BALL LOCK Â® MOUNTING SYSTEM QUICK CHANGE ... - Jergens Inc.

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MountingSystem*HAAS is a trademark of HAAS Automation, Inc.1 BALL LOCK ® MOUNTING SYSTEMPre-Engineered Ball Lock ® Fixture Kits for HAAS*www.jergensinc.comPRE-MACHINED FIXTURE/SUBPLATESBall LockBall Lock ® Mounting SystemJergens Introduces Another Piece to the Quick Change PuzzleBall Lock ®Fixture KitsFor HAAS *HAAS models:• MINI MILL• VF-E• VF-O• VF-1• VF-OE• VF-2• VF-3• VF-4• VF-5Changes Fixtures in 60 SecondsKits for other machine ...or Lessmanufacturers available.Pre-Engineered HAAS Kitsavailable. PDF CatalogAvailable atwww.jergensinc.comThese kits include:• Steel Subplate with receiver bushings• Aluminum Fixture Plate(s) with 2 primary liner bushings• Pre installed receiver and Liner Bushings• Ball Lock ® Shanks• T-Slot nuts for mounting subplate to machine table• 2 Sine Fixture Keys for accurate subplate locating• Socket head cap screwsBenefits:• Save time specifying and ordering• Saves installation time and cost• Eliminates potential installation errorsAsk about these other machine manufacturers whereBall Lock ® kits can be utilized.Call customer support at 1-800-537-4367AcerBridgeportBrotherChevalierChironDMGEnshuExcelFanuc RobodrillHAASHardingeHitachiHitachi SeikiHurcoHyundai-KiaJohnsfordKira MillKitamuraLeadwellMAGMakinoMatsuuraMazakMilltronicsMiyanoMori-SeikiOKKOkumaRepublic LagunToyodaTreeYCI*HAAS is a trademark of HAAS Automation, Inc.1.14Jergens, Inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
www.jergensinc.comBALL LOCK ®MOUNTING SYSTEM1Set-Up Reduction WorksheetBenefits of Set-Up Reduction (Capacity)Current MethodMinutes per set-up = minutesNumber of set-upsper 8 hour shift = set-upsTotal minutes of set-up per shift(set-up minutes x number of set-ups) = minutesUsing the Ball Lock ® SystemMinutes per set-up = minutesExample (actual case study):60 minutes1.5 set-ups90 minutes8 minutesINCH PRE-MACHINED FIXTURE/SUBPLATESNumber of set-upsper 8 hour shift = set-upsTotal minutes of set-up per shift(set-up minutes x number of set-ups) = minutesIncreased capacity per machine per shift(current method - Ball Lock ® method) = minutesSavings per machine per shift = minutesIncreased capacity(number of minutes / 60) = hours1.5 set-ups12 minutes78 minutes78 minutes1.3 hoursBenefits of Set-Up Reduction (Profit)Machine cost per hour = $ $80.00Increased production hours per shift(increased capacity from above) = hours 1.3 hoursSavings (profit) per machine per shift(machine cost per hour x increased = $ per machine $104.00 per machineproduction hours) per shift per shiftPhone 800-537-4367 or +1 216-486-5540 • Fax: +1 216-481-6193 • E-mail: info@jergensinc.com • www.jergensinc.com 1.15
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