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biogaspartner – a joint initiative.

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Market.Development.in.Germany..<br />

Maihingen<br />

Country Germany<br />

State Swabia<br />

Location Maihingen<br />

Start of Operation 2008<br />

Biomethane Feed-in<br />

Capacity<br />

560 Nm 3 /h<br />

Feed-in Capacity 50 million kWh p. a.<br />

Upgrade Process Pressurised Water Scrubbing<br />

Produced Gas Quality Natural Gas H<br />

Pressure Level 10 bar<br />

Raw Material Maize silage 25,000 t/a, clover-grass<br />

7,000 t/a, grass 4,000 t/a, corn full<br />

plant silage 7,000 t/a<br />

The first development level of the biogas facility in Maihingen<br />

was achieved in 1999. The performance of the facility is approx.<br />

237 m3 /h. In 2004, the facility was expanded by another fermenter<br />

with a performance of 375 m3 /h. The final expansion of<br />

the biogas generation plant was in 2008 with a fermenter which<br />

generates approx. 500 m3 /h of raw biogas. The biogas generation<br />

facility is operated by local farmers.<br />

Maihingen.processing.plant..<br />

erdgas schwaben gmbh installed and operates the processing<br />

and feeding plant. Water scrubbing was used for processing.<br />

The natural biogas leaves the water scrubber at a pressure of<br />

approx. 6 bar and a heating value of 10.7 kWh/m3 . The heating<br />

value needs to be raised with liquefied gas. For feeding into the<br />

natural gas grid, a 4 km gas pipeline had to be laid from the<br />

processing plant to the feeding-in point. The natural biogas is<br />

fed into a gas grid (DP 10). The operating pressure in the gas grid<br />

is approx. 6 bar. no compressor is required at the location of the<br />

processing plant; only in the summer months does part of the<br />

natural biogas need to be fed into the upstream grid (DP 67.5)<br />

via a compressor station.<br />

The waste gas from the water scrubber contains remains of<br />

methane and hydrogen sulphide. They are reprocessed with<br />

thermal oxidation.<br />

16 B I o G a s P a r T n E r <strong>–</strong> a j o I n T I n I T I a T I v E<br />

Pliening<br />

Country Germany<br />

State Bavaria<br />

Location Pliening<br />

Start of Operation 2006<br />

Biomethane Feed-in<br />

Capacity<br />

485 Nm 3 /h<br />

Feed-in Capacity approx. 42 million kWh p. a.<br />

Upgrade Process Pressure Swing Adsorption<br />

Produced Gas Quality Natural Gas H<br />

Pressure Level 17<strong>–</strong>40 bar<br />

Raw Material approx. 40,000 t/a maize and fullplant<br />

silage, catch crops<br />

Investment approx. €10 million<br />

The Pliening project won a special award at the “Biogas partnership<br />

of 2008” awards for its pioneer work: It was the first<br />

facility in Germany in December 2006 where the feeding-in of<br />

bio methane in the natural gas grid was implemented.<br />

only renewable raw materials from local farms are used<br />

in Pliening. The energy plants are grown on agricultural areas<br />

within a distance of approx. 10 km from the facility.The on-site<br />

project partner of aufwind schmack is Maschinenring Ebersberg/<br />

München ost e. v. which has designed a suitable harvest<br />

and logistics concept. This partner is responsible for the organisation<br />

of raw material procurement as well as conducting the<br />

harvest and ferment residue removal.<br />

The biogas technology is by the company schmack Biogas aG<br />

with three main fermenters with a size of 1,000 m 3 and three<br />

downstream fermenters of 2,700 m 3 each. The raw biogas<br />

processing of the CarboTech company based on pressure swing<br />

adsorption generates from 920 nm3 /h of raw biogas to 485<br />

nm3 /h of biomethane with a methane content of more than<br />

96 percent. The main part of the gas is fed into the natural gas<br />

grid of sWM stadtwerke München.<br />

The marketing of the biomethane gas is carried out via a trade<br />

platform. Buyers and users of the biomethane are, amongst<br />

others, combined heat and power plants of E.on Bayern Wärme<br />

GmbH.

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