 1984-'99 carbureted engines• 1995-'98 EFI enginesFEATURES AND BENEFITS• Stock, S&S Super Stock® or performance replacement heads can be used with thisconfiguration, depending on which pistons are purchased with the stroker flywheels.• 89" strokers can be installed in carbureted or fuel injected engines. Note thatrecalibration of the fuel injection system is required.• No special machine work is required to install this kit other than a simple crankcaseclearance operation and normal piston fitting.• S&S stroker pistons must be purchased separately and are available in all standardoversizes and in pre-fit S&S cylinder and piston kits.S&S® Flywheel assemblies for S&S® 89" Stock BoreStroker Kits For Harley-Davidson® Evolution® Engines(Order pistons from chart below)ApplicationPart No.MSRPCarbureted 32-2230Fuel Injected 32-2146$1,134.95$1,134.95Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricS&S® 89" Stock Bore Stroker Kits For Harley-Davidson® Evolution® Engines SPECIFICATIONSDisplacement Stroke Bore Compression Ratio* Piston Type Cylinder Length Application Engine Life89" 45⁄8" 31⁄2" 9.5:1 Forged Stock Trips Very Good* Compression ratio with stock heads.1990 and later installations require 1977 to 1989 pinion shaft gears. Kit 33-4148 includes cam and oil pump drive gears, spacer and nut.This kit requires special S&S pistons.Order the required piston oversize from the charts below.RacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-1231/2" Bore forged stroker piston kitsfor stock heads OR S&S PERFORMANCE REPLACEMENT headsStandard MSRP +.010" MSRP +.020" MSRP +.030"106-5554 $289.95 106-5555 $289.95 106-5556 $289.95 106-5793Piston kits include set of pistons, rings, wristpins, and clips.Recommended cast piston fitment: Close: 0.008" – 0.0013" Loose: 0.0020" – 0.0025"31/2" Bore forged piston kits for S&S® Super stock® headsDisplacement StrokePiston Deck CompressionHeight RatioStandard MSRP 0.005" MSRP +0.010" MSRP +0.020" MSRP +0.030"89" LC 45/8" 1.1875" 10:1 92-2046 $321.95 92-20465 $321.95 92-2047 $321.95 92-2048 $321.95 92-204989" HC 45/8" 1.1875" 12.5:1 92-2016 $321.95 – – 92-2017 $321.95 92-2018 $321.95 92-2019Piston kits include set of pistons, rings, wristpins, and clips.Recommended cast piston fitment: Close: 0.008" – 0.0013" Loose: 0.0020" – 0.0025"NOTESTo achieve the full potential of this engine configuration, we suggest that you consider the 89" Stroker Hot Set Up Kits found on page 3-10.If ordering replacement pistons for an older 89" Stroker Kit, the flywheels will require rebalancing.Order toll free 866-244-2673MSRP$289.95106-5554These forged 89" stroker pistons for Harley-Davidson® Evolutionbig twin engines directly replace our forged 92-2420 seriespistons. They offer the same compression ratio, but increasedstrength with a low noise, low silicon, forged material.S&S Super Stock cylinder heads do not have provision for the stock head temperature sensor. For this reason they are not compatible with fuel injected applications. Fuelinjected stroker engines must use stock cylinder heads or S&S performance replacement heads. (See page 3-48)MSRP$321.95$321.95
1984-1999 BIG TWINSS&S ®96" Hot set up Kit ®for 1984-'99 Big TwinsA winning combination to bring out the beast in your Harley-Davidson® Evolution® big twin engine.For a weekend at the drag strip or the power to pass just about anything with ease, the S&S 96" HotSet Up Kit has proven that large motors can be reliable, too.FITMENT• 1984-’99 carbureted engines• 1995-'98 EFI enginesFEATURES AND BENEFITS• Economical route to a large displacement motor• Yields 96 cubic inches with an approximate compression ratio of 9.75:1• Enhance performance with the addition of S&S® Super Stock® cylinder heads• Includes a 96" Sidewinder® kit with 45⁄8" stroker flywheels assembled with mainshafts and rods,35⁄8" bore cylinder and piston kit, an S&S 585 cam kit, .640" valve springs, adjustable chromolypushrods, an HL 2T kit, a Super E carb kit, and installation instructionsPERFORMANCEKITSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Options• With or without Super Stock® heads• Natural or Wrinkle Black (WBlack) powdercoat cylinder finish• Configured to order – Get what you want and need• Factory installation available1101009080706050403020Dyno ComparisonHarley-Davidson® 80 Evolution® Engine - Stock vs S&S® 96” Sidewinder® Kit with optionsS&S 96FLSS Hot Set Up KitPeak Corrected HP 99.4Peak Corrected Torque 105.93000 3500StockPeak Corrected HP 51.7Peak Corrected Torque 66.2S&S 96" Hot Set Up kit® without headsfor Harley-Davidson® Evolution® Engines4000 4500 5000 5500 6000 6500EngSpd RPM90-0122Year Group StrokeFuelDeliveryCam Finish Part No. MSRP1984-'92 bt 45/8" Super E 585Natural 32-2296 $2,594.95WBlack 32-2298 $2,684.951993-'99 bt 45/8" Super E 585Natural 32-2297 $2,594.95WBlack 32-2299 $2,684.951995-'99 bt 45/8" EFI 585 WBlack 32-2291* $2,249.95*Does not include EFI system components (throttle body, manifold, ECM, etc.). These items must be ordered seperately.Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesS&S 96FLSS Hot Set Up Kit ® compared to a stock 80" engine. Please see "A Word AboutDyno Numbers" on page Intro-8 for important information regarding dyno chartspresented in this catalog.NOTESIMPORTANT: 1977-’89 style pinion gears, spacer, and nut are requiredwhen installing S&S flywheel assemblies. For installation in 1990-’99 orscratch built engines, order S&S Pinion Shaft Conversion Kit 33-4148.S&S can provide quality, professional machine shop and engine buildingservices through our remanufacturing program. We can handle any jobfrom fitting a set of pistons in your cylinders to complete installation of anyengine kit. Contact your S&S customer service representative for details.S&S 96" Hot Set Up kit® with S&S® Super Stock® headsfor Harley-Davidson® Evolution® EnginesFuelYear Group StrokeCam Finish Part No. MSRPDelivery1984-'92 bt 45/8" Super E 5851993-'99 bt 45/8" Super E 585CTONatural 90-0120WBlack 90-0121Natural 90-0122WBlack 90-0123Specify Specify Specify Specify 106-5836Visit us at www.sscycle.com$3,324.95$3,504.95$3,324.95$3,504.95Call for PricingDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-13
Page 1 and 2: Whether you just want to rejuvenate
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1984-1999 BIG TWINSFuel System Gask
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1984-1999 BIG tWINS - S&S Cycle

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