BALL LOCK ® MOUNTING SYSTEM QUICK CHANGE ... - Jergens Inc.

www.jergensinc.comBALL LOCK ®MOUNTING SYSTEM1Set-Up Reduction WorksheetBenefits of Set-Up Reduction (Capacity)Current MethodMinutes per set-up = minutesNumber of set-upsper 8 hour shift = set-upsTotal minutes of set-up per shift(set-up minutes x number of set-ups) = minutesUsing the Ball Lock ® SystemMinutes per set-up = minutesExample (actual case study):60 minutes1.5 set-ups90 minutes8 minutesINCH PRE-MACHINED FIXTURE/SUBPLATESNumber of set-upsper 8 hour shift = set-upsTotal minutes of set-up per shift(set-up minutes x number of set-ups) = minutesIncreased capacity per machine per shift(current method - Ball Lock ® method) = minutesSavings per machine per shift = minutesIncreased capacity(number of minutes / 60) = hours1.5 set-ups12 minutes78 minutes78 minutes1.3 hoursBenefits of Set-Up Reduction (Profit)Machine cost per hour = $ $80.00Increased production hours per shift(increased capacity from above) = hours 1.3 hoursSavings (profit) per machine per shift(machine cost per hour x increased = $ per machine $104.00 per machineproduction hours) per shift per shiftPhone 800-537-4367 or +1 216-486-5540 • Fax: +1 216-481-6193 • E-mail: info@jergensinc.com • www.jergensinc.com 1.15