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Geotextiles in Embankment Dams - Association of State Dam Safety ...

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Chapter 2—Overview <strong>of</strong> Geosynthetics for Use <strong>in</strong> <strong>Embankment</strong> <strong><strong>Dam</strong>s</strong>2.10.2 Polymer typesAccord<strong>in</strong>g to Koerner (2005a), geotextile fibers are manufactured from the follow<strong>in</strong>gbasic polymer groups:• Polypropylene (PP) 92% <strong>of</strong> geotextiles• Polyester (PET)• Polyethylene (PE)• Polyamide (Nylon)5% <strong>of</strong> geotextiles2% <strong>of</strong> geotextiles1% <strong>of</strong> geotextilesThe majority <strong>of</strong> nonwoven or woven geotextiles presently available for use <strong>in</strong> damconstruction are manufactured <strong>of</strong> polypropylene fibers. Detailed <strong>in</strong>formation on thephysical properties <strong>of</strong> <strong>in</strong>dividual polymers and the result<strong>in</strong>g fibers used <strong>in</strong> geotextileproduction can be found <strong>in</strong> Koerner (2005a), Van Zanten (1986), and Ingold andMiller (1988).Polypropylene (PP) fiber is a semi-crystall<strong>in</strong>e thermoplastic olef<strong>in</strong> produced bypolymeriz<strong>in</strong>g propylene monomers <strong>in</strong> the presence <strong>of</strong> a catalyst. Two types <strong>of</strong>polypropylene are the homopolymers and the copolymers. The more rigidhomopolymers are predom<strong>in</strong>antly used <strong>in</strong> fiber production. Polypropylenehomopolymers for geotextile production are specifically designed to meet both thestr<strong>in</strong>gent process<strong>in</strong>g and f<strong>in</strong>al end-use strength and durability requirements.Polypropylene fiber is produced by melt sp<strong>in</strong>n<strong>in</strong>g the molten polymer, followed bystretch<strong>in</strong>g to orient the fiber molecules. Special additives <strong>in</strong>clud<strong>in</strong>g antioxidantpackages and thermal stabilizers and UV packages are used to protect aga<strong>in</strong>st age<strong>in</strong>g.A life expectancy <strong>of</strong> a m<strong>in</strong>imum <strong>of</strong> 200 years can be expected from properlystabilized and protected polypropylene geotextile fibers <strong>in</strong> buried applications (VanZanten, 1986).Polyester, generally known as polyethylene terephthalate (PET), is a manufacturedfiber produced by polymeriz<strong>in</strong>g ethylene glycol with dimethyl terephthalate orterephthalic acid. Various additive packages are used to <strong>in</strong>crease the speed <strong>of</strong>polymerization as well as antioxidants and thermal stabilizers to reduce degradationdur<strong>in</strong>g production and age<strong>in</strong>g. Properly stabilized polyester <strong>in</strong> a coveredenvironment will have a very long life expectancy. Polyester fibers have highstrength and are resistant to shr<strong>in</strong>k<strong>in</strong>g and stretch<strong>in</strong>g (creep). Polyester fiber must beprotected from aggressive alkal<strong>in</strong>e environments.Polyethylene (PE) fiber is made <strong>of</strong> 97-98% pure polyethylene res<strong>in</strong> usually <strong>in</strong>mon<strong>of</strong>ilament form. Ethylene is polymerized at high pressures and the result<strong>in</strong>g35

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