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Understanding the Software Options

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W<br />

process gases at very high levels. The<br />

FTIR analyzes aggressive gases and<br />

delivers realtime results in applications<br />

previously considered intractable.<br />

Using cells that can be heated to 250°C,<br />

<strong>the</strong> FTIR can be used to measure stack<br />

gases, carbon sequestration processes,<br />

perfluoro/perchloro carbons and highly<br />

reactive streams such as sulfur and<br />

ammonia or hot wet HCl. The systems<br />

can be housed in intrinsically safe enclosures<br />

for robust performance in hazardous<br />

environments. “While <strong>the</strong> cost of<br />

our equipment can be much more than<br />

a GC, <strong>the</strong> overall cost is much less due<br />

COST-EFFECTIVE SENSORS<br />

hile analyzers may have grabbed <strong>the</strong> headline, let’s not forget that <strong>the</strong>y<br />

wouldn’t work without sensors. And <strong>the</strong>re have been several advances in sen-<br />

sor technology that are allowing analyzers to go places where <strong>the</strong>y haven’t<br />

gone before and, into more of those places, due to engineering that is designed to<br />

reduce <strong>the</strong> cost of ownership.<br />

For instance, Sensorex’s (Garden Grove, Calif.) S8000 Modular pH/ORP system<br />

with self cleaning sensors combines a next-generation flat-surface self-cleaning pH/<br />

ORP sensor along with modular mounting hardware and optional electronics to deliver<br />

precise measurement with reduced maintenance and low cost of ownership. The<br />

platform is a fully configurable system that allows users to purchase only <strong>the</strong> components<br />

<strong>the</strong>y need, while still allowing <strong>the</strong> expansion of measurement capability to meet<br />

changing plant requirements.<br />

The company’s TCS3020 Toroidal sensor, when combined with <strong>the</strong> company’s toroidal<br />

transmitters, offers a highly accurate and low-maintenance conductivity sensing<br />

solution. Designed for optimal performance, it provides a non-contacting, inductive<br />

type conductivity measurement. As an inductive sensor, it is resistant to <strong>the</strong> corrosion,<br />

coating and fouling common to contacting conductivity sensors. It is designed<br />

for longterm deployment with no maintenance and has a wide solvent tolerance and<br />

temperature stability.<br />

Banner Engineering (Minneapolis, Minn.) also is looking to make sensors more cost<br />

effective, as is evidenced in <strong>the</strong>ir VSM Series of micro sensors for inspection solutions.<br />

The sensors, for hygienic applications, are miniature photoelectric sensors that deliver<br />

high-performance in a compact package. They offer <strong>the</strong> ability to function in washdown<br />

environments that use a variety of liquids and chemicals and provide an alternative to<br />

proximity sensors and optical fibers in high flex environments.<br />

And, Micronor’s (Newbury Park, Calif.) fiber-optic, absolute-position sensor is an alloptical<br />

design immune to any electro-magnetic interference, such as lightening, radiation,<br />

magnetic fields and o<strong>the</strong>r harsh environmental conditions. The fiber optic aspect<br />

of <strong>the</strong> sensor also makes it suitable for long-distance position sensing over hundreds of<br />

meters, without being affected by ground loop problems. ❏<br />

Mettler Toledo AutoChem<br />

FIGURE 3. The FBRM D600R uses focused beam<br />

re�ectance measurement to provide realtime quantitative<br />

measurement, tracking <strong>the</strong> rate and degree of<br />

change to particles, particle structures and droplets<br />

as <strong>the</strong>y actually exist in process<br />

to <strong>the</strong> lack of consumables and main<br />

tenance,” says Auth. “And because it<br />

provides instant results and helps eek<br />

a better performance from <strong>the</strong> reac<br />

tors and <strong>the</strong> plant, it generally pays<br />

for itself in three to five months.”<br />

Thermo Fisher Scientific recently<br />

introduced its Prima Pro process<br />

mass spectrometer (Figure 1) for<br />

online gas analysis. Designed using<br />

advanced physical-property model<br />

ing software, <strong>the</strong> analyzer also offers<br />

complete, precise and fast gas-com<br />

position analysis, along with lower<br />

maintenance than GC systems. In<br />

addition, <strong>the</strong> new Sentinel Pro is designed<br />

to monitor <strong>the</strong> environment<br />

around a process and alert technicians<br />

if a toxic emission or leak is<br />

detected. A single system is said to,<br />

on average, do <strong>the</strong> job of ten GCs,<br />

which lowers total cost of ownership<br />

and maintenance expenses. Both analyzers<br />

require an annual four-hour<br />

maintenance session that can be performed<br />

without any special training.<br />

Process analysis<br />

In addition to gas analysis, o<strong>the</strong>r<br />

Protection from<br />

<strong>the</strong> Inside Out<br />

When you face intense processing<br />

conditions, look to centrifuges<br />

from GEA Westfalia Separator.<br />

That’s because <strong>the</strong>y are built to<br />

operate safely even under <strong>the</strong><br />

most extreme temperatures and<br />

pressures. Here are just a few<br />

features offered:<br />

Operating temperature up<br />

to 250°C<br />

Pressure-resistant up to 10 bar<br />

Wide range of corrosion<br />

resistant material<br />

Pressure controlled design<br />

Special direct drive<br />

High performance<br />

washing system<br />

To learn more about putting<br />

our centrifuges to work in your<br />

operation, contact Sean Eicher<br />

at 201-784-4318 or email him at<br />

sean.eicher@geagroup.com.<br />

Liquids to Value<br />

GEA Mechanical Equipment US, Inc.<br />

GEA Westfalia Separator Division<br />

100 Fairway Court · Northvale, NJ 07647<br />

Phone: 201-767-3900 · Fax: 201-767-3901<br />

Toll-Free: 800-722-6622<br />

24-Hour Technical Help: 800-509-9299<br />

www.wsus.com<br />

Circle 11 on p. 54 or go to adlinks.che.com/35068-11<br />

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