1984-1999 BIG tWINS - S&S Cycle

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012REPLACEMENT PINION GEARSHigh quality S&S pinion gears are carefully machined, heat treated and then finish ground. S&S colorcodes match Harley-Davidson® color codes so that replacement is easy. Just pick the appropriate colorS&S gear that matches the color on the damaged stock gear. (see notes)1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012PERFORMANCEPARTSNOTESFITMENT• 1984-’89 big twins• 1990-'99 engines with S&S flywheel assembly33-4145S&S® 1984-'89 BIG TWIN STYLE PINION GEAR SELECTION CHARTColor Code Size H-D® Part No. S&S Part No.Orange(H-D® #24040-78)33-4141 USAWhite Biggest(H-D® #24041-78) 33-4142 USAYellow (H-D® #24042-78) 33-4143 USA USA TÜV 3 6Red(H-D® #24043-78) 33-4144 USA USA TÜV 1 4,5Blue Average(H-D® #24044-78) 33-4145 USAGreen (H-D® #24045-78) 33-4146 USABlack Smallest (H-D® #24046-78) 33-4147 USAIf the stock gear is unmarked and the size is unknown or you are scratch building an engine and have no gear, we recommend that you order a gear in the middle ofthe size range. These sizes were used more often and should provide adequate gear clearance under most circumstances. When in doubt, use a gear from the middle tothe small side of the range, because a combination of looser fitting smaller gears is less likely to cause binding and premature wear. Consult the chart for the size andappropriate part number required. If you wish to achieve optimum cam gear to pinion gear fit, consult your factory service manual for instructions on fitting these gearsbefore making a selection. Some sizes, particularly those on and near the ends of each range, are available on a limited basis because they are the extremes.S&S® does not offer a replacement pinion shaft for 1990-’99 big twin engines that accepts a stock pinion gear, oil pump drive gear, gear spacer and pinion gear nut,because experience has shown that the design is not strong enough for performance applications. For this reason, we recommend and sell only the pre-1990 style pinionshaft for big twins. To make the change easier, S&S offers a conversion package consisting of a pinion gear, spacer, nut and oil pump drive gear for big twin engines.MSRP$83.95$83.95$83.95$83.95$83.95$83.95$83.95Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesS&S ®PINION SHAFT GEAR KITSThese pinion shaft gear kits contain all the components that need to be installed on the pinionshaft. They are primarily intended for scratch builders and for major overhauls of existingengines. All of these pinion shaft gear kits must be used with a 24-tooth 1984-’99 styleoil pump drive gear. Kits for 1984-’89 can be used to replace the stock pinion shaft gearsin a 1990-’99 engines when installing an S&S flywheel assembly. All components are alsoavailable separately.FITMENT• 1984-’89 big twinsS&S® PINION SHAFT GEAR KITS FOR 1984-’89 BIG TWINSColor Code Size S&S Part No. MSRPYellow Biggest 33-4185$131.95Red33-4148$128.95AverageBlue 33-4181$131.95Black Smallest 33-4180$131.95Note - All S&S Pinion Shaft Gear Kits must be used with 1973-’99 style 24 tooth oil pump drive shaft gearsuch as S&S part # 33-4230. These kits when installing an S&S flywheel assembly in a 1990-’99 engine.Dealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-38Individual componentsPinion Shaft Gear Spacer ..................... USA 1,2,3 TÜV 3,4,5,633-4289Pinion Shaft Gear Nut (H-D® #24023-54) .......... USA 1,2,3 TÜV 3,4,5,633-4244Pinion Shaft Oil Pump Drive Gear–6 teeth (H-D® #26349-73, 26349-73A) ........................TÜV 333-4232Requires S&S part #33-4230 or (H-D® #26345-73) drive shaftdrive gear. Fits 1984-’89 stock and 1984-’99 S&S pinion shafts.Oil Pump Drive Gear–24 teeth (H-D® #26345-73)................................ TÜV 333-4230Requires S&S part #33-4232, part #33-4237 or(H-D® #26349-73, 26349-73A) pinion shaft drive gear.Order toll free 866-244-2673MSRP$4.40$7.20$37.95$26.9533-4244 33-423033-423233-4289All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.