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Labels&Labeling |55<br />

Spartanics brings<br />

Finecut to Europe<br />

An open house hosted by Spartanics-Systec introduced the Finecut laser cutting system to Europe, and<br />

recent software developments will allow it to compete with rotary die cutting, as James Quirk reports<br />

Laser technology is nothing new, but a variety of issues have<br />

prevented it cementing itself as a widespread alternative to<br />

rotary die cutting in the finishing sector. Speed, issues with<br />

achieving right angled cuts, varied performance on different<br />

substrates, not to mention cost, have all conspired to keep the<br />

technology on the periphery of mainstream label production.<br />

But a recent open house organized<br />

by US-based Spartanics, held in<br />

Bielefeld, Germany at its partner<br />

Systec, a manufacturer of screen<br />

printing equipment and drying systems,<br />

showcased a laser cutting system which<br />

the company believes will not only set<br />

new standards for digital finishing, but<br />

also compete directly with rotary die<br />

cutting in the flexo market.<br />

This was the European debut of Spartanic’s Finecut laser<br />

cutting system, the first of three appearances in the region<br />

which will culminate at Labelexpo Europe, in Brussels, in<br />

September. The Finecut, which comes in roll- and sheet-fed<br />

versions, can achieve speeds of up to 100 m/min, a<br />

breakthrough which Mike Bacon, Spartanics’ VP of sales and<br />

marketing, says is only the beginning. ‘We could go faster<br />

with two laser sources, but it gets to the point where the cost<br />

is prohibitive. We believe we can get to 150 m/min, using only<br />

one laser, within the next year.’<br />

This increase in speed is just one of the elements that Bacon<br />

believes will allow the Finecut to compete with rotary die cutting<br />

in the flexo market. ‘A year ago, we couldn’t compete; but now,<br />

with these speeds, we can. With the trends towards shorter<br />

runs and multiple jobs, rotary tools need to be changed more<br />

"We could go faster with two<br />

laser sources, but it gets to<br />

the point where the cost is<br />

prohibitive. We believe we can<br />

get to 150 m/min, using only<br />

one laser, within the next year"<br />

regularly, which gives laser cutting an advantage.’<br />

Software advances, too, are crucial. ‘While laser technology<br />

has been around for a while, the software capabilities had<br />

not been catching up with the lasers,’ says Bacon. ‘We’ve<br />

made a concerted effort to develop the software – it’s all<br />

about what you tell the laser to do.’ The Finecut is controlled<br />

by sophisticated software integrated to<br />

provide constant monitoring feedback<br />

and control of all system operations,<br />

including registration, web control, laser<br />

power, laminating and slitting. A pictorial<br />

operator interface, specifically designed<br />

for digital laser cutting, allows swift<br />

modifying of the pattern to be cut. Job<br />

parameters can easily be entered, making<br />

quick work of adjusting to the variety of<br />

materials, material widths and thicknesses, and part sizes that<br />

are encountered. ‘We’re aware of how difficult it is nowadays to<br />

recruit good operators,’ says Bacon, ‘so we have focused on<br />

making the system as easy as possible to use.’<br />

The Finecut also includes a quick, accurate job quote<br />

tool, which identifies the maximum web speed and cut per<br />

part. Print registration is flexible, and senses anything that<br />

has contrast and shape. The laser operates across a variety<br />

of cutting fields depending on the system configuration.<br />

However, the 200mm x 200mm system is ideal for narrow web<br />

label production. ‘The configuration of the laser is triggered,<br />

and can be changed, by a barcode or registration mark or<br />

color, for example,’ says Bacon. ‘It takes 30 seconds from<br />

reading to configuring a new cutting pattern, so waste is<br />

minimal, just a handful of labels.’<br />

may 2009 | L&L

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