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Value added fish by-products - Nordic Innovation

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3.2 Ingredients from rest raw material of processing lines<br />

The research on ingredients from rest raw materials of fillet production focused on four main<br />

aims: Properties of the raw material from processing lines; properties of ingredients produced<br />

from fillet production; application of ingredients produced from fillet production (injection<br />

studies); and application of raw material and ingredients from fillet productions in consumer<br />

<strong>products</strong>.<br />

3.2.1 Properties of raw material from processing lines<br />

Aim:<br />

24<br />

Box 1<br />

Analyse the effects of bleeding, processing, storage time, temperature and packaging on the properties of backbones and cut<br />

offs produced during processing.<br />

Increase the yield and value of catch processed on land, <strong>by</strong> finding ways to recover protein and tissues from the processing<br />

water used during <strong>fish</strong> processing and evaluate their properties.<br />

Outcome:<br />

• Effect of bleeding, storage time and processing on properties of backbones and cut-offs (saithe).<br />

� Protein denaturation of the frozen fractions showed fast loss in salt soluble protein in all fractions.<br />

� Lipid oxidation was most pronounced in samples with blood/dark muscle/scraped backbones.<br />

� No difference was found between backbones and cut-offs with regard to degree of hydrolysis for FPH<br />

production.<br />

• Effects of storage condition on lipid degradation in cut-offs and lipids from cod (Gadus morhua).<br />

� Cut-offs should be kept at -24°C rather than -18°C as it reduces the influence of storage on their water<br />

holding capacity.<br />

� Cut-offs from saithe are more susceptible to lipid oxidation than cut-offs from cod and should be kept in<br />

oxygen tight bags, i.e. vacuum bags, during storage.<br />

• Recovery of material from processing water from skinning and filleting (cod)<br />

� If the marine <strong>products</strong> contribute 60.000 ton pr. year, 1.200 tons will be lost in the processing water.<br />

� The ratio of <strong>fish</strong> flesh lost during filleting of cod was 0.4% of the weight of gutted <strong>fish</strong>, 1.0% of the weight of<br />

the fillets was lost during skinning.<br />

� 25% of the total dried materials in the processing water from filleting were collected.<br />

� By using vibrating sieve separator it was possible to collect <strong>fish</strong> flesh of good quality, in the filtration range<br />

from 250 to 710 µm.<br />

� The recovery cost of the material in the processing water does not overcome the benefit.<br />

Challenges:<br />

• Collection and preservation of raw material before transformation into protein ingredients<br />

• In order to collect protein particles below 250 µm from the processing water different equipment should be<br />

considered.

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