Shire Owners' Manual (11 Build) 70 & 90 (PDF) - EP Barrus

IndexSECTION 1 - SAFETY PRECAUTIONS.........................................................................81. General...............................................................................................................................................82. Lifting..................................................................................................................................................83. Rotating Shafts and Belts.....................................................................................................................84. Exhaust System....................................................................................................................................85. Launching and Lifting Boats................................................................................................................86. Batteries..............................................................................................................................................8SECTION 2 - ENGINE IDENTIFICATION.....................................................................10SECTION 3 - INSTALLATION......................................................................................111. Ventilation.............................................................................................................................................112. Engine Beds..........................................................................................................................................113. Cooling System......................................................................................................................................114. Skin Tanks.............................................................................................................................................115. Pressurised Water Header Tank............................................................................................................126. Shaft Connection...................................................................................................................................137. Engine Anti-Vibration Mounts...............................................................................................................148. Engine Mount Installation.....................................................................................................................149. Engine Alignment..................................................................................................................................1610. Electrics............................................................................................................................................1711. Electrical Options..............................................................................................................................1812. Engine Oil.........................................................................................................................................1813. Fuel...................................................................................................................................................1814. Coolant.............................................................................................................................................1915. Calorifier ..........................................................................................................................................1916. Control Cables..................................................................................................................................2017. Domestic Battery Bank.......................................................................................................................2018. Control Panel....................................................................................................................................21SECTION 4 - OPERATION...........................................................................................221. Starting The Engine For The First Time.................................................................................................222. Starting Procedure................................................................................................................................223. Stopping Procedure...............................................................................................................................234. Full Load Running.................................................................................................................................235. Refuelling..............................................................................................................................................236. Diesel Fuel Additive..............................................................................................................................237. Twin Thermostats..................................................................................................................................238. Exhaust Back Pressure ....................................................................................................................24SECTION 5 - SERVICE PROCEDURE........................................................................251. Engine Oil and Filter Change................................................................................................................252. Air Filter Check & Change....................................................................................................................263. Gearbox Oil Change..............................................................................................................................264. Disposal of Oil and Related Items..........................................................................................................275. Primary Fuel Filter Water Drain...........................................................................................................276. Primary Fuel Filter Change (Shire 70)..................................................................................................287. Primary Fuel Filter Change (Shire 90)..................................................................................................288. Secondary Fuel Filter Change...............................................................................................................289. Fuel System Bleeding.............................................................................................................................2910. Cooling System..................................................................................................................................2911. Belt Adjustment..................................................................................................................................3012. Belt Maintenance...............................................................................................................................3013. Belt Replacement...............................................................................................................................3014. Deluxe Panel Maintenance................................................................................................................32SECTION 6 - SERVICE PARTS...................................................................................33SECTION 7 - SERVICE SCHEDULE ...........................................................................34RDG6039258 Issue 5 Shire 70 & 90 Owners Manual Page 6 of 48