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Haver delivers 5,000th weigher<br />

Dur<strong>in</strong>g a ceremonious event <strong>in</strong> Oelde<br />

on 18 December 2007, the 5000th<br />

Haver & Boecker MEC III electronic<br />

weigher system was delivered to<br />

Dyckerhoff Cement GmbH. This<br />

jubilee electronic weigher system is part<br />

of a 2-spout Integra pack<strong>in</strong>g mach<strong>in</strong>e.<br />

The mach<strong>in</strong>e will go <strong>in</strong>to operation <strong>in</strong><br />

Neuwied, <strong>Germany</strong> and will be used for<br />

fill<strong>in</strong>g special b<strong>in</strong>ders for worldwide<br />

application <strong>in</strong> drill<strong>in</strong>g technology.<br />

The MEC III electronic weigher has<br />

been a real success story. 5000 units have<br />

been sold s<strong>in</strong>ce its approval <strong>in</strong> January<br />

2003 and its subsequent phased market<br />

<strong>in</strong>troduction - 2,125 units <strong>in</strong> 2007 alone.<br />

The company claims that the MEC<br />

III is a milestone <strong>in</strong> the development of<br />

electronic weigh<strong>in</strong>g: the MEC III electronic<br />

weigher system is not only about<br />

weigh<strong>in</strong>g, but also about control. It has<br />

two primary functions: first for record<strong>in</strong>g<br />

of weight and the weight-dependent<br />

control of the material flow through the<br />

fill<strong>in</strong>g spout, and secondly it takes over<br />

the control functions that are remote<br />

from the weigh<strong>in</strong>g system, such as the<br />

clos<strong>in</strong>g of filled bags and discharge from<br />

the pack<strong>in</strong>g mach<strong>in</strong>e. The MEC III is<br />

the first automatic weigher with a<br />

European-wide design approval, awarded<br />

to Haver & Boecker <strong>in</strong> 2007. In addition<br />

to operation <strong>in</strong> almost every language<br />

via graphic display term<strong>in</strong>al, the<br />

fill<strong>in</strong>g spouts may also be remote-controlled<br />

because of their network<br />

(Ethernet) capability. Its user-friendly<br />

concept allows the MEC III to be accessible<br />

for remote diagnostics and software<br />

downloads via the <strong>in</strong>ternet. A qualityconform<strong>in</strong>g<br />

collection of operational<br />

data via the MEC III network is also<br />

possible. This is not possible with conventional<br />

manual control and record<strong>in</strong>g<br />

systems. The MEC III measurement<br />

system provides a maximum resolution<br />

of 6000 <strong>in</strong>crements, which makes it<br />

highly competitive and successful <strong>in</strong> the<br />

segment of automatic weigh<strong>in</strong>g systems.<br />

The decision to build weigh<strong>in</strong>g systems<br />

for pack<strong>in</strong>g mach<strong>in</strong>es <strong>in</strong>-house at<br />

Haver & Boecker was already made way<br />

back <strong>in</strong> 1925 when the first valve-bag<br />

pack<strong>in</strong>g mach<strong>in</strong>e was produced. Then<br />

the design specifications and requirements<br />

for the weigh<strong>in</strong>g system, which<br />

were constra<strong>in</strong>ed by the design of the<br />

pack<strong>in</strong>g mach<strong>in</strong>e, were very specific, thus<br />

mak<strong>in</strong>g self-made units the most feasible.<br />

The weigh<strong>in</strong>g technology was developed<br />

parallel with the fill<strong>in</strong>g technology.<br />

Initially weigh<strong>in</strong>g systems were mechanical,<br />

us<strong>in</strong>g a 1:1 beam scale: Then came<br />

the 1:10 scale, followed by the mov<strong>in</strong>g<br />

weight scale balance with variable weight<br />

ratios for the different specified weights.<br />

In 1974, <strong>in</strong> partnership with BASF <strong>in</strong><br />

Ludwigshafen, Haver & Boecker developed<br />

the first electronic weigh<strong>in</strong>g system.<br />

It was an analogue, electromechanical<br />

system with a resolution of<br />

up to 2500 <strong>in</strong>crements. Just four years<br />

later, the<br />

managers at<br />

Haver &<br />

Boecker<br />

opted to<br />

develop<br />

their own<br />

weigh<strong>in</strong>g<br />

electronics.<br />

The first<br />

developed<br />

Company News<br />

electronic weigh<strong>in</strong>g system had no official<br />

design approval. It operated <strong>in</strong> comb<strong>in</strong>ation<br />

with a downstream check<br />

weigher that could be calibrated; a<br />

process that worked extremely well and<br />

that today still f<strong>in</strong>ds wide use with the<br />

MEC III. Next the first electronic<br />

weigher us<strong>in</strong>g micro-processor technology<br />

was developed. This development<br />

occurred <strong>in</strong> multiple phases before<br />

reach<strong>in</strong>g the current MEC III version,<br />

now on the market for 5 years.<br />

With the European wide MID<br />

approval and many other national<br />

approvals from countries outside of<br />

Europe, Haver & Boecker with the<br />

MEC III has become an ambitious specialist<br />

<strong>in</strong> electronic weigh<strong>in</strong>g systems<br />

technology.<br />

PC supported operat<strong>in</strong>g and service<br />

tools which greatly simplify handl<strong>in</strong>g<br />

dur<strong>in</strong>g operation and start-ups have been<br />

developed for the MEC III. "With a lot<br />

of hard work and sweat we've overcome<br />

the biggest obstacles", expla<strong>in</strong> Peter<br />

Gerdhenrich, Director of the Electrical<br />

Eng<strong>in</strong>eer<strong>in</strong>g + Automation Department,<br />

and Gerhard Feldhans, Director of<br />

Weigh<strong>in</strong>g Systems Development. We<br />

are proud that Haver & Boecker is<br />

among the few pack<strong>in</strong>g mach<strong>in</strong>e manufacturers<br />

that have their own development<br />

departments for electronic weigh<strong>in</strong>g<br />

systems. There are more than 20,000<br />

H&B electronic weigh<strong>in</strong>g systems <strong>in</strong><br />

operation worldwide.<br />

Photo: MEC III electronic weigh<strong>in</strong>g system no.<br />

5000 produced by Haver & Boecker is <strong>in</strong>stalled<br />

on a 2-spout INTEGRA pack<strong>in</strong>g mach<strong>in</strong>e. Shortly<br />

before Christmas it was delivered to Dyckerhoff<br />

Zement GmbH <strong>in</strong> Neuwied <strong>Germany</strong>, represented<br />

by Lutz Ste<strong>in</strong>hauer, Plant Group Leader<br />

of Plant Group West.<br />

CEE Packag<strong>in</strong>g, www.ceepackag<strong>in</strong>g.com Tel.: +48 22 2195466, +48 502 159080<br />

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