BALL LOCK Â® MOUNTING SYSTEM QUICK CHANGE ... - Jergens Inc.

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1 BALL LOCK ® MOUNTING SYSTEMwww.jergensinc.comWe Put It All Together… In Seconds.Maximize productivity levels anddramatically increase throughput withBall Lock ® .Looking to realize the full benefits of lean manufacturing? Thenyou need the one system that puts it all together, so you can putit all together…and that’s Ball Lock ® .Ball Lock ® is the industry’s most popular quick-change, fixturingflexiblemounting system that can be configured to create leanoptimizedsolutions for your most demanding needs.The Ball Lock ® Mounting System is used as aQuick Change Solution on the following:• CNC Machines• Palletized Fixtures• Stamping• Fabricating• Injection Molding• Packaging Machines• Assembly Machines• EDM• Robotics• Welding Fixtures1.2Jergens, Inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
www.jergensinc.comBALL LOCK ®MOUNTING SYSTEM1Lean Manufacturing and Set Up Reduction ApplicationsAccurately Locate and Lock Fixture Plates to Subplates in Seconds…With No Indicating Required.Machining Cast PartPrevious Set Up Method:Located part with dowel pins, bolted part to tombstonefixture. Indicated part to zero datum point.Set Up Using Ball Lock ® System:Mount parts to fixture plate while machining otherparts. Mount fixture plate to tombstone using BallLock ® shanks. No indicating required becausesystem provides + 0.0005 (±0.013mm)repeatability.Previous Set-Up Time:15 minutesSet Up Time With Ball Lock ® System:60 secondsCNC Machine Base:Drilling and reaming forged part.Previous Set Up Method:Fixture plate located with dowel pins bolted tomachine base. Fixture plate and parts indicated.Set Up Using Ball Lock ® System:Parts are pre-mounted on fixture plate, which isthen mounted to machine base using Ball Lock ®shanks. No need to indicate.Previous Set Up Time:7 minutesSet Up Time with Ball Lock ® System:60 secondsCNC Vertical Machining CenterMachining aircraft valve partsPrevious Set Up Method:New Project. NewMachine.No Prior History.Set Up Using Ball Lock ® System:Using BallLock ® Jig Saw Plate on Multi-Purpose Subplateenables operator to mount two more vises onthe fixture. No indicating needed.Previous Set Up Time:New Set Up.Set Up Time With Ball Lock ® System:80 seconds setting up six vises.Two-Sided TombstoneDrilling and tapping cylindrical bodies.Previous Set Up Method:Fixture located and bolted to tombstone. Had tobe indicated.Set Up Using Ball Lock ® System:Fixture plate mounted and located with Ball Lock ®shanks. No need to indicate.Previous Set Up Time:12 minutesSet Up Time with Ball Lock ® System:45 secondsPhone 800-537-4367 or +1 216-486-5540 • Fax: +1 216-481-6193 • E-mail: info@jergensinc.com • www.jergensinc.com 1.3
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BALL LOCK Â® MOUNTING SYSTEM QUICK CHANGE ... - Jergens Inc.

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