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HOIST ASSEMBLY PARTS DRAWING921007910179102788280938736105106 979695898894908610435 378455293883347776337532296764 42 6362424344406039747073687269666865404347484959845758565354453647 4649485250103PAL1001K and PAL2000K Hoists5053446151(Dwg. MHP1989)32 MHD56043 - Edition 3
HOIST ASSEMBLY PARTS LISTItemNo.Descriptionof PartTotalQty.PartNumberItemNo.Descriptionof PartTotalQty.PartNumber13 Spring 3 69165532Ring Gear (250K - 1000K) *9609009465121 Brake Disc 1 94240326 Ring Gear (1001K - 2000K) * 9618004429 Capscrew 3 41306709 66 Bearing 1 5080000532 Tube 2 96090055Planet Carrier (250K - 1000K) *96090014671Screen (250K - 1000K)96090057 Planet Carrier (1001K - 2000K) * 96180041331Screen (1001K - 2000K) 96340027 68 Bearing 4 5650151334 Shaft 2 96090040Planet Gear (250K - 1000K) *96090096691set35 Capscrew 2 41319606 Planet Gear (1001K - 2000K) * 9618004536 Capscrew 5 41300206 70 Retainer Ring 1 4770303237 Silencer 1 96090056 72 Spacer (Standard) 2 9609009538 Washer 1 45000106 73 Planet Pin 2 9609003939Gear Casing (250K - 1000K)96090002 74 Bearing Sleeve 1 563624321Gear Casing (1001K - 2000K) 96340005 75 Pinion 1 9609003540 Retainer Ring 2 47703067 76 Ring Gear, 49t 1 9609003842 Ring 2 96090076 77 Gasket 1 9609004143 Bearing 2 50050007 78 Bearing 1 5080000944 Nut 2/3 43702311 • 79 ‘O’ Ring 3 5821222945 Washer 1 45001106 80 Bearing 1 5000000246 Pin 2 96090027 82 Retainer Ring 1 4770001547 Spring 2 69160332 83 Spring Washer 1 6916043248 Limit Switch 2 96090051 84 Quad Ring 2 5801983049 Limit Switch Body 2 96090050 85 Pin 2 4640461850Chain Guide (250K - 1000K) *96090019 86 Piston 1 96090113A1Chain Guide (1001K - 2000K) * 96340023 • 87 ‘O’ Ring 1 5823222951 Spacer (1001K - 2000K) * 1 96340020 • 88 Brake Friction Disc 1 9609004952 Capscrew 2 41300406 89 Pin 1 4640-6118A53Chain Guide (250K - 1000K) *96090020 90 Brake Cover 1 96090226A1Chain Guide (1001K - 2000K) * 96340024 92 Capscrew 4 4131490654 Chain Holder 1 96090013 • 93 ‘O’ Ring 1 PAL250-23655 Pin 1 46001716 • 94 Brake Disc 1 9609004756 Washer 2 45201004 • 95 Brake Disc (incl’s item 89) 1 9609004657 Lockwasher 1 45201008 96 Spring Washer 7 6916053258 Capscrew 2 41313606 97 Cover 1 9609000559 Capscrew 1 96090098 100 Shuttle Valve Stop 1 9609022360 Coupling 1 96090034 101 Ball 1 6940162561 Capscrew 1 41301806 102 ‘O’ Ring 1 5822172962 Bearing 1 56321512 103 Setscrew 2 4200700763Sprocket (250K - 1000K) *96090009 104 Capscrew 1 413001061Sprocket (1001K - 2000K) * 96340001 105 Rivet 4 44600821• 64 ‘O’ Ring 1 58216129 106 Nameplate 1 66709741• Recommended spare for one hoist, 2 years of normal operation.Parts listed below are for S•COR•E (Spark and Corrosion Resistant) Option ‘R’ hoists29 Capscrew 3 56 Washer 2 4520100435 Capscrew 2 41327206 57 Lockwasher 1 4520100836 Capscrew 5 41322606 58 Capscrew 2 4131650644 Nut 2 437065119609013859 Capscrew 145 Washer 1 45001108or 4132500652 Capscrew 2 41322306 92 Capscrew 4 4132740654 Chain Holder 1 96090145 104 Capscrew 1 41324306Brake Assembly Replacement Kit (incl’s items 36, 79, 84, 86, 87, 88, 90, 92 to 97 and 102) 1 3609-0007A* 250K - 1000K = PAL250K, PAL500K, and PAL1000K models; 1001K - 2000K = PAL1001K and PAL2000K.MHD56043 - Edition 3 33
Page 3: SAFETY INFORMATIONThis manual provi
Page 7 and 8: Model Code Explanation - European (
Page 9 and 10: INSTALLATIONPrior to installing hoi
Page 11 and 12: Overload Device (optional feature)C
Page 13: OPERATIONThe four most important as
Page 16 and 17: Table 1HoistCapacityStandard Hooks2
Page 18 and 19: INSPECTION AND MAINTENANCE REPORTIn
Page 20 and 21: TROUBLESHOOTINGThis section provide
Page 22 and 23: Overload DeviceLoad ChainRefer to D
Page 24 and 25: General DisassemblyThe following in
Page 26 and 27: Cleaning, Inspection and RepairUse
Page 28 and 29: Load Chain InstallationCAUTION• D
Page 30 and 31: SERVICE NOTES30 MHD56043 - Edition
Page 34 and 35: HOIST MOTOR ASSEMBLY PARTS DRAWING(
Page 36 and 37: MOTOR EMERGENCY STOP AND OVERLOAD V
Page 38 and 39: HOOK ASSEMBLY PARTS DRAWING(Dwg. MH
Page 40 and 41: BOTTOM HOOK ASSEMBLY PARTS DRAWINGS
Page 42 and 43: BOTTOM HOOK ASSEMBLY PARTS LISTPart
Page 44 and 45: 2 LEVER PENDANT ASSEMBLY PARTS DRAW
Page 46 and 47: 4 LEVER PENDANT ASSEMBLY PARTS DRAW
Page 48 and 49: PENDANT HOSE CONNECTIONS AND HOSE A
Page 50 and 51: CHAIN CONTAINER ASSEMBLY DRAWING AN
Page 52 and 53: LABEL LOCATION DRAWING AND PARTS LI
Page 54 and 55: PARTS ORDERING INFORMATIONUse of re
Page 56: United States Office LocationsInter

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